HOBART CL Series Dishwashers Instruction manual

Add to My manuals
44 Pages

advertisement

Hobart CL Series Dishwashers Instruction Manual | Manualzz
CL-SERIES DISHWASHERS
LAVE-VAISSELLE DE LA GAMME CL
LAVAVAJILLAS SERIE CL
MODEL
MODÈLE
MODELO
E
CL44-BAS / CL44-DWR / CL44-ADV
CL66-BAS / CL66-DWR / CL66-ADV
CL66C-BAS / CL66C-DWR
CL54-BAS / CL54-DWR / CL54-ADV
CL76-BAS / CL76-DWR / CL76-ADV
CL76C-BAS / CL76C-DWR
CL64-BAS / CL64-DWR / CL64-ADV
CL86-BAS / CL86-DWR / CL86-ADV
CL86C-BAS / CL86C-DWR
CL44-VL
CL66-VL
701 S. RIDGE AVENUE
TROY, OHIO 45374-0001
937 332-3000
–1–
www.hobartcorp.com
FORM 41288 (May 2024)
IMPORTANT FOR YOUR SAFETY
THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED
TO INSTALL GAS EQUIPMENT, WHO SHOULD PERFORM THE INITIAL
FIELD START-UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED
BY THIS MANUAL.
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE
FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS
INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.
IMPORTANT
IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS
AT MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS
COMPANY OR GAS SUPPLIER FOR SERVICE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER
APPLIANCE.
FOR YOUR SAFETY
READ BEFORE OPERATING
DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN
UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE
TECHNICIAN TO INSPECT THE APPLIANCE AND TO REPLACE
ANY PART OF THE CONTROL SYSTEM AND ANY GAS
CONTROL WHICH HAS BEEN UNDER WATER.
IN THE EVENT OF A POWER FAILURE, DO NOT ATTEMPT TO
OPERATE THIS DEVICE.
© HOBART CORPORATION, 2024
–2–
TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Chemical Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ventless Heat Pump Assembly Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Adjust Machine Height and Level Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Dish Table Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Splash Shields . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Plumbing Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Water Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Water Supply Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Drain Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Drain Water Tempering Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chemical Feeder Installations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Detergent Feeder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Rinse Agent Feeder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Chemical Sanitizer Feeder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Steam Connection (When Machine is Equipped with Steam Tank Heat). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Connection (When Machine is Equipped with Gas Tank Heat). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Venting Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Type II Canopy Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pant-Leg Vent Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Exhaust Flow Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Electrical Connections – Dishwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Motor Rotation – Three-Phase Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Optional Equipment Control Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Vent Fan Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
External Booster Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
External Booster Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
If Equipped with Scrapper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Wash/Rinse Tanks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CL-ADV Models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CL-VL Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Curtains. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Curtain Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
HMI and Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Filling the Dishwasher. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Starting the Gas Heat Dishwasher (When Equipped with Gas Heat). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Minimum Temperatures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Minimum Temperatures Using High-Temperature Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Minimum Temperatures Using Low-Temperature, Chemical Sanitizing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Low FR Temp Alert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Tank Temperature Alert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Dishwashing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pot and Pan Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Optional Table Limit Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Auto-Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Energy Saver Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Dirty Water Alert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
CLEANING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Deliming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Delime Notification Setip. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Deliming Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
DOs and DON'Ts for Your New Hobart Warewasher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
PROGRAMMING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Manager Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Hobart Smart Connect App. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Getting Connected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
MAINTENANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Vent. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Motors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Strainers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
O-Rings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Delime. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
–3–
Installation, Operation and Care Of
CL-SERIES DISHWASHERS
SAVE THESE INSTRUCTIONS
GENERAL
CL machines are rack-type warewashers that move the racks from one end of the machine to the
other, exposing the ware to progressive wash and rinse zones. Pumps and final rinse are activated
by the inserted rack to energize the specific wash or rinse action needed. The CL-series machines
are offered in optional lengths, sections, features, and provide different speeds to meet productivity
and performance requirements. All CL-Series Dishwashers have electronic controls with digital
temperature displays.
The CL-DWR models have a drain water energy recovery system which includes drain water tempering
and all of the standard features of the CL. They use a heat exchanger to capture the energy from the
drain water and preheat incoming cold water for the final rinse. The CL-DWR units are only available
in hot water sanitizing mode, three phase, and come standard with a built-in electric booster heater,
which is designed to maintain final rinse temperature of 180°F with a minimum incoming cold water
temperature of 55 °F.
The CL-ADV models have an Automatic Soil Removal (ASR) system and include all of the standard
features of the CL-DWR. The ASR system automatically redirects food soil left over after pre-scrapping
to an external scrap basket located at the load end of the machine. This helps to keep the wash water
cleaner, reducing the frequency of water changes. This saves the customer money on chemicals
and water/energy. The CL-ADV-Series machines are only available in hot water sanitizing mode,
electric heat, three phase voltage supply, and come standard with a built-in electric booster heater.
The CL-ADV models are not available with a corner scrapper unit.
The CL-VL models have a ventless system and include all the standard features of the CL Base
models. The ventless system uses energy efficient heat-pump technology combined with energy
recovery to remove the need for direct venting while providing auxiliary heat to the wash tank. The
CL-VL machines require only a single cold-water supply and are only available in hot water sanitizing
mode, electric heat, three phase voltage supply, and come standard with a built-in electric booster
heater.
Tanks, chambers, frames, legs and adjustable feet are made of welded stainless steel construction.
Hinged inspection doors provide access to the interior wash and rinse zones. The CL66, CL76, and
CL86 models provide a 22-inch power scrapper section and hinged access door. The power scrapper
removes the heavy soil before the rack enters the wash zone.
Machines can be ordered as left-to-right or right-to-left operation and standard height or higher
than standard. Either electric, gas, or steam tank heat is specified at time of order. Machines come
standard ready to operate with high-temperature sanitizing mode.
Hobart offers three right-angle possibilities to put your machine in a corner installation (not available
on CL-VL models):
• The Side Loader moves the rack at a right angle into the machine from the scrapping area.
• The Direct Drive Unloader moves the rack at a right angle coming out of the machine to tabling
where the clean ware can be unracked.
• The Corner Scrapper puts a Power Scrapper in the corner location at the load end of your machine,
combining right angle entry with a scrapper section.
For more information, including training videos, visit www.HobartCorp.com/CLtraining.
–4–
CHEMICAL SANITIZING
CL machines can be converted to operate with chemical sanitizing mode (with the use
of chemical sanitizers). Refer to Manager Menu programming instructions on page 30.
NOTE: Chemical sanitization is not available on the CL-DWR, CL-ADV, or CL-VL models.
CL models that operate with chemical sanitization use incoming water and final rinse water
at 120°F minimum.
INSTALLATION
UNPACKING
Immediately after unpacking the dishwasher, check for possible shipping damage. If the
machine is found to be damaged, save the packaging material and contact the carrier within
5 days of delivery.
NOTE: For CL-VL models, ventless heat pump assembly ships separate on its own skid.
Prior to installation, verify that the electrical service agrees with the specifications on the
machine data plate, which is located on the left-hand side of the control box.
After unpacking the dishwasher, remove the items shipped loose (standpipe, splash shields,
curtains, literature envelope with instructions and chamber hole plug kit) from inside the
dishwasher. For CL-ADV models only, remove the external ASR basket from inside the
dishwasher and install in the ASR housing located at the load end of the machine.
VENTLESS HEAT PUMP ASSEMBLY INSTALLATION
Refer to Hobart Service CL Ventless Installation manual, F-41299 .
INSTALLATION CODES
Installation must be in accordance with state and local codes, or in the absence of local
codes, with the National Fuel Gas Code, ANSI Z223.1 (latest edition), if applicable, and the
National Electrical Code ANSI/NFPA 70 (latest edition). In Canada, the installation standards
are: CAN/CSA B149.1 and CSA C22.1 (latest editions).
ADJUST MACHINE HEIGHT AND LEVEL MACHINE
Set the dishwasher in its proper location. Adjust the height and level the machine by turning
the adjustable feet in or out as necessary.
DISH TABLE ASSEMBLY
Dish tables should be fitted into the dishwasher (Figs. 1, 2 & 3). Use silicone sealant between
table and lip of tank to prevent leakage. Dish tables should be sloped so that any water
carried from the dishwasher will drain back into the machine, but not from the scrapping area.
NOTE: The dishwasher must be in its final position, adjusted for proper height and properly
leveled before table assembly and plumbing connections are made.
–5–
24 7/8”
CHAMBER
WIDTH
26 1/2”
AVG INSIDE
TABLE WIDTH
20”
WIDTH OF TRACKS
11”
SUGGESTED TRACK AND TABLE LAYOUT
Fig. 1
FRONT OF
MACHINE
TWO 7/8” HOLES
FOR BOLTING
TABLE TO TANK
10 1/2” REF
7/8” REF
3”
3”
22”
CHAMBER OPENING
USE SILICONE SEALER
BETWEEN TABLE AND LIP OF
TANK TO PREVENT LEAKAGE
VIEW SHOWING HOLE LOCATIONS IN TURNED DOWN
PORTION OF TABLE
SECTIONAL VIEW SHOWING TABLE CONNECTIONS
Fig. 2
Fig. 3
For CL-VL installations, the extended hoods can be adjusted to accomodate variances in
dish tables by loosening the three screws.
SPLASH SHIELDS
On all CL models (except CL-VL models), two splash shields are shipped with machine
for installation on the front side of the load and unload ends of the machine. Mount splash
shields to chamber ends using hardware provided. Splash shields should be installed inside
table rim to prevent water from dripping onto floor (Fig. 4).
SPLASH SHIELD
(INSTALLED INSIDE
ROLLED RIM)
SPLASH SHIELD
(INSTALLED INSIDE
ROLLED RIM)
Fig. 4
–6–
PLUMBING CONNECTIONS
Plumbing connections must comply with applicable sanitary, safety
and plumbing codes.
Water Requirements
Proper water quality can improve ware washing performance by reducing spotting, enhancing
effectiveness of labor and extending equipment life. Water conditions vary from one location
to another. The recommended proper water treatment for effective and efficient use of this
equipment will also vary depending on the local water conditions. Ask your municipal water
supplier for details about local water conditions prior to installation.
