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166-369A Update Installation
NTA607HD or NTA2007HD
6 Meter No-Till Air Drills
Manufacturing, Inc.
www.greatplainsmfg.com
Read the update manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
32109
Illustrations may show optional equipment not supplied with standard unit.
EN
166-370M © Copyright 2011 Printed 05/25/2011
Great Plains Manufacturing, Inc.
iii
Table of Contents
Important Safety Information ......................................1
General Information .....................................................3
Related Documents........................................................3
Notations and Conventions ............................................3
Call-Outs ....................................................................3
Tools Required ...............................................................4
Regarding Parts .............................................................4
About New Parts ........................................................4
About Existing Parts ...................................................4
Pre-Assembly Preparation .............................................4
Work Location ............................................................4
Update Underside Weldments ....................................5
Configure Implement ......................................................5
Tack Rear Bottom Gussets ............................................5
LH Rear Bottom Gussets............................................5
RH Rear Bottom Gussets ...........................................6
Install Nut Blocks............................................................7
Install LH Nut Block ....................................................7
Install RH Nut Block....................................................7
Finish Weld Blocks and Gussets ................................7
Install Box Plates............................................................8
Install Corner Gussets....................................................8
Disconnect Implement .................................................9
Prepare Implement.........................................................9
Disconnect Primary Hoses .............................................9
Clear Weight Transfer Cylinders ..................................10
Clear Link Lift Cylinders ...............................................10
Recover Pull Link Components ....................................11
Release Lift-Assist Link ................................................11
Uncouple Cart ..............................................................12
Remove Pull Link .........................................................12
Dismount Hoppers .....................................................13
Disconnect Sensors and Chain ....................................13
Disconnect Level Sensors ........................................13
Dismount Rate Sensor .............................................13
Dismount Final Drive Chain......................................13
Dismount Meters ..........................................................14
Disconnect Meter Inlet Elbows .................................14
Remove Meters ........................................................14
Hoist Hoppers...............................................................15
Release Hopper Mount.............................................15
Remove Hopper Assembly.......................................15
Update Meters.............................................................16
Remove Existing Top Seal ...........................................16
Remove Meter Flute Shaft ........................................... 16
Remove Old Flanges ............................................... 16
Enlarge Mounting Slots ................................................ 17
Drill Weep Holes .......................................................... 17
Install Meter Seal Flange ............................................. 18
Replace Meter Shaft Mount Plates .............................. 18
Replace Right End Plates ........................................ 18
Replace Left End Plates........................................... 19
Install New Top Seal ................................................ 19
Update Cart................................................................. 21
Cart Frame Update Overview ...................................... 21
Rear Gusset Plates (page 22).................................. 21
Front Gusset Triangles (page 23) ............................ 21
Pull Bar Anchors (page 25) ...................................... 21
Meter Mount Tabs (page 27).................................... 21
Install Rear Gussets..................................................... 22
Install Left Rear Gusset............................................ 22
Install Right Rear Gusset ......................................... 22
Install Front Gussets .................................................... 23
Install Right Front Gusset......................................... 23
Install Left Front Gusset ........................................... 23
Install Pull Bar Attach Points ........................................ 24
Install Pull Bar Plate ................................................. 24
Install Pull Bar Anchors ............................................ 25
Install Left Anchor ................................................ 25
Install Right Anchor .............................................. 25
Update Meter Mounts .................................................. 26
Position New Meter Mounts ..................................... 26
Prepare Tab Welding Sites .................................. 26
Mark Tab Welding Sites ....................................... 27
Attach New Front Tabs ............................................ 27
Install New Meter Mounts......................................... 27
Re-Install Meters .......................................................... 28
Install Hopper Supports............................................ 28
Install Pull Bars ............................................................ 28
Assemble Pull Bars .................................................. 28
Attach Pull Bars........................................................ 29
Update Cart Hydraulics ................................................ 30
Route Dedicated Fold Hose ..................................... 32
Mark Dedicated Fan Hose ....................................... 32
Re-Route Fold Hose ................................................ 32
Disconnect Bypass Hose ......................................... 32
Re-Configure Inlet Fittings ....................................... 32
Re-connect Fan Hoses ............................................ 32
Re-Install Hoppers ....................................................... 33
©
Copyright 2011 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
05/25/2011
166-370M
iv NTA607HD, NTA2007HD
Great Plains Manufacturing, Inc.
Align Meters ............................................................. 33
Re-Install Final Drive Chain ..................................... 34
Re-Connect Inlets/Outlets ........................................ 34
Re-Install Gears ....................................................... 34
Re-Install Sensors.................................................... 34
Update Hopper Lids ..................................................... 35
Update Implement Frame .......................................... 36
Dismount Lift-Assist ..................................................... 36
Disconnect Lights..................................................... 36
Release Lift Link ...................................................... 36
Dismount Parallel Arms............................................ 37
Remove Pull Link ..................................................... 37
Update Rear Link Anti-Rotation ................................... 37
Update Wing Pivot Anti-Rotation ................................. 38
Update Wing Pivot Extension Tops ............................. 39
Update Front Extension Tops .................................. 39
Update Rear Extension Tops ................................... 40
Update Harness.......................................................... 41
Dismount Existing Harnesses ...................................... 41
Enumerate WSMBs ..................................................... 42
Install WSMBs.............................................................. 43
Mount Center WSMBs ............................................. 43
Mount Tower B WSMB......................................... 43
Mount Tower C WSMB ........................................ 43
Mount Wing WSMBs ................................................ 44
Mount Tower A (Left Wing) WSMBs .................... 44
Mount Tower D (Right Wing) WSMBs.................. 44
Install Row Harnesses ................................................. 45
Connector ID ............................................................ 45
Connect WSMB #1 .................................................. 46
Connect WSMB #4 .................................................. 47
Connect WSMB #2 .................................................. 48
Connect WSMB #5 .................................................. 49
Connect WSMB #3 .................................................. 50
Connect New WSMB #6 .......................................... 51
Install Rear Pull Link.................................................. 52
Pin Link to Main Frame ................................................ 52
Connect Lift-Assist Link ............................................... 52
Connect Lift Assist ....................................................... 53
Re-Install Parallel Arms ............................................... 53
Re-Connect Lights ....................................................... 53
Update Implement Hydraulics .................................. 54
Extend Valve Hoses..................................................... 54
Relocate Valve Group.................................................. 54
Protect Hose Extensions.............................................. 55
Re-Hitch Implement ................................................... 57
Install Front Pull Link.................................................... 57
Re-Connect Lift Link .................................................... 57
Connect Cart and Implement ....................................... 58
Re-Install Link Components......................................... 58
Store Spacers .......................................................... 58
Store New Lift Pins .................................................. 58
Re-Install Link Lift Cylinders ........................................ 59
Re-Install Weight Transfer Cylinders ............................59
Route Hoses and Harnesses........................................60
Hose ID for Pull Link Clamping .............................61
Connect Hoses and Harnesses ....................................61
Update Markers...........................................................62
Remove Tension Spring ...............................................62
Release Swing Pivot.....................................................62
Release Cylinder ..........................................................62
Remove Arm.................................................................62
Remove Old Pivot Frame .............................................63
Install New Pivot Frame................................................63
Re-Install Arm...............................................................64
Re-Attach Spring ..........................................................64
Update Coulters ..........................................................65
Prepare Implement .......................................................65
Replace Coulter Bars ...................................................65
Remove Existing Bar ................................................65
Install New Bar..........................................................66
Close-Out ....................................................................67
Reconfigure Monitor .....................................................67
Appendix A - Reference Information ........................68
Chain Setup..................................................................68
Chain Clip Orientation...............................................68
Chain Slack...............................................................68
Torque Values Chart ....................................................69
Hydraulic Connectors and Torque ................................70
Appendix D - Drawings ..............................................71
160-795D PIN RETAINER TAB....................................71
160-801D FRAME NUT BLOCK...................................72
160-802D FRAME EXT BOT GUSSET LH REWORK .73
160-803D FRAME EXT BOX PLATE ...........................74
160-804D FRAME EXT BOT GUSSET LH REWORK .75
160-805D FRAME EXT BOT GUSSET REWORK ......76
160-806D FRAME EXT BOT GUSSET REWORK .......77
160-807D FRAME EXT CORNER GUSSET ................78
160-808D FRAME EXT 100 DEG GUSSET.................79
160-809D FR EXT 100 DEG GUSSET REWORK .......80
160-810D FR EXT 100 DEG GUSSET REWORK .......81
160-811D WING HINGE PIN ROTATION STOP .........82
Appendix G - Glossary ...............................................83
Part Descriptor Abbreviations .......................................83
Appendix H - Harness ................................................85
Tower ID .......................................................................85
Secondary Hose Routing, 40-Row ...............................86
Turrets, 40-Row, Double-Shoot, Seed..................86
Turrets, 40-Row, Double-Shoot, Fertilizer ............87
Harness (LH) ................................................................88
Appendix P - Part Lists ..............................................90
Existing Parts Affected..............................................90
166-369A New Parts.................................................94
Index ............................................................................97
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Possible Chemical Hazard:
Have chemical gloves, respirator and goggles available. Have clean wash water available. Have the MSDS
a
available for recently applied dry fertilizer. This installation requires disconnecting one or two meters. Fertilizer can be hazardous, and can cause lung irritation, respiratory distress, sickness or poisoning. Know what steps to take if adverse exposure occurs.
Prepare for Emergencies
▲ Be prepared if a fire starts.
▲ Keep a first aid kit and fire extinguisher handy.
▲ Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone. Have contact numbers available.
a. MSDS: Material Safety Data Sheet
05/25/2011
166-370M
1
2 NTA607HD or NTA2007HD
Avoid High Pressure Fluids
High Pressure Fluid Hazard:
Wear gloves and goggles when opening hydraulic connections.
Use cardboard to check for leaks. This update requires opening existing hydraulic connections. Pre-installation steps may not relieve all residual pressure. This update requires making new hydraulic connections. Check for leaks carefully. If an accident occurs, seek immediate medical assistance from a physician familiar with this type of injury.
Sharp Object Hazard:
Be careful working near openers. Discs are sharp.
Be Familiar with Safety Decals
▲ Read and understand the “Safety Decals” in the Operator
manual.
▲ Read all instructions noted on the decals.
▲ Keep decals clean. Replace damaged, faded and illegible
decals.
Great Plains Manufacturing, Inc.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
General Information
These instructions explain how to update multiple drill components. The kit improves drill durability in extremely challenging conditions, and adds some convenience features.
One kit updates drill. Applies to models:
NTA607HD-4006 Option 72
NTA2007HD-4006 Option 72
These instructions apply to an installation of:
Kit Kit Description
166-369A 6 Meter No-Till Air Drill
• This kit applies only to dual-hopper (Option 72) drills.
It does apply to single-hopper models (whether single
150 bu or single 82 bu with liquid fertilizer tanks). The kit is not fully documented for 64-row drills.
• This kit is not required for drills manufactured after
May 2011. If the lower pull-bars
91
are present, kit features are already installed.
• This kit is not required for any NTA607- or NTA2007-
(non-HD) drills.
Related Documents
Have your drill Operator and Parts manuals available for implement operations and parts identification. Have the
Pre-Delivery manual available for disassembly.
166-283M
166-283P
110011512
110011544
166-283Q
113-850M
NTA607HD/2007HD Operator
NTA607HD/2007HD Parts
ACC (Air Cart Control) User Level 2/3
NTA607HD Quick Setup Guide
NTA607HD/2007HD Pre-Delivery
20ft Swing-Arm Marker Installation
All of the above drill manuals, including Pre-Delivery, are available as PDF files on the Great Plains web site:
Manuals > No-Till Drills > No-Till Air Drills >
NTA607HD & NTA2007HD No-Till Air Drill
916
Figure 1
Kit Installed
32109
Notations and Conventions
F
L
U
D
R
B
“Left”/LH and “Right”/RH are facing in the direction of machine travel. An orientation rose in the line art illustrations shows the directions of Left, Right,
Front, Back, Up, Down.
Call-Outs
1 a
to
to
9 z
Single-digit or single-letter callouts identify components in the currently referenced
Figure. These numbers may be reused for different items from page to page.
101
to
Three-digit callouts in the range 101 to 239
reference existing parts from the list on
900
to
982
Three-digit callouts in the range 900 to 982
reference new parts from the list on page 94.
3
05/25/2011
166-370M
4 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Tools Required
• suitable tractor for lowering and unfolding drill
• hoist or other lifter with a capacity of at least
300 kg (660 pounds)
• jacks, supports or stands with a capacity of 1500 kg
(3500 pounds), for rear frame support
• fire extinguisher
• wire or rod welder, and welding safety equipment
• ground (earthing) rod, cable and clamp (or access to suitable electrical safety ground reference conductor)
• welding blankets
• silicone sealant
• clamps (for welding), covering sizes:
13 mm (
1
⁄
2 in)
2.5 cm (1.0 in)
21 cm (8.25 in)
27 cm (10.5 in
• MSDS b
for fertilizers recently applied
• chemical safety equipment (see DANGER on page 1)
• vehicle jack
• fish line for pulling hydraulic hose through tongue
• cutting wheel or grinder suitable for enlarging a slot from 9 mm to 13mm wide
• basic hand tools, including drill bit size:
6 to 7 mm (
1 ⁄
4 in, letter size E)
• Great Plains 821-001C green spray paint, or green exterior enamel close to Pantone 356C,
DuPont 262 or PPG 43817
Pre-Assembly Preparation
1.
Perform a clean-out of both hoppers. This update requires meter removal.
Work Location
2.
Move the drill to a location with:
• ample room to unfold and separate the implement from the cart
• adequate illumination
• a surface that is non-flammable, and has no deposits or residues of flammable substances
• clear surface beneath for recovery of any falling or dropped parts
Regarding Parts
About New Parts
To aid in part identification, engineering drawings for
many new parts are included in “Appendix D - Draw-
After identifying a new part, just prior to installation, remove and discard any tape or tags with part numbers that might interfere with installation. Part numbers not removed, or applied with grease or paint pencil, may be removed at close-out.
A number of new cotter and roll pins are provided. Use as needed when saved parts are unserviceable.
A large number of cable ties are provided. Use as needed to secure cables and hoses. They are not called out at every step.
About Existing Parts
This kit relies on re-use of some parts. Follow “remove and save” instructions carefully. Parts that are “not re-used” may be salvaged or discarded. They are not returned to Great Plains.
High Pressure Fluid Hazard:
Wear gloves and goggles when opening hydraulic connections.
Use cardboard to check for leaks. This update requires opening existing hydraulic connections. Setting circuits to Float may not relieve all residual pressure. This update requires making new hydraulic connections. Check for leaks carefully.
If an accident occurs, seek immediate medical assistance from a physician familiar with this type of injury.
b. Material Safety Data Sheet - consult the fertilizer supplier
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Update Underside Weldments
Refer to Figure 2
Gussets, nut blocks and a box plate are added to the underside of the wing pivot extensions (4
B
,
F locations, two on each wing). This work is considerably easier with the implement folded, and needs to be done prior to cart-implement separation.
Configure Implement
3.
Raise, fold and configure as if for transport (lift locks and wing fold locks installed). Set all hydraulic remotes to Float to relieve pressure in lines.
4.
Disconnect all harnesses and cables at cart hitch.
5.
Take steps to protect hoses and cables near weld regions. Cover with welding blankets, or temporarily remove, as needed.
Tack Rear Bottom Gussets
LH Rear Bottom Gussets
Start with the left (LH) side. The left and right side new parts are not identical, although they are similar and install in mirror-image locations.
F
U
F
B
D
Figure 2
Underside Work Locations
B
Q0113
Equipment Damage Risk:
Disconnect all electrical connections between cart and tractor prior to welding. Welding can induce high voltages and/or high current flows that could damage sensors, WSMB and
WSMTs on the cart or implement.
Crushing Hazard:
Remove only the underside bolts. Do not remove the cross-bolts or the top side bolts. Removing all the fasteners at a joint could allow a dangerous joint separation resulting in serious injury or death, and extensive machine damage.
Refer to Figure 2
6.
At the Back wing pivot extension joint
B
, remove two sets:
190 804-023C WASHER LOCK SPRING 3/4 PLT
802-910C RHSNB 3/4-10 X 2 GR5 PLT
Save the washer
not re-used.
Refer to Figure 3
7.
Select one each new:
908
160-804D FRAME EXT BOT GUSSET LH REWORK
909 160-805D FRAME EXT BOT GUSSET REWORK
Hold these in their intended positions. Mark paint for removal.
8.
Remove paint. Tack weld gusset plates in position.
Plate
908
is to implement front, against the existing smaller gusset. Plate
909
is to implement rear, against the existing smaller gusset. Place both as close to the joint and up against the wing as allowed by pre-existing weld fillets.
908
909
Figure 3
LH Rear Underside Gussets
Q0120
05/25/2011
166-370M
5
6 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
RH Rear Bottom Gussets
Crushing Hazard:
Remove only the underside bolts. Do not remove the cross-bolts or the top side bolts. Removing all the fasteners at a joint could allow a dangerous joint separation resulting in serious injury or death, and extensive machine damage.
9.
At the Back wing pivot extension joint
B
, remove two sets:
804-023C WASHER LOCK SPRING 3/4 PLT
174 802-910C RHSNB 3/4-10 X 2 GR5 PLT
Save the washer
not re-used.
10. Select one each new:
906 160-802D FRAME EXT BOT GUSSET LH REWORK
910
160-806D FRAME EXT BOT GUSSET REWORK
Hold these in the their intended positions. Mark paint for removal.
11. Remove paint. Tack weld gusset plates in position.
Plate
906
is to implement front, against the existing smaller gusset. Plate
910
is to implement rear, against the existing smaller gusset. Place both as close the joint and up against the wing as allowed by pre-existing weld fillets.
B
910
Figure 4
Remove RH Fasteners
906
F
Q0113
Figure 5
RH Rear Underside Gussets
Q0120
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Update Underside Weldments 7
Install Nut Blocks
Install LH Nut Block
Refer to Figure 6
12. Select one new:
905 160-801D FRAME NUT BLOCK
This nut block
905
replaces the removed individual nuts
. Prepare the site for welding. Using the nut block as a template, mark an area for a width of at least 5 cm (2 in) along the edges of the block.
Remove the paint from the pivot extension plate.
13. Select two new:
943 802-064C HHCS 3/4-10X2 GR5 and two saved:
190 804-023C WASHER LOCK SPRING 3/4 PLT
Hold the nut block
905
in place with the bolts
943 and lock washers
. Tack weld the nut block to the wing and the new gussets (
908
and
909
).
Install RH Nut Block
Refer to Figure 7
14. Select one new:
905 160-801D FRAME NUT BLOCK
This nut block
905
replaces the removed individual nuts
. Prepare the site for welding. Using the nut block as a template, mark an area for a width of at least 5 cm (2 in) along the edges of the block.
Remove the paint from the pivot extension plate.
15. Select two new:
943 802-064C HHCS 3/4-10X2 GR5 and two saved:
190 804-023C WASHER LOCK SPRING 3/4 PLT
Hold the nut block
905
in place with the bolts
943 and lock washers
. Tack weld the nut block to the wing and the new gussets (
906
and
910
).
Finish Weld Blocks and Gussets
16. Back off all four of the new bolts
943
until the threads are just emerging from the nut blocks
905
.
This protects the block threads from weld splatter, and leaves the bolts loose for checking.
17. Finish weld the gussets (
Finish weld the nut blocks
906
,
905
908
,
909
and around (as accessible) with a fillet of 7 mm (
910
1
⁄
4
) all in.).
along any accessible edges.
18. Clean off any slag and weld splatter.
905
Figure 6
LH Nut Block
943
Q0119
943
Figure 7
RH Nut Block
905
Q0120
05/25/2011
166-370M
8 NTA607HD or NTA2007HD
Install Box Plates
19. Select two new:
907 160-803D FRAME EXT BOX PLATE
Position each plate to fully enclose the space define by the new gussets, the existing joint plate and the wing rear tube. Tack weld in place.
