Mighty Mule Automatic Gate Opener SystemFOR DUAL SWING GATES Installation manual

Installation Manual
for the
®
E-Z GATE OPENER
Automatic Gate Opener System
FOR DUAL SWING GATES
WARNING!
This equipment is similar to other gate or door equipment and meets or exceeds
Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has
hazards associated with its use and therefore by installing this product the
installer and user accept full responsibility for following and noting the
installation and safety instructions. Failure to follow installation and safety
instructions can result in hazards developing due to improper assembly. You agree
to properly install this product and that if you fail to do so GTO, Inc. shall in no
event be liable for direct, indirect, incidental, special or consequential damages or
loss of profits whether based in contract tort or any other legal theory during the
course of the warranty or at any time thereafter. The installer and/or user agree to
assume responsibility for all liability and use of this product releasing GTO, Inc.
from any and all liability. If you are not in agreement with this disclaimer or do
not feel capable of properly following all installation and safety instructions you
may return this product for full replacement value.
READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before
attempting to install and use this automatic gate opener. This gate opener
produces a high level of force. Stay clear of the unit while it is operating and
exercise caution at all times.
All automatic gate openers are intended for use on vehicular gates only.
rev - 10/03/02
This product meets and exceeds the requirements of UL 325, the standard which regulates gate opener safety,
as established and made effective March 1, 2000, by Underwriters Laboratories Inc.
RB928
3121 Hartsfield Road • Tallahassee, Florida, USA 32303
Telephone GTO Sales: 1-800-543-GATE (4283) or (850) 575-0176 • Fax (850) 575-8912
or GTO Technical Service: 1-800-543-1236 or (850) 575-4144 • Fax (850)575-8950
www.mightymule.com
©2000 GTO, Inc.
The Mighty Mule Gate Opener® is intended for use with vehicular swing gates. The opener can be used in Class I,
Class II and Class III applications.
VEHICULAR GATE OPENER CLASS CATEGORIES
Residential Vehicular Gate Opener-Class I: A vehicular gate opener (or system) intended for use in a home of
one-to-four single family dwelling, or a garage or parking area associated therewith.
Commercial/General Access Vehicular Gate Opener-Class II: A vehicular gate opener (or system) intended for
use in a commercial location or building such as a multifamily housing unit (five or more single family units),
hotel, garages, retail store, or other building servicing the general public.
Industrial/Limited Access Vehicular Gate Opener–Class III: A vehicular gate opener (or system) intended for
use in an industrial location or building such as a factory or loading dock area or other locations not intended to
service the general public.
Restricted Access Vehicular Gate Opener–Class IV: A vehicular gate opener (or system) intended for use in a
guarded industrial location or building such as an airport security area or other restricted access locations not
servicing the general public, in which unauthorized access is prevented via supervision by security personnel.
Conversion Chart
Converting Metric Units to English Equivalents
When You Know
Multiply By
To Find
Symbol
centimeters
meters
kilograms
0.3937
3.2808
2.2046
inches
feet
pounds
in. (or ")
ft. (or ')
lb. (or #)
Converting English Units to Metric Equivalents
When You Know
Multiply By
To Find
Symbol
inches
feet
pounds
2.5400
0.3048
0.4535
centimeters
meters
kilograms
cm
m
kg
Converting Temperature
deg. Celsius
deg. Fahrenheit
(ºC x 1.8) + 32 deg. Fahrenheit
(ºF-32) ÷ 1.8
deg. Celsius
ºF
ºC
FOR YOUR RECORDS
Please record the product serial number (located on the control box cover), and the date
and place of purchase in the spaces provided below. Refer to this information when
calling GTO for service or assistance with your automatic gate opener.
Serial Number ____________________ Date of Purchase ____________________
Place of Purchase ____________________
Remember to keep all receipts for proof of purchase.
Table of Contents
Gate Opener Class Categories ---------------------------------------------- inside cover
Units and Standards Conversion Chart ------------------------------------ inside cover
PLEASE READ THIS FIRST! ------------------------------------------------- page iii
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
Important Safety Instructions -------------------------------------------------Disconnecting the Opener ---------------------------------------------------Important Safety Instructions for the Consumer --------------------------Secondary Means of Protection Against Entrapment --------------------Required Safety Precautions for Gates -------------------------------------Warning Signs and Labels ----------------------------------------------------
page 1
page 1
page 2
page 4
page 5
page 6
Installation -------------------------------------------------------------------------Parts List -----------------------------------------------------------------------Technical Specifications -----------------------------------------------------Installation Overview --------------------------------------------------------Installation of the Mounting Hardware ------------------------------------Determining the Mounting Position ----------------------------------------Indstalling the Post Bracket Assembly -------------------------------------Mounting the Opener ---------------------------------------------------------Installation of the Positive Stops ---------------------------------------------
page 8
page 8
page 10
page 11
page 12
page 13
page 15
page 16
page 17
Mounting the Control Box ------------------------------------------------------ page 19
Connecting the Opener Power Cables to the Control Board------------- page 20
Mounting the Receiver ----------------------------------------------------------- page 21
DIP Switch Settings --------------------------------------------------------------- page 22
DIP Switches for Gate Sequencing ------------------------------------------ page 23
Potentiometer Settings ----------------------------------------------------------- page 24
Setting Closed Positions ---------------------------------------------------------- page 25
Powering the System ------------------------------------------------------------- page 26
Setting Your Personal Transmitter Code ------------------------------------ page 30
Connecting Additional Safety Devices ---------------------------------------- page 31
Connecting Accessories ---------------------------------------------------------- page 31
Push to Open Installation ------------------------------------------------------- page 32
Maintenance & Troubleshooting Guide -------------------------------------- page 34
Warranty and Repair Service -------------------------------------------------- page 36
Column Installation Information ---------------------------------------------- page 37
Accessory Catalog ----------------------------------------------------------------- page 38
4 1/2" x 4 1/2" Setback Template ---------------------------------------------- insert
®
E-Z GATE OPENER
PLEASE READ THIS FIRST!
Thank you for purchasing a Mighty Mule Gate Opener®—GTO's "do-it-yourself" automatic gate opener! When
correctly installed and properly used, your Mighty Mule Gate Opener® will give you many years of reliable service.
Please read the following information and watch the enclosed videotape to ensure you have the correct system for your
particular needs. Furthermore, this manual and the videotape will enable you to properly install your Mighty Mule
Gate Opener®.
The Mighty Mule Gate Opener® is designed for installation on a pull-to-open dual leaf gate (gates that open into the
property). Using an accessory kit, the Mighty Mule Gate Opener® can accommodate a push-to-open dual leaf gate
(gates that open out from the property). The gate must not exceed 16 feet in length nor weigh more than 350 pounds
(please see Technical Specifications on page 10). The Mighty Mule Gate Opener® can be used on vinyl, aluminum,
chain link, farm tube, and wrought iron gates. Use on solid (wood) gates is not recommended. Solid surface gates
have a high resistance to the wind; if the wind is strong enough, the opener will obstruct and stop.
The Mighty Mule Gate Opener® accommodates extra transmitters, digital keypads, solar panels, push buttons,
automatic gate locks, and other access control products. These optional accessories (see the enclosed Mighty Mule
Accessory Catalog) are available at most stores. Your store should be able to special order any accessory not in stock.
If your store cannot special order accessories, please call the GTO Sales Department.
The Mighty Mule Gate Opener® features adjustable obstruction sensing. This safety feature makes the gate stop
and reverse direction for 2 seconds when it comes in contact with an obstruction. MIN is the factory setting; meaning
the gate will exert the minimum force on an obstruction before it stops and reverses direction.
The Mighty Mule Gate Opener® also has an adjustable auto-close feature. After the gate reaches the fully open
position, it can be set to remain open for 1 to 120 seconds before automatically closing. Pressing the transmitter
button at any time after the gate opens fully will cause it to close immediately. OFF is the factory setting; meaning the
gate will stay open until you press the transmitter (or keypad, etc.) again.
PLEASE NOTE—If your application requires any of the following:
Swing gates longer than 16 feet or weighing more than 350 pounds;
Slide gates;
Heavy duty or commercial uses;
Professional installation;
please call GTO at (800) 543-GATE [4283] or (850) 575-0176 for information about our GTO/PRO professional line
of gate openers and accessories. Our Sales Department will be glad to give you the name and phone number of a
GTO/PRO dealer near you.