Recommended water hardness is 3 grains of hardness per gallon or less. Higher hardness
may cause excessive formation of lime scale. Water hardness above 3 grains per gallon
requires water treatment. Water treatment has been shown to reduce costs associated with
machine cleaning, reduce deliming of the dishwasher and reduce detergent usage in the
dishwasher. Chlorides must not exceed 50 ppm.
High iron levels in the water supply can cause staining and may require
an iron filter. High chloride levels in the water supply can cause pitting and may
require a chloride removal system. Contact you local water treatment professional
for proper water treatment.
Sediment may require a particulate filter. Dissolved solids may require water treatment
such as a water softener, reverse osmosis system, etc. Contact your local water treatment
professional for proper water treatment.
If an inspection of the dishwasher or booster heater reveals lime build-up after the equipment
has been in service, water treatment is recommended. If a water softener is already in place,
ensure there is a sufficient level of salt. Contact your Hobart Service office for specific
recommendations.
NOTE: For CL-VL models, damage to heat pump system due to improper water quality may
not be covered under Hobart warranty.
Water Supply Connections
The plumber who connects this machine is responsible for making certain that both water
and steam lines are THOROUGHLY FLUSHED OUT BEFORE connecting to the dishwasher.
This ‘‘flush-out’’ is necessary to remove all foreign matter, such as chips (resulting from
cutting or threading of pipes), pipe joint compound from the lines or, if soldered fittings are
used, bits of solder or cuttings from the tubing. Debris, if not removed, may lodge in the
dishwasher's plumbing components and render them inoperative. Manual valves or solenoid
valves found defective by foreign matter and any expenses resulting from this debris are
NOT the responsibility of the manufacturer and associated repair costs are not covered
under warranty.
CL-BAS models require a single incoming hot water
supply. CL-DWR and CL-ADV models require a hot
and a cold water supply. CL-VL models require a single
cold-water supply. Use 1/2" minimum I.D. pipe size for the
incoming water supply line(s) to the machine (Fig. 5).
NOTE: If a drain water tempering kit is field installed
on a BAS model, an additional cold-water supply will
be required.
LINE STRAINER
INCOMING
WATER
CLEANOUT
Fig. 5
–7–
Required flowing water pressure to the dishmachine is 20 to 65 PSIG. If flowing pressures
higher than 65 PSIG are present, a pressure-regulating valve must be installed in the water
line to the dishmachine (by others). If flowing pressure is less than 20 psi, improper machine
operation may result. All CL models are equipped with a pumped rinse system; therefore,
a water pressure gauge is not required and is not supplied with the machine.
The water pressure regulator must have a relief bypass. Failure to use
the proper type of pressure regulator may result in damage to the unit.
For temperature requirements, refer to the Required Incoming Water Temperature table below.
REQUIRED INCOMING WATER TEMPERATURE
Model
Sanitizing Mode
Connection
CL-BAS without
Built-in Booster
Hot Water Sanitizing
CL-BAS without
Built-in Booster
Water Supply
Minimum
Maximum
Hot Water
180°F (82°C)
194°F (82°C)
Chemical Sanitizing
Hot Water
120°F (49°C)
N/A
CL-BAS with 12kW
Built-in Booster
Hot Water Sanitizing
Hot Water
140°F (60°C)
N/A
CL-BAS with
18kW (44/66)
24kW (54/76/64/86)
Built-in Booster
Hot Water Sanitizing
Hot Water
110°F (43°C)
N/A
CL-DWR and CL-ADV Hot Water Sanitizing
with 18kW (44/66)
24kW (54/76/64/86)
Built-in Booster
Cold Water
55°F (13°C)
80°F (27°C)
Hot Water
110°F (43°C)
N/A
Cold Water
55°F (13°C)
80°F (27°C)
CL-VL with 18kW
Built-in Booster
Hot Water Sanitizing
Drain Connection
The common drain for the tank(s) requires only one connection to the floor drain. The drain
can be connected at either end. A pipe plug is provided for the opposite end. NOTE: For CLDWR and CL-ADV models, the factory drain plumbing may need to be relocated to opposite
side of drain body (Fig. 6). Connect the drain (Fig. 7) through a trap to the sewer using 2"
NPT pipe. If a grease trap is required by code, it should have a minimum flow capacity of
38 gallons per minute.
DRAIN CONNECTION
AT EITHER END
CL-DWR & CL-ADV
DRAIN PLUMBING
Fig. 6
Fig. 7
–8–
Drain Water Tempering Kit
A drain water tempering kit is factory installed on all CL-DWR and CL-ADV models and is
available as an accessory for all CL-BAS and CL-VL models. Refer to F-46015 CL Drain
Water Tempering Kit Installation Instructions supplied with the kit for proper installation.
NOTE: Drain Water Tempering must be Enabled in the Manager Menu when installed. Refer
to Programming, page 30.
CHEMICAL FEEDER INSTALLATIONS
This machine must be operated with an automatic detergent feeder and, if applicable, an
automatic chemical sanitizer feeder, including a visual means to verify that detergents and
sanitizers are delivered or a visual or audible alarm to signal if detergents and sanitizers
are not available for delivery to the respective washing and sanitizing systems. Chemical
feeders are supplied by others. For electrical connection, refer to Optional Equipment Control
Connections, page 15. For questions about chemicals, dosing, or chemical feeders, contact
your chemical supplier.
Detergent Feeder
Your chemical supplier will install a detergent feeder port similar to
the one shown in Fig. 8, that provides for discharge of detergent
into the wash tank.
Fig. 9
Fig. 8
RINSE AID
AND / OR
CHEMICAL
SANITIZER
FEED PORTS
NOTE: A factory plugged hole is provided at rear of machine in
tank wall. Do not install detergent port above chamber/tank seam
or damage to the machine may occur. For CL66-VL models, for
ease of installation, an extended detergent port is provided at the
rear side of the prewash tank.
An electric monitoring device, similar to the one shown in Fig. 9,
will be installed on the side of the wash tank to signal the feeder
to maintain the proper concentration of detergent.
Rinse Agent Feeder
Rinse agent is typically fed into the final rinse water at one of the
ports on the incoming water line located at the top of the machine
(Fig. 10).
Chemical Sanitizer Feeder
Fig. 10
Chemical sanitizer (on CL-BAS machines using low-temperature
sanitizing) is fed into the final rinse water line at the other port
on the incoming water line located at the top of the machine (Fig.10).
STEAM CONNECTION (When Machine is Equipped with Steam Tank Heat)
Steam supply pressure must agree with the steam trap (supplied) which is
rated for 10 to 50 psig differential pressure. If flowing pressure exceeds 50 psig, a pressure
regulator (by others) must be installed in the steam supply line. Steam flow is controlled by
solenoid valves.
For single-tank steam coil installations, two connections are required, one for supply and
one for return. For two-tank steam coil installations, one common supply connection and
two return connections are required.
–9–
GAS CONNECTION (When Machine is Equipped with Gas Tank Heat)
Check the gas data plate attached to the dishwasher on the side of the control box or refer
to the tag attached to the gas burner tubing for the type of gas to be used. All machines are
shipped configured for natural gas. If conversion to LP gas (propane) is required, a conversion
kit with instructions is supplied and must be installed before the machine is operated.
The burner is not adjustable. If flowing gas pressure is above 7" W.C. (natural gas) or 11" W.C.
(propane gas), an additional regulator valve (by others) must be installed in the supply line.
Static incoming line pressure should not exceed 14.0" W.C. for either propane or natural gas.
The gas supply line to the dishwasher must be provided with a shutoff valve per code. The appliance and its gas connections must be leak tested before
placing the appliance in operation. Use soapy water for leak tests. DO NOT use an
open flame.
The installation must conform with local codes, or in the absence of local codes, with the
National Fuel Gas Code, ANSI Z223.1 (latest edition), available from the American Gas
Association, Inc., 1515 Wilson Blvd., Arlington, VA 22209. In Canada, comply with CAN/
CSA B149.1 and CSA C22.1 (latest editions).
NOTE: For gas line pipe connections, use Loctite 565, Hobart part number 546292, or a
flexible sealant suitable for use with Natural and Propane Gases.
• The appliance and its individual shutoff valve must be disconnected from the gas supply
piping system during any pressure testing of that system at test pressures in excess of
1
/2 psig (3.45 kPa).
• The appliance must be isolated from the gas supply piping system by closing its individual
manual shutoff valve during any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig (3.45 kPa).
GAS SPECIFICATIONS
Type of
Gas
Models
BTU/Hr
Flowing Gas Pressure - Not Static
Inches W.C. (Water Column)
Connection
Line Size
Incoming Line Pressure
Minimum
Maximum
Manifold
Pressure
CL44, CL66
CL54, CL76
Natural
Propane
78,000
78,000
1/2" NPT
1/2" NPT
3.5" W.C.
9.0" W.C.
7.0" W.C.
11.0" W.C.
3.2" W.C.
8.2" W.C.
CL64, CL86
Natural
Propane
156,000
156,000
3/4" NPT
3/4" NPT
3.5" W.C.
9.0" W.C.
7.0" W.C.
11.0" W.C.
3.2" W.C.
8.2" W.C.
Dissipate test pressure from the gas supply line before reconnecting the appliance and its
manual shutoff valve to the gas supply line.
Failure to follow this procedure may damage the gas valve.
Gas heat machines must be provided with a means to exhaust the
flue gases to the exterior of the building.
Refer to Venting Requirements on pages 11 – 14.
The dishwasher must be installed so that the flow of combustion and ventilation air will not
be obstructed. Ensure that no electrical cables or plumbing are routed over the gas flue
area. Adequate clearances for air openings into the combustion chamber must be provided.
Make sure there is an adequate supply of make-up air in the room to allow for combustion
of the gas at the burner(s).
– 10 –
Keep the appliance area free and clear from all combustible substances. Do not obstruct
the flow of combustion and ventilation air. The dishwasher must have a minimum clearance
from combustible construction of 3" at the rear and 0" at the sides. A clearance of 23" must
be provided at the front and 20" at each end of the dishwasher for servicing and proper
operation.