20. Finish weld all around on each box plate.
21. Clean off any weld splatter and slag.
22. Remove or mask the new bolts
943
. Paint the new gussets and each entire welded area green.
23. Insert the new bolts
943
. Tighten to Grade 5 torque specification.
24. Re-connect any hydraulic hoses or cables removed for weld protection. They may be required for unfolding and lowering.
Install Corner Gussets
The corner gussets
911
are added near the joint between the wing and the pivot extensions, at the junction between the rear-most (longer) of the existing gussets
, and the front-to-back wing tie plate
2
.
25. Remove paint at the plate and gusset edges where the corner gussets are to be installed.
26. Select two new:
911 160-807D FRAME EXT CORNER GUSSET
Tack weld each at the plate/gusset junctions.
27. Finish weld with a fillet of 9 cm (
3 ⁄
8 in.).
28. Clean off all weld splatter and slag. Paint green.
Great Plains Manufacturing, Inc.
907
Figure 8
Box Plate
1
2
911
Q0120
Figure 9
Corner Gusset
Q0121
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Disconnect Implement
The pull link
106 that is the hitch between implement and cart is replaced during this update. Removing the old link early eases access for cart and implement updates.
Prepare Implement
29. Re-connect all harnesses and cables at cart hitch.
30. Raise and unfold the implement.
31. Set jacks or stands under the rear mainframe, under the weights. Set their height to slightly higher than the lowered position of the frame.
32. Lower the implement.
33. Set all hydraulic remotes to Float to relieve pressure.
34. Connect jack to tongue. Unhitch tractor. Disconnect all electrical connections between tractor and cart.
35. Adjust tongue height with jack until bottom edges of hitch side plates are level.
Disconnect Primary Hoses
36. Verify that each primary air hose
132
, at the meter end, is marked with the letter of the port to which it is connected. If any markings are missing, write the port letter on tape, and wrap it around the hose.
37. The the meter outlets, loosen eight:
159 800-180C 2 1/2 AIR HOSE BAND CLAMP
Slide these clamps
159
several spirals onto to the hoses
132
. Re-tighten the clamps enough to prevent loss. Pull the hoses off the meter outlets.
Equipment Damage Risk:
Disconnect all electrical connections between cart and tractor prior to welding. Welding can induce high voltages and/or high current flows that could damage sensors, WSMB and
WSMTs on the cart or implement.
159
132
Figure 10
Primary Air Hoses at Meters
Q0114
9
05/25/2011
166-370M
10 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Clear Weight Transfer Cylinders
Refer to Figure 11
38. At the bulkhead
1 at the left rear of the cart, unplug all hydraulic hoses and cables. Some cable connects may not be at the bulkhead.
39. At the cart-implement pull link, remove and save two sets of base end pins of the weight transfer
(upper) cylinders
206
:
141
140
2A0132 MW PIN CLIP
2A0206 MW PIN SHORT
40. Release the cylinder hoses from any clamps on the pull link.
41. At the rod ends of the weight transfer cylinders, remove and save two sets:
141
197
2A0132 MW PIN CLIP
805-124C PIN CLEVIS 1 X 3 11/16 GR5 PLT
42. Lift the cylinders
206 810-219C CYL 3.5X16X2 ROD (TIE ROD) off the pull link and rest them on the implement frame. It may not be necessary to disconnect their hoses.
Clear Link Lift Cylinders
Refer to Figure 12
43. Release the cylinder hoses from any clamps on the pull link.
44. Remove and save the clevis pins at each end of the
(lower) pull link lift cylinders
205
:
141
197
2A0132 MW PIN CLIP
805-124C PIN CLEVIS 1 X 3 11/16 GR5 PLT
45. Lift the cylinders
205 810-170C CYL REP 3.5X10X1.25 ROD (TIE) off the pull link and rest them on the implement frame. It may not be necessary to disconnect their hoses.
46. At the lift lugs
115
, remove and save two sets:
195 805-104C PIN COTTER 3/16 X 1 1/2 PLT
199 805-187C PIN CLEVIS 1 X 2 1/4 GR5 PLT then remove and save the lugs:
115 160-754D NTA607 PULL LINK CYLINDER LUG
206
1
141
197
Figure 11
Clear Weight Transfer Cylinders
140
Q0047
115
141
195
197
199
Figure 12
Clear Link Lift Cylinders
205
Q0129
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Disconnect Implement 11
Recover Pull Link Components
Refer to Figure 13
47. Remove and save all clamps and their fasteners:
155
156
502-068D HYD HOSE CLAMP BRACKET
800-052C HOSE CLIP 5/8 I.D.
158
164
165
169
800-064C HOSE CLIP 13/16 ID
802-007C HHCS 5/16-18X3/4 GR5
802-012C HHCS 5/16-18X1 1/2 GR5
802-115C HHCS 5/16-18X2 GR5
184 804-009C WASHER LOCK SPRING 5/16 PLT plus the:
116
117
160-760D TRANSPORT LOCK PIN 1 X 8.25
160-763D NTA607HD PIN STORAGE BRACKET
Release Lift-Assist Link
Refer to Figure 14
48. Verify that there is no tension at the connection between the lift-assist link lug
106
.
112 and the front pull link
49. Remove and save one roll pin and washer:
196 805-117C PIN ROLL 1/4 X 2 1/2 PLT
194 804-117C WASHER FLAT 1/4 HARD ASTMF436 then the link pin and remaining washer
118
194
160-781D PIN 1 1/2 X 4 USABLE 1045
804-117C WASHER FLAT 1/4 HARD ASTMF436
165
184
156
116
117
158
155
184
164
156
169
184
158
155
Figure 13
Clamp Recovery
Q0068
106
112
196
194
196
194
118
Figure 14
Lift-Assist Link
31423
05/25/2011
166-370M
12 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Uncouple Cart
Refer to Figure 15
50. At the forward (cart) end of the pull link
106
, remove and save two roll pins:
200 805-255C PIN ROLL 3/8 X 2 1/2 PLT
51. Support the weight of the pull link front end (or the weight of the entire link), then remove and save two:
110 160-323H PIN WLDMNT 1.25 X 15.66 NR
110
200
110
106
Figure 15
Pull Link at Cart
200
31422
Remove Pull Link
Pinch / Crush Hazards:
Use an adequate hoist or lifter. Use three or more lines. Place lines where they cannot slip. The weldment
106
weighs over
270 kg (600 pounds).
Refer to Figure 16
52. Remove and save two roll pins and washers:
200 805-255C PIN ROLL 3/8 X 2 1/2 PLT
193 804-039C WASHER FLAT 1 1/4 SAE PLT
53. Support the weight of the pull link
106
. Remove and save two pivot pins:
104 160-201H WING PIVOT PIN WELDMENT
54. Remove the weldment:
106 160-315H NTA607HD FRONT PULL LINK WLDMT
This weldment, and its bushings, are not re-used.
It is replaced by a new
160-315H
weldment
902
at
106
104
193
200
Figure 16
Remove Pull Link
Q0129
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
13
Dismount Hoppers
Hoppers and their mount, are removed to:
• provide clearance to install new hopper braces;
• protect the hoppers from welding damage; and,
• ease update of meter supports.
The hoppers must be empty.
Supports are required. If an original export shipping rack is available, it would be ideal. Otherwise, provide two wide or four narrow supports of equal height, at least
33 cm (13 in.) in height.
Disconnect Sensors and Chain
Disconnect Level Sensors
Refer to Figure 17
55. At each hopper, disconnect the hopper level sensor lead
146
from the air cart harness
151
.
Dismount Rate Sensor
Refer to Figure 18
56. At the left end of each meter box, disconnect the from the sensor mount
162
.
57. Cut the cable tie
157
.
58. Loosen the thumbscrew
162
.
Swing away the rate sensor
145
.
Re-tighten the thumbscrew to prevent loss.
59. Remove and save two pins:
198 805-155C PIN WIRE RETAIN 5/16 X 2 1/2
60. Remove and save both gears:
130 168-243D GEAR 54 TOOTH QUICK CHANGE
204 808-192C GEAR 17 TOOTH QUICK CHANGE
Dismount Final Drive Chain
Refer to Figure 19
61. At the right end of each meter, loosen the final drive idlers
221
. Lift the chain
102
off the meter input gear
129
. It is not necessary to remove the chain entirely. The sprocket is left installed.
157
139
145
151
Figure 17
Hopper Level Sensor Lead
2
162
198
204
Figure 18
Rate Sensor
129
146
Q0101
130
198
31373
05/25/2011
Figure 19
Final Drive Chain
102
221
Q0033
166-370M
14 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Dismount Meters
Disconnect Meter Inlet Elbows
Refer to Figure 20 and Figure 21
62. At the meter inlets, loosen each clamp
160
. Slide it well onto the elbow
219
. Re-tighten enough to prevent clamp loss. It may be difficult to remove elbows until the meter is freed in its mounts.
63. Close the meter chute (not shown).
124
219
160
Figure 20
Meter Hoses
31149
Remove Meters
Pinch / Crush Hazards:
Use a jack or at least two strong people. The meter assembly weighs up to 78 kg (171 pounds), with chute installed.
Refer to Figure 21 (depicting a meter with chute removed)
64. Loosen the six nuts
176 that secure the meter
124 to its mounts
138
. Pull the meter back from the elbows
219
.
65. With the loose bolts still in place, allow the meter to drop in the vertical slots of the mount. If it does not drop, this suggests that the meter vent tubes have bonded to the vent structure inside the hopper.
66. With the meter freed from the hopper vent structure, support the full weight of the meter. At each meter, completely remove six sets (not all shown):
176
186
803-014C NUT HEX 3/8-16 PLT
804-013C WASHER LOCK SPRING 3/8 PLT
185 804-011C WASHER FLAT 3/8 USS PLT
172 802-155C RHSNB 3/8-16X1 1/4 GR5
These fasteners are replaced by new
1
⁄
2 in fasteners
67. At the rear end of the existing meter mounts
138
, remove and save six sets (not shown):
177 803-020C NUT HEX 1/2-13 PLT
187 804-015C WASHER LOCK SPRING 1/2 PLT
167 802-082C HHCS 1/2-13X1 3/4 GR5 and the two:
138 266-174D METER BOX MOUNT
The mount is not re-used.
Confined Space and Agricultural Chemical Hazards:
If the meter vents have bonded to the hopper vent structure, hopper entry may be required to free the connection. Consult the Operator manual (166-283M) for safe entry procedures.
The hopper may be a low-oxygen environment with risk of asphyxiation. Dust and chemical residues can be an inhalation and skin contact hazard, causing irritation, respiratory distress, illness or death.
176
124
138
160
219
166-370M
Figure 21
Lowering Meter on a Jack
Q0030
05/25/2011
Great Plains Manufacturing, Inc.
Hoist Hoppers
Release Hopper Mount
Refer to Figure 22 (shown with hoppers floating - leave hoppers attached to mount)
68. At each corner of the hopper mount
122
, remove and save two sets (8 sets total) of:
177
187
803-020C NUT HEX 1/2-13 PLT
804-015C WASHER LOCK SPRING 1/2 PLT
188
167
804-017C WASHER FLAT 1/2 USS PLT
802-082C HHCS 1/2-13X1 3/4 GR5
122
Dismount Hoppers 15
167
121
177
187
188
Figure 22
Hopper Mount at Frame
31108
Remove Hopper Assembly
Pinch / Crush Hazards:
Use an adequate hoist or lifter. Use three or more lines, each rated for at least half the load. Place lines where they cannot slip. The assembly weighs nearly 550 kg (1200 pounds).
Refer to Figure 23
69. Attach lines to the hopper assembly. Carefully lift it off the cart frame. Set it on the supports.
05/25/2011
Figure 23
Hoisting Hopper Mount
Q0102
166-370M
16 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Update Meters
Remove Existing Top Seal
Refer to Figure 24
70. Remove the existing top seal:
220 816-662C METER TOP SEAL
This part is replaced by a new seal at step 104.
71. Prepare the top panel for welding and re-sealing.
Clean all top seal adhesive residue from the top panel opening
1
. If necessary, use sandpaper or other abrasives.
72. Prepare the top panel for tack welding. Remove a
1 cm (
3
⁄
8 in) circle of paint at each corner, and halfway along each side of the top panel opening, shown as small open arrows.
Remove Meter Flute Shaft
Refer to Figure 25
73. At the right end of the flute shaft, release the set screw in the bearing collar
134
.
74. At the left end of each meter, remove the six outer screws:
163 801-151C SCR HEX SELF TAP 1/4-20X1TYPEF
These screws are not re-used.
Note: The plates
131
is usually have a silicone sealant bead around their circumference, and possibly on the face. The bearing flange
231
also has a silicone seal bead. Use a knife to cut the fillets, and a sharp flat tool to pry components apart.
75. Withdraw and save the flute shaft assembly, one of:
125 166-308S 4-OUTLET METER 2-STAR SHFT ASY
166-320S 4-OUTLET METER 3-STAR SHFT ASY
166-321S 4-OUTLET METER 4-STAR SHFT ASY
76. Recover and save the sensor mount:
139
266-187D METER SENSOR MOUNT
Remove Old Flanges
77. At the right end of each meter, remove the six outer screws:
163 801-151C SCR HEX SELF TAP 1/4-20X1TYPEF
These screws are not re-used.
78. Pry the flange assembly off the meter wall. Recover and save one set:
134
188-009V BRG .755 HEX BORE W/S-S
218 816-199C SEAL 1.33IDX2.23ODX.31T
220
Figure 24
Meter Top Seal
163
231
163
131
218
134 139
1
Q0103
U
R
F
B
D
L
231
163
125
131
Figure 25
Meter Flute Shaft
Q0103
79. At each plate
131
, remove the six inner screws:
163
801-151C SCR HEX SELF TAP 1/4-20X1TYPEF
These screws are not re-used.
80. Separate (and save) bearing flange:
231
890-466C HSG RIBB FLG 6BOLT PLT and mount plate (which is not saved):
131
168-409D METER SHAFT MOUNT PLATE
81. Clean the meter wall and both bearing flanges
231 of any silicone sealant residue. The plates
131
are not re-used and do not require cleaning.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Enlarge Mounting Slots
The previous with new
1
⁄
2
3 ⁄
8 in (9 mm) mounting bolts are replaced in (13 mm) bolts. The new mounts
919
(not shown) have 13.5 mm slots, but the existing slots in the meter sidewalls do not. They need to be enlarged.
82. Use a cutting wheel, die grinder, or any suitable tool to enlarge the six 10 mm slots to 13.5 mm.
Enlarge down (away from the top edge of the meter sidewall). In the Figure, cut away the gray area.
Update Meters 17
Previously:
10 mm
(0.41 in.)
Enlarge to:
13.5 mm
(0.53 in.)
2
Drill Weep Holes
Refer to Figure 26 and Figure 27
83. Mark the meter top panel for six hole positions
Each hole is to be 6 to 7 mm in diameter (
1 ⁄
4 location needs to be clear of the existing outer
2
in). The flange, and clear of the front and back meter faces under the top panel (so that any future drainage is outside the meter, and so that the weep holes do not compromise air pressure control inside the meter).
84. Drill and de-burr six holes.
Figure 26
Mounting Slot Enlargement
Q0108
Figure 27
Top Panel Weep Holes
Q0103
05/25/2011
166-370M
18 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Install Meter Seal Flange
Refer to Figure 28 (new holes not shown)
85. For each meter, select two new:
924 266-306D METER SEAL FLANGE
86. Clamp the flange seals
924
on the meter top panel, around the opening. Make sure the ends
3
of the seals touch each other.
87. Tack weld the seal to the top panel at the corners, halfway point on front and back, and at end joints
3
.
88. Clean off any splatter or burned paint.
89. Allow the welds to cool.
90. Touch up bare/discolored areas with green enamel.
91. Allow paint to dry. Apply a bead of silicone sealant to the inside corner of the top panel / seal flange joint. Smooth the bead into a fillet shape.
Replace Meter Shaft Mount Plates
Replace Right End Plates
Refer to Figure 29
92. For each meter, select one new:
918 168-472D METER SHAFT MOUNT PLATE
Apply a bead of silicone sealant to one face of the plate, in a circle around each outer bolt hole, and in a circle on the outer bolt hole center-lines.
93. Select six sets new:
942 802-001C HHCS 1/4-20X3/4 SS
959 804-033C WASHER LOCK 1/4 SS
Apply silicone sealant under bolt heads and under washer faces. Secure the plate
918
to the right end of the meter. Smooth excess sealant to fillet shape.
94. Select the saved flute shaft
125
. Temporarily insert the flute shaft from meter left.
Refer to Figure 30
95. Select one set saved:
134 188-009V BRG .755 HEX BORE W/S-S
218 816-199C SEAL 1.33IDX2.23ODX.31T
Add the bearing
134
, with set screw collar to the right. Add the seal
218
with the solid face to the outside and the open face toward the meter.
96. Select one saved:
231 890-466C HSG RIBB FLG 6BOLT PLT and six sets new:
942 802-001C HHCS 1/4-20X3/4 SS
959 804-033C WASHER LOCK 1/4 SS
Apply silicone sealant to the outer rim of the flange
231
. Place the flange over the bearing. Apply silicone sealant under bolt heads and under washer faces. Secure the flange
231
to the right end of the meter. Smooth any excess sealant into a fillet shape.
Equipment Damage Risk:
Check that the flute shaft (
125
in Figure 25 on page 16) is removed prior to welding. Slag and splatter can rapidly and severely damage meter flutes and fillers.
3
924
924
Figure 28
Meter Seal Flange
942
959
942
959
134
231
918
218
Figure 29
Right Shaft Mount Plate
Figure 30: 816-199C Seal
218
Orientation: Outside / Inside
3
Q0103
U
R
F
D
B
L
Q0103
32122
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Update Meters 19
Replace Left End Plates
Refer to Figure 31
97. For each meter, select one new:
918 168-472D METER SHAFT MOUNT PLATE one saved:
231 890-466C HSG RIBB FLG 6BOLT PLT and six sets new:
942 802-001C HHCS 1/4-20X3/4 SS
959 804-033C WASHER LOCK 1/4 SS
98. Apply silicone sealant to the outer rim of the flange
231
, under bolt heads and under washer faces. Secure the flange
231
to the plate
918
.
Smooth excess sealant to fillet shape.
99. Select one each saved:
125 166-308/20/21S 4-OUTLET STAR SHAFT ASY
139 266-187D METER SENSOR MOUNT and one new:
977 816-693C AIR DRILL METER SHAFT GASKET and six sets new:
942 802-001C HHCS 1/4-20X3/4 SS
959 804-033C WASHER LOCK 1/4 SS
100. Insert the shaft
125 through the gasket
977 of meter, and bearing at right wall of meter.
, left wall
101. Place lock washers
959
on all bolts
942
. Insert two of the bolts through the sensor mount
139
. The sensor mount uses the top
4
and top-front
5
bolt holes at the left meter wall.
102. Secure the plate
918 to the left end of the meter with bolts
942
and lock washers
959
.
Install New Top Seal
Refer to Figure 32
103. At each meter, clean and de-grease the top panel in the area between the outer flange and the new inner flange.
6
104. Select one new:
976 816-662C METER TOP SEAL
Before removing the release paper backing, make a trial fit of the seal on the top panel.
105. Remove the backing paper. Bond the seal
976
to the top panel.
5
4
918
U
R
F
B
D
L
231
977
125
139
959
942
Figure 31
Left Shaft Mount Plate
Q0103
976
6
05/25/2011
Figure 32
Install Top Seal
Q0103
166-370M
20 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Update Cart
Cart Frame Update Overview
Twelve new parts are welded on the cart main frame, and one on the tongue (not shown below):
Rear Gusset Plates (page 22)
925 266-307D REAR MAIN FRAME LAP GUSSET
Front Gusset Triangles (page 23)
926
927
266-308D FRONT MAIN FRAME CORNER GUSSET
266-309D FRNT MAIN FRAME CRNR CAP PLT
926
927
Pull Bar Anchors (page 25)
923 266-302D NTA2007 PULL BAR ANCHOR
A plate (not shown)
922 266-300D NTA2007 PULL BAR BOLT PLT
is also welded inside the tongue (page 24).