BEFORE YOU BEGIN TO INSTALL YOUR AUTOMATIC GATE OPENER:
watch the enclosed videotape and read these instructions carefully and completely
to become familiar with all parts and installation steps.
iii
IMPORTANT SAFETY INSTRUCTIONS
Because automatic gate openers produce high levels of force, consumers need to know the potential hazards associated with
improperly designed, installed, and maintained gate opener systems. Keep in mind that the gate opener is just one
component of the total gate operating system. Each component must work in unison to provide the consumer with
convenience, security, and safety.
This manual contains various safety precautions and warnings for the consumer. Because there are many possible
applications of the gate opener, the safety precautions and warnings contained in this manual cannot be completely
exhaustive in nature. They do, however, provide an overview of the safe design, installation, and use of this product.
CAREFULLY READ AND FOLLOW ALL SAFETY PRECAUTIONS, WARNINGS, AND INSTALLATION
INSTRUCTIONS TO ENSURE THE SAFE SYSTEM DESIGN, INSTALLATION, AND USE OF THIS PRODUCT.
Precautions and warnings in this manual are identified with this
warning symbol. The symbol identifies conditions that
can result in damage to the opener or its components, serious injury, or death.
Because GTO automatic gate openers are only part of the total gate operating system, it is the responsibility of the
consumer to ensure that the total system is safe for its intended use.
To Manually Open and Close
the Gate, Follow the Procedure
Below:
Disconnecting the Openers
1.
2.
3.
Turn control box power switch OFF.
Remove hairpin clip, clevis pin, and washer from
front mount.
Pull front mount away from gate bracket.
CAUTION: Disconnect the
openers ONLY when the control
box power switch is OFF and
the gate is NOT moving.
Repeat steps 1 – 3 for the second opener
Your dual gate can be opened and closed manually
when the openers are disconnected.
Front Mount
NOTE: Substitute Pin Locks for the clevis
pins to prevent unauthorized removal of the
openers from the gate (see Accessory
catalog).
Clevis Pin
Gate Bracket
Washer
Hairpin Clip
1
IMPORTANT SAFETY INSTRUCTIONS
For The Consumer
WARNING: To reduce the risk of injury or death:
1.
READ AND FOLLOW ALL INSTRUCTIONS. Failure to meet the requirements set forth in the instruction
manual could cause severe injury and/or death, for which the manufacturer cannot be held responsible.
2.
When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed
far enough from the road to prevent traffic congestion.
3.
The gate must be installed in a location that provides adequate clearance between it and adjacent structures when
opening and closing to reduce the risk of entrapment. Swinging gates must not open into public access areas.
4.
The gate and gate opener installation must comply with any applicable local codes.
I. Before Installation
1.
Verify this opener is proper for the type and size of gate, its frequency of use and the proper class rating.
2.
Make sure the gate has been properly installed and swings freely in both directions. Repair or replace all worn or
damaged gate hardware prior to installation. A freely moving gate will require less force to operate and will
enhance the performance of the opener and safety devices used with the system.
3.
Review the operation of the system to become familiar with its safety features. Understand how to disconnect the
opener for manual gate operation (see page 1).
4.
This gate opener is intended for vehicular gates ONLY. A separate entrance or gate must be installed for pedestrian
use (see page 6).
5.
Always keep people and objects away from the gate and its area of travel. NO ONE SHOULD CROSS THE
PATH OF A MOVING GATE.
6.
Pay close attention to the diagram below and be aware of these areas at all times.
ZONE 1
ZONE 2
ZONE 2
ZONE 5
ZONE 5
ZONE 3
ZONE 3
ZONE 4
Driveway
Gate in the Open Position
ZONE 4
Gate in the Open Position
2
IMPORTANT SAFETY INSTRUCTIONS
Entrapment Zones:
Zone 1 – leading edge of the gate and the fence post.
Zone 2 – between the gate and the gate post
Zone 3 – the path of the gate
Zone 4 – the space between the gate in the open position and any object such as a wall, fence, tree, etc.
Zone 5 – pinch points between the opener and gate or post
II. During Installation
1.
Install the gate opener on the inside of the property and fence line. DO NOT install an opener on the outside of the
gate where the public has access to it.
2.
Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched.
3.
Devices such as safety edges and photo beams provide additional protection against entrapment (see page 5).
4.
If push buttons or key switches are installed, they should be within sight of the gate, yet located at least 10 feet from
any moving part of the gate (see diagram below). Never install any control device where a user will be tempted to
reach through the gate to activate the gate opener.
5.
Do not activate your gate opener unless you can see it and can determine that its area of travel is clear of people,
pets, or other obstructions. Watch the gate through its entire movement.
6.
Secure outdoor or easily accessed gate opener controls in order to prohibit unauthorized use of the gate.
10'
10'
10'
10'
Moving Gate
Area
Moving Gate
Area
Driveway
10'
NEVER INSTALL
any control device
within gray area
3
10'
IMPORTANT SAFETY INSTRUCTIONS
III. After Installation
1.
Attach the warning signs (included) to each side of the gate to alert the public of automatic gate operation. It is
your responsibility to post warning signs on both sides of your gate. If any of these signs or warning decals become
damaged, illegible or missing, replace them immediately. Contact GTO for free replacements.
2.
The gate is automatic and could move at any time, posing a serious risk of entrapment. No one should be in contact
with the gate when it is moving or stationary.
3.
Do not attempt to drive into the gate area while the gate is moving; wait until the gate comes to a complete stop.
4.
Do not attempt to "beat the gate" while the gate is closing. This is extremely dangerous.
5.
Do not allow children or pets near your gate. Never let children operate or play with gate controls. Keep the
remote controls away from children and unauthorized users; store controls where children and unauthorized users do
not have access to them.
6.
KEEP GATES PROPERLY MAINTAINED. Always turn power to opener OFF before preforming any
maintenance. Clean the push-pull tube with a soft, dry cloth and apply silicone spray to it at least once per month.
7.
Service the gate and gate opener regularly. Grease hinges, spray push pull tube with high quality silicon spray and
replace the battery every two (2) years.
8.
To operate this equipment safely, YOU must know how to disconnect the opener for manual gate operation
(see page 1). If you have read the instructions and still do not understand how to disconnect the opener, contact the
GTO Service Department.
9.
Disconnect the opener ONLY when the power is TURNED OFF and the gate is NOT moving.
10.
Make arrangements with local fire and law enforcement for emergency access.
11.
Distribute and discuss copies of the IMPORTANT SAFETY INSTRUCTIONS section of this manual with all
persons authorized to use your gate.
12.
IMPORTANT: Save these safety instructions. Make sure everyone who is
using or will be around the gate and gate opener are aware of the dangers
associated with automated gates. In the event you sell the property with the
gate opener or sell the gate opener, provide a copy of these safety instructions
to the new owner.
Should you lose or misplace this manual, a copy can be obtained by
downloading one from the Mighty Mule web site (www.mightymule.com), by
contacting GTO, Inc., at 3121 Hartsfield Road, Tallahassee, Florida 32303 or
by calling 1-800-543-4283 and requesting a duplicate copy. One will be
provided to you free of charge.
4
IMPORTANT SAFETY INSTRUCTIONS
Secondary Means of Protection Against
Entrapment
As specified by Gate Operator Safety Standard, UL 325 (30A.1.1), automatic gate openers shall have provisions for, or be
supplied with, at least one independent primary and one independent secondary means to protect against entrapment. The
Mighty Mule utilizes Type A, an inherent (i.e., built-in) entrapment sensing system as the primary type of entrapment
protection. Also, the Mighty Mule has provisions for the connection of Type B2 protection to be used as the secondary type
of entrapment protection, if desired.
1. For gate operators utilizing a contact sensor (e.g., safety edge sensor– Type B2) in accordance with UL 325 (51.8.4 [i]):
A. One or more contact sensors shall be located at the leading edge, bottom edge, and post edge, both inside and
outside of a vehicular swing gate system.
B. A hard wired contact sensor shall be located and its wiring arranged so that the communication between the
sensor and the gate opener is not subjected to mechanical damage.
C. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate opener for
entrapment protection functions shall be located where the transmission of the signals are not obstructed or
impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall
function under the intended end-use conditions.
Leading Edge Contact Sensor
on both sides of the gate
Vehicular Gate
Post Edge Contact Sensor
on both sides of the gate
Vehicular Gate
Bottom Edge Contact Sensor
on both sides of the gate
Post Edge Contact Sensor
on both sides of the gate
ENTRAPMENT ALARM (UL 325; 30A.1.1A)
The Mighty Mule Gate Opener® is designed to stop and reverse approximately 2 seconds when the gate comes in
contact with an obstruction or when an object activates the non-contact sensors. Additionally, these openers are
equipped with an audio entrapment alarm which will activate if the unit obstructs twice while opening or closing.
This alarm will sound for a period of 5 minutes, or until the opener receives an intended signal (e.g., from a
transmitter) and the gate returns to a fully open or fully closed position.
5
IMPORTANT SAFETY INSTRUCTIONS
Required Safety Precautions for Dual Gates
Install Warning Signs
Warning signs alert people of automatic gate operation and are recommended when installing the Mighty Mule Gate
Opener®. Furthermore, a walk-through gate must be installed if pedestrian traffic is expected near the vehicular gate. We
recommend using the GTO Bulldog Pedestrian Gate Lock (Call the GTO Sales Department) for controlled access.
Bulldog Pedestrian
Gate Lock
(recommended, not included)
Contact Sensor
Warning Sign
Pedestrian Gate
(recommended, not included)
Vehicular Gate
Contact Sensor
Vehicular Gate
Contact Sensor
(recommended, not included)
Warning Sign
(recommended, not included)
Contact Sensor
(recommended, not included)
Entrapment Protection
Inherent obstruction settings, even when properly adjusted, may not be sensitive enough to prevent bodily injury in some
circumstances. For this reason, safety devices such as safety edge sensors (or photoelectric sensors), which stop and reverse
gate direction upon sensing an obstruction, are suggested for augmented protection against entrapment.
Warning Signs
! WARNING
The warning signs (at right) must
be installed on both sides of each
gate leaf (see page 7 for details).
Moving Gate Can Cause
Injury Or Death
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or
play in gate area.
3. This gate is for vehicles only. Pedestrians
must use a separate entrance.
6
IMPORTANT SAFETY INSTRUCTIONS
These warning labels should be found at the locations specified below. If any of them are missing, immediately contact GTO
for replacements.
!
! WARNING
WARNING
MOVING GATE
Can Cause Injury or Death
1.
2.
3.
Moving Gate Can Cause
Injury Or Death
KEEP CLEAR! Gate may move at any time.
Do not allow children to operate gate or play in gate area.
This gate is for vehicles only. Pedestrians must use
separate entrance.
warning labels (4) installed on both sides
of each operator housing
1. KEEP CLEAR! Gate may move at any time.
2. Do not allow children to operate gate or
play in gate area.
3. This gate is for vehicles only. Pedestrians
must use a separate entrance.
warning signs (4 enclosed) to be installed on both sides
of each gate leaf (3—5 feet above the bottom of the gate)
Series
C
US
LIS
TED
9901178
Conforms to UL 325 STANDARDS
Maximum Gate: 500 lb. (226.7 kg); 16 ft. (4.8 m)
Voltage: 12 Vdc; Frequency: 0 Hz; Power: 41.4 W
Class I, II and III Vehicular Swing Gate Operator.
Serial Number: 1000-xxxxxxx
TO MANUALLY OPEN AND CLOSE THE GATE:
1. Turn control box power switch OFF.
2. Disconnect front mount from gate bracket.
3. Pull front mount away from gate bracket.
Disconnect operator ONLY when the control box power
switch is OFF and the gate is NOT moving.
GTO, Inc. Tallahassee, Florida USA
RB2000
product identification and manual operation instruction label (1)
installed on control box cover
7
Dual Gate Opener Parts List
Opener and Mounting Hardware
4 1/2" x 4 1/2"
Setback Template (1)
2)
pener (
Gate O
ly
Assemb
Bracket ual
Post
tion Man
of the
allation the Installa
See Inst and 6 in
5
pages
®
E
E-Z GAT
Gate Bracket (2)
4 1/2' P
able (1
)
Installation Video (1)
Strain Relief (1)
Closed Position
Stop Plate (2)
40' Power Cable (1)
®
ENE
TE OP
E-Z GA
Post Pivot Bracket (2)
Hardware
3/8" x 8" Bolt (8)
3/8" Washer (18)
3/8" x 3" Bolt (4)
3/8" Lock Washer (14)
3/8" x 2" Bolt (2)
5/16" x 1-3/4" Bolt (2)
3/8" x 1-1/8" Clevis Pin (4)
Hairpin Clip (4)
8
R
Customer Support Card (1)
Post Bracket (4)
2" Receiver Mounting Screw (4)
8" Nylon Cable Tie (20)
ower C
ER
OPEN
5/16" Washer (2)
3/8" Nut (14)
5/16" Nut (2)
Single Gate Opener Parts List (continued)
Control Box and Electrical Components
Tools Needed
• Power Drill
• Open End Wrenches — 3/8", 7/16", 1/2", and 9/16"
• 3/8" Drill Bit
• Hacksaw or Heavy Duty Bolt Cutters
• Slotted (Flat Bladed) Screwdriver
• Phillips Screwdriver
• Tape Measure
• Level
• Wire Strippers
• C-Clamps — small, medium, and large
ALSO, YOU WILL NEED THESE ITEMS BEFORE YOU BEGIN THE INSTALLATION (Some of these items can
be found in the Accessory Catalog on page 38):
•
Additional low voltage wire will be needed; length depends upon the distance between the transformer power
supply and the control box. See Powering the System on page 26, and the Accessory Catalog.
•
If your dual gate is more than 1000' away from an ac power source you will need to use at least two Mighty Mule
Solar Panels to trickle charge the battery. See the Accessory Catalog.
•
Depending on the type of gate, a horizontal cross member or mounting plate may be needed to mount the front
of the opener and gate bracket to the gate. See page 11, step 2; page 15, step 10.
•
If your fence posts are made of wood and are less than 6" in diameter or 6" square, see page 12.
•
If you have thin walled tube or panel gates, see Recommended Reinforcement Examples on page 12.
•
If your fence posts are larger than 6" in diameter you will need threaded rods or carriage bolts longer than 8".
See page 15.
•
Both gate leaves need a stop post for the open position. These posts are not provided. See Installation of the
Positive Stops on page 17 for more information.
9
Technical Specifications
MIGHTY MULE GATE OPENER
DRIVE
• Low friction screw drive (linear actuator) rated for –30 ºF to +200 ºF (–34 ºC to +93 ºC).
• Powered by a 12 V motor with integral case hardened steel gear reducer. Motor speed reduced to 220 rpm. Generates
330 ft. lb. of torque at 12 V.
• Opening arc: minimum 80º to maximum 110º. Approximate opening time (90º): 15 to 17 seconds, depending on weight
of gate.
POWER
• The system is powered by a 12 VDC, 7.0 Ah, sealed, rechargeable lead acid battery.
• Battery charge is maintained by a 120 VAC, 18 VAC output transformer rectified to 14.5 VDC (20 VA) through the
GTO control board. Two (2) blade-style control board fuses are rated for 15 A.
NOTE: The transformer should not be directly connected to any battery. Do not replace fuses
with higher ampere rated fuses; doing so will void your warranty and may damage your control board.
• Battery charge is maintained by GTO Solar Panel Charger: float voltage of 14.5 VDC output from a 193/8" x 81/2"
silicon alloy panel. Generates 5 W at 300 mA. A gated diode on the control board prevents battery discharge.
CONTROL
• GTO microprocessor-based control board is set for pull-to-open gate installations. DIP switches can be adjusted to
accommodate an optional kit for push-to-open gates (see Accessory Catalog).
• Control board has temperature compensated circuits.
• A circuit on the control board regulates charging. "Sleep draw" is 40 mA; "active draw" is 2 to 5 A.
• Auto-memorization of digital transmitter code.
• GTO remote-mounted RF receiver tuned to 318 MHz.