The burner is ignited automatically by solid-state electronic circuitry. There is no pilot light.
Gas flow is regulated by the temperature control circuit.
VENTING REQUIREMENTS
For CL-VL models, no pant leg duct or canopy hood venting is required. Ensure dish room
HVAC system is adequately sized to handle dish machine heat dissipation (latent and sensible
heat). No HVAC supply or return grills to be installed within 24” of heat pump assembly.
NOTE: For machines equipped with gas tank heat, a connection point (APS1 and APS2) is
provided for a vent fan interlock switch to prevent the flow of gas if air flow is not detected
in the vent system. Normally closed switch to be provided and installed by others.
Type II Canopy Hood
Most commercial dishwashers must be provided with external venting per local codes. The
exception is electric or steam heat machines operating in the chemical or low temperature
sanitizing mode where the existing room ventilation will compensate for the vapors produced.
The local authority has final jurisdiction over this matter.
Venting can be provided by either a canopy hood over the whole machine (Fig. 11) or by
the pant-leg duct connection (Fig. 12).
A Hobart CL-Series dishwasher equipped with gas tank heat is not provided with a flue collar
connection and is not intended to have the flue directly connected to a ventilation system.
However, the products of combustion must be vented to the outside air. Exhaust air must
not be vented into a wall, a ceiling, or a concealed space of a building. A vent hood over the
entire dishwasher (Fig. 11) can be employed to vent both the moist air from the dishwashing
chamber and the flue gases from the gas heater. The volume of flue exhaust required for
venting moist air and flue gases using a single vent hood over the entire dishwasher must
be calculated using the Exhaust Flow Requirements on page 14.
A Type II canopy hood is recommended. A factory-built commercial exhaust hood may be
listed as conforming to Underwriters Laboratory's Standard 710 titled, Exhaust Hoods for
Commercial Cooking Equipment. Hoods must be installed according to the manufacturer's
instructions. Makeup air must be provided so that the exhaust flow rate results in a positive
building pressure in the room where the unit is located (more outside air than exhaust air).
Factory-built hoods not tested to UL Standard 710 and custom built hoods must comply with
the following specifications: They must be built from stainless steel, 0.022" [No. 24 Gage]
minimum thickness, or copper sheet weighing at least 24 ounces per square foot; the hood
must be secured in place by noncombustible supports and the hood must meet the Exhaust
Flow Requirements on page 14.
– 11 –
TYPE II
CANOPY HOOD
EXHAUST DUCT SHOULD
BE CENTERED IN HOOD
1’ TO 4’
CLEARANCE
6" MINIMUM OVERHANG
FRONT AND BACK
18" MINIMUM OVERHANG
AT LOAD AND UNLOAD
OPENINGS
CL SERIES
Fig. 11
Pant-Leg Vent Connections
Gas heat machines must be provided with a means to exhaust the
flue gases to the exterior of the building.
Pant-Leg duct connectors (Fig. 12) alone DO NOT provide ventilation for the gas flue at
the rear of the machine. A mini-vent hood (Fig. 13) must be used or a canopy type hood
may be used (Fig. 11).
Moist air escapes from each end of the conveyor type dishwasher. The recommended
exhaust requirement is 200 CFM at the entrance end of the dishwasher and 400 CFM at
the discharge end. Optional vent hoods or extended hoods may be provided at each end
of the machine. Sufficient make-up air must be provided so the exhaust flow results in a
positive building pressure in the room in which the unit is located (more outside air than
exhaust air). Hoods are provided with 4" x 16" vent connectors with vent dampers which
allow adjustment during installation. Typical construction is for 'Pant-Leg' hood connections
to the 4" x 16" vent connectors (Fig. 12). Vent stacks must be watertight and fit inside the
vent connector openings.
If using the 'Pant-Leg' duct, a mini-vent hood (Fig. 13) must be used to vent the flue gases
on machines using gas heat. The mini-vent hood must be positioned a minimum of 18"
above the flue exit at the rear of the dishwasher and connected to existing duct work. The
volume of flue exhaust in the mini-vent hood should not exceed 200 CFM.
In either case, if a powered means of exhaust is used, an electrical interlock must be
provided (supplied and installed by others) to allow the flow of gas to the dishwasher burner
only when the exhaust system is in operation.
For more information, refer to the National Fuel Gas Code, ANSI Z223.1, NFPA54. In all
cases, local codes will prevail.
– 12 –
PANT-LEG DUCT
4” x 16”
VENT STACK
VENT HOOD
CL SERIES
Fig. 12
MINI-VENT HOOD
3” x 3”
DUCT INTO
CURRENT
SYSTEM
3 1/2”
4”
6”
18”
GAP
MINIMUM
DISHWASHER
FLUE EXIT
Fig. 13
– 13 –
Exhaust Flow Requirements
The following is based on the 2018 International Mechanical Code (IMC):
The flow of air required for a vent hood is based on the linear length of the face of the hood,
measured along the front side, parallel with the front of the appliance (refer to LENGTH in
Fig. 14). The minimum net air flow for Type II hoods used with dishwashers is 100 CFM
per linear foot of hood length. Simply multiply the hood's length, in feet, times 100 CFM to
obtain the required flow rate.
Subtract make-up air flow supplied directly to a hood cavity, from the total exhaust flow rate
of the hood, if applicable.
For hood designs not covered by these calculations consult the latest edition of the IMC or
other local codes.
LENGTH
CLEARANCE
HEIGHT
Fig. 14
ELECTRICAL CONNECTIONS — DISHWASHER
Electrical and grounding connections must comply with the applicable
portions of the National Electrical Code, ANSI / NFPA 70, latest edition, and / or other
local electrical codes.
Disconnect the electrical power to the machine and follow
lockout / tagout procedures. There may be multiple circuits. Be sure all circuits are
disconnected.
Connect a permanent electrical power supply(s) to the terminal block(s) in the control box
on top of the machine. Refer to the machine data plate for proper connection information
and the electrical diagram located inside the control box cover.
NOTE: CL dish machines are not provided with internal GFCI protection.
All CL dish machines (electric, gas or steam tank heat) ship from the factory wired for a Single
Point Electric Connection which includes motors & controls, tank heat and electric booster
heat (if equipped). Electric tank heat models can be field converted to dual or multiple point
electric configurations depending on machine confuguration. Refer to machine's data plate
for available options. Conversion instructions (F-46019) are located in the dish machine’s
control box located on top of the unit.
– 14 –
Motor Rotation — Three-Phase Only
Before placing a three-phase machine into service, check to verify that the
pump motor(s) rotates in the correct direction. Incorrect rotation will result in unacceptable
performance.
To check the pump motor's rotation:
Close the machine doors, press POWER on the controls and allow the machine to fill. When
the machine is completely filled, press POWER to turn the machine off.
Disconnect the electrical power to the machine and follow
lockout / tagout procedures. There may be multiple circuits. Be sure all circuits are
disconnected.
Remove the lower front panel below the doors. Reconnect the electrical power to the
machine, being careful not to touch any uninsulated electrical parts exposed by removing
the front panel. Press START/ENTER on the controls and verify the pump motor rotation
by observing the fan located at the top of the motor and ensure it matches the direction of
the arrow located on the front of the motor.
If the rotation of the pump motor is correct, press POWER to turn the machine off.
DISCONNECT ELECTRICAL POWER SUPPLY to the machine, and replace the front
panel.
If the pump motor(s) does not rotate in the proper direction, DISCONNECT ELECTRICAL
POWER SUPPLY to the machine. Reverse any two of the incoming power supply leads to
the TB1 terminal block located in the control box on top of the machine. If the machine was
converted to a dual or multiple point electric connection configuration, also reverse any two
of the incoming power supply leads to the other service connection(s).
Reconnect the electrical power to the machine. Re-check the pump motor's rotation.
If the rotation of the pump motor is correct, press POWER to turn the machine off. DISCONNECT
ELECTRICAL POWER SUPPLY to the machine. Replace the lower front panel.
Optional Equipment Control Connections
Electrical and grounding connections must comply with the applicable
portions of the National Electrical Code, NFPA 70 (latest edition) and/or other local
electrical codes.
Disconnect the electrical power to the machine and follow lockout/
tagout procedures. There may be multiple circuits. Be sure all circuits are disconnected.
Detergent Feeder
The maximum rating for a detergent dispenser connected to DPS1 and DPS2 (located on TB5) is
1.5 amps at line voltage. Refer to Chemical Feeder Installations, page 9.
Rinse Aid Feeder and/or Chemical Sanitizer Feeder
The maximum rating for a rinse aid dispenser and/or chemical sanitizer feeder connected
to RPS1 and RPS2 (located on TB5) is 1.5 amps at line voltage. Refer to Chemical Feeder
Installations, page 9.
– 15 –
Vent Fan Control
The maximum rating for a vent fan connected to VFC1 and VFC2 (located on TB5) is 1HP
@ 120VAC, 2.5HP @ 240VAC.
For machines equipped with electric or steam tank heat, the vent fan control circuit will turn
the roof exhaust fan on when the pump motor(s) starts and off after a pre-set time once
the final rinse turns off, eliminating the need for a separate switch on the wall. The factory
setting for the vent fan control time delay is 5 minutes. This time can be adjusted from 0
minutes to 999 minutes in the Manager Menu. Refer to Programming, page 30, to adjust
the vent fan control time delay parameter.
For machines equipped with gas tank heat, the vent fan control circuit will turn the roof exhaust
fan on and off with the power on the dish machine, eliminating the need for a separate switch
on the wall. When this circuit is utilized, the exhaust fan on the roof will turn on when the
power button on the CL dish machine is pressed turning the dish machine on and the fan
will turn off when the power button is pressed turning the dish machine off.
The dish machine does not supply any voltage thru this circuit. It is a controlling circuit
utilizing a dry contact. A hot wire from the roof fan control connects to one of the VFC
terminals located on the TB5 terminal block in the CL control box located on top of the unit
and a second wire connects to the second VFC terminal and wires to the roof fan control
completing the circuit. The dish machine will then close and open this circuit as it is powered
on and off, which will turn the roof exhaust fan on and off with the dish machine.