Meter Mount Tabs (page 27)
920 266-289D FRONT METER BOX MNT TAB
U
F
R
L
D
B
926
927
21
920
05/25/2011
925
925
923
Figure 33
Cart Mainframe Update Weldments
923
32124
166-370M
22 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Install Rear Gussets
Install Left Rear Gusset
Refer to Figure 34
106. Select one new:
925 266-307D REAR MAIN FRAME LAP GUSSET
107. Roughly position the gusset on the bottom left rear corner of the cart mainframe. Mark the frame using the right
1
and front edges
2
of the gusset.
Remove the paint from the frame in these areas, and long the inside edge of the corner
3
.
108. Clamp the gusset on the frame.
Set the rear edge
4
to slightly overlap the rounded corner of the frame tube.
Set the left edge
5
to provide a fillet space to the existing outside gusset plate
6
.
Tack weld in place.
109. Finish weld with a 6 mm (
1
⁄
4 in) fillet.
Install Right Rear Gusset
Refer to Figure 35
110. Select one new:
925 266-307D REAR MAIN FRAME LAP GUSSET
111. Roughly position the gusset on the bottom left rear corner of the cart mainframe. Mark the frame using the right
1
and front edges
2
of the gusset.
Remove the paint from the frame in these areas, and long the inside edge of the corner
3
.
112. Clamp the gusset on the frame.
Set the rear edge
4
to slightly overlap the rounded corner of the frame tube.
Set the left edge
5
to provide a fillet space to the existing outside gusset plate
6
.
Tack weld in place.
113. Finish weld with a 6 mm (
1
⁄
4 in) fillet.
114. Remove all slag and splatter. Clean and de-grease all bare and discolored areas. Paint green.
R
F
L
925
2
B
3
1
5
6
5
6
4
Figure 34
Left Rear Gusset (from below)
32126
2
925
R
F
B
L
3
1
4
Figure 35
Right Rear Gusset (from below)
32126
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Update Cart 23
Install Front Gussets
Install Right Front Gusset
115. Remove the front reflector panels (if any) and walkboard to provide access.
Refer to Figure 36
116. Select one new:
927 266-309D FRNT MAIN FRAME CRNR CAP PLT
Note: Despite the “
CAP
” descriptor, this part is used as the base of the new gusset structure.
117. Position this plate in the outer crevice of the front outside tool bars. Mark the weld region along the edges. Remove paint on the tubes in the weld regions.
118. Position the plate
927
fully into the crevice, with the bottom triangle about 6 cm (
1 ⁄
4 in) higher than the bottom faces of the tube, and parallel with the tube bottom faces. Tack weld in position.
119. Finish weld all around (inside and out), except near the tip of the triangle (leave the tip unwelded to pro-
( vide a weep/breather opening). Use at least a 6 cm
1
⁄
4 in) fillet.
120. Select one new:
926 266-308D FRONT MAIN FRAME CORNER GUSSET
121. Position this gusset at the top of the plate just installed, fully into the crevice, and parallel to the top of the adjacent tubes. Tack weld in position.
122. Finish weld all around.
Install Left Front Gusset
123. Repeat step 116 through step 122 for the left side.
124. Remove all slag and splatter. Clean and de-grease all bare and discolored areas. Paint green.
Note: To ease access to fan hydraulics, walkboard re-installation is deferred until step 184 on page 32.
927
926
Figure 36
Right Front Gusset (from below)
32126
05/25/2011
166-370M
24 NTA607HD or NTA2007HD
Install Pull Bar Attach Points
Install Pull Bar Plate
Refer to Figure 37 and Figure 38
125. Remove the hitch casting
133
from the tongue.
126. Remove the paint from the lower inside surfaces of the front tongue side plates
123
.
127. Select one new:
922 266-300D NTA2007 PULL BAR BOLT PLT
128. Position the plate for tack welding inside the tongue.
One method would be to place four 13 mm clamps along the bottom edges of the hitch side plate. Rest the bolt plate on the clamps. Check alignment.
129. Tack weld the bolt plate to the hitch plates. Finish weld all around with a 13 mm (
1 ⁄
2 in) fillet.
130. Remove all slag and splatter. Clean and de-grease.
Allow welds to cool.
131. Paint all bare and discolored surfaces of the bolt plate and hitch side plates.
Note: Pull bars are installed at step 161 on page 28.
123
Great Plains Manufacturing, Inc.
123
133
922
Figure 37
Plate and Pull Bars
123
Q0105
21.1
°
922
13 mm
0.5 in
25.5 cm
10.04in
Figure 38
266-300D Plate Alignment
13 mm
0.5 in
Q0106
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Update Cart 25
Install Pull Bar Anchors
Install Left Anchor
Refer to Figure 39 and Figure 40
132. Jack up the side of the cart sub-frame being worked on. Dismount the wheel for access to the welding site.
133. Select one new:
923 266-302D NTA2007 PULL BAR ANCHOR
134. Position the anchor
923
on the outside (wheel side) of the subframe leg
7
, with the anchor’s larger hole aligned with the existing hole
8
in the leg plate.
135. Mark the left at the edges of the anchor. Remove the paint from the leg in this weld region.
136. Make sure the break in the small-hole end of the anchor is pointing forward and toward cart center, with the lower edge parallel to the cart frame. The break should be pointing directly at a hole on the new hitch pull bar plate.
137. Clamp the anchor in this position. Tack weld.
138. Finish weld all around with a 13 mm (
1 ⁄
2 in) fillet.
It is not necessary to weld inside the large holes.
139. Remove all slag and splatter. Clean and de-grease all bare and discolored areas. Paint green.
140. Re-mount the removed wheel.
Install Right Anchor
141. Repeat step 132 through step 140 for the right side.
923
Figure 39
Pull Bar Anchor Installed
Q0112
7
8
923
Figure 40
Pull Bar Anchors (from below)
923
32126
05/25/2011
166-370M
26 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Update Meter Mounts
Position New Meter Mounts
The new meter mounts are temporarily installed to aid in placement of the new front mount tabs.
Refer to Figure 41
142. Select four new:
919 266-288D METER BOX MOUNT and six sets saved:
177 803-020C NUT HEX 1/2-13 PLT
187
167
804-015C WASHER LOCK SPRING 1/2 PLT
802-082C HHCS 1/2-13X1 3/4 GR5
143. Loosely attach each mount
919
to a rear mount tab
(
1 through
6
), as follows:
Right side of tab
1
(for left meter)
Left side of tab
2
(for left meter)
Right side of tab
5
(for right meter)
Left side of tab
6
(for right meter).
Tabs
3
and
4
(single center meter) are not used.
Prepare Tab Welding Sites
Refer to Figure 42
144. Select one new:
920 266-289D FRONT METER BOX MNT TAB
Use this tab to mark the general locations for tab welding on the underside of the front cart cross-tube
7
. Remove the paint at these locations.
919
6
167
187
5
4
Figure 41
New Meter Mounts
3
2
919
177
1
32131
920
166-370M
7
39.2 cm
15.44 in
90.9 cm
35.81 in
181.5 cm
71.44 in
233.3 cm
91.81 in
Figure 42
Front Meter Mount Tab Stations
R
B
L
F
32135
05/25/2011
Great Plains Manufacturing, Inc.
Update Cart 27
Mark Tab Welding Sites
Refer to Figure 41 and Figure 42 on page 26
145. Select two sets new:
944
950
802-082C HHCS 1/2-13X1 3/4 GR5
803-020C NUT HEX 1/2-13 PLT
146. Using the bolts
944 and nuts
950
, loosely attach the mounting tab
920
at the front slots of a meter mount
919
, flat edge up, and on the same side of the mount as the rear tab.
147. Consult the station layout in Figure 42. Re-mark each station position precisely on the frame cross-tube
7
. Dimensions are from the right outside face of the right frame tube to the tab right faces.
To measure to the face of a mount
919
, add or subtract the thickness of the tab (12.7mm, 0.5in).
Use the meter mount
919
as a check against position errors. Each mount should be exactly perpendicular to the front cross-tube
7
. Mark the tab side edges on the cross-tube. Slide the tab to the center of each mount slot. Mark the front and back edge location on the cross-tube.
148. Repeat step 146 and step 147 for all four tabs.
Attach New Front Tabs
Refer to Figure 43
149. Remove two rear bolts from each meter mount
919
.
Swing the mounts clear of the tab weld locations.
150. Select one new:
920 266-289D FRONT METER BOX MNT TAB
Clamp the tab at a weld location, flat side up against frame cross-tube
7
. Tack weld in position.
151. Finish weld all around, using a 9 mm (
3
⁄
8 in) fillet.
152. Remove weld slag and splatter.
153. Repeat step 150 through step 152 for all four tabs.
154. Paint the tabs, and all bare or discolored metal.
Install New Meter Mounts
Wait for paint to dry. For each meter mount:
Refer to Figure 43 and Figure 44
155. Select two sets new:
944
960
802-082C HHCS 1/2-13X1 3/4 GR5
804-113C WASHER FLAT 1/2 USS HARD PLT
956 804-015C WASHER LOCK SPRING 1/2 PLT
950 803-020C NUT HEX 1/2-13 PLT
Swing the meter mount
919 up against its new front tab
920
, on the same side of the tab as the rear tab.
156. Insert the bolts
944
through the tab. Loosely add a flat washer
960
, lock washer
956
and nut
950
.
157. Re-install the rear tab fasteners removed at step 149. Tighten all nuts to Grade 5 torque.
944
919
920
7
Figure 43
Front Mount Tabs
960
956
950
Figure 44
New Meter Mounts
05/25/2011
32126
32131
166-370M
28 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Re-Install Meters
Meters are loosely re-installed, with final positioning after hoppers are re-installed. For each meter:
158. Select one updated meter
124
and six sets new:
945 802-106C RHSNB 1/2-13X1 1/2 GR5
960
956
950
804-113C WASHER FLAT 1/2 USS HARD PLT
804-015C WASHER LOCK SPRING 1/2 PLT
803-020C NUT HEX 1/2-13 PLT
159. With the meter
124
in between the mounts
919
, bring the meter sidewall slots into alignment with the mount slots. Insert bolts
945
from the meter side.
Add a flat washer
960
, lock washer
956 and nut
950 loosely secured (bolts at bottom of vertical slots).
,
Install Hopper Supports
Refer to Figure 45 (and Figure 53 on page 33)
160. Select four new:
921 266-290D LOWER HOPPER SUPPORT ANGLE
Insert the notched leg of the support angles into the tab slots
of the meter mounts
919
. These are held in place by the hoppers (installed starting on
Install Pull Bars
Assemble Pull Bars
161. Select two sets:
916
928
166-368H NTA2007 PULL BAR
401-167H 16 ROW PULLBAR ADJUSTER
952 803-073C NUT HEX 1 1/2-6 PLT
Spin the jam nut
952
well onto the adjuster
928
.
Thread the adjuster a few full turns into the pull bar
916
.
162. Remove and save the end pin components:
967
949
805-412C PIN CLEVIS 1 X 4.13 USBL
803-007C NUT LOCK 1/4-20 PLT
929
946
965
958
962
402-011D SLEEVE, SPRING LINK MOUNT
802-152C HHCS 1/4-20X2 GR5
805-134C PIN CLEVIS 1 X 2 29/64 USABLE
804-028C WASHER FLAT 1 USS PLT
805-058C PIN COTTER 3/16 X 2
921
967
950
956
960
945
124
949
929
946
916
921
919
Figure 45
Hopper Supports
8
32131
928
952
965
958
962
Figure 46
Pull Bar Assembly & Parts ID
31098
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Attach Pull Bars
163. Select two sets:
967 805-412C PIN CLEVIS 1 X 4.13 USBL
958
962
804-028C WASHER FLAT 1 USS PLT
805-058C PIN COTTER 3/16 X 2
164. Bring the non-adjustable ends of the pull bars into alignment with the anchors
923
at the main wheels.
Secure with pin
967
, washer
958
and cotter
962
.
958
967
Update Cart 29
Refer to Figure 48
165. At the hitch, adjust the turnbuckles until the adjuster clevis
928
holes align with the hole in the plate
922
.
166. Select two sets:
965
929
805-134C PIN CLEVIS 1 X 2 29/64 USABLE
402-011D SLEEVE, SPRING LINK MOUNT
946 802-152C HHCS 1/4-20X2 GR5
949 803-007C NUT LOCK 1/4-20 PLT
Insert the pin
965
from below. Add a sleeve
929
, secure with bolt
946
and lock nut
949
.
167. With the jam nut
952
still loose, tighten the turnbuckle nut
to a torque of:
136 N-m (100 foot-pounds)
168. Tighten the jam nut
952
to just over Grade 2 torque:
1336 N-m (1000 foot-pounds)
923
962
Figure 47
Pull Bar on Anchor
946
929
949
Q0112
952
9
928
922
Figure 48
Pull Bars on Plate
Q0105
05/25/2011
166-370M
30 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Update Cart Hydraulics
This section splits the shared fan/fold hydraulic circuit into separate dedicated circuits. Using the revised system requires an additional remote circuit on the tractor.
The figure below identifies affected existing components.
Note: This hydraulic update is optional. Do not update the hydraulic system unless the tractor has an available additional remote circuit.
C
E
A
B
G
D
F
166-370M
G
F
E
D
C
B
A
c/o Part
Existing Parts
Description
800-301C CABLE TIE 2 DIA MIN - YLW
810-345C VALVE 90 DEGREE SHUT-OFF
811-080C TE 3/4MJIC 3/4MORB 3/4MJIC
811-195C HH1/2R1 028 3/4FJIC 3/4MORB
811-512C HH1/2R2 219 3/4FJIC 3/4MORB
841-002C AD 1 1/16MORB 3/4FORB
841-480C HH1/2R2 084 3/4FJIC 3/4MORB
Q0107 Figure 49
Existing Cart Hydraulics
05/25/2011
Great Plains Manufacturing, Inc.
Update Cart 31
The figure below identifies new and re-routed existing components.
169. Snake a fish line through the right tongue tube, between hitch and near fan.
Note: The walkboard and left front reflector panel (if any) are presumed to be still removed from the forward
C
E
A
B
G
D
F
G
F
E
D
C
B
A
971
05/25/2011
937
936
937
972
978
936
c/o Part
New Parts
Description
936
800-301C CABLE TIE 2 DIA MIN - YLW
937
800-303C CABLE TIE 2 DIA MIN - BLK
971
811-394C CP 3/4FORB MALE QD POPPET TYPE
972
811-430C AD 3/4MJIC 3/4MJIC
978
841-555C HH1/2R2 156 3/4FJIC 3/4MORB
Figure 50
Updated Cart Hydraulics
Q0132
166-370M
32 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Route Dedicated Fold Hose
Refer to Figure 49 and Figure 50 on page 30 and 31
170. Select one new:
978 841-555C HH1/2R2 156 3/4FJIC 3/4MORB
With the MORB end forward (to hitch) and FJIC end to the rear, pull this hose through the tongue tube using the fish line.
171. Select four new:
936 800-301C CABLE TIE 2 DIA MIN - YLW
Secure two ties to each end of hose
978
.
Mark Dedicated Fan Hose
172. Locate the (existing) fan supply hose
. This hose runs from the hitch to a tee
valve
. This hose may be marked with two yellow ties (or plain yellow tape). Pull on the hose from the fan end to confirm its identity.
173. Remove any yellow ties or plain yellow tape from the fan supply hose
labels.
174. Select four new:
937 800-303C CABLE TIE 2 DIA MIN - BLK
Secure two ties to each end of the fan supply hose
175. Disconnect fan supply hose
Re-Route Fold Hose
176. At the elbow
connected to the inlet side of the shut-off valve
, disconnect the existing fold
hose
(which runs to rear bulkhead Port F).
177. Select one new:
972 811-430C AD 3/4MJIC 3/4MJIC
Use this adaptor to join the ends of existing fold hose
978
.
Disconnect Bypass Hose
178. At the tee
on the fan side of the shut-off
valve
, disconnect the short spin-down loop
hose
Re-Configure Inlet Fittings
179. Remove and disassemble all fittings at the fan inlet.
Removed items are, from motor to hoses:
841-002C AD 1 1/16MORB 3/4FORB
811-080C TE 3/4MJIC 3/4MORB 3/4MJIC
810-345C VALVE 90 DEGREE SHUT-OFF
811-080C TE 3/4MJIC 3/4MORB 3/4MJIC
210 811-150C EL 3/4FJIC 3/4MJIC
Save the final 1
1 ⁄
16 in adaptor
and one tee
. The other fittings are not re-used.
See “Hydraulic Connectors and Torque” on page 70.
180. Select one each saved:
209 811-080C TE 3/4MJIC 3/4MORB 3/4MJIC
210 811-150C EL 3/4FJIC 3/4MJIC
Connect the elbow
tee
, opposite the MORB port. When tightening,
align the MJIC end of the elbow to face in the same direction as the center MJIC port of the tee.
181. Select one saved:
223 841-002C AD 1 1/16MORB 3/4FORB
Connect the MORB port of the tee
to the FORB end of the adaptor
the adaptor
to the motor inlet. When tightening, point the open MJIC fittings away from the motor, and toward the hoses.
Re-connect Fan Hoses
182. Connect the short loop hose
the motor inlet.
183. Connect the fan supply hose the fan motor.
to the elbow
at
184. Re-install the walkboard and any removed reflectors.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Re-Install Hoppers
185. Hoist the hopper sub-frame back into its original position.
186. Select eight sets saved:
177 803-020C NUT HEX 1/2-13 PLT
187
188
804-015C WASHER LOCK SPRING 1/2 PLT
804-017C WASHER FLAT 1/2 USS PLT
167 802-082C HHCS 1/2-13X1 3/4 GR5
Secure the hopper sub-frame to the cart frame.
Update Cart 33
Align Meters
187. Raise each meter until the foam seal
976
contacts the hopper flange.
188. Adjust the front-to-rear position of the meter until the meter inlet is centered under the hopper opening.
Check that the hopper vent structure tubes
mate with the vent tubes (not shown) in the meters.
189. Raise the meter another 1 to 2 cm (0.4 to 0.8 in.) to partially compress the seal, providing an air-tight connection.
Refer to Figure 53
190. Tighten the six nuts
950
at the meter mounts.
05/25/2011
Figure 51
Re-Mount Hoppers
Q0102
950
Figure 52
Vent Alignment
Q0111
Figure 53
Hopper on Updated Meter
950
Q0110
166-370M
34 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Re-Install Final Drive Chain
Refer to Figure 54
191. At the right end of each meter, re-mount the chain
102
on the meter input gear
129
. Engage the final drive idlers
221
.
Re-Connect Inlets/Outlets
Refer to Figure 55 (which has the inlet manifold removed for clarity)
192. Re-connect the meter inlet elbows
219
and primary outlet hoses (not shown). Secure with saved clamps.
Re-Install Gears
193. Re-install saved final drive gears (
130
and
204
).
Secure the driving gear with a saved pin
198
.
Re-Install Sensors
194. Place the speed sensor
145
on the driven shaft.
Secure with saved pin
198
. Tighten thumbscrew.
195. Re-attach the anti-rotation strap to the sensor mount
139
.
Refer to Figure 56
196. At each hopper, re-connect the hopper level sensor lead
146
to the air cart harness
151
.
129
221
102
Figure 54
Install Final Drive Chain
Q0033
130
198
219
160
204
139
Figure 55
Meter Elbows, Sensor, Gears
145
Q0109
151
146
166-370M
Figure 56
Hopper Level Sensor Lead
Q0101
05/25/2011
Great Plains Manufacturing, Inc.
Update Cart 35
Update Hopper Lids
For each hopper:
197. Unlatch the lid. At the crossbar
tion, remove and save the nut and bolt:
181 803-147C NUT HEX NYLOCK 1/2-13
171 802-130C HHCS 1/2-13X2 1/2 GR5
198. Swing the crossbar
existing spring assembly. At the crossbar-toswivel
connection, remove and save the pivot nut and bolt:
181 803-147C NUT HEX NYLOCK 1/2-13
171 802-130C HHCS 1/2-13X2 1/2 GR5
Remove the arm for further updating.