• Limit controls are mechanical. Adjustable range of push-pull tube is 71/2" to 111/2". Opener length with push-pull tube
fully retracted is 333/4", mounting point to mounting point.
• Adjustable auto-close timer (OFF to 120 s), inertia, and obstruction sensitivity using three (3) potentiometers.
• Power terminal block accommodates a transformer and solar panels.
• DIP switches simplify setup of gate opener.
• Accessory terminal block fully compatible with push button controls, digital keypads, safety loops, etc.
• Control board allows connection of safety edge sensors and photoelectric sensors.
• Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing.
OPERATIONAL CAPACITY
• Depending upon the length of the gate leaves and the number of operational cycles per day, the Mighty Mule Gate
Opener® can open dual gates weighing up to 350 lb. per leaf—if all installation procedures have been
properly followed. Ball bearing hinges should be used on all gate leaves weighing over 250 lb.
Gate Length
(per gate leaf)
Gate Capacity Chart
16 ft.
14 ft.
12 ft.
3.5-10 ft.
(estimated number of cycles based on use with a transformer)
135
120
105
NONE
NONE
145
155
130
140
115
125
85
95
NONE
60
150
135
165
50 lb.
100 lb.
150 lb.
Gate Weight (per gate leaf)
105
70
250 lb.
350 lb.
NOTE: An operation cycle is one full opening and closing of the gate. The numbers shown in this chart are for single
gate applications, cycles for dual gate applications will be about half of those with a single gate.
To determine the number of cycles the gate opener will perform using solar panels, please see the specifications listed on
page 26 or call (800) 543-GATE [4283] or (850) 575-0176 for more information.
These specifications are subject to change without notice.
10
Installation Overview
Pull-to-Open Dual Gate (Gate Opens into the Property)
The diagram shown below is an example of a pull-to-open installation on a chain link fence and dual gate. Mounting the
openers on masonry columns requires special procedures; see Column Installation Information on page 37 if you intend to
mount the openers on columns. Furthermore, if you have a push-to-open dual gate, you will need to purchase two (2)
push-to-open brackets (see Accessory Catalog) to properly configure your system. See Push to Open Installation on page
32 before proceeding.
Receiver
Control Box with Battery
120 Volt Indoor
Transformer
(surge protector
not supplied)
Gate Swings Evenly and Freely
Hung Firmly and Plumb
Second Gate Opener
Post Bracket Assembly
First Gate Opener
Gate Bracket
Closed Position Positive Stop Plates
4 1/2' Power Cable
Run 1000' (max.) of low
voltage wire to control
box from transformer
(wire not included).
PVC conduit (not included)
to protect second opener
power cable and low voltage wire
from lawn mowers and weed eaters.
Concrete Poured
Around Gate Post
Preparation of the Gate Leaves
Step 1
Horizontal Cross Member
The gate leaves must be plumb, level, and swing freely
on their hinges. Wheels must not be attached to the
gate. The gate must move throughout its arc without
binding or dragging on the ground. Note that gate
leaves weighing over 250 lb. should have ball bearing
hinges with grease fittings.
Step 2
Vertical Cross Member
The fence posts must be secured in the ground with
concrete so they will not twist or flex when the openers
are activated. Be sure to position the openers near the
centerline of the gate to keep the gate from twisting and
flexing. The addition of a horizontal or vertical cross
member (if one is not already in place) to provide a
stable area for mounting the gate bracket is also
important.
11
Installation of Mounting Hardware
The position of the post bracket determines the leverage and efficiency of the opener. The post bracket position also sets the
clearance between the opener and gate in the open and closed positions.
The curved design of the post bracket works well for installations on round and square fence posts. Because the post bracket
carries the entire thrust of the active opener, bolts that completely penetrate the fence post must be used.
On wooden posts, place a metal plate or washer
(not supplied) between the nuts and the fence
post to prevent the thrust of the opener from
pulling the bolts and washers out of the wood.
Wooden Post
Metal Plate
NOTE: A fence post smaller than 6" in diameter
or 6" square should be made of metal instead of
wood so that it will remain stable while the
opener is moving the gate.
Post
Pivot Bracket
Post Pivot Bracket
Center of Gate Hinge
Metal Plate
Post
Bracket
Post Bracket
Larger than 6" diameter post
Wooden Post
On round posts of 6" diameter or larger, the post pivot bracket may
not be necessary for the installation. In this instance, the two post
brackets are mounted by themselves.
4 1/2"
4 1/2"
Pull-to-Open Installation
IMPORTANT:
We strongly recommend using steel pipe, wood or metal to reinforce thin walled tube gates or wood to reinforce panel gates
as shown. These reinforcement methods will prevent damage to the opener and gate when the opener is installed.
Because the size tube gates vary, it is impossible to provide the appropriate reinforcement material for every application. If
you are unable to locate suitable reinforcement materials, call GTO sales at 1-800-543-4283.
Recommended Reinforcement Examples
Steel Pipe Cut in Half
(not supplied)
Gate Bracket
Gate Bracket
Panel Gate
Gate Bracket
1" x 6" Wood Reinforcement
Thin Walled Tube Gate
Wood or Metal
Reinforcement
(not supplied)
12
Determining the Mounting Position
of the Post Bracket Assembly and the Gate Bracket
Post Bracket Assembly
Step 3
Insert the 3/8" x 2" bolt through
the center hole of the post
brackets and post pivot bracket as
shown. Fasten a 3/8" washer,
lock washer and nut on the end of
the bolt. DO NOT overtighten
the nut because the post pivot
bracket will have to be adjusted
later.
NOTE: The following steps are
intended for pull-to-open dual gate
installations. If you are mounting
your opener on a push-to-open dual
gate (e.g., a gate on a sloped
driveway) you will need to purchase
two (2) Push To Open brackets
(see Accessory catalog). Also, see
Push-to-Open Installation
beginning on page 32.
3/8" x 2" Bolt
Post Bracket
Post Pivot Bracket
Post Bracket
3/8" Washer
3/8" Lock Washer
3/8" Nut
Step 4
Attach post bracket assembly and gate bracket to the opener with the clevis pins and washers. Secure the clevis pins with
hairpin clips.
Front Mount
Clevis Pin
Rear Mount
Clevis Pin
Opener
Gate Bracket
Washer
Washer
Hairpin Clip
Post Bracket Assembly
Hairpin Clip
Step 5
With the gate leaf in the full open position (80º to 110º from its closed position), adjust the post bracket assembly and gate
bracket until the opener is level. While holding the opener level, use C-clamps to temporarily keep the post bracket
assembly and gate bracket in their respective positions on the fence post and gate leaf.
Post Bracket Assembly
Level Opener
E-Z GATE
OPENER
LEVEL hori
zontal cro
®
Gate In Open Position Fence Post
13
ss membe
r
Gate Bracket
Step 6
Study the 4 1/2" x 4 1/2" setback template (see insert) provided with this manual. Once you are familiar with its
illustrations, cut and save the template from the insert. The template will determine the correct position of the post pivot
bracket before mounting the opener on the fence post.
Remove hairpin, clevis pin, and washer from front mount and close the gate. Rest disconnected opener on cross member of
gate. Stand inside property next to fence post and place one end of template over center of gate hinge. Place the other end of
template over the post pivot bracket hole (either of the two mounting holes in post pivot bracket can be used) where the
opener will be attached. Be sure to hold the template at a 90º angle between these two points and measure 4 1/2" back from
the center of the gate hinge. You will need to rotate the post pivot bracket or the entire post bracket assembly to align it with
the square angle of the template. THE ANGLE BETWEEN THE GATE HINGE AND THE POST PIVOT BRACKET
MUST MATCH THE ANGLE OF THE SETBACK TEMPLATE.
NOTE: If you move the post pivot bracket, be sure one of the post bracket holes is aligned
with the rest of the assembly (the center hole should already have a bolt through it).
The post pivot bracket can be flipped over to give more position options.
After verifying that you have complied with the 4 1/2" x 4 1/2" setback, insert the 5/16" x 1 3/4" bolt through the aligned
holes of the post bracket and post pivot bracket (illustrated below) and fasten it with the 5/16" washer and nut.