External Booster Connection
BSTR1 and BSTR2 contacts (located on TB5) are provided to control (on/off) an external
booster heater. 120VAC @ 0.15 amps is provided when the dish machine is powered on
to control the external booster switching circuit. Refer to the Non-Booster Conversion
Instructions (F-46016).
– 16 –
OPERATION
PREPARATION
Make sure the dishwasher is clean and all parts are in place.
If Equipped with Scrapper
Install the standpipe in the scrapper tank (Fig. 15). Standpipe with strainer (Fig. 15) goes
in the first tank where the rack enters the machine.
Install the rear and side strainer pans and lower the scrap basket (Fig. 17).
Install the upper wash arm (Fig. 16) and the lower wash arm (Fig. 17) in the scrapper with
sliders in the closed position. Push arm onto the connector pipe so the opposite end is held
by the guide; then lift or lower into position.
SLIDER
(CLOSED FOR
OPERATION)
LATCH
CONNECTOR PIPE
GUIDE
PREWASH
ARM
PREWASH
ARM
STANDPIPE
STRAINER
PANS
SCRAP
BASKET
GUIDE
STRAINER
CONNECTOR PIPE
Fig. 17
Fig. 16
Fig. 15
Wash/Rinse Tanks
Install the standpipe(s) in the tank(s) (Figs. 15 and/or 18). Standpipe without strainer
(Fig. 18) goes in second/third tank.
Install the strainer pan and the scrap basket (Fig. 20).
Install the upper wash arm (Fig. 19) and the lower wash arm (Fig. 20) with sliders in the
closed position. Push arm onto the connector pipe so the opposite end is held by the guide
(Figs. 19, 20); then lift or lower into position.
CONNECTOR PIPE
SLIDER
(CLOSED FOR
OPERATION)
CONNECTOR
PIPE
Fig. 18
GUIDE
LATCH
SCRAP
BASKET
STRAINER
PAN
WASH ARM
GUIDE
Fig. 19
WASH ARM
Fig. 20
– 17 –
CL-ADV Models
Install the external ASR basket (Fig. 21) in the ASR housing located at the entrance end
of the machine.
Fig. 21
Install the internal ASR basket (Fig. 22) in the first tank where the rack enters the machine.
Fig. 22
CL-VL Models
Ensure air channel cover is in place (Fig. 23).
Fig. 23
Curtains
Hang all curtains according to the appropriate curtain diagram (pages 19 – 21).
– 18 –
CURTAIN INSTALLATION
Curtains are keyed for proper installation.
CL44-BAS, CL54-BAS CL64-BAS
CL44-DWR, CL54-DWR CL64-DWR
CL44-ADV, CL54-ADV
CL64-ADV
FINAL
RINSE
FINAL
RINSE
WASH
WASH
RINSE
RIGHT TO LEFT
S
S
L
L
L
FINAL
RINSE
WASH
CO
L
M
WASH
FINAL
RINSE
RINSE
LEFT TO RIGHT
S
CO
L
L
L
919758 Long STD
L
919975 Long HTS
S
919509 Short
CO
936922 Carry Over
M
936428 Middle STD
M
936429 Middle HTS
CS
936520 CS
CSS
936931 CS Side
– 19 –
L
M
S
L
Single-Tank Machines with Scrapper
CL66-BAS, CL76-BASCL66C-BAS, CL76C-BAS
CL66-DWR, CL76-DWRCL66C-DWR, CL76C-DWR
CL66-ADV, CL76-ADV
FINAL
RINSE
WASH
EXTENDED
LOAD
VENT
COWL
HOOD
SCRAPPER
FINAL
RINSE
(IF INSTALLED)
WASH
CSS
SCRAPPER
CSS
CS
RIGHT TO LEFT
S
S
S
L
VC
L
EXTENDED
LOAD
VENT
COWL
HOOD
FINAL
RINSE
WASH
SCRAPPER
(IF INSTALLED)
L
CSS
L
SCRAPPER
CSS
FINAL
RINSE
WASH
CS
LEFT TO RIGHT
S
S
S
VC
L
L
L
L
Two-Tank Machines with Scrapper
CL86-BAS, CL86-DWR, CL86-ADV
FINAL
RINSE
EXTENDED
LOAD
VENT
COWL
HOOD
SCRAPPER
WASH
RINSE
(IF INSTALLED)
RIGHT TO LEFT
S
S
CO
L
EXTENDED
DAOL
VENT
COWL
DOO
H
SCRAPPER
VC
L
M
WASH
FINAL
RINSE
RINSE
(IF INSTALLED)
LEFT TO RIGHT
S
VC
CO
L
M
– 20 –
S
L
L
919758 Long STD
L
919975 Long HTS
S
919509 Short
CO
936922 Carry
Over
M
936428 Middle
STD
M
936429 Middle
HTS
CS
936520 CS
CSS
936931 CS Side
VC
941277 Vent Cowl
Std
VC
941278 Vent Cowl
HTS
Two-Tank Machines with Corner Scrapper
CL86C-BAS, CL86C-DWR
FINAL
RINSE
RINSE
CSS
WASH
CSS
SCRAPPER
CS
RIGHT TO LEFT
CO
S
L
SCRAPPER
CSS
919758 Long STD
L
919975 Long HTS
S
919509 Short
CO
936922 Carry Over
M
936428 Middle STD
M
936429 Middle HTS
CS
936520 CS
CSS
936931 CS Side
L
M
L
CSS
L
FINAL
RINSE
RINSE
WASH
CS
LEFT TO RIGHT
CO
L
S
L
M
Single-Tank Ventless Machines
CL44-VLCL66-VL
FINAL
RINSE
UNLOAD
HOOD
FINAL
RINSE
UNLOAD
HOOD
LOAD
HOOD
WASH
RIGHT TO LEFT
S
L
LOAD
HOOD
LOAD
HOOD
SCRAPPER
S
S
L
WASH
L
L
FINAL
RINSE
WASH
L
L
LOAD
HOOD
UNLOAD
HOOD
L
L
FINAL
RINSE
WASH
SCRAPPER
UNLOAD
HOOD
LEFT TO RIGHT
S
S
L
L
S
L
L
– 21 –
L
L
L
L
HMI AND DISPLAY
The controls are mounted on top of the dishwasher. The HMI is mounted on the front of the
control box (Fig. 24).
POWER RINSE
TEMPERATURE DISPLAY
(If equipped with power rinse tank.)
MENU BUTTON
(Press to enter main menu.)
POT & PAN BUTTON
(Press to enter the pot & pan mode.)
ENTER BUTTON
(Appears when there is an on-screen
action to select.)
WASH TEMPERATURE DISPLAY
FINAL RINSE TEMPERATURE DISPLAY
POT & PAN BUTTON
(Press to enter the pot & pan mode.)
DELIME BUTTON
(Press to enter delime cycle.)
POWER BUTTON
(Press to power machine on and off.)
NOTE: If machine is equipped
with a prewash section, the
prewash tank temperature will
not be displayed.
STOP BUTTON
(Press to stop the machine.)
LED WASH BUTTON
(Press to start the machine.)
• Green (Ready)
• Blue (Washing)
• Red (Error)
NOTE: Temperatures displayed
based on machine direction.
L– R shown.
Fig. 24
FILLING THE DISHWASHER
All water supply valves must be opened and the electric supply(s) must be turned on before
the machine will function. Make sure Preparation and Curtain Installation are completed,
pages 18 – 21.
Close all doors. When the doors are closed, this will automatically close the drain. To begin
filling after the machine is ready, press the POWER button (Fig. 24).
If the machine is equipped with a scrapper section, the scrapper tank will fill with overflow
water from the wash tank.
STARTING THE GAS HEAT DISHWASHER (When Equipped with Gas Heat)
1.
dishwasher.
Read the Safety Information on page 2 before operating this
2. Turn main gas supply to the dishwasher ON.
3. Wait for 5 minutes to clear out any gas. If you then smell gas, STOP! Follow all safety
information covered on page 2 in IMPORTANT FOR YOUR SAFETY.
4. If you don't smell gas, turn the manual gas valve On.
– 22 –
5. Press the POWER button (Fig. 24). Dishwasher will fill automatically (refer to Filling the
Dishwasher, page 22). After the tank has filled, the burner will ignite if heat is required.
The ignition system includes a 15-second pre-purge period before ignition occurs.
6. If the dishwasher will not operate, press the POWER button and turn the manual gas
valve Off. Call your local Hobart service office or gas supplier.
MINIMUM TEMPERATURES
The water temperatures in the tanks and rinse arms are regulated by the controls. The control
is preset at the factory and no adjustment should be required. If an adjustment is necessary
or if the machine is to operate at low temperature using chemical sanitizer, contact your
local Hobart service office or refer to instructions for conversion to chemical sanitizing. The
digital display verifies proper water temperature during operation.
Minimum Temperatures Using High-Temperature Sanitizing
Single-Tank Models
CL44-BAS, CL66-BAS, CL66C-BAS
CL54-BAS, CL76-BAS, CL76C-BAS,
CL44-DWR, CL66-DWR, CL66C-DWR
CL54-DWR, CL76-DWR, CL76C-DWR
CL44-ADV, CL66-ADV,
CL54-ADV, CL76-ADV
CL44-VL, CL66-VL
Two-Tank Models
CL64-BAS, CL86-BAS, CL86C-BAS
CL64-DWR, CL86-DWR, CL86C-DWR
CL64-ADV, CL86-ADV
Wash
Tank
160°F
Rinse
Tank
––––
Final
Rinse
180°F
150°F
160°F
180°F
Minimum Temperatures Using Low-Temperature, Chemical Sanitizing
Single-Tank Models
CL44-BAS, CL66-BAS, CL66C-BAS,
CL54-BAS, CL76-BAS, CL76C-BAS
Wash
Tank
130°F
Rinse
Tank
––––
Final
Rinse
120°F
Two-Tank Models
CL64-BAS, CL86-BAS, CL86C-BAS
130°F
130°F
120°F
If the tank is accidentally drained before turning off the power switch, the low-water protection
circuit will automatically disable the tank heat. When the proper water level is returned, the
tank heat will automatically resume heating.
Low FR Temp. Alert
Displays a message to indicate that the final rinse temperature was below the minimum
requirement for a short time. This feature can be enabled in the Manager Menu. Refer to
Programming, page 30.