Leave the swivel
199. Remove the existing spring assembly
1
crossbar
:
176 803-014C NUT HEX 3/8-16 PLT
186
804-013C WASHER LOCK SPRING 3/8 PLT
807-268C SPRING COMP DIE.75X.375X1.50L
166 802-017C HHCS 3/8-16X1 GR5
These parts are not re-used.
Refer to Figure 57 and Figure 58
200. Select one each new:
941 801-235C SCR HX SKT BUT CP 3/8-16X2 1/2
968 807-268C SPRING COMP DIE.75X.375X1.50L
and three new:
955 804-012C WASHER FLAT 3/8 SAE PLT
Place the new spring
968
, then the three washers
955
, onto the bolt
941
.
201. Select the saved:
128 167-283D BIN LID TOP CROSS BAR
and one new:
953 803-078C NUT LOCK 3/8-16 NYLON INSERT
Insert the bolt/spring/washer assembly through the larger hole on the top of the crossbar
through the smaller bottom hole. Add the lock nut
953
. Secure just enough to remove any play from the spring assembly. No pre-compression of the spring is required.
202. Select one set saved:
181 803-147C NUT HEX NYLOCK 1/2-13
171 802-130C HHCS 1/2-13X2 1/2 GR5
Angle the crossbar
swivel pivot holes
to align. Insert bolt
. Secure with lock nut
203. Select the other set saved:
181 803-147C NUT HEX NYLOCK 1/2-13
171 802-130C HHCS 1/2-13X2 1/2 GR5
Re-attach the crossbar to the hopper lid. Close and latch lid.
This completes the cart update.
05/25/2011
Figure 57
Hopper Lid Existing Hardware
1
Q0111
968
941
2
955
953
Figure 58
Hopper Lid Spring Update
32137
166-370M
36 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Update Implement Frame
Dismount Lift-Assist
Disconnect Lights
Refer to Figure 59 (depicting NTA607HD lighting)
204. Disconnect the lighting harness
lights. Check that at least one leg of the cable is marked “LEFT” or “RIGHT”. If not, apply a marking.
205. Remove the harness from the lighting structures, support tubes and lift-assist parallel arms. This may require releasing clips or even dismounting support tubes. Coil the harness up at the rear of the main frame.
206. Recover and save any clips on the pull link
Figure 59
Rear Lighting Harness
Q0080
Pinch / Crush Hazards:
Follow support and hoisting instructions carefully. Removing the lift-assist requires disconnecting large heavy parts that are mutually supporting. Unsupported parts can swing or fall at disconnection, which could result in serious injury or death.
Release Lift Link
Refer to Figure 60
207. Verify that there is no tension in the lift link
If the front pull link was removed (step 54 on page 12), the rear clevis should be easy to remove.
208. Remove and save one each:
196
805-117C PIN ROLL 1/4 X 2 1/2 PLT
194 804-117C WASHER FLAT 1/4 HARD ASTMF436 then remove the pin:
118 160-781D PIN 1 1/2 X 4 USABLE 1045
(which has a second washer
194
and roll pin
196
)
118
194
196
Figure 60
Rear Lift Link
Q0122
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Update Implement Frame 37
Dismount Parallel Arms
Refer to Figure 61
209. Support the lift-assist cross-tube
upper parallel arms are removed, it can tip away from the wheels. The combined assembly weighs nearly 450 kg (1000 pounds).
210. At the parallel arms
, remove and save four:
200 805-255C PIN ROLL 3/8 X 2 1/2 PLT and eight:
193 804-039C WASHER FLAT 1 1/4 SAE PLT
211. Remove and save four:
104 160-201H WING PIVOT PIN WELDMENT and two:
105 160-314H REAR PARALLEL LIFT LINK WELDMT
Remove Pull Link
212. Support the rear end of the pull link
pins
111 removed, the link is free to swing down and forward. The link weighs 150 kg (330 pounds).
213. Remove and save two sets:
200 805-255C PIN ROLL 3/8 X 2 1/2 PLT
111 160-324H PIN WLDMNT 1.25 X 12.34 NR then remove and save the lift-assist
214. Attach a hoist to the link
. Remove and save two:
200 805-255C PIN ROLL 3/8 X 2 1/2 PLT and six:
193 804-039C WASHER FLAT 1 1/4 SAE PLT
215. Remove and save two:
104 160-201H WING PIVOT PIN WELDMENT then remove the pull link:
107 160-316H NTA607HD REAR PULL LINK WELDMT
The pull link is not re-used.
Update Rear Link Anti-Rotation
Refer to Figure 62 (which depicts the pull link connected -
this is not done until step 311 on page 52)
216. Select two new:
904 160-795D PIN RETAINER TAB and two saved:
104 160-201H WING PIVOT PIN WELDMENT
Position these at the lower outside pivot holes of the
LH and RH main frame rear. Mark around the outer edges of the tabs
904
. Remove the paint from the main frame weldment in preparation for welding.
217. Tack weld the tabs
904
to the main frame. Remove and save the pins
104
.
218. Finish weld around the outside (only) of the tabs
904
, fillet of 7 mm (
1
⁄
4 in.) fillet.
219. Clean off all weld splatter and slag. Allow the welds to cool. Paint green.
104
193
200
111
904
104
200
Figure 62
Rear Lift Link
Figure 61
Dismount Lift-Assist
Q0115
Q0123
05/25/2011
166-370M
38 NTA607HD or NTA2007HD
Update Wing Pivot Anti-Rotation
If the existing pins are undamaged, leave the wing pivot pins
104
in place for this update.
Pinch / Crush Hazard:
If the existing pins must be removed, follow instructions carefully. Remove only one pin at a time. Begin inserting a second pin before the first is fully removed. Without use of additional hoists and supports, an un-pinned wing can move or fall, which could result in injury and equipment damage.
Start with the LH rear pivot.
220. If the existing pin
104
is undamaged, continue at
221. At the damaged pin
104
, remove and save one:
200 805-255C PIN ROLL 3/8 X 2 1/2 PLT
222. Select two new:
901 160-201H WING PIVOT PIN WELDMENT
Use one of the new pins
901 to drive the old pin
104 out. Then use the second new pin
901
to drive the first new pin
901
back out, with this second new pin replacing the damaged old pin as originally installed.
223. Select one new:
915 160-811D WING HINGE PIN ROTATION STOP
224. Place the stop
915 around the pivot shaft cap of the new or existing pin (
901
or
104
). On the pivot extension, mark around the outer edge of the stop
915 for paint removal. Remove paint in preparation for welding.
225. Tack weld the stop, at the outer edges only.
226. Finish weld the stop, fillet of 7 mm (
1
⁄
4 in.) fillet.
227. Clean off all weld splatter and slag. Allow the welds to cool. Paint green.
228. Repeat step 220 through step 227 for the LH front,
and RH wing pivot pins.
915
Great Plains Manufacturing, Inc.
104
901
Figure 63
Wing Pivot Anti-Rotation
Q0124
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Update Implement Frame 39
Update Wing Pivot Extension Tops
Update Front Extension Tops
Start with the LH side. Remove and replace only the top fasteners. Leave the cross-bolt and lower fasteners in place.
229. Remove two sets:
804-023C WASHER LOCK SPRING 3/4 PLT
174 802-910C RHSNB 3/4-10 X 2 GR5 PLT
Save the washers
are not re-used.
Refer to Figure 65 (which depicts the new square nuts
installed - this is not done until step 235)
230. Select one each new:
912
160-808D FRAME EXT 100 DEG GUSSET
951
914 160-810D FR EXT 100 DEG GUSSET REWORK
The shorter gusset
912
to the front. The longer gusset
914
is to the wing inside.
231. Position the gussets. Slide them as far toward the pivot extensions as allowed by the existing weld fillets. Keep them in full contact with existing gussets.
Mark the wing for paint removal at all accessible corners and joints of each gusset. Remove paint in preparation for welding.
232. Tack weld the gussets in position.
233. Finish weld all around each gusset, using an
8 mm (
5
⁄
16 in) fillet. Keep the weld fillet small at the joint plates, so that it won’t interfere with the new square nuts
951
.
234. Clean off all weld splatter and slag. Paint the welded area green.
235. Select two sets new:
943 802-064C HHCS 3/4-10X2 GR5
951
803-047C NUT SQ 3/4-10 PLT and two saved:
804-023C WASHER LOCK SPRING 3/4 PLT
Add a lock washer
to each bolt
943
. Position the square nuts
951 on the wing side of the joint plates.
Insert the bolts through the joint plates, from the wing extension side, and thread into bolts. Tighten bolts to Grade 5 torque specification.
236. Repeat step 229 through step 235 for the right wing
front.
943
Figure 64
Existing Top Front Hardware
912
951
914
Q0116
Figure 65
LH Wing Top Front Gussets
Q0126
Note: The new square nuts
951
are NOT welded (or tack-welded) onto the wing frame.
05/25/2011
166-370M
40 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Update Rear Extension Tops
237. Remove two sets:
804-023C WASHER LOCK SPRING 3/4 PLT
174 802-910C RHSNB 3/4-10 X 2 GR5 PLT
Save the washers
. The bolts
are not re-used.
Refer to Figure 67 (which depicts the new square nuts installed - this is not done until step 243)
238. Select one each new:
912
160-808D FRAME EXT 100 DEG GUSSET
951
913 160-809D FR EXT 100 DEG GUSSET REWORK
The longer gusset
913
to the front. The shorter gusset
912
is to the wing inside.
239. Position the gussets. Slide them as far toward the pivot extensions as allowed by the existing weld fillets. Keep them in full contact with existing gussets.
Mark the wing for paint removal at all accessible corners and joints of each gusset. Remove paint in preparation for welding.
240. Tack weld the gussets in position.
241. Finish weld all around each gusset, using an
8 mm (
5
⁄
16 in) fillet. Keep the weld fillet small at the joint plates, so that it won’t interfere with the new square nuts
951
.
242. Clean off all weld splatter and slag. Paint the welded area green.
243. Select two sets new:
943 802-064C HHCS 3/4-10X2 GR5
951
803-047C NUT SQ 3/4-10 PLT and two saved:
804-023C WASHER LOCK SPRING 3/4 PLT
Add a lock washer
to each bolt
943
. Position the square nuts
951 on the wing side of the joint plates.
Insert the bolts through the joint plates, from the wing extension side, and thread into bolts. Tighten bolts to Grade 5 torque specification.
244. Repeat step 237 through step 243 for the right wing
front.
This completes welded updates.
245. Re-connect any hoses or cables removed for weld protection.
912
Figure 66
Existing Top Rear Hardware
951
913
943
Q0116
Figure 67
LH Wing Top Rear Gussets
Q0124
Note: The new square nuts
951
are NOT welded (or even tack-welded) onto the wing frame.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
41
Update Harness
Dismount Existing Harnesses
Although all of the existing harness components are re-used, it is both simpler and faster to completely remove them, and then re-install them. Start at Tower H on the right wing.
Refer to Figure 68 and Figure 69
246. Locate, remove and save the CANbus terminator:
149 467980126 MINI CAN TERMINATOR
There is only one of these. This component is connected to one lead of a row harness
plugged into a WSMB
247. At the WSMB, disconnect and save the row harnesses:
148 467751330S1 16 ROW HARNESS
Disconnect row harness
age sensors
.
248. Disconnect save any sensor lead extensions, which may be one of (not shown in Figures):
142 457901815 DJ HARNESS 10 FT EXT 3 PIN WP
143 459680920 EXT. HARNESS 3’, FAN RPM
144 459680922 EXT. HARNESS 15’ FAN RPM
Leave the blockage sensors installed.
249. Dismount and save the WSMB
152 467981100S1 INTAG WSMB MODULE 18R
Save the following fasteners where encountered:
175 803-006C NUT HEX 1/4-20 PLT
804-006C WASHER LOCK SPRING 1/4 PLT
802-370C HHCS 1/4-20X1 3/4 GR5
Where WSMBs are mounted with cap screws shorter than 1
3
⁄
4 not need to be saved.
1 ⁄
4
-20 hex head in (4.4 cm), these do
The WSMB harness:
153 467981201A INT AG HARNESS, WSMB MODULE
may be left connected to the WSMB.
250. Dismount the WSMB mounting brackets (except at implement weights, where the cross-bar mount
may be left in place). Save all:
177
187
803-020C NUT HEX 1/2-13 PLT
804-015C WASHER LOCK SPRING 1/2 PLT
201 806-010C U-BOLT 1/2-13 X 2 1/2 X 3 1/2
If the U-bolt is also securing the tower tube to its mount, leave it in place. The bracket used to mount the WSMB is not re-used.
251. Disconnect, dismount and save any CANbus extension cable to the next WSMB to the left (not shown in Figures):
CANbus
Power
CANbus
Data
Figure 69
WSMB and Harness at Weights
Q0082
177
187
Figure 68
CANbus and Terminator
Figure 70
Tower Mounting Near Center
28429
Q0127
05/25/2011
166-370M
42 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
252. Working from right to left along the implement, disconnect, dismount and save all WSMBs
harnesses
, and sensor lead extensions (
,
).
Refer to Figure 71
At Towers B-G, also remove and save any CANbus extensions
. At Tower A, do not remove the
CANbus extension
Output Module).
253. Sort the removed harness components into groups by part number.
Enumerate WSMBs
To ease configuration and operation of the
DICKEY-john
®
IntelliAg
®
console, install the WSMBs in serial number order. This causes the initial automatic sensor-to-row assignments to be correct by default.
Refer to Figure 72
254. Select one new:
934 467981100S1 INTAG WSMB MODULE 18R
Apply some tape, and label this WSMB “6”. As a new module, it should have a serial number higher than any installed modules. (If any WSMBs on this air drill have ever been replaced, check that the new
WSMB
934
is indeed the highest number.)
255. Select all of the saved:
152 467981100S1 INTAG WSMB MODULE 18R
Sort them in order of serial number
7
. Label them, in ascending serial number order as “1” through “5”.
Separately record the serial numbers and applied
ID numbers (for use at step 392 on page 67).
7
Figure 71
POM at Implement Center
32147
6
,
Figure 72
934
WSMB-18R
31434
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Update Harness 43
Install WSMBs
Mount Center WSMBs
Mount Tower B WSMB
Refer to Figure 73
256. Select one new:
917 166-988D BRACKET, 45DEG MODULE MOUNT and one saved:
201 806-010C U-BOLT 1/2-13 X 2 1/2 X 3 1/2
and two sets saved (not shown):
187 804-015C WASHER LOCK SPRING 1/2 PLT
177 803-020C NUT HEX 1/2-13 PLT
Install the bracket
917
behind Tower B (left center seed tower), just above and parallel to the angle
that secures both towers to each other. Orient the
WSMB mounting face to the outside and forward.
Secure to tower with U-bolt
and nuts
177
. To avoid crushing the tower tube,
187 tighten only to Grade 2 torque specification.
257. Select the saved WSMB tagged as “2”:
152 467981100S1 INTAG WSMB MODULE 18R
and two sets new or saved:
175 803-006C NUT HEX 1/4-20 PLT
183 954 804-006C WASHER LOCK SPRING 1/4 PLT
173 947 802-370C HHCS 1/4-20X1 3/4 GR5
Install WSMB
on the outside (wing side) of the
bracket
917
, with the connector ports facing down and to implement rear. Insert bolts (
947
) through the WSMB and bracket. Secure with lock washers (
or
954
) and nuts
Mount Tower C WSMB
258. Select one new:
917 166-988D BRACKET, 45DEG MODULE MOUNT and one saved:
201 806-010C U-BOLT 1/2-13 X 2 1/2 X 3 1/2
and two sets saved (not shown):
187 804-015C WASHER LOCK SPRING 1/2 PLT
177 803-020C NUT HEX 1/2-13 PLT
Install the bracket
917
behind Tower C (right center seed tower), just above and parallel to the angle
that secures both towers to each other. Orient the
WSMB mounting face to the outside and forward.
Secure to tower with U-bolt
and nuts
177
. To avoid crushing the tower tube,
187 tighten only to Grade 2 torque specification.
259. Select the saved WSMB tagged as “5”:
152 467981100S1 INTAG WSMB MODULE 18R
and two sets new or saved:
175 803-006C NUT HEX 1/4-20 PLT
183 954 804-006C WASHER LOCK SPRING 1/4 PLT
173 947 802-370C HHCS 1/4-20X1 3/4 GR5
954
Figure 73: Tower B
WSMB#2 Mounting
#5
B
G
917
917
F
C
#2
947
Q0125
954
Figure 74 Tower C
WSMB#5 Mounting
Q0125
Install WSMB
on the outside (wing side) of the bracket
917
, with the connector ports facing down and to implement rear. Insert bolts (
or
947
) through the
WSMB and bracket. Secure with lock washers (
or
954
) and nuts
05/25/2011
166-370M
44 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Mount Wing WSMBs
Mount Tower A (Left Wing) WSMBs
260. Select one new:
917 166-988D BRACKET, 45DEG MODULE MOUNT and one saved:
201 806-010C U-BOLT 1/2-13 X 2 1/2 X 3 1/2
and two sets saved (not shown):
187 804-015C WASHER LOCK SPRING 1/2 PLT
177 803-020C NUT HEX 1/2-13 PLT
Install the bracket
917
behind Tower A (left wing seed tower), just above and parallel to the angle
that secures both towers to each other. Orient the
WSMB mounting face to the inside and rear. Secure to tower with U-bolt
187
and nuts
177
. To avoid crushing the tower tube, tighten only to Grade 2 torque specification.
261. Select the saved WSMBs tagged as “1” and “4”:
152 467981100S1 INTAG WSMB MODULE 18R
and two sets new or saved:
175 803-006C NUT HEX 1/4-20 PLT
183 954 804-006C WASHER LOCK SPRING 1/4 PLT
173 947 802-370C HHCS 1/4-20X1 3/4 GR5
Install WSMB
on the front face and WSMB
on the rear face of the bracket
917
, with the connector ports facing down and to implement center. Insert bolts (
or
947
) through either WSMB, bracket and other WSMB. Secure with lock washers (
or
954
) and nuts
Mount Tower D (Right Wing) WSMBs
262. Select one new:
917 166-988D BRACKET, 45DEG MODULE MOUNT and one saved:
201 806-010C U-BOLT 1/2-13 X 2 1/2 X 3 1/2
and two sets saved (not shown):
187 804-015C WASHER LOCK SPRING 1/2 PLT
177 803-020C NUT HEX 1/2-13 PLT
Install the bracket
917
inside Tower D (right wing seed tower), just above and parallel to the angle
that secures both towers to each other. Orient the
WSMB mounting face to the inside and rear. Secure to tower with U-bolt
187
and nuts
177
. To avoid crushing the tower tube, tighten only to Grade 2 torque specification.
263. Select the saved WSMB tagged as “5”:
152 467981100S1 INTAG WSMB MODULE 18R
and the new WSMB:
934 467981100S1 INTAG WSMB MODULE 18R and two sets new or saved:
175 803-006C NUT HEX 1/4-20 PLT
804-006C WASHER LOCK SPRING 1/4 PLT
802-370C HHCS 1/4-20X1 3/4 GR5
917
Figure 75: Tower A
WSMB#1, WSMB #4 Mounting
#6 934
#1
A
H
E
D
#3
#4
Q0124
917
947
Figure 76: Tower D
WSMB#3, WSMB #6 Mounting
Q0124
Install WSMB
on the front face and WSMB
rear face of the bracket
917
, with the connector ports facing down and to implement center. Insert bolts (
or
947
) through either WSMB, bracket and other WSMB. Secure with lock washers (
or
954
) and nuts
.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Update Harness 45
Install Row Harnesses
Refer to Figure 77, Figure 78 (which is part of the full
harness diagram found on page 88 and 89)
Connector ID
Group
Type (on
Cable)
4-pin plug
6-pin a
plug
4-pin receptacle
6-pin a
receptacle dual 12-pin receptacle dual 12-pin plug
Function
Upstream CANbus power
Upstream CANbus data
Downstream CANbus power
Downstream CANbus data
WSMB
3-pin
Local function
(sensor harness in this case)
Connection to each blockage sensor a. Not all pin locations may be populated.