IMPORTANT: If you loosened the clamp on the post bracket to achieve the 4 1/2" x 4 1/2" setback, tighten it in its new
position and recheck the gate bracket with the gate in the open position (move the gate bracket and re-clamp it if necessary).
Examples of a 4 1/2" x 4 1/2" Setback
Pull-to-Open Installation
Washer
Center of Gate Hinge
Center of Gate Hinge
Metal Post
GATE
Post
Bracket
GATE
4 1/2"
5/16" x 1 3/4"
bolt
4 1/2"
5/16" x 1 3/4"
Bolt
90o
Post
Pivot Bracket
Pull-to-Open Installation
90o
4 1/2"
4 1/2"
IMPORTANT
Closed Position
Make sure there is adequate clearance between opener and gate in the open and closed positions
Open Position
Verify the Position of the Gate Bracket and Post Bracket
Assembly:
With the gate in the open position, make sure the following conditions are met:
1.
2.
3.
The opener is level.
The 4 1/2" x 4 1/2" setback measurement is correct (Step 6).
There is sufficient clearance between opener and gate in the open and closed
positions.
14
Installing the Post Bracket Assembly and Gate Bracket
Step 7
Mark reference points for bolt holes on the fence post through middle of bracket slots. Marking reference points in this
manner allows room for adjustment when mounting the post bracket assembly and gate bracket. After marking your reference
points, remove the opener and brackets from the fence and gate.
Step 8
Drill 3/8" holes into fence post
as marked.
EXAMPLES
TOP VIEW
Mark fence post through middle of bracket slots
and drill 3/8" holes
Step 9
Round Metal Post
Fasten post bracket assembly to
the fence post using
(4) 3/8" x 8" bolts, washers,
lock washers, and nuts
(provided). Remove excess
bolt length extending beyond
the tightened nuts with a
hacksaw or bolt cutters.
Square Metal Post
SIDE VIEW
Post Bracket
Assembly
Square Wood Post
NOTE: In cases where the
fence post has a diameter larger
than 6", threaded rods or
carriage bolts longer than 8"
(not supplied) must be used.
Remove excess bolt length with hacksaw or bolt cutters
Round Wood Post
Step 10
Mark reference points for bolt holes on
the gate cross member through middle of
gate bracket slots. Drill 3/8" holes into
the gate cross member as marked.
Gate In Open Position LEVEL ho
rizontal c
Mount gate bracket using (2)
3/8" x 3" bolts, washers, lock washers,
and nuts (provided). Cut off excess bolt
length extending beyond the tightened
nuts.
ross mem
ber
Mark cross member through middle of
gate bracket slots and drill 3/8" holes
Gate Bracket Mounting Examples
FRONT VIEW
SIDE VIEW
FRONT VIEW
SIDE VIEW
Mounting Plate Created for Decorative Gate
(required but not
supplied)
Round Tube & Chain Link Gate
Remove excess bolt length with hacksaw or bolt cutters
Square Tube Gate
15
Mounting the Opener
Step 11
Attach the opener to the securely bolted post bracket assembly and gate bracket using clevis pins, washers, and hairpin clips,
or optional Pin Locks (see Accessory Catalog). Verify that the opener is level and adjust the post bracket assembly if
necessary.
Post Bracket Assembly
bolted to fence post
Level Opener
LEVEL hori
zontal cro
E-Z GATE
OPENER
®
ss membe
r
Gate Bracket bolted
to gate cross member
Clevis Pin, Washer, and Hairpin Clip
Fence Post
Gate In Open Position Clevis Pin, Washer, and Hairpin Clip
Mounting the Second Opener
Step 12
Mount the second opener on the remaining gate leaf by repeating Step 3 through Step 11, starting on page 13.
After you have mounted the second opener, proceed to Step 13 on the next page.
16
Installation of the Positive Stops
The Mighty Mule Gate Opener® firmly holds the gate in the open and closed positions against the positive stops.
The positive stops form the boundaries of the gate operating arc and help stabilize the gate leaves. Furthermore,
stable gate leaves help to maintain the long life of your automatic gate opener system. To further enhance stability
and security, we strongly recommended using an optional Mighty Mule Automatic Gate Lock® (see Accessory
Catalog) with your dual gate.
IMPORTANT: You need to determine which side of the driveway you will mount the control box. From this point on
the gate and gate opener on the same side as the control box will be refered to as the MASTER or FIRST gate and gate
opener. The gate and gate opener on the opposite side of the driveway from the control box will be refered to as the SLAVE
or SECOND gate and gate opener.
Step 13
Open position stops are required for both gate leaves
(see illustration at right).
With the gate leaf at its maximum open position, measure
the distance from the gate hinge to the end of the leaf.
At approximately 2/3 of this distance (using the hinge as
your starting point), place a mark on the ground directly
under the gate leaf. Install the open position stop at this
mark (see illustration). The open position stop post may
be made of wood, metal, or concrete and should be
firmly secured in the ground (we recommend setting it in
concrete). When the open position stop post is in the
ideal position, the gate leaf will strike the post just as the
opener motor shuts down. Repeat this step for the
other gate leaf.
Ground Stop
(beneath gate)
Gate Hinge
Gate Hinge
MASTER GATE
SLAVE GATE
Closed Position Stop Plates
The gate leaf must open
80˚ (min.) to 110˚ (max.)
The gate leaf must open
80˚ (min.) to 110˚ (max.)
Wood, metal, or concrete post set in concrete.
Open Position Stop
Open Position Stop
llustration A
Step 14
Attach a vertical closed position stop plate to the SLAVE or SECOND gate.
Remove hairpin clip, clevis pin, and washer from front mount and close the gate leaf (remember to support opener). The stop
plate needs to be positioned near the end of the gate as shown in Illustration A. Position this closed position stop plate
vertically and fasten it to the inside bottom (i.e., SLAVE opener side) of the gate frame, but do not tighten it completely.
NOTE: For a push-to-open installation (gate opens out from the property) attach the closed position stop plate to the outside
of the gate.
Step 15
Install a low profile ground stop (not provided)
beneath the SLAVE gate stop plate.
Mount Vertically
The low profile ground stop may be made of metal or
concrete and should be firmly secured in the ground
(we recommend setting it in concrete). You must
slide the closed position stop plate toward the ground
stop until they touch (see Illustration B at right and
the overview illustration on page 18). Once you
have moved the stop plate to the correct position,
tighten its hardware completely.
Closed Position Stop Plate mounted
on the gate leaf that CLOSES FIRST
SIDE VIEW
Closed Position Stop Plate
FRONT VIEW
Illustration B
17
Low Profile Ground Stop
in Near the Center of Driveway
Step 16
Closed Position Stop Plate mounted horizontally on metal post with U-bolts.
Attach the remaining closed position stop plate to the
FIRST gate leaf.
Remove hairpin, clevis pin, and washer from front
mount and close the gate leaf. Fasten this closed
position stop plate (horizontally) to the end of the gate
frame on the gate centerline, but do not tighten it
completely. Slide the stop plate toward the frame of the
SECOND gate leaf until they touch (see illustration at
right). Once you have moved the stop plate to the
correct position, tighten its hardware completely.
FRONT VIEW
SECOND Gate Frame
FIRST Gate Frame
Use the appropriate hardware for your type of gate (use
U-bolts if you have a tube or chain link gate; wood or
lag screws for wood gates; etc.). This hardware is not
provided.
TOP VIEW
At this stage of the installation, the openers should be installed on the
gate leaves and the open and closed position stops should be in place.
Check List
• The gate leaves are plumb, level, and swing smoothly on their hinges.
• After measuring with the 4 1/2" x 4 1/2" setback template, the post bracket assemblies
were bolted to the fence posts.
• Plates or other supports were added for the gate brackets (if necessary).
• The openers are level and mounted on the centerline of the gate.
Second Gate Opener
Post Bracket Assembly
First Gate Opener
Gate Bracket
Closed Position
Positive Stop Plates
Open Position Stop Posts
18
Closed Position Ground
Stop Post
Mounting the Control Box
Step17
Remove the four thumb screws from the control box cover and remove the cover.
Use a screwdriver or steel punch to carefully remove the thin plastic knockout disk
(see illustration at right) from the second opener power cable hole at the bottom of
the control box.