Tank Temperature Alert
Displays a message if any tank goes below the minimum for a certain amount of time. This
feature can be enabled in the Manager Menu. Refer to Programming, page 30.
– 23 –
DISHWASHING
After the machine has filled, start the pumps by pressing the WASH button on the HMI (Fig.
24) or by inserting a rack into the machine.
The machine will operate only if the tanks have filled to the proper level and all doors are
closed. Press the STOP button on the HMI to stop the conveyor motor and pumps.
Pre-scrap the dishes thoroughly to remove large food particles and debris. DO NOT use
steel wool on ware that is to be loaded into the dishwasher.
Stack dishes in the racks. Do not stack dishes one on top of another, as water must have free
access to both sides of every dish. Stand plates and dishes up edgewise (Fig. 25). Cups,
glasses and bowls should be inverted in an open-type rack (Fig. 25) or a compartmented
rack. Silverware and other small pieces may be scattered loosely over the bottom of an opentype, flat-bottom rack. To minimize splash, position trays in the rack in the same direction
as the motion of the conveyor (Fig. 25).
DO NOT attempt to wash large items (pots, pans, trays, etc.) without first checking to make
sure they will fit through the machine opening. Such large items must not be washed in this
dishwasher unless they will easily pass through it.
DO NOT allow foreign objects to enter the dishwasher, especially metallic contaminants.
]
Fig. 25
When one rack has been loaded, slide it part way into the machine until the conveyor dogs
catch the rack. Start inserting another rack when the previous rack has completely passed
the curtain at the load end. The operation of the dishwasher is automatic. When a rack
enters the machine, the pumps and conveyor automatically start. Each rack moves through
the scrapper (if equipped), the wash and the rinse zones,and then out onto the clean dish
table. The final rinse will activate after a set period of time after a rack enters the machine.
Allow dishes to drain and air-dry before removing the ware from the rack.
The conveyor dwell feature, standard, allows the operator to stop the conveyor in order to
wash heavily soiled dishes for a longer period of time. To enter the dwell mode, press the
menu button on the HMI to access the menus. Using the arrows, scroll down to LOGIN
and enter code 1001 to access the manager menu. Use the arrows to scroll until DWELL is
highlighted and then press the enter button. Select ENABLE to start the DWELL cycle. To
stop the DWELL cycle, reenter the menu and select DISABLE or press the STOP button.
If a rack jams or if the load becomes excessive, an overload mechanism shuts off the
conveyor drive motor and displays ‘Conveyor jam. Unload rack and check for jam.’. Open
the doors and remove the jam. After the jam is cleared, close the doors and press the Enter
button. Press the WASH button to restart the dishwasher.
Tank temperatures are shown on the display (Fig. 24) when the machine is in operation.
The final rinse temperature displays – – – until a rack is in the rinse zone; then, the final rinse
water temperature displays. After the ware exits the rinse zone, the final rinse temperature
display returns to – – – .
– 24 –
Pot and Pan Mode
The pot and pan feature, standard on all CL models, allows the operator to wash heavily
soiled pots and pans by indexing the racks thru two pre-set wash zones for a specified
amount of time. Press the POT & PAN button located on the HMI (Fig. 24) to enter the pot
and pan mode. Insert a rack into the machine. Each rack will index twice thru the wash
zone by the pre-set time. The machine will return to normal operation by pressing the POT
& PAN button or the STOP button, or if the Auto Timer times out.
Optional Table Limit Switch
If a rack reaches the end of the unload table and trips the table limit switch, the conveyor
shuts off. The display alternates between the tank names and ‘Unload rack’. After the rack
is removed and the table limit switch resets, normal operation of the dishwasher resumes.
NOTE: Table limit switch must be Enabled in the Manager Menu when installed. Refer to
the Manager Menu programming, page 30.
Auto-Timer
To conserve energy, if no rack enters the machine for a preset amount of time, the auto
timer counts down and the pumps and conveyor shut off. The tanks continue to heat, and
tank temperatures display. To resume operation, insert a rack or press the WASH button.
NOTE: The auto timer shut off setting is preset from the factory at 1 minute. You can adjust
the setting from 1 to 360 minutes (1-minute increments). Refer to the Manager Menu
programming, page 30.
Energy Saver Mode
After a period of machine inactivity, the control initiates Energy Saver Mode (ESM). The
dish machine temperature setpoints will lower and ‘Energy Saver Mode’ will display. To
exit Energy Saver Mode, press the WASH button. The factory setting for the Energy Saver
Mode is 30 minutes. (For the 54 and 76 series machines, the factory setting is 90 minutes.)
The period of machine inactivity prior to ESM can be set from 10 to 120 minutes (5-minute
increments). Refer to the Manager Menu programming, page 30.
Dirty Water Alert
Three settings are provided; refer to the Manager Menu programming, page 30.
Disabled – No alarm displays. This is the factory setting.
Warning – After a period of operation, ‘Dirty water reminder. Change wash water.’ displays
until the water is changed; however, the control allows machine operation. Drain water and
refill to clear message.
Error Message – After a period of operation, ‘Dirty water alert. Change wash water.’ displays
and further machine operation is prevented until tanks are drained and refilled.
– 25 –
CLEANING
The machine must be thoroughly cleaned at the end of each working shift, or at least twice
a day. Use only products formulated to be safe on stainless steel. Use a damp cloth and
mild soapy water.
1. Press the POWER button on the keypad to turn the machine off (Fig. 24).
Disconnect the electrical power to the machine and follow lockout/
tagout procedures before you begin cleaning. There may be multiple circuits. Be
sure all circuits are disconnected.
2. Open the doors. Standard door interlock switches
prevent machine operation with inspection doors
open.
DRAIN LEVER
3. Visually inspect the upper and lower final rinse
nozzles to make sure they are free of debris.
4. Open drain(s) by pulling drain lever(s) up (Fig. 26).
5.Remove the wash arms. Open the wash arm sliders
(Fig. 27) and push any nozzle obstructions into the
wash arms. Thoroughly flush the wash arms in a
sink. Close the wash arm sliders.
6.Before removing scrap basket(s)
and pan(s), clean off any debris from
machine walls using a hose with spray
nozzle. Flush all debris toward the
strainers.
Fig. 26
WASH ARM SLIDER
7.Clean debris from back side of doors,
in between the doors and chamber, and
around door seal of chamber. Avoid
direct spray of controls on top of unit.
WASH ARM
Fig. 27
8.Clean dish tables by flushing any debris into the
dishwasher.
9.Remove all strainer pan(s) and scrap basket(s).
Empty contents into garbage can or disposer and
thoroughly clean pan(s) and basket(s) in a sink. DO
NOT strike strainer pan(s) or scrap basket(s) on solid
objects to dislodge debris. Refer to Figs. 17 & 20 on
page 17.
10.When tanks are empty, remove the standpipe and
clean the pump intake strainer(s) on the bottom of the
standpipe or at the bottom of the tank (Figs. 15 & 28) PUMP
and ensure oring at bottom of standpipe is free of debris. INTAKE
11.Remove curtains. Thoroughly scrub, rinse and allow
curtains to dry at the end of each day’s operation.
12.Thoroughly wash out the interior of the machine with
a hose fitted with a spray nozzle. Remove remaining
soil with a cloth or soft brush and mild cleanser.
Flush out again with spray hose. Do not allow food
soil to accumulate on the bottom and/or sides of
the tank. NOTE: For CL-VL models only, thoroughly
spray coil inside tank removing all debris.
– 26 –
STRAINER
IN BOTTOM
OF TANK
Fig. 28
13.On CL-ADV models, spray the ASR basket receiver removing any food soils (Fig. 29).
Thoroughly wash out interior of ASR housing located at entrance end of machine (Fig.
30) with a hose fitted with a spray nozzle. Remove remaining soil with a cloth or soft
brush and mild cleanser. Flush out again with spray hose. Do not allow food soil to
accumulate on the bottom and/or sides of the ASR housing.
ASR INTERNAL SCRAP
BASKET RECIEVER
Fig. 29
ASR HOUSING
Fig. 30
14.For CL-VL models only, remove air channel cover by lifting up on the handles
(Fig. 31) and clean debris from air channel using a long-handled nylon brush
(Fig. 32) and replace cover. NOTE: Do not use a metal brush and do not use a hose
to spray the channel.
Fig. 31
Fig. 32
– 27 –
15.Return all standpipe(s), strainer pan(s) and scrap basket(s) to their proper locations
(Figs. 15, 17, 18 & 20) on page 17.
16.Insert the upper wash arm(s) straight onto the connector pipe. Rest the extension on
the guide. Rotate the arm upward to latch it. Ensure wash arm slider is in the closed
position.
17.Insert the lower wash arm(s) straight onto the connector pipe. Rest the extension on
the guide. Swing the front of the arm down until level to fully position it. Ensure wash
arm slider is in the closed position.
18.Leave doors open and curtains removed while machine is not in use to allow the
interior to air out and dry. Install curtains after machine has dried out.
DELIMING
Delime Notification Setup
All CL models have the ability to notify the operator when to delime based on the dish
machine operating hours. The factory default is 100 hours. Refer to the ‘PROGRAMMING’
section of this manual to set the delime notification operating hours.
Deliming Procedure
All CL dish machines are equipped with the Complete Delime™ and Booster Guard™
feature. The machine will notify the operator when to delime based on the machine operating
hours. When prompted, the display will read ‘Delime recommended. Run delime cycle.’.
If ready to delime, press either arrow button to highlight ‘Yes’ and press the Enter button.
Press the Enter button on ‘No’ to delime the machine later. If ‘Yes’ is selected, proceed to
step 3 below. Start the process at step 1 if initiating the delime process manually without
the notification. If initiating the delime process without the notification, the delime cycle can
be initiated with the power in the off position or from the idle mode. Once the delime cycle
has been completed, the delime notification reminder will be reset.
The machine will continue to display the delime notification reminder until a delime cycle
has been completed. If the delime lockout has been enabled, the machine will automatically
force a delime cycle after 30 notifications have been declined.