Harness connections are shaped, sized, polarized, keyed and color-coded to prevent mis-configuration.
Each WSMB harness has eight connectors, which can be confusing. Familiarity can save time.
These instructions have you install and completely connect one row harness
are labelled 1-16 on every harness. Having multiple leads with the same numbers nearby can lead to mis-connection.
e
d a c
Figure 77
WSMB and Row Harness b
32149
05/25/2011
166-370M
46 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Connect WSMB #1
Refer to Figure 77 (on page 45) and Figure 78 (which is part
of the full harness diagram found on page 88 and 89)
264. If WSMB
(on Tower A) does not have a WSMB harness connected, select one saved:
153 467981201A INT AG HARNESS, WSMB MODULE
Connect the 12-pin receptacle leads c
WSMB
.
265. Connect the 4/6-pin CANbus plug leads
4/6-pin CANbus receptacle leads
(not shown) at implement center.
266. Select a saved:
148 467751330S1 16 ROW HARNESS
267. Connect the WSMB’s 12-pin plug leads d
12-pin receptacle leads of the row harness
268. Use cable ties to secure the row harness core to
Tower A.
269. Select two saved 3m (10ft) extensions:
142 457901815 DJ HARNESS 10 FT EXT 3 PIN WP
connect these to harness sensor leads 11 and 12.
270. Connect the 3-pin sensor leads
their respective seed row blockage sensors, per the
chart on page 86 and the diagram on page 88.
271. Select four new (not shown):
932 464211090 DUST PLUG
Cap the ends of the four unused harness leads
(leads 13 to 16, also not shown).
WSMB
1
A
WSMB
4
166-370M
Figure 78: Tower A
Q0118
05/25/2011
Great Plains Manufacturing, Inc.
Update Harness 47
Connect WSMB #4
Refer to Figure 79 (on page 45) and Figure 79 (which is part
of the full harness diagram found on page 88 and 89)
272. If WSMB
(on Tower A) does not have a WSMB harness connected, select one saved:
153 467981201A INT AG HARNESS, WSMB MODULE
Connect the 12-pin receptacle leads c
WSMB
.
273. Connect the 4/6-pin CANbus plug leads
4/6-pin CANbus receptacle leads b
from WSMB
.
274. Select a saved:
148 467751330S1 16 ROW HARNESS
275. Connect the WSMB’s 12-pin plug leads d
12-pin receptacle leads of the row harness
276. Use cable ties to secure the row harness core to
Tower E.
277. Select two saved 3m (10ft) extensions:
142 457901815 DJ HARNESS 10 FT EXT 3 PIN WP
Connect these to harness sensor leads 11 and 12.
278. Connect the 3-pin sensor leads
their respective fertilizer row blockage sensors, per
the chart on page 87 and the diagram on page 88.
The rows requiring extensions are off the illustration
279. Select four new (not shown):
932 464211090 DUST PLUG
Cap the ends of the four unused harness leads
(leads 13 to 16, also not shown).
280. Select one saved:
Connect the plug end a
receptacle end
Route the cable toward Tower B. Route the cable at the left wing pivot so that it passes through pivot centerline, and has just enough slack for wing folding.
SMB
1
A
WSMB
4
E
05/25/2011
Figure 79: Tower A/E
Q0118
166-370M
48 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Connect WSMB #2
Refer to Figure 77 (on page 45) and Figure 80 (which is part
of the full harness diagram found on page 88 and 89)
281. If WSMB
(on Tower B) does not have a WSMB harness connected, select one saved:
153 467981201A INT AG HARNESS, WSMB MODULE
Connect the 12-pin receptacle leads c
WSMB
.
282. Connect the 4/6-pin CANbus plug leads
4/6-pin CANbus receptacle leads b
283. Select a saved:
148 467751330S1 16 ROW HARNESS
284. Connect the WSMB’s 12-pin plug leads d
12-pin receptacle leads of the row harness
285. Use cable ties to secure the row harness core to
Tower B.
286. Select eight saved 91 cm (3ft) extensions:
143 459680920 EXT. HARNESS 3’, FAN RPM
Connect these to harness sensor leads
9 through 16.
287. Connect the 3-pin sensor leads
their respective seed row blockage sensors, per the
chart on page 86 and the diagram on page 88.
B
B
WSMB
2
166-370M
Figure 80: Tower B
Q0118
05/25/2011
Great Plains Manufacturing, Inc.
Update Harness 49
Connect WSMB #5
Refer to Figure 77 (on page 45) and Figure 81 (which is part
of the full harness diagram found on page 88 and 89)
288. If WSMB
(on Tower C) does not have a WSMB harness connected, select one saved:
153 467981201A INT AG HARNESS, WSMB MODULE
Connect the 12-pin receptacle leads c
WSMB
.
289. Connect the 4/6-pin CANbus plug leads
4/6-pin CANbus receptacle leads b
from WSMB
.
290. Select a saved:
148 467751330S1 16 ROW HARNESS
291. Connect the WSMB’s 12-pin plug leads d
12-pin receptacle leads of the row harness
292. Use cable ties to secure the row harness core to
Tower G.
293. Select eight new 91 cm (3ft) extensions:
931 459680920 EXT. HARNESS 3’, FAN RPM
Connect these to harness sensor leads
9 through 16.
294. Connect the 3-pin sensor leads
their respective fertilizer row blockage sensors, per
the chart on page 87 and the diagram on page 89.
The rows requiring extensions are off the illustration
295. Select one saved:
Connect the plug end a
receptacle end
Route the cable toward Tower B. Route the cable at the right wing pivot so that it passes through pivot centerline, and has just enough slack for wing folding.
C
WSMB
5
G
05/25/2011
Figure 81: Tower C/G
Q0118
166-370M
50 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Connect WSMB #3
Refer to Figure 77 (on page 45) and Figure 78 (which is part
of the full harness diagram found on page 88 and 89)
296. If WSMB
(on Tower D) does not have a WSMB harness connected, select one saved:
153 467981201A INT AG HARNESS, WSMB MODULE
Connect the 12-pin receptacle leads c
WSMB
.
297. Connect the 4/6-pin CANbus plug leads
4/6-pin CANbus receptacle leads b
298. Select a saved:
148 467751330S1 16 ROW HARNESS
299. Connect the WSMB’s 12-pin plug leads d
12-pin receptacle leads of the row harness
300. Use cable ties to secure the row harness core to
Tower D.
301. Select two saved 4.6 m (15ft) extensions:
144 459680922 EXT. HARNESS 15’ FAN RPM
Connect these to harness sensor leads 1 and 2.
302. Connect the 3-pin sensor leads
their respective seed row blockage sensors, per the
chart on page 86 and the diagram on page 89. The
rows requiring extensions are off the illustration at
303. Select four new (not shown):
932 464211090 DUST PLUG
Cap the ends of the four unused harness leads
(leads 13 to 16, also not shown).
WSMB
5
WSMB
3
D
166-370M
Figure 82: Tower D
Q0118
05/25/2011
Great Plains Manufacturing, Inc.
Update Harness 51
Connect New WSMB #6
Refer to Figure 77 (on page 45) and Figure 83 (which is part
of the full harness diagram found on page 88 and 89)
304. Select one new:
935 467981201A INT AG HARNESS, WSMB MODULE
Connect the 12-pin receptacle leads c
WSMB
.
305. Select one saved:
149 467980126 MINI CAN TERMINATOR
Plug this component into the 6-pin receptacle lead
of the WSMB harness.
Note: The final 4-pin power connector is not terminated.
306. Select one new:
933 467751320S1 DJ 12 ROW HARNESS
Connect the WSMB’s 12-pin plug leads d
12-pin receptacle leads of the row harness
933
.
307. Use cable ties to secure the row harness core to
Tower H.
308. Select two saved 4.6 m (15ft) extensions:
144 459680922 EXT. HARNESS 15’ FAN RPM
Connect these to harness sensor leads 1 and 2.
309. Connect the 3-pin sensor leads
their respective fertilizer row blockage sensors, per
the chart on page 87 and the diagram on page 89.
310. Secure all harness routings with cable ties.
935
E
WSMB
3
WSMB
6
(New)
H
05/25/2011
Figure 83: Tower H
Q0118
166-370M
52 NTA607HD or NTA2007HD
Install Rear Pull Link
Pin Link to Main Frame
311. Connect a hoist to the new:
903 160-316H NTA607HD REAR PULL LINK WELDMT
The lug is down after installation. The weldment may be shipped on a pallet with the lug up.
312. Select two saved:
104 160-201H WING PIVOT PIN WELDMENT
313. Hoist the link
903 into alignment with the implement main frame. Insert pins
104
to secure.
314. Select two saved:
200 805-255C PIN ROLL 3/8 X 2 1/2 PLT and six:
193 804-039C WASHER FLAT 1 1/4 SAE PLT
Place the washers
193 on the pins
Secure with roll pins
200
.
104 just installed.
Connect Lift-Assist Link
315. Select one saved:
118
160-781D PIN 1 1/2 X 4 USABLE 1045 and two sets saved:
196
805-117C PIN ROLL 1/4 X 2 1/2 PLT
194 804-117C WASHER FLAT 1/4 HARD ASTMF436
316. Bring the lift link
clevis into alignment with the
pull link lug. Connect with pin
118
. Secure pin with a washer
194
and roll pin
196
on each end.
193
104
Great Plains Manufacturing, Inc.
200
903
Figure 84
Install New Rear Pull Link
Q0115
118
194
196
Figure 85
Re-Connect Rear Lift Link
Q0122
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Install Rear Pull Link 53
Connect Lift Assist
317. Select two saved:
111 160-324H PIN WLDMNT 1.25 X 12.34 NR
318. Connect a hoist to the saved:
108 160-317H NTA607HD LIFT ASST FRAME WLMT
Bring the lower front lugs of the lift-assist weldment
into alignment with the rear pivot
tubes of the new pull link
903
. Insert pins
111
.
319. Select two saved:
200 805-255C PIN ROLL 3/8 X 2 1/2 PLT
Drive roll pins
200
into lower pin weldments
111
.
Re-Install Parallel Arms
320. Select two saved:
105 160-314H REAR PARALLEL LIFT LINK WELDMT
and four saved:
104 160-201H WING PIVOT PIN WELDMENT
Pin the parallel arm tubes to the main frame in front, and to the upper front lugs of the lift-assist weldment at rear.
Note: Set the lift switch whisker above the arm tube.
321. Select eight saved:
193 804-039C WASHER FLAT 1 1/4 SAE PLT and four saved:
200 805-255C PIN ROLL 3/8 X 2 1/2 PLT
Add three washers
193 to each forward pin
104
, and one washer to each rear pin
104
. Secure weldment pins
104
with roll pins
200
.
Re-Connect Lights
Refer to Figure 87 (depicting NTA607HD)
322. Re-route the lighting harness dismounted at
step 204 on page 36. Connect each leg of the “Y” to
its respective luminaire. Secure the harness with
104
193
903
200
111
200
104
Figure 86
Connect Lift-Assist
Q0115
05/25/2011
Figure 87
Re-Route Lighting Harness
Q0080
166-370M
54 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Update Implement Hydraulics
Extend Valve Hoses
The weight transfer valve group is relocated to improve visibility from the tractor cab. Extend hoses prior to valve relocation. Extend hoses one at a time to eliminate the
need to mark hoses or trace routes. See “Hydraulic
Connectors and Torque” on page 70.
323. Select one set new:
972 811-430C AD 3/4MJIC 3/4MJIC
974 hose
811-831C HH1/2R2 034 3/4FJIC
Open the
974
3 ⁄
4 in connection at
and adaptor
972
.
3
324. Select four sets new:
970 811-315C AD 9/16MJIC
973
811-701C HH3/8R2 033 9/16FJIC
One at a time, open a a new hose
973
5 ⁄
16 in connection at
and adaptor
970
. Of the five new hoses, three are clamped to the wing near the pivots. Route these under any existing hoses (see
Relocate Valve Group
Refer to Figure 89
325. Remove and save two sets:
804-022C WASHER LOCK SPRING 5/8 PLT
and one:
806-105C U-BOLT 5/8-11 X 4 1/32 X 6
326. Relocate the valve group:
160-331S NTA607HD HYDRAULIC VALVE ASY
further outboard on the wing. The new U-bolt center-line is approximately 3.8 cm (1.5 in) inboard of the inside rear face of the wing gauge wheel plate
1
. Secure valve group with saved U-bolt lock washers
and nuts
,
327. Remove or obscure the existing operating decals:
848-504C DECAL WING DOWN PRESSURE PIC
848-505C DECAL FRAME BACK PRESSURE PIC
328. Clean and dry the top surface of the wing tool bar on either side of the relocated valve group.
329. Select one each new:
979
848-504C DECAL WING DOWN PRESSURE PIC
980 848-505C DECAL FRAME BACK PRESSURE PIC
Apply
848-505C to the left of the valve group. Apply
848-504C to the right. Apply to the top or front of the tool bar left of the group. Apply to the top or front of the tool bar at right, or to the inside face of the gauge wheel mount (clear of lock channel storage).
High Pressure Fluid Hazard:
Wear gloves and eye protection. Open (“crack”) hydraulic connections slowly. Even with the systems set to Float prior to unhitching, there may still be residual pressure in some lines. if an injury occurs, seek immediate attention from a physician familiar with this type of injury.
3
9
Figure 88
Existing Valve Group Hoses
Figure 89
Weight Transfer Valves
Q0128
1
Q0053
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Update Implement Hydraulics 55
Protect Hose Extensions
330. Select one new:
816-480C HOSE WRAP 3.0-4.5 X 24LG VELCR
and three new:
800-035C CABLE TIE .31X28 8DIA 120LB
Close the wrap
on itself around the three hoses clamped to the wing. Adjust the wrap position so that the ends are across the front-to-rear wing tube near the wing extensions, and across the next frontto-rear rib toward the outside.
Fold the wrap around itself. Secure it with the ties.
Figure 90
Hose Wrap
32163
05/25/2011
166-370M
56 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Re-Hitch Implement
Install Front Pull Link
Pinch / Crush Hazards:
Use an adequate hoist or lifter. Use three or more lines. Place lines where they cannot slip. The weldment
902
weighs over
270 kg (600 pounds).
331. Select one new:
902
160-315H NTA607HD FRONT PULL LINK WLDMT
Attach a hoist.
332. Select two saved:
104
160-201H WING PIVOT PIN WELDMENT
Hoist the pull link
902
into alignment with the implement main frame. Insert pins
104
.
333. Select two sets saved:
193 804-039C WASHER FLAT 1 1/4 SAE PLT
200
805-255C PIN ROLL 3/8 X 2 1/2 PLT
Place the washers
193
on the weldment pins
104
.
Secure with poll pins
200
. Leave the hoist attached to the pull link.
Re-Connect Lift Link
Refer to Figure 92
334. Select one saved:
118 160-781D PIN 1 1/2 X 4 USABLE 1045 with its two sets of:
194 804-117C WASHER FLAT 1/4 HARD ASTMF436
196 805-117C PIN ROLL 1/4 X 2 1/2 PLT
Remove one washer and roll pin.
335. Use the hoist to bring the top lug of the pull link
902 into alignment with the front clevis of the lift link
112
.
Insert the pin
118
. Add a washer
194
. Secure with roll pin
196
.
336. Check the length of the lift link
112
. Adjust the rear clevis turnbuckle as needed to obtain a length, clevis center-line to clevis center-line of:
202.0 cm (79
17
⁄
32 in)
Note: Although the hoist could be disconnected from the pull link at this time, it may be useful for implementcart hitching.
104
193
200
902
Figure 91
Install New Front Pull Link
31238
902
112
196
194
118
Figure 92
Connect Lift-Assist Link
196
194
31423
57
05/25/2011
166-370M
58 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Connect Cart and Implement
337. Select two saved:
110 160-323H PIN WLDMNT 1.25 X 15.66 NR
338. Bring the cart arm lugs
front pivot tubes of the new pull link
902
. From the inside of the two inner cart lugs, insert the weldment pins
110
.
339. Select two saved:
200 805-255C PIN ROLL 3/8 X 2 1/2 PLT
Secure the weldment pins
110
with roll pins
200
.
110
200
1
200
110
902
Figure 93
Hitch Cart to Pull Link
31422
Re-Install Link Components
340. On the new pull link
902
, install all clamps, clips,
brackets and their fasteners removed at step 47 on page 11. This might include:
155
156
502-068D HYD HOSE CLAMP BRACKET
800-052C HOSE CLIP 5/8 I.D.
800-064C HOSE CLIP 13/16 ID 158
164
165
169
802-007C HHCS 5/16-18X3/4 GR5
802-012C HHCS 5/16-18X1 1/2 GR5
802-115C HHCS 5/16-18X2 GR5
184 804-009C WASHER LOCK SPRING 5/16 PLT plus the:
116 160-760D TRANSPORT LOCK PIN 1 X 8.25
117
160-763D NTA607HD PIN STORAGE BRACKET
Secure bolts loosely, as hoses and harnesses need to be routed.
Store Spacers
341. Store the existing spacer set:
810-442C MW STOP BUSH SET 1 1/4 SBS125
on the wire loops of the new pull link.
Store New Lift Pins
342. Select two new:
966
805-306C HITCH PIN 1X3 1/4 W/COTTER
Store each these in the lug holes provided.
116
117
165
184
156
155
156
155
184
164
158
169
184
155
158
Figure 94
Clamp Re-Installation
966
31238
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Re-Hitch Implement 59
Re-Install Link Lift Cylinders
343. Select two sets saved:
115
199
160-754D NTA607 PULL LINK CYLINDER LUG
805-187C PIN CLEVIS 1 X 2 1/4 GR5 PLT
195 805-104C PIN COTTER 3/16 X 1 1/2 PLT
Pin
199
the narrow end of each lug
115
in the rear holes of the pull link lugs. Secure pin with cotter
195
.
344. Select the saved lift cylinders:
205 810-170C CYL REP 3.5X10X1.25 ROD (TIE) and four sets saved:
197 805-124C PIN CLEVIS 1 X 3 11/16 GR5 PLT
141 2A0132 MW PIN CLIP
Orient the cylinders with the hydraulic fittings facing up. Connect the base ends to the upper holes of the main frame plates. Connect the rod ends to the lugs
installed at step 343. Secure pins with clips.
199
195
205
115
141
197
Figure 95
Install Link Lift Cylinders
205
31238
Re-Install Weight Transfer Cylinders
345. Select the saved weight transfer cylinder
206 810-219C CYL 3.5X16X2 ROD (TIE ROD) that has the transfer solenoid valve
2
right hand cylinder.
346. Orient the hydraulic fittings to center. Connect the base end to the upper cart lug using the saved:
140
141
2A0206 MW PIN SHORT
2A0132 MW PIN CLIP
347. Connect the rod end to the back pressure flex link
using the saved:
141 2A0132 MW PIN CLIP
197 805-124C PIN CLEVIS 1 X 3 11/16 GR5 PLT
348. Select the other saved weight transfer cylinder:
206 810-219C CYL 3.5X16X2 ROD (TIE ROD) and the saved pins and clips. Orient the hydraulic fitting to center. Connect the base end of the cylinder to the upper cart lug. Connect the rod end to the back pressure flex link
206
141
2
140
Figure 96
Install Weight Transfer Cylinders
140
Q0047
05/25/2011
166-370M
60 NTA607HD or NTA2007HD
Route Hoses and Harnesses
Great Plains Manufacturing, Inc.
H
L
M
S
Legend:
Part Number
C01-C05
hose Clamp
E, F, G
cart ports
Harness
Lights
Markers a lift Switch
marker hose installation
F
G
E
Facing Rear
M
S
M
H
C03
M
H
C02
Facing Rear
M
L
C01
Facing Right
H
M
L,S
M
L
Facing Rear
C04
Facing Down
C05
166-370M
Figure 97
Cart-Implement Hydraulic Hose Routing
Q0067(4), 31273,
Q0068
05/25/2011
Great Plains Manufacturing, Inc.