Knockout Disk
Be careful to avoid contact or damage to the control board with tools.
OFF
Use a sharp knife or deburring tool to clean the rough edges from the hole.
The strain relief for the first opener power cable comes from the factory installed.
The second power cable strain relief will be installed the same way. Unscrew and
remove the lock nut from the strain relief (included with hardware). From the
outside of the control box, insert the strain relief hub and sealing nut (see
illustration right) into the new strain relief hole. Finger tighten the lock nut onto
the threaded end of the strain relief hub from inside the box.
Strain Relief
Step 18
Lock Nut
Hub
Sealing Nut
Step 19
Mount the control box using the nylon cable ties (provided) or
another secure method. The control box must be mounted at least
3 feet above the ground to protect it from rain splash, snow, etc.,
and at least 3 feet from an ac power source to prevent electrical
interference.
®
NER
E OPE
TIC GAT
AUTOMA
®
NER
E OPE
TIC GAT
AUTOMA
RED wire to POSITIVE (+) terminal
RED
BLACK
BLACK wire to NEGATIVE (–) terminal
Step 20
AUTO
CLOSE
STATUS
+
PWR. SW.
–
BATT
INERTIA
OBSTR.
SENS.
12 V Battery
SECOND
FIRST
OPERAT
OPERAT
OR
ALARM
BLU
WHT
ORG
GRN
OPN EDG
CLS EDG
ORG
BLU
GRN
RED
BLK
OPN EDG
CLS EDG
ORG
BLU
GRN
BLK
SOLAR
18VAC – +
~ ~
RED
LEARN
ACCESS
ORY
B
R G
RCVR
Make sure the control box power switch is in the OFF
position. Slide the battery into position with its terminals to
the left (see illustration). Push battery down until it fits snugly
in control box. Connect the BLACK battery wire to the
NEGATIVE (–) battery terminal. Connect the RED battery
wire to the POSITIVE (+) terminal.
OR
IN
POWER
Pay close attention to the color of the wires. If the wires are
connected incorrectly, the control board will be damaged.
Left Strain Relief
NEVER insert the battery with the terminals to the right!
HINT: A dab of household petroleum jelly on the battery
terminals will help prevent corrosion.
Opener Power Cable
19
Connecting Opener Power Cables
First Opener
Step 21
Strip approximately 3/16" of insulation from each wire of the 4 1/2
foot power cable. Twist each exposed wire tightly (there are five
[5] wires inside the power cable sheath). Loosen the sealing nut on
the left strain relief and insert the power cable into control box
through this strain relief. Thread approximately 4" of the power
cable into control box. Retighten strain relief (on the black sheath
of the power cable) until the power cable locks into place.
Wrong
Correct
Wire
Terminal Block
Wrong
Terminal Block
Wire
Wire
Terminal Block
AUTO
CLOSE
STATUS
OPN EDG
ALAR
SECO
OPER
ND OPER
M
BLU
WHT
ORG
GRN
OPN EDG
CLS EDG
ORG
BLU
GRN
RED
BLK
OPN EDG
CLS EDG
ORG
BLU
GRN
BLK
SOLAR
18VAC – +
~ ~
FIRST
FIRST OPERATOR
INERTIA
ACCE
SSOR
B
R G
Y
RCVR
ATOR
ATOR
IN
ALAR
SECOND OPERATOR
.
LEARN
POWER
POWER IN
PWR. SW.
–
BATT
OBSTR
SENS.
RED
CLS EDG
GRN
BLU
ORG
BLK
RED
OPN EDG
CLS EDG
GRN
BLU
ORG
BLK
18VAC SOLAR
~ ~ – +
RED
+
Sealing Nut
GREEN
BLUE
ORANGE
RED
BLACK
First Opener Power Cable
Step 22
Insert the stripped wires of the 4 1/2 foot power cable into the appropriate
terminals on the FIRST OPERATOR terminal block. The green wire should be
inserted into the GRN terminal, the blue wire into BLU, the orange wire into
ORG, black wire into BLK, and the red wire into the RED terminal.
Tighten the set screws against the end of the wires. A dab of petroleum jelly on
each terminal will help prevent corrosion.
Power Cable
from First Opener
Second Opener
AUTO
CLOSE
STATUS
+
BATT
PWR. SW.
–
INERTIA
OBSTR
SENS.
Step 23
.
Cut a slot into the driveway to accommodate PVC conduit (not provided).
The buried conduit will protect the 40 foot power cable from automobile
tires, lawn mower blades, weed eaters, and grazing animals. Pull the 40
foot second operner power cable through the conduit and lay them into the
slot in the driveway.
20
SOLAR
18VAC – +
~ ~
ALAR
SECO
FIRST
OPER
ND OPER
M
BLU
WHT
ORG
GRN
OPN EDG
CLS EDG
ORG
BLU
GRN
RED
BLK
OPN EDG
CLS EDG
ORG
BLU
GRN
BLK
Review the Installation Overview illustration on page 11 before
proceeding.
RED
LEARN
ACCE
SSOR
B
R G
Y
RCVR
ATOR
ATOR
IN
POWER
Sealing Nut
Second Opener Power Cable
First Opener Power Cable
OPN EDG
CLS EDG
GRN
BLU
ORG
BLK
RED
OPN EDG
CLS EDG
GRN
BLU
ORG
FIRST OPERATOR
Strip approximately 3/16" of insulation from each wire of the
40 foot power cable. Twist each exposed wire tightly. Insert
the second opener power cable upward through the right
strain relief (if necessary, loosen the sealing nut). Thread
approximately 4" of wire into the control box. Retighten
strain relief (on the black sheath of the power cable) until the
power cable locks into place.
SECOND OPERATOR
ALARM
Insert the stripped wires of the power cable into the
appropriate terminals on the SECOND OPERATOR
terminal block. The green wire should be inserted into the
GRN terminal, the blue wire into BLU, the orange wire into
ORG, black wire into BLK, and the red wire into the RED
terminal.
RED
BLACK
ORANGE
BLUE
GREEN
POWER IN
BLK
18VAC SOLAR
~ ~ – +
RED
Step 24
Tighten the set screws against the end of the wires.
Power Cable
from First Opener
Power Cable
from Second Opener
Step 25
DO NOT connect the power cables during this step. Before you connect the power cables to the openers, the control board
must be set to accommodate your dual gate application. Read the DIP Switch Settings section on page 22.
Mounting the Receiver
Consider the following when mounting the receiver:
• Standard receiver cable length is 10 feet (receivers with a longer cable are available as
special order items; call the GTO Sales Department). NEVER splice receiver cable!
• Run the cable through PVC conduit to protect it from damage.
• DO NOT run cable through metal conduit because the receiver signal range will be
decreased.
• DO NOT run cable in conduit containing AC wiring.
• DO NOT mount receiver on a metal fence or post; doing so will decrease signal range.
• DO NOT overtighten the mounting screws; the receiver housing could be warped and
the weather seal damaged.
• The receiver range can vary from 50 to 100 feet depending upon weather, topography,
and external interference.
FCC Regulation
This device complies with FCC rules Part 15. Operation is subject to the following conditions:
1. This device may not cause harmful interference.
2. This device must accept an interference that may cause undesired operation.
Transmitter distance may vary due to circumstances beyond our control. NOTE: The manufacturer is not
responsible for any radio or TV interference caused by unauthorized modifications to this equipment.
Such modifications could void the user’s authority to operate the equipment.
21
DIP Switch Settings for Dual Gates
AUTO60C
Step 26
BATT
+
120
OFF
INERTIA
MAX
UCT
OBSTRS.
SEN
MIN
MAX
MIN
BLU
WHT
ORG
GRN
LEARN
G
R B
Y
SSOR
M
OR
ALAR
ACCE
RCVR
ERAT
ND OP
SECO
FIRST
OPN EDG
CLS EDG
ORG
BLU
GRN
BLK
RED
OPN EDG
CLS EDG
ORG
BLU
GRN
SOLAR
18VAC – +
~ ~
BLK
USH
PULL/P L
UA
SNGL/D
SEQ1
SEQ2
RED
The four control board DIP switches match the openers
with the type of gate on which they are installed. For
example, a dual gate may pull-to-open or push-to-open.