NOTE: The machine will automatically pump delime solution into the dish machine
during the delime cycle. Ensure sufficient chemical is present in the bottle and that
the standpipe is fully inserted into the bottle (Fig. 33).
Fig. 33
– 28 –
1. Press the Delime button.
2. The display will prompt ‘Start Delime Cycle?’. Press either arrow button to highlight
Yes and press the Enter button.
3. The display will prompt ‘Please clean strainers.’. Open the doors and remove the scrap
basket(s) and strainer pan(s). Clean the basket(s) and pan(s) in a sink and ensure all
food soil is removed. Replace the strainer pan(s) and scrap basket(s) in the machine,
close the doors, and press the Enter button.
4. The display will prompt ‘Please drain the machine.’. Open the doors and pull the drain
lever(s) to drain the machine and then press the Enter button. The display will show
‘Draining for Delime’ and a progress bar.
5. After the machine has drained, the display will prompt ‘Please close drain and doors.’.
Once the doors are closed, press the Enter button.
6. The machine will display ‘Filling for Delime’ and a progress bar. The machine will
begin to fill and add the required amount of delime chemical while filling. Once the
machine is full, ‘Delime Ongoing’ will be displayed and the wash pump(s) will run for
20 minutes followed by a 10-minute rinse cycle where the display will show ‘Rinse
Cycle In Progress’. The rinse cycle will flush the delime chemical from the machine.
7. After the rinse cycle has completed, ‘Please drain the machine’ will be displayed.
Open the doors and pull the drain lever to drain the machine and then press the Enter
button. ‘Draining after delime’ will be displayed and the machine will power off after
draining is complete.
NOTE: If there is no user interaction after 5 minutes after the rinse cycle has completed,
the unit will power off. Once the unit is powered back on, ‘Please drain the machine’
will be displayed. Open the doors and pull the drain lever to drain the machine and
then press the Enter button. ‘Draining after delime’ will be displayed and the machine
will power off after draining is complete.
DOS AND DON'TS FOR YOUR NEW HOBART WAREWASHER
DO assure proper water hardness of 3 grains per gallon or less.
DO pre-scrap dishes thoroughly.
DO use only detergents recommended by your chemical supplier.
DO, at the end of the day, thoroughly clean the machine, rinse and dry (leave doors open).
DO closely follow your chemical supplier's prescribed deliming schedule.
DO use only products formulated to be safe on stainless steel.
DO NOT use detergents formulated for residential dishwashers.
DO NOT allow food soil to accumulate on the tank bottom, tank sides, or door seal.
DO NOT exceed chemical manufacturer's recommended concentrations for detergent,
sanitizer, rinse aid or lime scale remover.
DO NOT use steel wool to clean ware or warewasher surfaces.
DO NOT allow foreign objects to enter the unit, especially metallic contaminants.
NOTE: Failure to follow use, care and maintenance instructions may void your Hobart
warewasher warranty.
– 29 –
PROGRAMMING
MANAGER MENU
The CL dish machines allow customization options for machine operation. To activate or
change these features, enter the Manager Menu using the following procedure.
1.
Power on dishwasher. Display shows ready screen when fill cycle has completed.
2. Press the Menu button in the upper-right hand corner of the display.
3. With 'Login’ highlighted, press the Enter button. The ‘Enter PIN’ screen will be displayed.
4. The default manager code is 1001. Use the arrow buttons to change the value and
then press the Enter button to select the value and toggle to the next digit until the
code is entered.
5. Use the Up and Down Arrows to toggle thru the Manager Menu.
a.
Once the desired selection is outlined, press the Enter button.
b.
For selections that are editable, use the Up and Down arrows to change the value.
c.
Once the required value is displayed, press the Enter button to save the selection.
6. To exit the programming, use the Up and Down arrows to scroll thru the parameters
until ‘back’ is outlined and press the Enter button. Repeat this procedure until the
Ready screen is displayed.
Parameter Name
Description
Possible Values
Default Value
MACHINE SETTINGS
Language
Sets the language for
machine display.
Date
Sets the current day,
month, year. Date format
can be updated.
Time
Selects the current time
(hours & minutes). Time
can also be updated to 24h
format.
Temperature Units
Sets the temperature
displays to Fahrenheit or
Celsius.
English, French,
Spanish, etc.
English
Fahrenheit or Celsius
Fahrenheit
MACHINE ALARM
Machine Alarm
Enables or disables audible
alarm.
Delime Concentration
Sets the delime chemical
concentration level based
on % of delime solution in
water.
Low (1.25%)
Medium (1.89%)
High (3.77%)
Medium (1.89%)
Sanitization Options
Sets the tank temperatures
for either high temperature
machine or chemical sanitation machine.
High Temperature or
Chemical Sanitation
High Temperature
Enable or Disable
Enable
CHEMICAL MENU
– 30 –
Parameter Name
Description
Possible Values
Default Value
DIRTY WATER ALERT
Dirty Water Alert
Sets the water supply water
hardness.
Enable/Disable
Allows the automatic start
feature to be disabled or
enabled.
Settings
Sets the automatic start
day of week and time. If
feature is enabled, machine
will automatically power on
and fill at day and time set.
Error message, Disable,
or Warning
Disable
AUTOMATIC START *
Enable or Disable
Disable
Enable or Disable
Disable
WiFi
Enable/Disable
Enables or disables WiFi
connectivity.
Status
Displays the current WiFi
connection status of the
machine.
Connection Assistant
Guided connection to WiFi
network.
Access Code
Generates an access code
that can be used to pair the
machine to the SmartConnect App.
Connection Test
Tests the WiFi connection
with the machine to confirm
WiFi connectivity.
Manual Installation
Manual connection to WiFi
network.
Mobile Connection
Assistant
Pairs machine to Wifi
through SmartConnect
app.
Cycles Until Delime
Notification
Displays remaining operating hours delime reminder
notification is displayed.
Set Counter
Sets the number of operating hours until the delime
reminder notification is
displayed.
• Search Network
• WPS
• Add Network
• Search Network
• WPS
• Add Network
No or Yes
No
DELIME REMINDER
– 31 –
0-999999
100
Parameter Name
Description
Possible Values
Default Value
TEMPERATURE ALERT
Rinse Temperature Alert
Enables or disables rinse
temperature warning or
error. Rinse temperature
is monitored during wash
cycle and error or warning
is triggered if not reached.
Disabled, Notification, or
Lockout Machine
Disabled
Wash Temperature Alert
Enables or disables wash
tank temperature warning
or error. Wash tank temperature is monitored during
wash cycle and error or
warning is triggered if not
reached.
Disabled, Notification, or
Lockout Machine
Disabled
Drain Water Tempering
Enables or disables drain
water tempering. Drain
water tempering should
only be enabled if the drain
water tempering kit has
been installed.
DRAIN WATER TEMPERING
Enable or Disable
Disable
ENERGY SAVER TIMER
Energy Saver Timer
Time in Ready before machine enters Energy Saver
Mode.
10-120 min
30 min
(90 minutes for
54 & 76 series)
TABLE LIMIT SWITCH
Table Limit Switch
Enables or disables the
table limit switch which
stops the conveyer and
notifies user to "Unload
racks." when the conveyer
is full.
Enable or Disable
Disable
AUTOTIMER TIMEOUT
Autotimer Timeout
Time after wash pumps
turn off or the last rack
leaves the machine and before the conveyer turns off.
1-360 min
1 min
EXTERNAL FAN TIMEOUT
External Fan Timeout
Time after wash pumps
turn off or the last rack
leaves the machine and
before the external vent fan
turns off. Not available and
should not be changed for
gas machines as the fan
remains on.
0-999 min
5 min
Enable or Disable
Disable
DWELL
Dwell
Enables or disables
DWELL mode which temporarily stops the conveyer
as soon as enabled.
* NOTE: When enabling Automatic Start feature, the machine will power on and fill while unattended. Prior to using
this feature, ensure all machine panels are in place and that all facility connections to the machine (i.e.: water, drain,
electric) are in working order.
– 32 –
HOBART SMARTCONNECT APP
Thanks to built-in WiFi, you can connect your CL commercial dishwasher to our easyto-use smart phone app. With the free Hobart SmartConnect app, you can create better
procedures and enhance performance in the dishroom by monitoring sanitization and
analyzing usage, consumption and costs. NOTE: For 240-volt, 380-volt and 440-volt
supplies, contact Hobart Service to adjust the power value in the service settings for
accurate energy consumption values.
Getting Connected
Registering an Account
1.
Open the app and tap on Register.
2. Enter your email and tap Send Verification Code. Then enter the code you receive to
your email.
3. Provide the remaining information, including a password.
4. Tap Create.
5. Read and agree to the End User License Agreement and Privacy Policy. Tap Confirm
when you are done.
You can now use the app to connect to WiFi and pair your machine.
Connecting the CL to WiFi from the SmartConnect App
1.
Tap on the “Menu” button, then tap on the “WiFi” button.
2. Select the Dishwashing option.
3. Select CL Screen for U.S.
4. Follow the guide in the app to prepare the machine for connection, then tap on “Confirm
Instructions” and tap “Yes” if the machine is ready for connection.
5. The machine will generate a code; enter this into the app and it will connect with the
machine.
6. A list of available networks will be displayed. Select the network you want to connect
with and enter the network password if necessary.
7.
When the WiFi connection is successful, the machine will indicate success and display
an access code to pair with the app.
8. From the main screen of the app, tap on the “Menu” button, then tap on the "+" button
and enter the access code to pair with the machine.
Connecting the CL to WiFi from the Machine
1. Tap on the “Menu” button, select “Manager Menu” and enter pin 1001.
2. Scroll to “WiFi” and press Enter.
3. Scroll and select “Connection Assistant”. If prompted to Enable WiFi, select Enable
and press Enter.
4. Scroll and select “Search Network”.
5. Scroll and select the available network you wish to connect to.
6. Enter the password for your network, then tap “OK”.
– 33 –
7. The machine will connect to your network. Press Enter and scroll thru the Terms and
Conditions and press Enter. Wait for the machine to transfer data to the SmartConnect
Cloud and display a connection code for the app.
If your machine won’t connect to the WiFi, go to our FAQs at www.itwfoodequipment.
com/smartconnect365/help to troubleshoot your connection.