Re-Hitch Implement 61
Refer to Figure 97 on page 60, and the table at right
349. Route hydraulic hoses and harnesses through clips and under clamps on new pull link.
Hose ID for Pull Link Clamping c/o Part No.
Descriptor
212 811-291C HH1/2R2 072 3/4FJIC
215 811-617C HH1/2R2 140 3/4FJIC
216 811-665C HH1/2R2 208 3/4FJIC
217 811-785C HH1/2R2 168 3/4FJIC
224 841-162C HH3/8R2 184 3/4MORB 9/16FJIC
225 841-189C HH3/8R2 074 3/4MORB 9/16FJIC
226 841-451C HH1/2R2 148 3/4FJIC 3/4MORB
227 841-452C HH3/8R2 138 9/16FJIC
Connect Hoses and Harnesses
Refer to Figure 98
350. At the bulkhead at the left rear of the cart, plug in all hydraulic hoses and cables. Some cable connects may not be at the bulkhead.
A Marker (option)
B Marker (option)
C Implement Lower
D Implement Lift
E Lock/Fold
F Unfold/Transfer
G SUMP
Figure 98
Cart Bulkhead Ports
848-526C
05/25/2011
166-370M
62 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Update Markers
If markers are not installed on this air drill, continue at
Start with the left marker.
Remove Tension Spring
351. At the marker tension spring
jam nut
. Disconnect the spring from the spring
holder
. Leave the top jam nut undisturbed, so
that at re-installation, the spring tension remains at the current setting.
Note: See the drill Operator manual for adjusting spring tension.
Figure 99
Marker Tension Spring
31198
Release Swing Pivot
Refer to Figure 100
352. Remove and save one set:
182
803-342C NUT HEX TOP LOCK 1/2-13 PLT
802-130C HHCS 1/2-13X2 1/2 GR5
238 SFM-8666 HAUKAAS SPRING HOLDER SFM
Release Cylinder
353. At the rod end of the cylinder
, remove and save:
195
805-104C PIN COTTER 3/16 X 1 1/2 PLT
Remove Arm
354. Attach a hoist to the arm assembly
. Lift it off the pivot frame
. Rest the arm on the implement
wing to avoid needing to disconnect hydraulics.
166-370M
182
195
Figure 100
Release Wing Pivot
Q0130
05/25/2011
Great Plains Manufacturing, Inc.
Remove Old Pivot Frame
355. Loosen the nuts
182
at the end bushing
235
.
356. Support the weight of the pivot frame
subframe
234
, slide the end bushing
235 toward the marker disc. Remove the pivot frame
pivot frame is not re-used.
234
Update Markers 63
235
182
Figure 101
Remove Pivot Frame (LH)
Q0130
234
Install New Pivot Frame
357. Select one of the following new:
981
SFM-8661-R1 HAUKAAS PIVOT FRAME LEFT SFM
982 SFM-8662-R1 HAUKAAS PIVOT FRAME RIGHT SFM
358. Insert the front pivot rod of the new pivot frame
(
981 or
982
) into the front bushing of the subframe
234
. Slide the end bushing
235
into engagement with the rear pivot rod.
359. Tighten nuts
182
to secure the end bushing.
235
182
Figure 102
Install Pivot Frame (LH)
981
982
Q0131
05/25/2011
166-370M
64 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Re-Install Arm
360. Select the arm assembly. Arms are different for left and right. Check the orientation of the disc guard.
Attach a hoist to the arm assembly
the new pivot frame (
981 or
982
). Guide the rod end of the cylinder
onto the rear vertical pin of the
pivot frame.
361. At the rod end of the cylinder
, place the save:
191 804-029C WASHER FLAT 1 SAE
and secure with saved cotter:
195 805-104C PIN COTTER 3/16 X 1 1/2 PLT
362. Select a saved:
238 SFM-8666 HAUKAAS SPRING HOLDER SFM
Place it on the forward vertical pin of the new pivot frame (
981 or
982
), and secure with saved
171 802-130C HHCS 1/2-13X2 1/2 GR5
182 803-342C NUT HEX TOP LOCK 1/2-13 PLT
Re-Attach Spring
363. Attach the spring
364. Tighten the lower jam nut
leave the top jam nut undisturbed.
365. Repeat step 351 through step 364 for the right side.
182
195
Figure 103
Re-Install Arm
981
982
Q0131
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
65
Update Coulters
Prepare Implement
366. Hitch the air drill to a tractor, or connect the lift and fold circuits to a hydraulic source. Raise the implement. Check for hydraulic leaks.
367. See Operator manual for details on center locking and lock channels.
368. Install lock channels.
369. Engage the center lift lock.
370. Lower implement onto locks.
371. Set hydraulic circuits to Float. Shut down tractor or hydraulic source.
Replace Coulter Bars
Repeat the following steps for each row. To minimize the risk of re-assembly errors, perform a complete update to a single row before moving to another row. If multiple workers are available, multiple drill sections may be worked on simultaneously.
Remove Existing Bar
372. Make note of current coulter height. Check the location of the bar
tops with respect to the tool bar,
or the distance from the bottom of the tool bar to the bottom edge of the coulter disk. Some rows may run at different heights (for tire compensation).
373. Remove and save two sets:
180 803-049C NUT HEX 7/8-9 PLT
192 804-037C WASHER LOCK SPRING 7/8 PLT
170 802-126C HHCS 7/8-9X3 1/2 GR5
and the mount:
136 221-643H HD007 OPNR MNT WLMT
then dismount the coulter assembly at the casting
.
374. Loosen the nuts the clamps
177 at the cross-bolts
167 between
375. Loosen the U-bolt nuts
Remove the existing coulter bar:
135 204-280D 18" COULTER SPRING BAR-PAINTED
This bar is not re-used.
High Pressure Fluid Hazard:
Wear gloves and goggles when checking hydraulic connections. Use cardboard to check for leaks. Check for leaks carefully. If an accident occurs, seek immediate medical assistance from a physician familiar with this type of injury.
Sharp Object Hazard:
Wear gloves when handling the coulter assembly
. The disc may be sharp and contaminated with soil. The assembly is heavy.
167
177
05/25/2011
Figure 104
Coulter Dismounting
29353
166-370M
66 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Install New Bar
Refer to Figure 105
376. Select one new coulter bar:
969 807-300C COULT SPR BAR 3/4 X 2 1/2 X 18
Insert the new bar in the clamps
same height relative to the tool bar.
377. Tighten U-bolt nuts
to snug. Ensure that U-bolts are perpendicular to tool bar.
378. Tighten clamp cross-bolt nuts
177
to torque spec.
Ensure that clamp faces touch.
379. Tighten U-bolt nuts
380. Mount the coulter assembly
the new bar, using the saved mount
lock washers
opener and row alignment before final tightening.
381. Repeat step 372 through step 380 for each row.
167
177
969
969
Figure 105
Coulter Mounting
29353
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Close-Out
382. Remove all part number tags, grease-pencil and paint-pencil part numbers.
383. If a suitable tractor and field are available, test all hydraulic functions. Also perform some passes to confirm coulter to row alignment.
Reconfigure Monitor
The DICKEY-john
®
IntelliAg
®
WSMT is still programmed with the prior bus configuration of this air drill. When first powered-up after the update, the monitor is likely to display an alarm when it discovers the new WSMB. Even without an alarm, the sensor to row assignments are incorrect.
These instructions presume that the monitor already has
Materials and Channels defined.
The steps below require a password to enter User
Level 2. Consult the IntelliAg
®
ACC manual (
384. Set the Master Switch off.
385. Power up the monitor (turn on tractor ignition).
386. If a configuration error is detected (virtually certain on the first power-up), press the Alarm Cancel
(CANCEL) softkey.
387. Press NEXT PAGE softkey until the MODULE CFG softkey appears.
388. Press the MODULE CFG softkey.
389. Press the AUTO CONFIG softkey.
390. Press the AUTO SORT softkey.
391. Move the WSMT-ACCGP to MODULE ADDR 1.
392. Press the ROW ASSIGN softkey. Verify that the row assignments are as shown in the table at right. See
ACC manual for how to re-order assignments.
393. Press the CTRL SETUP softkey.
Note: Consult the factory on the next steps. A monitor firmware update was pending when this manual was initially released, and the exact softkey sequences were not yet documented.
This completes the update.
Figure 106
Monitor Console
25421
WSMB
ID
a
MODULE
Type
WSMB-18R
WSMB-18R
WSMB-18R
WSMB-18R
WSMB-18R
WSMB-18R
# OF
ROWS
ROW
#’s
3
4
1
2
5
6
ADDR.
Note b
Note
Note
Note
Note
Note
12
16
12
12
16
12
a. This is the hand-applied number from “Enumerate
b. These numbers are not shown, as they vary depending on POM and the serial numbers of
WSMB modules not used for material rate sensing.
1-12
13-28
29-40
41-52
53-68
69-80
67
05/25/2011
166-370M
68 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Appendix A - Reference Information
Chain Setup
Set chain clip orientation when mounting chains and check it before adjusting slack on factory-installed chains. Set or check initial slack on all chains prior to delivery.
Chain Clip Orientation
Refer to Figure 107 (arrow shows chain direction)
Whenever mounting a chain, make sure the clip at the removable link is oriented to minimize snags.
Install clip with open end facing away from direction of chain travel (shown by gray or striped arrows in chain routing diagrams).
Chain Slack
Refer to Figure 108, which, for clarity, greatly exaggerates slack, and omits the idlers.
1.
Measure the span
1
for allowable slack:
Locate the longest span of each chain (usually the span which does not run through the idlers).
2.
Determine the ideal slack:
Long chains (over 91cm/36in): 2.1cm/m (
1
⁄
4 in per ft)
Vertical short chains: 2.1cm/m (
1 ⁄
4
Horizontal short chains: 4.2cm/m ( in per foot)
1
⁄
2 in per foot).
3.
Measure the current slack
2
:
Acting at a right angle to the chain span at the center of the span, deflect the chain in both directions.
The slack is the distance of the movement.
4.
Adjust the idlers for ideal slack.
Figure 107
Chain Clip Orientation
1
2
Figure 108
Measuring Chain Slack
26482
27264
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Appendix A - Reference Information 69
1-12
1
1
⁄
8
-7
1
1 ⁄
8
-12
1
1
⁄
4
-7
1
1 ⁄
4
-12
1
3 ⁄
8
-6
1
3
⁄
8
-12
1
1 ⁄
2
-6
1
1
⁄
2
-12 in-tpi
1
7 ⁄
16
-20
1
⁄
2
-13
1 ⁄
2
-20
9
⁄
16
-12
9 ⁄
16
-18
5 ⁄
8
-11
5
⁄
8
-18
3 ⁄
4
-10
3
⁄
4
-16
7 ⁄
8
-9
7 ⁄
8
-14
1
⁄
4
-20
1 ⁄
4
-28
5 ⁄
16
-18
5
⁄
16
-24
3 ⁄
8
-16
3
⁄
8
-24
7 ⁄
16
-14
1-8
Torque Values Chart
Bolt Head Identification
Bolt
Size
Bolt Head Identification
Bolt
Size
5.8
8.8
10.9
Grade 2
N-m
2
7.4
ft-lb
3
5.6
Grade 5 Grade 8
N-m ft-lb N-m ft-lb
11 8 16 12
mm x pitch
4
M 5 X 0.8
Class 5.8
Class 8.8
Class 10.9
N-m ft-lb N-m ft-lb N-m ft-lb
4 3 6 5 9 7
8.5
6 13 10 18 14
M 6 X 1
7 5 11 8 15 11
15
17
27
31
43
11
13
20
22
32
24
26
42
47
67
17
19
31
35
49
33
37
59
67
95
25
27
44
49
70
M 8 X 1.25
M 8 X 1
M10 X 1.5
M10 X 0.75
M12 X 1.75
17
18
33
39
58
12
13
24
29
42
26
28
52
61
91
19
21
39
45
67
36
39
72
85
125
27
29
53
62
93
49
66
75
95
105
36
49
55
70
79
75
105
115
150
165
55
76
85
110
120
105
145
165
210
235
78
105
120
155
170
M12 X 1.5
M12 X 1
M14 X 2
M14 X 1.5
M16 X 2
60
90
92
99
145
44
66
68
73
105
95
105
145
155
225
70
77
105
115
165
130
145
200
215
315
97
105
150
160
230
130
150
235
260
225
97
110
170
190
165
205
230
360
405
585
150
170
265
295
430
285
325
510
570
820
210
240
375
420
605
M16 X 1.5
M18 X 2.5
M18 X 1.5
M20 X 2.5
M20 X 1.5
155
195
220
280
310
115
145
165
205
230
240
310
350
440
650
180
230
260
325
480
335
405
485
610
900
245
300
355
450
665
250
340
370
480
185
250
275
640
875
955
475
645
705
905
1230
1350
670
910
995
355 1080 795 1750 1290
M24 X 3
M24 X 2
M30 X 3.5
480
525
960
355
390
705
760
830
1510
560
610
1120
1050
1150
2100
780
845
1550
1060 785 1680 1240 2320 1710
540 395 1210 890 1960 1440
M30 X 2
M36 X 3.5
1730 1270 2650 1950 3660 2700
680 500 1520 1120 2460 1820
M36 X 2
1880 1380 2960 2190 4100 3220
750 555 1680 1240 2730 2010
890 655 1990 1470 3230 2380
1. in-tpi = nominal thread diameter in inches-threads per inch
1010 745 2270 1670 3680 2710
2. N· m = newton-meters
1180 870 2640 1950 4290 3160
3. ft-lb = foot pounds
1330 980 2970 2190 4820 3560
4. mm x pitch = nominal thread diameter in millimeters x thread pitch
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
05/25/2011
25199
166-370M
70 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Hydraulic Connectors and Torque
Refer to Figure 127 (a hypothetical fitting)
Leave any protective caps in place until immediately prior to making a connection.
1
2
3
NPT - National Pipe Thread
Note tapered threads, no cone/flare, and no O-ring.
Apply liquid pipe sealant for hydraulic applications
(do not use tape sealant, which can foul filters).
JIC - Joint Industry Conference (SAE J514)
Note straight threads
4
and the 37
° cone on
“M” fittings (or 37
° flare on “F” fittings). Use no sealants (tape or liquid) on JIC fittings.
ORB - O-Ring Boss (SAE J514)
Note straight threads
5
and elastomer O-Ring
7
.
Prior to installation, to prevent abrasion during tightening, lubricate O-Ring with clean hydraulic fluid.
Use no sealants (tape or liquid) on JIC fittings.
ORB fittings that need orientation, such as the ell depicted, also have a washer
8
and jam nut
9
(“adjustable thread port stud”). Back jam nut away from washer. Thread fitting into receptacle until
O-Ring contacts seat. Unscrew fitting to desired orientation. Tighten jam nut to torque specification.
5
4
1
9
8
7
5
2
3
31282 Figure 109
Hydraulic Connector ID
Fittings Torque Values
Fitting
1 ⁄
4
NPT
5
⁄
16
JIC
5 ⁄
16
ORB w/jam nut
5
⁄
16
ORB straight
3 ⁄
4
JIC
3
⁄
4
ORB w/jam nut
3 ⁄
4
ORB straight
Ft-Lbs N-m
1.5-3.0 turns past finger tight
18-20 24-27
12-16
18-24
27-39
20-30
27-43
16-22
24-32
37-53
27-41
37-58
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Appendix D - Drawings
160-795D PIN RETAINER TAB
71
05/25/2011
166-370M
72 NTA607HD or NTA2007HD
160-801D FRAME NUT BLOCK
Great Plains Manufacturing, Inc.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
160-802D FRAME EXT BOT GUSSET LH REWORK
Appendix D - Drawings 73
05/25/2011
166-370M
74 NTA607HD or NTA2007HD
160-803D FRAME EXT BOX PLATE
Great Plains Manufacturing, Inc.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
160-804D FRAME EXT BOT GUSSET LH REWORK
Appendix D - Drawings 75
05/25/2011
166-370M
76 NTA607HD or NTA2007HD
160-805D FRAME EXT BOT GUSSET REWORK
Great Plains Manufacturing, Inc.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
160-806D FRAME EXT BOT GUSSET REWORK
Appendix D - Drawings 77
05/25/2011
166-370M
78 NTA607HD or NTA2007HD
160-807D FRAME EXT CORNER GUSSET
Great Plains Manufacturing, Inc.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
160-808D FRAME EXT 100 DEG GUSSET
Appendix D - Drawings 79
05/25/2011
166-370M
80 NTA607HD or NTA2007HD
160-809D FR EXT 100 DEG GUSSET REWORK
Great Plains Manufacturing, Inc.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
160-810D FR EXT 100 DEG GUSSET REWORK
Appendix D - Drawings 81
05/25/2011
166-370M
82 NTA607HD or NTA2007HD
160-811D WING HINGE PIN ROTATION STOP
Great Plains Manufacturing, Inc.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
83
Appendix G - Glossary
Part Descriptor Abbreviations
#40
18R
45T
AD
Number 40 Size
18 Row
45 Tooth
Adaptor
AP Application
ASSY, ASY Assembly
ASTM American Society for Testing & Materials
BLK Black
BRG Bearing
BUSH Bushing
BUT
CAN
Button
ISO 11898 Controller Area Network
CLTR Coulter (Cultivator Disc)
CNTRL Control or Controller
COULT Coulter (Cultivator Disc)
CP Cap or Coupler
EU
EXT
FLG
FR
FT
GP
GR5
GR8
CRNR Corner
CYL Cylinder
DBL
DEG
Double
Degree
DIA
DJ
DRV
EL
Diameter
DICKEY-john
Drive
Elbow
®
European Union
Extension
Flanged
Front or Front Right
Foot
Great Plains
Grade 5
Grade 8
HEX or HX Hexagonal
HH Hydraulic Hose
HHCS
HSG
Hex Head Cap Screw
Housing
05/25/2011
HYD
I-BLT
Hydraulic
Eye-Bolt
I.D., ID Inside Diameter
IMPLMT Implement
INT AG (or INTAG) IntelliAg
®
JIC
L
Joint Industry Conference (37
° flare)
Long or Length
LB
LG
LH
MIN
Pound
Long or Length
Left Hand
Minimum
MJIC
MNT
Male JIC
Mount
MORB Male ORB
MW Midway (brand)
NR
OPNR
ORB
PIC
Non-Rotate
Opener
O-Ring Boss
Pictogram
PLNTR Planter
PLT Plated
POM
QD
Planter Output Module
Quick Disconnect
REP
RH
Re-phasing
Right Hand
RHSNB Round Head Shank Neck Bolt
RIBB Ribbed
RL
RPM
Roller
Revolutions Per Minute
S-S, SS Set Screw or Stainless Steel
SAE Society of Automotive Engineers (stds.)
SCR
SFM
SKT
SPKT
SPR
Screw
Subframe
Socket
Sprocket
Spring
166-370M
84 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
SQ
TE
USBL
USS
Square
Tee
Usable
United States Standard (heavy-duty)
VELCR Hook and loop fastening
W/ with
WELDMT, (or WLDMNT, WLDMT) Weldment
WP Weather Pak
WRM Worm
WSMT Working Set Master
X
YLW by
Yellow
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Appendix H - Harness
Tower ID
A
E
B
F
G
C
D
H
32146
85
05/25/2011
166-370M
Great Plains Manufacturing, Inc.
86 NTA607HD or NTA2007HD
Secondary Hose Routing, 40-Row
Turrets, 40-Row, Double-Shoot, Seed
1
3
2
5
P06
P05
P04
U
F
7
P07
P03
4
A
P08
P02
6
9
P09
P10
10
P01
8
22
21
P04
24
P05
P03
L R
23
U
P06
26
P02
25
P07
27
P08
P09
29
B
P01
P10
30
28
B
42
44
41
P03
P02
P04
43
P01
46
45
P05
U
C
P10
48
P06
P07
47
P09
P08
49
50
Mapping, 40-Row, Double-Shoot, Seed
Row Hose Length Tower Sensor Ext. Drop
Drop Metric Inch -Port Lead Lead No.