Prior to packaging, the Mighty Mule Gate Opener®
control board was configured for a single swing gate that
pulls-to-open (opens into the property). You must adjust
the DIP switches so the control board will recognize and
activate both openers. The DIP switches must also be
adjusted to control the order in which your dual gate
leaves open and close ("gate sequencing"). If you do not
adjust the DIP switches, your Mighty Mule Gate
Opener® may not function correctly.
.
PWR. SW
–
LOSE
STATUS
ATOR
OPER
R IN
POWE
NOTE: To change the DIP switch settings, you must turn the control box power switch OFF;
move the switch; then turn the power back ON. Use a small screwdriver to move the switches.
PULL/PUSH: Set to PULL for swing gates that pull-to-open [factory setting]; PUSH for swing gates that push-to-open (see
Push to Open Installation on page 32). NOTE: The direction a gate opens is determined by standing inside the fenced
property and facing toward the gate.
SEQ1: Controls the order of operation for dual gate leaves.
(the factory setting is OFF).
SEQ2: Controls the order of operation for dual gate leaves.
(the factory setting is OFF).
4
3
MIN
MAX
2
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
OBSTRUCT
SENS.
1
Move this DIP switch to DUAL (see illustration at right). If this DIP switch
is set to SNGL, the opener connected to the SECOND OPERATOR
terminal block will not function.
DIP switches
ON
SNGL/DUAL: Set to SNGL for a single gate leaf [factory setting]; DUAL
for dual gate leaves.
LEARN
You determined the opening and closing order of your gate leaves when you mounted the positive stop plates on your gate.
Review the Installation of the Positive Stops section on page 17 before setting the SEQ1 and SEQ2 DIP switches.
PLEASE NOTE: The terms "FIRST OPERATOR" and "SECOND OPERATOR"
refer to a unit wired to the terminal block of the same name.
22
DIP Switch Settings for Gate Sequencing
NOTE: This is the setting you need to use with
CLOSED POSITION STOP PLATES and/or LOCK
SEQ2 = ON
1 2 3 4
SEQ1 = OFF
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
ON
FIRST OPERATOR OPENS FIRST,
SECOND OPERATOR CLOSES FIRST
OBSTRUCT
SENS.
MIN
MAX
LEARN
If SEQ1 is set to OFF, and SEQ2 is set to ON, the FIRST OPERATOR will open
first, and the SECOND OPERATOR will close first.
NOTE: This setting will work if you are using CLOSED POSITION STOP PLATES
but WILL NOT work if you are using a LOCK
SEQ2 = OFF (factory setting)
1 2 3 4
SEQ1 = OFF
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
ON
BOTH OPERATORS OPEN SIMULTANEOUSLY
SECOND OPERATOR CLOSES FIRST
OBSTRUCT
SENS.
MIN
MAX
LEARN
If both SEQ1 and SEQ2 are set to OFF, the FIRST OPERATOR and SECOND
OPERATOR open simultaneously. The SECOND OPERATOR will close first.
NOTE: This setting can not be used if you are using
CLOSED POSITION STOP PLATES or a LOCK
SEQ2 = OFF
1 2 3 4
SEQ1 = ON
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
ON
BOTH OPERATORS OPEN SIMULTANEOUSLY
BOTH OPERATORS CLOSES SIMULTANEOUSLY
OBSTRUCT
SENS.
MIN
MAX
LEARN
If SEQ1 is set to ON, and SEQ2 is set to OFF, the FIRST OPERATOR and
SECOND OPERATOR open and close simultaneously.
NOTE: This setting can not be used if you are using
CLOSED POSITION STOP PLATES or a LOCK
SEQ2 = ON
1 2 3 4
SEQ1 = ON
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
ON
FIRST OPERATOR OPENS FIRST,
FIRST OPERATOR CLOSES FIRST
OBSTRUCT
SENS.
MIN
MAX
LEARN
If SEQ1 is set to ON, and SEQ2 is set to ON, The FIRST OPERATOR opens and
closes first.
Replace the control box cover and fasten it with (4) screws. Turn the
control box power switch ON. The system will energize in approximately
15 seconds.
23
Potentiometer Settings
The three (3) potentiometers on the control board operate like a volume control on a radio. They control the auto close timer,
inertia, and obstruction sensitivity of the opener. Use a small screwdriver to turn the arrow in the center of the potentiometer.
Clockwise rotation increases the setting (MAX). Counterclockwise rotation decreases the setting (MIN).
AUTO CLOSE (auto close timer): Determines how long the gate will remain open before it automatically closes. The limits
are OFF to 120 seconds. The factory setting is OFF.
AUTOCLOSE
60
OFF
120
INERTIA
MIN
MAX
OBSTRUCT
SENS.
INERTIA: Fine tunes obstruction sensitivity in the opening and closing modes.
When INERTIA is set to MIN the opener will obstruct quickly (i.e, will attempt to
push against an
obstruction briefly); when set to MAX, the opener will obstruct slowly (i.e., will
push against an obstruction for a longer period). The factory setting is MIN.
OBSTRUCT SENS. (obstruction sensitivity): Determines the amount of force
exerted by the gate on an obstruction before the opener stops and reverses. The gate
will exert minimum force before obstructing when set to MIN. When set to MAX,
the opener will exert maximum force before obstructing (i.e., the opener will require
greater resistance before stopping and reversing.). The factory setting is MIN.
MAX
2
3
MIN
1
ON
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
4
READ WARNING BELOW!
R
LEARN
B
G
NOTE: Heavy gates and gates with high wind resistance may require the
OBSTRUCT SENS and INERTIA potentiometer to be set closer to MAX to
prevent the opener from obstructing. Keep in mind, however, that while you must
determine the best setting for smooth gate operation, you must ALSO determine the
lowest possible setting for safe gate operation.
RCVR
ALWAYS KEEP SAFETY AT THE TOP OF YOUR LIST
WHEN ADJUSTING OR
SERVICING YOUR AUTOMATIC GATE OPENER!
WARNING!
All three potentiometers were set to minimum at the factory. The OBSTRUCT SENS.
potentiometer MUST be adjusted above the factory setting for your Mighty Mule Gate
Opener® to function properly. If the potentiometer is left at MIN, your gate opener may
"obstruct" (i.e., stop and reverse) as soon as it is activated.
BE SURE TO PROPERLY RETEST THE GATE OPENER AFTER MAKING ANY
ADJUSTMENTS; FAILURE TO DO SO MAY RESULT IN SERIOUS INJURY OR
DEATH!
24
Setting the Closed Positions
HINT: The easiest way to make sure your dual gate closes fully is to set the closed position for each gate leaf one at a time.
Set the closed position for the SLAVE gate.
Step 27
Carefully insert the power cable plug (of the
SLAVE power cable) into the coupling at the rear of
the opener. Turn the plug until it aligns with the
pins in the coupling. Push the plug into the
coupling until it stops. Finger tighten the sleeve nut
to lock the plug into position.
®
E-Z GATE OPENER
Push-Pull Tube
Attach Power Cable Plug
Step 28
Reattach front mount to gate bracket using a clevis pin, washer, and
hairpin clip. Press the transmitter button to activate the opener and
determine the degree of gate closure. Initially, the push-pull tube
will extend only 7-1/2" until the stroke adjustment knob is set
(see below right). The maximum extension of the push-pull tube is
11 1/2".
Figure A
Moving knob toward
the gate bracket
increases gate closure.
Stroke Adjustment Knob
Step 29
To increase the degree of gate closure, loosen the stroke
adjustment knob on the bottom of the opener housing and move it
approximately 1/8" toward the gate bracket (see Fig. A). Finger
tighten the knob (DO NOT USE PLIERS OR OTHER TOOLS
TO TIGHTEN KNOB). Press the transmitter button to check your
adjustment. To decrease the degree of gate closure, move the stroke
adjustment knob away from the gate bracket (see Fig. B).
Figure B
Moving knob away
from the gate bracket
decreases gate
closure.
Step 30
Repeat the procedure in Step 27 until the gate closes firmly as the opener motor shuts down. Each time you adjust the knob,
finger tighten it before pressing the transmitter button to check your adjustment.