To Pair and Add your CL to the App
Before pairing, make sure your machine is connected to WiFi using the previous steps. To
pair your Hobart CL to the SmartConnect App:
From the Dishmachine
1. Tap on the “Menu” button to enter the manager menu on your dishmachine.
2. Select “Manager Menu” and enter pin 1001.
3. Scroll and select “WiFi”.
4. Scroll and select “Access Code”.
5. An activation code will be generated and displayed. This code is valid for 48 hours.
From the App
1. Tap on the “Menu” button and then tap on the “+” button at the bottom of the screen.
2. Enter the activation code found in the manager menu of the machine’s touchscreen,
then tap Submit.
3. Enter your machine name and location (optional).
4. Select your service provider from the drop-down menu.
5. Tap Finish.
Your machine will now appear in the machine list on the home screen of the app.
For more information about SmartConnect, including usage instructions, troubleshooting for
your WiFi connection and other general questions, visit the SmartConnect Help and FAQ
guide at www.itwfoodequipment.com/smartconnect365/help.
– 34 –
MAINTENANCE
Disconnect the electrical power to the machine and follow lockout/
tagout procedures. There may be multiple circuits. Be sure all circuits are disconnected.
VENT
When cool, check the dishwasher vent every six months for obstructions.
MOTORS The motors are equipped with permanently lubricated bearings and require no lubrication
maintenance.
STRAINERS The incoming water line(s) include factory plumbed line strainers. Remove the screen(s)
and clean every 6 months or as required.
The final rinse arms have strainers located in the ends of the arms where the water enters
the arms. Remove the final rinse arms and clean the strainers every 6 months or as required.
O-RINGS The wash arm connectors, standpipe(s) and final rinse arms have an o-ring seal. Inspect
and replace worn or torn o-rings every 6 months or as required.
DELIME Inspect the machine for lime scale build-up and ensure machine is delimed as required to
prevent excessive scale build-up.
– 35 –
TROUBLESHOOTING
ERROR CODE CHART WITH POSSIBLE SOLUTIONS
Error
No.
Text On Screen
Error Description
Troubleshooting
001
Booster temperature senShort circuit of booster tem- Contact Hobart Service.
sor failure. Contact service. perature sensor or booster
temperature is greater than
239°F / 115°C.
002
Booster temperature senOpen circuit of booster tem- Contact Hobart Service.
sor failure. Contact service. perature sensor or booster
temperature is greater than
32°F/0°C.
004
Rinse temperature not
reached.
During the wash cycle,
the final rinse temperature
did not meet the minimum
setpoint temperature.
Press the ENTER button on the display to
clear the error. If the error persists, contact
Hobart Service.
006
Wash tank temperature
sensor failure. Contact
service.
Short circuit of wash tank
temperature sensor or
booster temperature is
greater than 239°F / 115°C.
Contact Hobart Service.
007
Wash tank temperature
sensor failure. Contact
service.
Open circuit of wash tank
temperature sensor or
booster temperature is
greater than 32°F/0°C.
Contact Hobart Service.
014
Booster pressure sensor
failure. Contact service.
Short circuit of booster
pressure sensor or the
maximum booster water
level has been exceeded.
Contact Hobart Service.
015
Booster pressure sensor
failure. Contact service.
Open circuit of booster
Contact Hobart Service.
pressure sensor or the minimum booster water level
has not been reached.
016
Wash tank pressure sensor Short circuit of wash tank
failure. Contact service.
pressure sensor or the
maximum booster water
level has been exceeded.
Contact Hobart Service.
017
Wash tank pressure sensor Open circuit of wash tank
failure. Contact service.
pressure sensor or he minimum booster water level
has not been reached.
Contact Hobart Service.
018
Wash tank water level is
too high. Check for drain
obstructions
Wash tank water level is
above the upper limit.
Check drain for obstructions and drain the
machine. If the error persists or unable to
drain, contact Hobart Service.
020
Tank fill time exceeded.
Confirm drain lever is
closed. Check incoming
water supply.
The wash tank did not fill
within the anticipated time.
Ensure the drain is closed. Ensure incoming
water supply is turned on and that fill hose is
not kinked. Verify water pressure is 20 - 65
psi. Drain the machine and try filling again. If
the error persists, contact Hobart Service.
023
Tank fill time exceeded.
Confirm drain lever is
closed. Check incoming
water supply.
The wash tank water level
did not increase within the
set time.
Ensure the drain is closed. Ensure incoming
water supply is turned on and that fill hose
is not kinked. Verify water pressure is 20 65 psi. If the error persists, contact Hobart
Service.
– 36 –
Error
No.
Text On Screen
Error Description
Troubleshooting
029
Wash interrupted. Close
door(s).
Door is opened during machine operation.
Close the door and ensure door is fully
closed. The machine returns to Ready state.
If the error persists, contact Hobart Service.
033
Booster fill time exceeded.
Confirm drain lever is
closed. Check incoming
water supply.
The booster did not fill
within the anticipated time.
Ensure the drain is closed. Ensure incoming
water supply is turned on and that fill hose is
not kinked. Verify water pressure is 20 - 65
psi. Drain the machine and try filling again. If
the error persists, contact Hobart Service.
039
Filling interrupted. Close
door(s).
Door is opened during the
fill cycle.
Close the door and ensure door is fully
closed. The fill program continues. If the error persists, contact Hobart Service.
049
Communication between
Interruption of communicathe controls has been inter- tion between control board
rupted. Contact service.
and touchscreen display.
Communication between the controls should
be automatically restored. If the problem
persists, contact Hobart Service.
080
Delime required. Run delime cycle.
If delime lockout is enabled, Press the Enter button on the display to run
machine will lock out due
a delime cycle and reset the delime remindto delime reminder being
er.
ignored 30 times.
081
Final rinse temperature
sensor failure. Contact
service.
Short circuit of final rinse
Contact Hobart Service.
temperature sensor or final
rinse temperature is greater
than 239°F / 115°C.
082
Final rinse temperature
sensor failure. Contact
service.
Open circuit of final rinse
Contact Hobart Service.
temperature sensor or final
rinse temperature is greater
than 32°F/0°C.
083
Final rinse temperature too
low.
The final rinse temperature Press the Enter button on the display to
did not reach minimum tem- clear the error. If the error persists, contact
perature within set time.
Hobart Service.
084
Final rinse temperature too
low. Machine locked.
The final rinse temperature Press the Enter button on the display to
did not reach minimum
clear the error. The machine will turn off. If
temperature within set time. the error persists, contact Hobart Service.
Wash cycle is stopped.
085
Wash tank 1 overtemp
tripped. Contact service.
Wash tank overtemp has
been tripped.
086
Booster overtemp tripped.
Contact service.
Booster overtemp has been Contact Hobart Service.
tripped.
088
Wash tank heater contactor Wash tank heater remains
error. Contact service.
on while ignoring software
command to turn off.
Contact Hobart Service.
089
Booster heater contactor
error. Contact service.
Booster heater remains
on while ignoring software
command to turn off.
Contact Hobart Service.
094
Power rinse tank pressure
sensor failure. Contact
service.
Short circuit of power rinse
tank pressure sensor or
the maximum power rinse
tank water level has been
exceeded.
Contact Hobart Service.
– 37 –
Contact Hobart Service.
Error
No.
Text On Screen
Error Description
095
Power rinse tank pressure
sensor failure. Contact
service.
Open circuit of power rinse
tank pressure sensor or the
minimum power rinse tank
water level has not been
reached.
Contact Hobart Service.
100
Power rinse temperature
sensor failure. Contact
service.
Short circuit of power rinse
temperature sensor or
power rinse tank temperature is greater than 239°F /
115°C.
Contact Hobart Service.
101
Power rinse temperature
sensor failure. Contact
service.
Open circuit of power rinse Contact Hobart Service.
temperature sensor or power rinse tank temperature is
greater than 32°F/0°C.
102
Drain Water Tempering
(DWT) temperature sensor
failure. Contact service or
disable in menu if DWT assembly is not installed.
Short circuit of Drain Water
Tempering temperature
sensor or power rinse tank
temperature is greater than
239°F / 115°C.
If Drain Water Tempering assembly has not
been installed, disable DWT in the manager
menu. Contact Hobart Service.
103
Drain Water Tempering
(DWT) temperature sensor
failure. Contact service or
disable in menu if DWT assembly is not installed.
Open circuit of Drain Water
Tempering temperature
sensor or power rinse tank
temperature is greater than
32°F/0°C.
If Drain Water Tempering assembly has not
been installed, disable DWT in the manager
menu. Contact Hobart Service.
104
Check vent hood for air
flow.
The vent hood is not open.
Check building's exhaust vent system. Contact Hobart Service.
111
Conveyer jam. Unload rack The conveyer is jammed
and check for jam.
and unable to move.
Unload racks and check for jam. Press the
Enter button on the display to clear the error.
If the error persists, contact Hobart Service.
113
Unload rack.
The conveyer is full and
racks need unloaded.
Unload racks and check for ware stuck in
the entrance of the machine. Press the Enter button on the display to clear the error. If
the error persists, contact Hobart Service.
116
Pre wash tank pressure
sensor failure. Contact
service.
Short circuit of pre wash
tank pressure sensor or
the maximum pre wash
tank water level has been
exceeded.
Contact Hobart Service.
117
Pre wash tank pressure
sensor failure. Contact
service.
Open circuit of pre wash
tank pressure sensor or the
minimum pre wash tank
water level has not been
reached.
Contact Hobart Service.
138
Power rinse overtemp
tripped. Contact service.
Power rinse heater remains
on while ignoring software
command to turn off.
Contact Hobart Service.
– 38 –
Troubleshooting
Error
No.
Text On Screen
Error Description
Troubleshooting
140
Booster fill time exceeded.
Confirm drain lever is
closed. Check incoming
water supply.
The booster water level did
not increase within the set
time.
Ensure the drain is closed. Ensure incoming
water supply is turned on and that fill hose is
not kinked. Verify water pressure is 20 - 65
psi. Press the Enter button on the display to
clear the error. If the error persists, contact
Hobart Service.
141
Booster fill time exceeded.