R01(S) 157 cm 62 in. A-P05 WSMB1-01
-
R02(S) 152 cm 60 in. A-P04 WSMB1-02
R03(S) 147 cm 58 in. A-P06 WSMB1-03
-
R04(S) 147 cm 58 in. A-P03 WSMB1-04
R05(S) 137 cm 54 in. A-P07 WSMB1-05
-
R06(S) 163 cm 64 in. A-P02 WSMB1-06
R07(S) 142 cm 56 in. A-P08 WSMB1-07
-
R08(S) 152 cm 60 in. A-P01 WSMB1-08
R09(S) 142 cm 56 in. A-P09 WSMB1-09
-
-
-
-
-
1
2
3
4
5
6
7
8
9
R10(S) 142 cm 56 in. A-P10 WSMB1-10 10
R11(S) 163 cm 64 in. B-P05 WSMB1-11 +10ft 11
R12(S) 152 cm 60 in. B-P04 WSMB1-12 +10ft 12
R13(S) 147 cm 58 in. B-P06 WSMB2-01
-
13
R14(S) 168 cm 66 in. B-P03 WSMB2-02
-
14
R15(S) 137 cm 54 in. B-P07 WSMB2-03 15
R16(S) 152 cm 60 in. B-P02 WSMB2-04 16
R17(S) 137 cm 54 in. B-P08 WSMB2-05
-
17
R18(S) 147 cm 58 in. B-P01 WSMB2-06 18
R19(S) 152 cm 60 in. B-P09 WSMB2-07
-
19
R20(S) 157 cm 62 in. B-P10 WSMB2-08
-
20
62
64
P01
P02
61
66
P10
P03
68
D
63
P04
65
U
P08
P05
P06
P07
69
67
70
Row Hose Length Tower Sensor Ext. Drop
Drop Metric Inch -Port Lead Lead No.
R21(S) 152 cm 60 in. C-P04 WSMB2-09 +3ft 21
R22(S) 152 cm 60 in. C-P03 WSMB2-10 +3ft 22
R23(S) 142 cm 56 in. C-P05 WSMB2-11 +3ft 23
R24(S) 163 cm 64 in. C-P02 WSMB2-12 +3ft 24
R25(S) 142 cm 56 in. C-P06 WSMB2-13 +3ft 25
R26(S) 163 cm 64 in. C-P01 WSMB2-14 +3ft 26
R27(S) 142 cm 56 in. C-P07 WSMB2-15 +3ft 27
R28(S) 188 cm 74 in. C-P10 WSMB2-16 +3ft 28
R29(S) 163 cm 64 in. C-P08 WSMB3-01 +15ft 29
R30(S) 173 cm 68 in. C-P09 WSMB3-02 +15ft 30
R31(S) 178 cm 70 in. D-P03 WSMB3-03 31
R32(S) 157 cm 62 in. D-P02 WSMB3-04 -
R33(S) 163 cm 64 in. D-P04 WSMB3-05 -
R34(S) 157 cm 62 in. D-P01 WSMB3-06 -
32
33
34
R35(S) 157 cm 62 in. D-P05 WSMB3-07 -
R36(S) 173 cm 68 in. D-P10 WSMB3-08 -
R37(S) 163 cm 64 in. D-P06 WSMB3-09 -
35
36
37
R38(S) 173 cm 68 in. D-P09 WSMB3-10 -
R39(S) 168 cm 66 in. D-P07 WSMB3-11 -
R40(S) 173 cm 68 in. D-P08 WSMB3-12 -
38
39
40
166-370M 05/25/2011
Great Plains Manufacturing, Inc.
Appendix H - Harness 87
Turrets, 40-Row, Double-Shoot, Fertilizer
15
13
17
11
12
P08
P07
14
P06
P09
U
E
P10
P05
16
P01
P02
19
P04
P03
20
18
31
33
P06
P07
P08
F
P09
U
35
P05
32
P04
36
34
P10
37
L
P01
39
P03
P02 40
38
B
F
52
R
51
54
53
P10
P01
P09
P02
P08
56
G
55
57
P03
P04
U
P07
P06
P05
60
59
58
72
74
P09
P08
71
40-Row, Fertilizer
Row Hose Length Tower Sensor Ext. Drop
Drop Metric Inch -Port Lead
Lead No.
R01(F) 157 cm 62 in. E-P08 WSMB4-01 41
R02(F) 152 cm 60 in. E-P07 WSMB4-02
-
42
R03(F) 147 cm 58 in. E-P09 WSMB4-03
-
43
R04(F) 142 cm 56 in. E-P06 WSMB4-04 44
R05(F) 142 cm 56 in. E-P10 WSMB4-05
-
45
R06(F) 142 cm 56 in. E-P05 WSMB4-06 46
R07(F) 137 cm 54 in. E-P01 WSMB4-07 47
R08(F) 137 cm 54 in. E-P04 WSMB4-08 48
R09(F) 137 cm 54 in. E-P02 WSMB4-09
-
49
R10(F) 137 cm 54 in. E-P03 WSMB4-10 50
R11(F) 163 cm 64 in. F-P07 WSMB4-11 +15ft 51
R12(F) 152 cm 60 in. F-P06 WSMB4-12 +15ft 52
R13(F) 147 cm 58 in. F-P08 WSMB5-01 +3ft 53
R14(F) 147 cm 58 in. F-P05 WSMB5-02 +3ft 54
R15(F) 137 cm 54 in. F-P09 WSMB5-03 +3ft 55
R16(F) 142 cm 56 in. F-P04 WSMB5-04 +3ft 56
R17(F) 137 cm 54 in. F-P10 WSMB5-05 +3ft 57
R18(F) 142 cm 56 in. F-P03 WSMB5-06 +3ft 58
R19(F) 168 cm 66 in. F-P01 WSMB5-07 +3ft 59
R20(F) 137 cm 54 in. F-P02 WSMB5-08 +3ft 60
P10
73
75
P07
76
P01
P02
U
P06
H
P05
P03
P04
80
77
79
78
Row Hose Length Tower Sensor Ext. Drop
Drop Metric Inch -Port Lead Lead No.
R21(F) 168 cm 66 in. G-P01 WSMB5-09 61
R22(F) 137 cm 54 in. G-P10 WSMB5-10 62
R23(F) 137 cm 54 in. G-P02 WSMB5-11 63
R24(F) 137 cm 54 in. G-P09 WSMB5-12 64
R25(F) 137 cm 54 in. G-P03 WSMB5-13 65
R26(F) 142 cm 56 in. G-P08 WSMB5-14 66
R27(F) 142 cm 56 in. G-P04 WSMB5-15 67
R28(F) 163 cm 64 in. G-P07 WSMB5-16 68
R29(F) 163 cm 64 in. G-P05 WSMB6-01 +15ft 69
R30(F) 168 cm 66 in. G-P06 WSMB6-02 +15ft 70
R31(F) 173 cm 68 in. H-P10 WSMB6-03 71
R32(F) 163 cm 64 in. H-P09 WSMB6-04 72
R33(F) 157 cm 62 in. H-P01 WSMB6-05 73
R34(F) 157 cm 62 in. H-P08 WSMB6-06 74
R35(F) 152 cm 60 in. H-P02 WSMB6-07 75
R36(F) 157 cm 62 in. H-P07 WSMB6-08 76
R37(F) 163 cm 64 in. H-P03 WSMB6-09 77
R38(F) 152 cm 60 in. H-P06 WSMB6-10 78
R39(F) 163 cm 64 in. H-P04 WSMB6-11 79
R40(F) 163 cm 64 in. H-P05 WSMB6-12 80
05/25/2011 166-370M
88 NTA607HD or NTA2007HD
Harness (LH)
Great Plains Manufacturing, Inc.
WSMB
1
WSMB
4
WSMB
2
WS
.eps
97%
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Harness (RH)
Appendix H - Harness 89
SMB
2
.eps
97%
WSMB
5
WSMB
3
WSMB
6
(New)
05/25/2011
2011-05-02
Q0118
166-370M
90 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Appendix P - Part Lists
The part call-out numbers in this list match all Figures in these installation instructions. Part descriptions match those in your updated Parts Manual.
Existing Parts Affected
The following existing parts are involved in the kit installation.
Quantities are units (“ea”).
The Disposition column indicates whether the part is left in place, moved or not re-used.
Call out
Part
Number
Part Description Part Disposition
109
110
111
112
113
114
115
116
101
102
103
104
105
106
107
108
113-370D
136-223D
149-059D
160-201H
160-314H
160-315H
160-316H
160-317H
160-321H
160-323H
160-324H
160-328H
160-329H
160-331S
160-754D
160-760D
1/4 MARKER HYD HOSE GUARD
CHAIN RL #40 138 PITCHES
COULTER CLAMP BAR
WING PIVOT PIN WELDMENT
REAR PARALLEL LIFT LINK WELDMT
NTA607HD FRONT PULL LINK WLDMT
NTA607HD REAR PULL LINK WELDMT
NTA607HD LIFT ASST FRAME WLMT
BACK PRESSURE FLEX LINK WELDMT
PIN WLDMNT 1.25 X 15.66 NR
PIN WLDMNT 1.25 X 12.34 NR
LIFT ASSIST LINK WELDMENT
LIFT LINK ADJUSTER TRUNNION
NTA607HD HYDRAULIC VALVE ASY
NTA607 PULL LINK CYLINDER LUG
TRANSPORT LOCK PIN 1 X 8.25
Removed. Re-installed.
Dismounted. Re-mounted.
Loosened. Re-tightened.
Removed. Re-installed.
Removed. Re-installed.
Removed. Replaced by new weldment.
Removed. Not re-used.
Removed. Re-installed.
Left in place.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Disconnected and re-connected.
Relocated.
Removed. Re-installed.
Removed. Re-installed.
117
118
119
120
121
122
123
124
160-763D
160-781D
160-787D
160-788D
166-285H
166-289H
166-297H
166-300K
NTA607HD PIN STORAGE BRACKET
PIN 1 1/2 X 4 USABLE 1045
Removed. Re-installed.
Removed. Re-installed.
DOUBLE SHOOT TOWER MOUNT ANGLE Left in place.
DBL SHOOT BLOCKAGE MONITOR MNT Left in place or removed. Not re-used.
CART DRILL FRAME WLDMNT
82/82 HOPPER MOUNT
EXTENDED TONGUE WELDMENT
4-OUTLET METER ASSEMBLY
Modified.
Removed w/hoppers. Re-installed.
Modified.
Removed. Re-installed.
125 166-308/20/21S 4-OUTLET STAR SHAFT ASY
125 166-308S 4-OUTLET METER 2-STAR SHFT ASY
125
125
166-320S
166-321S
4-OUTLET METER 3-STAR SHFT ASY
4-OUTLET METER 4-STAR SHFT ASY
126
127
128
129
130
131
167-020H
167-091H
167-283D
168-125H
168-243D
168-409D
LID SWIVEL WELDMENT
BIN LADDER
BIN LID TOP CROSS BAR
45T QUICK CHANGE SPKT WELDMENT
GEAR 54 TOOTH QUICK CHANGE
METER SHAFT MOUNT PLATE
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Left in place. Parts changed.
Left in place.
Removed. Updated. Re-installed.
Dismounted. Re-mounted.
Removed. Re-installed.
Removed. Not re-used.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Appendix P - Part Lists 91
Call out
Part
Number
Part Description
164
165
166
167
168
169
170
171
172
173
132
133
134
135
136
137
138
139
168-463D
170-201D
188-009V
204-280D
221-643H
249-050S
266-174D
266-187D
2 1/2 INCH AIR HOSE 25 LONG
CASTING LARGE HITCH STRAP
BRG .755 HEX BORE W/S-S
18" COULTER SPRING BAR-PAINTED
HD007 OPNR MNT WLMT
CLTR CASTING ASSY
METER BOX MOUNT
METER SENSOR MOUNT
140
141
142
143
2A0206
2A0132
MW PIN SHORT
MW PIN CLIP
457901815 DJ HARNESS 10 FT EXT 3 PIN WP
459680920 EXT. HARNESS 3’, FAN RPM
144 459680922 EXT. HARNESS 15’ FAN RPM
145 464360178S1 AP RATE 1’ CABLE
146 466820721S1 DJ BIN LEVEL W/ CABLE GLAND
147 467420701 VIGILENSE BLOCK SENSOR
156
157
158
159
160
161
162
163
148 467751330S1 16 ROW HARNESS
149 467980126 MINI CAN TERMINATOR
150
151
467980141
467980856B
10’ EXT HARNESS
GP WSMTII AIR CART HARNESS
152 467981100S1 INTAG WSMB MODULE 18R
153 467981201A INT AG HARNESS, WSMB MODULE
154 467982000S1 PLNTR CNTRL OUTPUT MODULE(POM)
155 502-068D HYD HOSE CLAMP BRACKET
800-052C
800-060C
800-064C
800-180C
800-241C
800-301C
801-042C
801-151C
HOSE CLIP 5/8 I.D.
CABLE TIE .19X14.25 3DIA 50LB
HOSE CLIP 13/16 ID
2 1/2 AIR HOSE BAND CLAMP
CLAMP WRM DRV #48SS (1.63-3.5)
CABLE TIE 2 DIA MIN - YLW
SCREW THUMB 5/16-18 X 5/8 PLT
SCR HEX SELF TAP 1/4-20X1TYPEF
802-007C
802-012C
802-017C
802-082C
802-106C
802-115C
802-126C
802-130C
802-155C
802-370C
HHCS 5/16-18X3/4 GR5
HHCS 5/16-18X1 1/2 GR5
HHCS 3/8-16X1 GR5
HHCS 1/2-13X1 3/4 GR5
RHSNB 1/2-13X1 1/2 GR5
HHCS 5/16-18X2 GR5
HHCS 7/8-9X3 1/2 GR5
HHCS 1/2-13X2 1/2 GR5
RHSNB 3/8-16X1 1/4 GR5
HHCS 1/4-20X1 3/4 GR5
Part Disposition
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Replaced with new bar.
Removed. Re-installed.
Removed. Re-installed on new bar.
Removed. Replaced with new mount.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Disconnected. Re-connected.
Disconnected. Re-connected.
Left in place.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Disconnected. Re-connected.
Removed. Re-installed.
Removed. Re-installed.
Left in place.
Removed. Re-installed.
Removed. Re-installed.
Removed. Replaced with new tie.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Not re-used.
Loosened and re-tightened.
Removed. Not re-used.
Removed. Re-installed.
Removed. Re-installed.
Removed. Not re-used.
Removed. Some re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Some re-installed.
Removed. Not re-used.
Removed. Some re-installed.
05/25/2011
166-370M
92 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Call out
198
199
200
201
202
203
204
205
190
191
192
193
194
195
196
197
206
207
208
209
210
211
212
213
214
215
182
183
184
185
186
187
188
189
174
175
176
177
178
179
180
181
Part
Number
804-023C
804-029C
804-037C
804-039C
804-117C
805-104C
805-117C
805-124C
805-155C
805-187C
805-255C
806-010C
806-105C
807-268C
808-192C
810-170C
802-910C
803-006C
803-014C
803-020C
803-021C
803-027C
803-049C
803-147C
803-342C
804-006C
804-009C
804-011C
804-013C
804-015C
804-017C
804-022C
810-219C
810-345C
810-442C
811-080C
811-150C
811-195C
811-291C
811-324C
811-512C
811-617C
Part Description
RHSNB 3/4-10 X 2 GR5 PLT
NUT HEX 1/4-20 PLT
NUT HEX 3/8-16 PLT
NUT HEX 1/2-13 PLT
NUT HEX 5/8-11 PLT
NUT HEX 3/4-10 PLT
NUT HEX 7/8-9 PLT
NUT HEX NYLOCK 1/2-13
NUT HEX TOP LOCK 1/2-13 PLT
WASHER LOCK SPRING 1/4 PLT
WASHER LOCK SPRING 5/16 PLT
WASHER FLAT 3/8 USS PLT
WASHER LOCK SPRING 3/8 PLT
WASHER LOCK SPRING 1/2 PLT
WASHER FLAT 1/2 USS PLT
WASHER LOCK SPRING 5/8 PLT
WASHER LOCK SPRING 3/4 PLT
WASHER FLAT 1 SAE
WASHER LOCK SPRING 7/8 PLT
WASHER FLAT 1 1/4 SAE PLT
WASHER FLAT 1/4 HARD ASTMF436
PIN COTTER 3/16 X 1 1/2 PLT
PIN ROLL 1/4 X 2 1/2 PLT
PIN CLEVIS 1 X 3 11/16 GR5 PLT
PIN WIRE RETAIN 5/16 X 2 1/2
PIN CLEVIS 1 X 2 1/4 GR5 PLT
PIN ROLL 3/8 X 2 1/2 PLT
U-BOLT 1/2-13 X 2 1/2 X 3 1/2
U-BOLT 5/8-11 X 4 1/32 X 6
SPRING COMP DIE.75X.375X1.50L
GEAR 17 TOOTH QUICK CHANGE
CYL REP 3.5X10X1.25 ROD (TIE)
CYL 3.5X16X2 ROD (TIE ROD)
VALVE 90 DEGREE SHUT-OFF
MW STOP BUSH SET 1 1/4 SBS125
TE 3/4MJIC 3/4MORB 3/4MJIC
EL 3/4FJIC 3/4MJIC
HH1/2R1 028 3/4FJIC 3/4MORB
HH1/2R2 072 3/4FJIC
AD 3/4MORB 3/4FJIC
HH1/2R2 219 3/4FJIC 3/4MORB
HH1/2R2 140 3/4FJIC
166-370M
Part Disposition
Removed. Not re-used.
Removed. Some re-installed.
Removed. Not re-used.
Removed. Some re-installed.
Removed. Re-installed.
Removed. Some re-installed.
Removed. Re-installed.
Removed. Some re-installed.
Removed. Re-installed.
Removed. Some re-installed.
Removed. Re-installed.
Removed. Not re-used.
Removed. Not re-used.
Removed. Some re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Some re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Some re-used.
Removed. Re-installed.
Removed. Not re-used.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Removed. Not re-used.
Relocated.
Two removed. One re-used.
Two removed. One re-used.
Disconnected and re-connected.
Un-clamped and re-clamped.
Removed. Not re-used.
Removed and re-connected.
Un-clamped and re-clamped.
05/25/2011
Great Plains Manufacturing, Inc.
Appendix P - Part Lists 93
Call out
Part
Number
Part Description
224
225
226
227
228
229
230
231
216
217
218
219
220
221
222
223
811-665C
811-785C
816-199C
816-617C
816-662C
817-456C
833-521C
841-002C
841-162C
841-189C
841-451C
841-452C
841-480C
848-504C
848-505C
890-466C
HH1/2R2 208 3/4FJIC
HH1/2R2 168 3/4FJIC
SEAL 1.33IDX2.23ODX.31T
2.5" ELBOW
METER TOP SEAL
IDLER SPOOL #50 2.38X1.01X1.31
LIGHT HARNESS EU NTA607 IMPLMT
AD 1 1/16MORB 3/4FORB
HH3/8R2 184 3/4MORB 9/16FJIC
HH3/8R2 074 3/4MORB 9/16FJIC
HH1/2R2 148 3/4FJIC 3/4MORB
HH3/8R2 138 9/16FJIC
HH1/2R2 084 3/4FJIC 3/4MORB
DECAL WING DOWN PRESSURE PIC
DECAL FRAME BACK PRESSURE PIC
HSG RIBB FLG 6BOLT PLT
236
237
238
239
232 FNS-02392 HAUKAS 5/8-11X6 I-BLT(4"THREAD
233 HYD-236801 HAUKAAS CYL 2-1/2X12PAL1200132
234
234
SFM-8657/8
SFM-8657
HAUKAAS SUBFRAME LH/RH SFM
HAUKAAS SUBFRAME LEFT SFM
234 SFM-8658 HAUKAAS SUBFRAME RIGHT SFM
235 SFM-8659/60 HAUKAAS END BUSHING RH/LH SFM
235
235
SFM-8659
SFM-8660
HAUKAAS END BUSHING RIGHT SFM
HAUKAAS END BUSHING LEFT SFM
SFM-8661/2 HAUKAAS PIVOT FRAME LEFT SFM
SFM-8661
SFM-8662
SFM-8663
SFM-8666
SPR-2395
HAUKAAS PIVOT FRAME LEFT SFM
HAUKAAS PIVOT FRAME RIGHT SFM
HAUKAAS PRIMARY ARM SFM
HAUKAAS SPRING HOLDER SFM
HAUKAAS MEDIUM CB SPRING
Part Disposition
Un-clamped and re-clamped.
Un-clamped and re-clamped.
Removed. Re-installed.
Removed. Re-installed.
Removed. Replaced with new seal.
Loosen. Re-tightened.
Disconnected and re-connected.
Left in place (re-installed if removed).
Un-clamped and re-clamped.
Un-clamped and re-clamped.
Un-clamped and re-clamped.
Un-clamped and re-clamped.
Re-routed.
Removed or obscured.
Removed or obscured.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
Left in place.
Left in place.
Moved, then repositioned.
Moved, then repositioned.
Removed. Replaced with new part.
Removed. Replaced with new part.
Removed. Re-installed.
Removed. Re-installed.
Removed. Re-installed.
05/25/2011
166-370M
94 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
166-369A New Parts
Callout
924
925
926
927
928
929
930
931
916
917
918
919
920
921
922
923
932
933
934
935
936
937
938
939
940
941
908
909
910
911
912
913
914
915
900
901
902
903
904
905
906
907
Quantity
2
8
2
2
2
2
4
2
1
2
4
4
4
4
2
4
3
3
10
150
16
1
4
1
50
2
2
4
4
2
1
2
1
1
1
2
2
2
1
1
1
4
166-370M
Part Number
166-368H
166-988D
168-472D
266-288D
266-289D
266-290D
266-300D
266-302D
266-306D
266-307D
266-308D
266-309D
401-167H
402-011D
407-281H
459680920
166-370M
160-201H
160-315H
160-316H
160-795D
160-801D
160-802D
160-803D
160-804D
160-805D
160-806D
160-807D
160-808D
160-809D
160-810D
160-811D
464211090
467751320S1
467981100S1
467981201A
800-301C
800-303C
800-035C
800-060C
800-112C
801-235C
Part Description
MANUAL NTA607 CART UPDATE KIT
WING PIVOT PIN WELDMENT
NTA607HD FRONT PULL LINK WLDMT
NTA607HD REAR PULL LINK WELDMT
PIN RETAINER TAB
FRAME NUT BLOCK
FRAME EXT BOT GUSSET LH REWORK
FRAME EXT BOX PLATE
FRAME EXT BOT GUSSET LH REWORK
FRAME EXT BOT GUSSET REWORK
FRAME EXT BOT GUSSET REWORK
FRAME EXT CORNER GUSSET
FRAME EXT 100 DEG GUSSET
FR EXT 100 DEG GUSSET REWORK
FR EXT 100 DEG GUSSET REWORK
WING HINGE PIN ROTATION STOP
NTA2007 PULL BAR
BRACKET, 45DEG MODULE MOUNT
METER SHAFT MOUNT PLATE
METER BOX MOUNT
FRONT METER BOX MNT TAB
LOWER HOPPER SUPPORT ANGLE
NTA2007 PULL BAR BOLT PLT
NTA2007 PULL BAR ANCHOR
METER SEAL FLANGE
REAR MAIN FRAME LAP GUSSET
FRONT MAIN FRAME CORNER GUSSET
FRNT MAIN FRAME CRNR CAP PLT
16 ROW PULLBAR ADJUSTER
SLEEVE, SPRING LINK MOUNT
CYLINDER LOCK CHANNEL 1 1/2 X
EXT. HARNESS 3’, FAN RPM
DUST PLUG
DJ 12 ROW HARNESS
INTAG WSMB MODULE 18R
INT AG HARNESS, WSMB MODULE
CABLE TIE 2 DIA MIN - YLW
CABLE TIE 2 DIA MIN - BLK
CABLE TIE .31X28 8DIA 120LB
CABLE TIE .19X14.25 3DIA 50LB
CABLE TIE .19X7.25 1.75D 50LB
SCR HX SKT BUT CP 3/8-16X2 1/2
05/25/2011
Great Plains Manufacturing, Inc.
Appendix P - Part Lists 95
Quantity
2
4
4
1
2
2
2
40
2
2
2
8
2
52
20
2
1
1
1
1
1
2
4
1
1
4
6
20
12
20
8
2
2
2
4
16
2
52
16
8
12
Callout
966
967
968
969
970
971
972
973
958
959
960
961
962
963
964
965
974
975
976
977
978
979
980
981
982
950
951
952
953
954
955
956
957
942
943
944
945
946
947
948
949
Part Number
804-028C
804-033C
804-113C
805-035C
805-058C
805-104C
805-117C
805-134C
805-306C
805-412C
807-268C
807-300C
811-315C
811-394C
811-430C
811-701C
802-001C
802-064C
802-082C
802-106C
802-152C
802-370C
803-004C
803-007C
803-020C
803-047C
803-073C
803-078C
804-006C
804-012C
804-015C
804-023C
811-831C
816-480C
816-662C
816-693C
841-555C
848-504C
848-505C
SFM-8661-R1
SFM-8662-R1
Part Description
HHCS 1/4-20X3/4 SS
HHCS 3/4-10X2 GR5
HHCS 1/2-13X1 3/4 GR5
RHSNB 1/2-13X1 1/2 GR5
HHCS 1/4-20X2 GR5
HHCS 1/4-20X1 3/4 GR5
NUT HEX SS 1/4-20
NUT LOCK 1/4-20 PLT
NUT HEX 1/2-13 PLT
NUT SQ 3/4-10 PLT
NUT HEX 1 1/2-6 PLT
NUT LOCK 3/8-16 NYLON INSERT
WASHER LOCK SPRING 1/4 PLT
WASHER FLAT 3/8 SAE PLT
WASHER LOCK SPRING 1/2 PLT
WASHER LOCK SPRING 3/4 PLT
WASHER FLAT 1 USS PLT
WASHER LOCK 1/4 SS
WASHER FLAT 1/2 USS HARD PLT
PIN BENT 1/2 X 3 W/HAIRPIN 12B
PIN COTTER 3/16 X 2
PIN COTTER 3/16 X 1 1/2 PLT
PIN ROLL 1/4 X 2 1/2 PLT
PIN CLEVIS 1 X 2 29/64 USABLE
HITCH PIN 1X3 1/4 W/COTTER
PIN CLEVIS 1 X 4.13 USBL
SPRING COMP DIE.75X.375X1.50L
COULT SPR BAR 3/4 X 2 1/2 X 18
AD 9/16MJIC
CP 3/4FORB MALE QD POPPET TYPE
AD 3/4MJIC 3/4MJIC
HH3/8R2 033 9/16FJIC
HH1/2R2 034 3/4FJIC
HOSE WRAP 3.0-4.5 X 24LG VELCR
METER TOP SEAL
AIR DRILL METER SHAFT GASKET
HH1/2R2 156 3/4FJIC 3/4MORB
DECAL WING DOWN PRESSURE PIC
DECAL FRAME BACK PRESSURE PIC
HAUKAAS PIVOT FRAME LEFT SFM
HAUKAAS PIVOT FRAME RIGHT SFM
05/25/2011
166-370M
96 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Index 97
Index
A
A (port) ............................................. 61
ACC
.......................................... 3 ,
Air Cart Control .................................. 3
Alarm Cancel ................................... 67
anti-rotation ............................. 37 ,
anti-rotation strap .................... 13 ,
AUTO CONFIG ................................ 67
AUTO SORT .................................... 67
B
B (port) ............................................. 61
back
................................................... 3
backing paper
.................................. 19
blankets .............................................. 4
bulkhead
bushing
............................................ 63
C
C (port) ............................................. 61
cable tie ............................................ 13
cable ties ............................................ 4
callouts ............................................... 3
CANbus ................................... 41 ,
CANCEL .......................................... 67
cart ................................................... 21
CAUTION, defined ............................. 1
chain ....................................... 13 ,
chain clip .......................................... 68
chemical ............................................. 1
chute ................................................ 14
clip, chain ......................................... 68
confined space ................................. 14
console ............................................. 42
cotter pins .......................................... 4
coulter .............................................. 65
crossbar ........................................... 35
cutting wheel ............................. 4 ,
cylinder ............................................. 10
D
D (port) ............................................. 61
DANGER, defined .............................. 1
decal, ports ...................................... 61
DICKEY-john® ........................ 42 ,
down .................................................. 3
drill ................................................... 17
drill bit ................................................. 4
DuPont 262 ........................................ 4
dust plug .........................46
E
E (port) .................................... 60 ,
earthing .............................................. 4
elbow ................................................ 14
electrical ...................................... 5 ,
existing parts ...................................... 3
F
F (port) .................................... 60 ,
fan hose ........................................... 32
,
flange ............................................... 16
flange seals ..................................... 18
flute shaft ......................................... 16
fold ..................................................... 5
fold hose .......................................... 32
front ................................................... 3
G
G (port) ....................................60
,
gear ................................................. 34
gloves ................................. 1
,
goggles ............................... 1
,
grease-pencil ................................... 67
green
................................................. 4 grinder .......................................4
,
ground
............................................... 4
gusset ......................................22
,
gussets, underside
............................ 5
gusset, cart ...................................... 22
gusset, top ....................................... 39
H
harness ........................... 36
,
,
high pressure fluids ........................... 2
hitch .........................................24
,
hoist ................................................... 4
,
,
,
hopper level sensor .................13
,
hose ................................................. 60
hose wrap ........................................ 55
hoses .......................................32
,
hose, hydraulic ................................. 60
hose, primary ..................................... 9
hydraulic .......................................... 30
hydraulic connectors ........................ 70
hydraulic safety .................................. 2
hydraulics ......................................... 30
I
IntelliAg® .................................42
,
J
jacks
.................................................. 4
JIC ................................................... 70
Joint Industry Conference ................ 70
J514 ................................................. 70
L
LEFT ................................................ 36
left ...................................................... 3
LH ...................................................... 3
lid ..................................................... 35
lift link ............................................... 57
lift switch ..................................53
,
lift-assist ........................................... 36
lift-assist link .................................... 11
lifter .................................................... 4
lighting .....................................36
,
liquid fertilizer ..................................... 3
M
marker ..................................... 60
markers .............................................. 3
Master Switch ................................... 67
Material Safety Data Sheet ......... 1
meter ....................................... 14
meter mount ............................ 26
meter vents ....................................... 14
MODULE ADDR 1 ............................ 67
MODULE CFG ................................. 67
mounting slots .................................. 17
mount, meter .................................... 26
MSDS .......................................... 1
N
National Pipe Thread
new parts ............................................ 3
NEXT PAGE ..................................... 67
non-HD ............................................... 3
NPT .................................................. 70
NTA2007HD-4006 .............................. 3
NTA607HD-4006 ................................ 3
nut block ............................................. 7
O
operator manual ................................. 3
Option 72 ............................................ 3
ORB
................................................. 70
order, WSMB .................................... 42
O-Ring Boss ..................................... 70
P
paint-pencil ....................................... 67
Pantone 356C .................................... 4
parallel arm ...................................... 37
part number ...................................... 67
part numbers ...................................... 4
parts ................................................... 3
pivot frame ........................................ 63
Planter Output Module ..................... 42
POM ................................................. 42
Port F
............................................... 32
PPG 43817 ......................................... 4
Pre-Delivery ....................................... 3
primary air hose ................................. 9
pull bar
........................... 24
pull link .................... 9
pull-bar ............................................... 3
Q
Quick Setup Guide ............................. 3
R
rate sensor ....................................... 13
release paper ................................... 19
respirator ............................................ 1
RH ...................................................... 3
RIGHT .............................................. 36
right .................................................... 3
roll pins ............................................... 4
05/25/2011
166-370M
98 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
routing, hydraulic .............................. 60
ROW ASSIGN .................................. 67
S
SAE J514 ......................................... 70
seal .................................16
,
,
seal flange
....................................... 18
sealant, silicone ................................. 4
sensor ......................................... 5
,
sensor mount ................................... 19
sensor, hopper ........................ 13
,
sensor, rate ...................................... 13
sensor, speed .................................. 34
serial number ................................... 42
SFM-8661-R1, frame ....................... 63
SFM-8662-R1, frame ....................... 63
SFM-8666, holder ................... 62
,
sharp .................................................. 2
,
,
,
single-hopper ..................................... 3
slack, chain ...................................... 68
slots
................................................. 17
speed sensor ................................... 34
spring ...................................... 35
,
square nut ............................... 39
,
strap, anti-rotation ............................ 13
support, hopper
............................... 28
switch, lift ................................ 53
,
switch, master .................................. 67
symbol, safety .................................... 1
T
tables fittings torque
............................. 70
tags ........................................... 4
,
thumbscrew ............................. 13
,
tongue ..................................... 24
,
tools ................................................... 4
torque ............................................... 69
Tower A ...........................44
,
,
Tower B ................................... 43
,
Tower C ................................... 43
,
Tower D ................................... 44
,
Tower G ............................................ 49
Tower H ................................... 41
,
Tower B ............................................ 42
turnbuckle .......................28
,
,
U
up ....................................................... 3
V
valve ........................................ 32
,
vent ......................................... 14
,
W
WARNING, defined ............................ 1
web site .............................................. 3
weep hole
........................................ 17
weight transfer ........................ 10
,
weld
,
,
,
,
,
welder ................................................ 4
welding ........................................ 5
,
welding blanket .................................. 4
wheel ................................................25
wrap ..................................................55
,
,
,
,
WSMB-18R
......................................67
WSMT
................................ 5
,
WSMT-ACCGP .................................67
Y
yellow ................................................32
Numerics
110011512, manual ...................3
110011544, manual ............................3
113-850M, manual .....................3
12-pin plug ........................................45
12-pin receptacle ..............................45
150 bu .................................................3
,
,
........................................................57
160-314H, arm ........................37
160-315H, link .........................12
160-316H, link .........................37
160-317H, frame ...............................53
160-323H, pin ..........................12
160-324H, pin ..........................37
160-331S, valves ..............................54
160-754D, lug ..........................10
160-760D, pin ..........................11
160-763D, bracket ...................11
160-795D, tab ...................................37
160-801D, block ..................................7
160-802D, gusset ...............................6
160-803D, plate ..................................8
160-804D, gusset ...............................5
160-805D, gusset ...............................5
160-806D, gusset ...............................6
160-807D, gusset ...............................8
160-808D, gusset ....................39
160-809D, gusset .............................40
160-810D, gusset .............................39
160-811D, stop .................................38
166-283M, manual ..............................3
166-283P, manual ...............................3
166-283Q, manual ..............................3
166-308S, shaft ................................16
166-308/20/21S, shaft ......................19
166-320S, shaft ................................16
166-321S, shaft ................................16
166-368H, bar
..................................28
166-369A, kit ......................................3
166-988D, bracket ...................43
167-283D, crossbar ..........................35
168-243D, gear .................................13
168-409D, plate ................................16
168-472D, plate .......................18
188-009V, bearing ...................16
2A0132, clip .............................10
2A0206, pin .............................10
204-280D, bar ...................................65
221-643H, mount ..............................65
266-174D, mount ..............................14
266-187D, mount .....................16
266-288D, mount .............................. 26
266-289D, tab ................. 21 ,
266-290D, support ........................... 28
266-300D, plate ....................... 21 ,
266-302D, anchor .................... 21 ,
266-306D, flange .............................. 18
266-307D, gusset .................... 21 ,
266-308D, gusset .................... 21 ,
266-309D, plate ....................... 21 ,
4-pin ................................................. 51
4-pin plug ......................................... 45
4-pin receptacle ................................ 45
401-167H, adjuster ........................... 28
402-011D, sleeve .................... 28 ,
457901815, extension ............. 41 ,
457901815, harness ........................ 46
459680920, extension .... 41 ,
459680922, extension .... 41 ,
464211090, plug ............ 46 ,
467751320S1, harness .................... 51
..................................... 48 ,
467980126, terminator ............ 41 ,
..................................... 49 ,
.............................................. 51
467981201A, WSMB ............... 46 ,
502-068D, bracket ................... 11 ,
6-pin plug ......................................... 45
6-pin receptacle ................................ 45
800-035C, tie .................................... 55
800-052C, clip ......................... 11 ,
800-064C, clip ......................... 11 ,
800-180C, clamp ................................ 9
800-301C, tie .................. 30 ,
800-303C, tie ........................... 31 ,
801-151C, screw .............................. 16
801-235C, screw .............................. 35
802-001C, bolt ......................... 18 ,
802-007C, bolt ......................... 11 ,
802-012C, bolt ......................... 11 ,
802-017C, bolt .................................. 35
802-064C, bolt .................. 7 ,
,
802-106C, bolt .................................. 28
802-115C, bolt ......................... 11 ,
802-126C, bolt .................................. 65
802-130C, bolt ................ 35 ,
802-152C, bolt ......................... 28 ,
802-155C, bolt .................................. 14
802-370C, bolt ................ 41 ,
803-006C, nut
803-007C, nut
......................... 28 ,
803-014C, nut
......................... 14 ,
,
,
.............................33
803-021C, nut
.................................. 54
803-027C, nut
166-370M
05/25/2011
Great Plains Manufacturing, Inc.
Index 99
803-047C, nut ......................... 39 ,
803-049C, nut .................................. 65
803-073C, nut .................................. 28
803-078C, nut .................................. 35
803-147C, nut .................................. 35
803-342C, nut ......................... 62 ,
804-006C, washer ...........41
804-009C, washer ................... 11 ,
804-011C, washer ............................ 14
804-012C, washer ............................ 35
804-013C, washer ................... 14 ,
,
804-017C, washer ................... 15 ,
804-022C, washer ............................ 54
804-023C, bolt
................................... 7
,
804-028C, washer ................... 28 ,
804-029C, washer ................... 62 ,
804-033C, washer ................... 18 ,
804-037C, washer ............................ 65
,
....................................................... 57
804-113C, washer ................... 27 ,
805-058C, pin ..........................28
,
,
,
,
,
,
,
805-124C, pin ..........................10
,
805-134C, pin ..........................28
,
805-155C, pin .................................. 13
805-187C, pin ..........................10
,
,
...............................................57
,
805-306C, pin .................................. 58
805-412C, pin ..........................28
,
806-010C, U-bolt ............ 41
,
,
806-105C, U-bolt ............................. 54
807-268C, spring ............................. 35
807-300C, bar .................................. 66
808-192C, gear ................................ 13
810-170C, cylinder ...................10
,
810-219C, cylinder ...................10
,
810-345C, valve .......................30
,
810-442C, spacers .......................... 58
811-080C, tee ..........................30
,
811-150C, elbow ......................30
,
811-195C, hose ............................... 30
811-291C, hose ............................... 61
811-315C, adaptor ........................... 54
811-324C, adaptor .................. 30 ,
811-394C, coupler ............................ 31
811-430C, adaptor ......... 31 ,
811-512C, hose ................................ 30
811-617C, hose ................................ 61
811-665C, hose ................................ 61
811-701C, hose ................................ 54
811-785C, hose ................................ 61
811-831C, hose ................................ 54
816-199C, seal ........................ 16 ,
816-480C, wrap ................................ 55
816-662C, seal ........................ 16 ,
816-693C, gasket ............................. 19
82 bu .................................................. 3
821-001C, paint .................................. 4
841-002C, adaptor .................. 30 ,
841-162C, hose ................................ 61
841-189C, hose ................................ 61
841-451C, hose ................................ 61
841-452C, hose ................................ 61
841-480C, hose ................................ 30
841-555C, hose ....................... 31 ,
848-504C, decal ............................... 54
848-505C, decal ............................... 54
890-466C, flange ............ 16 ,
05/25/2011
166-370M
100 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
166-370M
05/25/2011
102 NTA607HD or NTA2007HD
Great Plains Manufacturing, Inc.
Corporate Office: P.O. Box 5060
Salina, Kansas 67402-5060 USA
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