Confirm drain lever is
closed. Check incoming
water supply.
The booster water level did
not increase within the set
time.
Ensure the drain is closed. Ensure incoming
water supply is turned on and that fill hose is
not kinked. Verify water pressure is 20 - 65
psi. Press the Enter button on the display to
clear the error. If the error persists, contact
Hobart Service.
160
Wash tank temperature not
reached.
During the wash cycle, the
wash tank temperature
did not meet the minimum
setpoint temperature.
Press the Enter button on the display to
clear the error. If the error persists, contact
Hobart Service.
163
Wash tank temperature not
reached.
During the wash cycle, the
wash tank temperature
did not meet the minimum
setpoint temperature. Wash
cycle is stopped.
Press the Enter button on the display to
clear the error. The machine will turn off. If
the error persists, contact Hobart Service.
166
Rinse temperature not
reached.
During the wash cycle,
the final rinse temperature
did not meet the minimum
setpoint temperature. Wash
cycle is stopped.
Press the Enter button on the display to
clear the error. The machine will turn off. If
the error persists, contact Hobart Service.
169
Power rinse temperature
not reached.
During the wash cycle, the
power rinse temperature
did not meet the minimum
setpoint temperature.
Press the Enter button on the display to
clear the error. If the error persists, contact
Hobart Service.
170
Power rinse temperature
not reached.
During the wash cycle, the
power rinse temperature
did not meet the minimum
setpoint temperature. Wash
cycle is stopped.
Press the Enter button on the display to
clear the error. The machine will turn off. If
the error persists, contact Hobart Service.
183
Dirty water reminder.
Change wash water.
The machine has been run- Press the Enter button on the display to
ning for too long without the clear the error. If the error persists, contact
water being changed.
Hobart Service.
184
Dirty water alert. Change
wash water.
The machine has been run- Drain the machine. Press the Enter button
ning for too long without the on the display to clear the error. If the error
water being changed.
persists, contact Hobart Service.
186
Power rinse tank heater
contactor error. Contact
service.
Power rinse tank heater
remains on while ignoring
software command to turn
off.
– 39 –
Contact Hobart Service.
SYMPTOM
POSSIBLE CAUSE
No Machine Operation.
1. Blown fuse or tripped circuit breaker at power supply.
2. Inspection door(s) not closed.
3. Conveyor has jammed.
4. The Auto-Timer may have timed out. Push START or insert rack.
5. If table limit switch is used, the switch may be tripped.
6. The machine is in Energy Saver Mode. Press WASH on the HMI to resume.
Dishes Not Clean.
1. Insufficient wash water. Drain obstruction causing an open drain condition.
Worn or torn drain O-ring allowing wash water to drain.
2. Wash arm sliders open.
3. Wash arm nozzle obstruction.
4. Worn or torn manifold O-ring allowing wash water to drain.
5. Loss of water pressure due to pump obstructions. 6.
Disconnect the electrical power to the machine and follow
lockout/tagout procedures. There may be multiple circuits. Be sure all circuits
are disconnected. Drain tank(s) and check for any obstruction at the pump intake.
7. Incorrect water temperature. Check circuit breaker to electric heat supply, or main
steam valve, or gas supply valve. Make certain that valve is completely open.
8. Incorrect detergent dispensing. Contact your detergent sales representative.
9. Strainer pans or buckets need to be emptied and/or cleaned.
10. Tanks may need to be drained and filled with clean water.
Leaking Valve.
1. Foreign material preventing proper valve operation. A critical period is soon after
installation when pipe compound or metal shavings may lodge at the valve seat.
If problem is with a solenoid valve, it is recommended that you contact your local
Hobart Service office.
Spotting of Silverware,
Glasses and Dishes.
1. Improperly loaded racks.
2. Incorrect final rinse water temperature (180°F or 120°F, minimum, page 23).
3. Loss of water pressure due to pump obstruction.
Disconnect the electrical power to the machine and follow
lockout/tagout procedures. There may be multiple circuits. Be sure all circuits
are disconnected.
Drain tank(s) and check for any obstruction at the pump intake.
4. Clogged wash arm nozzles.
5. Improper water hardness (3 grains per gallon or less is recommended).
6. Incorrect detergent for water type. Contact chemical supplier.
7. Clogged rinse nozzle(s).
8. Problem with Rinse Aid dispenser. Contact chemical supplier.
Low Final Rinse
Temperature
With Built-In Booster
Heater.
1. Overtemp protector tripped. Contact Hobart Service.
2. Circuit breaker to heat system tripped.
3. Incoming water is below minimum temperature.
4. If your temperature control needs adjustment, or if there is a booster heater
failure, contact your local Hobart Service office.
Inadequate Rinse.
1. Dirty line strainer (Fig. 34) causing reduced water flow. Turn off water supply,
remove strainer cap and screen. Clean screen. Reassemble.
2. Low supply line pressure or dirty in-line rinse arm strainer.
3. Clogged rinse nozzle(s).
NOTE: CL-DWR & CL-ADV models have two final rinse supply lines.
4. Ensure incoming water line valve is open.
5. Faulty rinse pump. Contact Hobart Service.
NOTE: If symptom(s) persists after possible causes have been checked, contact your
local Hobart Service office.
– 40 –
SYMPTOM
POSSIBLE CAUSE
Continuous Rinse.
1. Start actuator (Fig. 35) not moving freely.
Disconnect the electrical power to the machine and follow
lockout/tagout procedures. There may be multiple circuits. Be sure all
circuits are disconnected. Check actuator for free movement.
2. Check for foreign object in mechanism, i.e., silverware, steel wool, etc.
3. Rinse valve failed or jammed open.
No Wash Tank Heat,
Tanks Not Heating.
1. The machine is equipped with low water safety devices which shut
off heat if water level drops. Check for proper water level.
2. Circuit breaker(s) to heat system tripped (electric heat).
3. Check air trap for debris.
4. Overtemp protector tripped or failed heating element (electric heat). Contact
Hobart Service.
5. The main gas supply valve is not open (gas heat).
6. Make sure all standpipes are properly seated.
7. Steam supply valve(s) are not opened completely or supply pressure is
too low (steam heat).
8. Bucket trap not functioning correctly (steam heat).
9. Improperly operating steam solenoid valve(s) (steam heat).
No or Slow Fill.
1. Door(s) are open.
2. Main fill (water supply valve) could be closed.
3. Check air trap for debris.
4. Dirty line strainer (Fig. 34) causing reduced water flow. Turn off water supply,
remove strainer cap and withdraw and clean screens. Reassemble.
5. Problem with solenoid valve.
6. Low incoming water supply pressure.
7. Drain(s) open.
8. Standpipe(s) not seated properly or placed in wrong tank.
9. Drain obstruction causing an open drain condition. Worn or torn drain O-ring
allowing wash water to drain.
Leaking Vacuum Breaker.
1. Foreign material or corrosion could be preventing proper valve operation. Shut off
all incoming water supply line(s). Unscrew and lift bonnet from valve body. Clean
valve and reassemble.
2. Corroded or bad seal. Contact Hobart Service.
Excessive Steam
1. Vent stack damper not adjusted properly.
2. Curtains missing or worn.
LINE STRAINER
INCOMING
WATER
START
ACTUATOR
CLEANOUT
Fig.35
Fig. 34
NOTE: If symptom(s) persists after possible causes have been checked, contact your
local Hobart Service office.
– 41 –
SERVICE
CL EXPENDABLE PARTS
The below CL dish machine parts are expendable by nature and may not be
covered by Hobart Product Warranty. To view the Hobart Product Warranty, refer to
https://www.hobartservice.com/service-plans/hobart-product-warranty.
CL EXPENDABLE PARTS LIST
Part Number
Description
Qty.
Machine Type
00-443581
USB plug
1
All
00-950188
Tubing, ¼”
1
All
00-13156-00001
Clamp (spring action hose)
AR
All
00-949651-00002
Squeeze tube kit, Delime (Includes hose clamps)
1
All
00-941181
I, Kit, slider/plunger, CLE
AR
All
00-473232
Slide, slider, small
AR
All
00-936951
Slider, large
AR
All
00-919274
Slide, drive, conveyor
1
All
00-941145
I, Kit, rod/slider, CLE
1
All
00-936738
Cover, Standpipe
AR
All
00-936838-00009
Rack, 6-pan
AR
All
00-315191
Peg rack
AR
All
00-315193
Combination rack
AR
All
00-919758
Curtain, splash, 4-ply (STD)
AR
All
00-919975
Curtain, splash, 4-ply (HTS)
AR
All
00-919509
Curtain, splash, short
AR
All
00-936922
Curtain, carry over, short
1
CL64/CL86 Series
00-936428
Curtain, wash, 3-ply (STD)
1
CL64/CL86 Series
00-936429
Curtain, wash, 3-ply (HTS)
1
CL64/CL86 Series
00-936520
Curtain, splash, corner
1
CL66C, CL76C, CL86C
00-936931
Curtain, assy, side
2
CL66C, CL76C, CL86C
00-941277
Curtain, vent cowl (STD)
1
CL66, CL76, CL86
00-941278
Curtain, vent cowl (HTS)
1
CL66, CL76, CL86
Contact your local Hobart Service office for any repairs or adjustments needed on this equipment. If a gas orifice
fitting is to be replaced, have it serviced by qualified Hobart Service personnel. Long-term service contracts are
available on this and other Hobart products.
– 42 –
– 43 –
Form 41288 (May 2024)
– 44 –
PRINTED IN U.S.A.

advertisement

Key Features

  • Chemical Sanitizing for superior hygiene
  • Efficient operation for reduced water and energy consumption
  • Durable construction for commercial kitchen demands

Related manuals

Frequently Answers and Questions

What is the purpose of the chemical sanitizing feature?
The chemical sanitizing feature ensures the highest level of hygiene and sanitation by eliminating harmful bacteria and microorganisms.
What are the benefits of efficient operation?
Efficient operation reduces water and energy consumption, leading to lower operating costs and a greener kitchen environment.
Is the CL Series suitable for commercial kitchens?
Yes, the CL Series is built to withstand the demands of commercial kitchens with its durable construction and reliable performance.
Download PDF

advertisement