If the push-pull tube has been extended too far (i.e., if the knob is too close to the gate bracket), the gate will immediately
reverse and open after closing. When the knob setting is correct, the gate will close firmly, but not sharply, against the
positive stop plate. The motor will run for one-half second after the gate closes against the stop plate. If the motor continues
to run for more than one second, the push-pull tube is overextended and further adjustment is necessary. If the motor strains
too long against the stop plate, the fuse on the control board (above OPERATOR terminal) will be blown. This blade-style
15 ampere fuse (sold by most automotive supply stores) can be easily replaced. NEVER use a fuse rated higher than 15
amperes!
Step 31
Turn the control box power switch OFF. Disconnect the power cable plug from the coupling of the SLAVE operator with
the gate in the fully closed position (do not disconnect the stripped ends on the power cable from the SECOND
OPERATOR terminal block).
Step 32
Repeat Step 25 through Step 28 to connect the 4-1/2 foot power cable and set the closed position for the MASTER gate
leaf. After you have set the closed position for the MASTER gate leaf, bury the PVC conduit and use the appropriate
material to patch the slot in the driveway.
Step 33
Turn the control box OFF and reconnect the power cable plug and the SLAVE operator. Turn the control box ON and retest
the stroke adjustment and sequencing of your dual gate with both openers activated. Make fine adjustments to the stroke
knob position and set the SEQ1 and SEQ2 DIP switches if necessary. NOTE: Only make changes to the DIP Switches when
the Control Box is turned OFF.
25
Powering the System
Installation of the Transformer
IMPORTANT:
•
The transformer is designed and intended for indoor use. If the transformer can be plugged only into
an outside electrical outlet, a weatherproof cover or housing (available at local electrical supply stores)
must be used.
•
All low voltage wire used with the Mighty Mule Gate Opener® must be 16 gauge dual conductor,
multi-stranded, direct burial wire (see page 27 and the Accessory Catalog). Do not run more than
1000 feet of wire.
•
If your gate is more than 1000 ft. from an ac power source, you will need to use at least two 5 watt
Solar Panel to charge the battery (see Accessory Catalog). Refer to the Solar Panels and Gate
Activity chart below.
Solar Panels and Gate Activity
The table and map (at
right) illustrate the
maximum number of
gate cycles to expect
per day in a particular
area when using two to
three GTO 5 watt solar
panels (see Accessory
Catalog). The figures
shown are for winter
(minimum sunlight)
and do not account for the use of any
accessory items. Accessories connected to
your system will draw additional power
from the battery.
Winter Ratings
Zone 1
Zone 2
Zone 3
4
7
8
13
13
20
12 volt dual gate (two 5 W panels)
12 volt dual gate (three 5 W panels)
NOTE: A maximum of three 5 W solar
panels can be connected to the Mighty
Mule Gate Opener®.
You must connect at LEAST two panels to adequately charge your dual gate opener system. Consult Solar Panel
Installation Instructions.
Step 34
Make sure the power switch is OFF
before proceeding to the next step.
Step 35
Select the electrical outlet into which you
will plug the transformer. Measure the distance
from this outlet to the control box following
the path where the wire will be laid.
26
IMPORTANT INFORMATION ABOUT LOW VOLTAGE WIRE
The only wire acceptable for use with GTO products is 16 gauge multi-stranded, low voltage, PVC
sheathed wire. This particular gauge enables the transformer to provide an adequate charge through the
control board to the battery at distances up to 1000 ft.
DO NOT use telephone wire or solid core wire. Unlike multi-stranded wire, these types of wire are
inadequate for use with your gate opener system. Telephone wire and solid core wire do not deliver
enough voltage for your gate opener to function and will cause the system to go into a condition known
as "low voltage lockout."
Never splice wires together. Splicing permits corrosion and seriously degrades the wire's ability to carry
an adequate current.
Step 36
Lay the measured length of low voltage wire in a
trench following a path from the selected electrical
outlet to the control box. Wires coming up from the
ground should be run through PVC conduit to protect
them from lawn mower blades, weed eaters, and
grazing animals. Be sure to bury the wire laid in the
trench.
Step 37
Feed the low voltage wires upward through the strain
relief opening on the lower left of the control box. Pull
6" to 8" of wire into the control box and tighten the
strain relief screw to secure the wires.
AUTO
CLOSE
STATUS
+
BATT
PWR. SW.
–
INERTIA
OBSTRUCT
SENS.
OPER
ND OPER
M
BLU
WHT
ORG
GRN
OPN EDG
CLS EDG
ALAR
SECO
FIRST
POWER
ORG
BLU
GRN
RED
BLK
OPN EDG
CLS EDG
ORG
BLU
GRN
BLK
SOLAR
18VAC – +
~ ~
RED
LEARN
ACCESSO
B
R G
RY
RCVR
ATOR
ATOR
IN
WARNING! DO NOT PLUG THE TRANSFORMER INTO AN OUTLET DURING THIS STEP!
THE TRANSFORMER MUST ONLY BE PLUGGED INTO AN OUTLET DURING STEP 40!
RED
Insert one transformer wire into an 18VAC terminal.
Insert the other transformer wire into the remaining
18VAC terminal. The transformer wires can be connected
to the 18VAC terminals regardless of color.
Tighten set screws against exposed end of wires. A dab of
household petroleum jelly on each terminal will help
prevent corrosion.
Low Voltage Wire
from AC Transformer
27
BLK
RED
OPN EDG
CLS EDG
GRN
BLU
FIRST OPERATOR
BLACK
POWER IN
ORG
18VAC SOLAR
~ ~ – +
BLK
Strip 3/16" of insulation from the ends of the low voltage
wire and twist tightly. Attach these ends to the 18VAC
terminals located on the POWER IN terminal block (see
illustration at right). Be certain not to let the exposed
wires touch each other!
RED
Step 38:
SECOND OPER
Step 39
Strip 1/2" of insulation from the ends of the low
voltage wire. Attach these stripped ends to the
transformer terminals; red wire to RED,
black wire to BLK.
A dab of household petroleum jelly on each terminal
will help prevent corrosion.
We suggest crimping a spade tongue terminal (not
provided) to the end of each wire before attaching it
to the transformer.
Make sure the exposed wires do not touch each
other!
Spade Tongue Terminal
(not provided)
Red
Transformer
Step 40
Plug the transformer into the electrical outlet.
(Use of a surge protector with the transformer is strongly
recommended.)
HINT: Keep a few mothballs in the control box to
discourage insects from entering it and damaging the
control board.
Step 41
Turn control box ON.
28
SURGE PROTECTOR
Black
Setting Your Personal Transmitter
Code
All GTO transmitters are set to a standard code at the factory and are ready to operate your Mighty Mule Gate Opener®.
For your safety and security, however, we strongly recommend that you replace the factory setting with your own personal
code. Follow the directions below:
1. Remove the Transmitter
Cover
Grasp the sides of the access cover and slide it away from the transmitter
button (see illustration). When the access cover is removed, the battery
and the DIP switches will be exposed. To set a new code, use a small
screwdriver to move the switches.
, Inc
.
2. Set the transmitter DIP Switches
There are nine (9) transmitter DIP switches; each can be placed in one of three different
positions (+, 0, –). DO NOT set all the switches in the same position, such as all +, all 0, or
all –. Once the DIP switches have been set to a personal code, replace and close the access
cover.
WARNING: No other adjustments should be made inside the transmitter.
3. “Teach” the New Code to
Control Board Memory
E.
OFF
MIN
MAX
3
MIN
MAX
2
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
4
OBSTRUCT
SENS.
R
LEARN
B
G
RCVR
29
120
INERTIA
STATUS LED
Turn control box power switch OFF.
Unscrew and remove the control box cover.
Press and hold the LEARN button on the control board,
and turn the power switch ON. Release LEARN button.
Wait 15 seconds for the receiver to charge.
Press and hold transmitter button until the red STATUS
LED comes ON.
Release transmitter button. The new code is stored in
control board memory.
1
D.
60
ON
A.
B.
C.
AUTOCLOSE
STATUS
Connecting Additional Safety Devices
Although GTO strongly recommends the use of additional safety devices, we
do not endorse any specific brand names. Only use products that are certified
and listed to be in compliance with UL (United Laboratories) and national
and regional safety codes.
Call GTO Sales at 1-800-543-4283 for information on compatible
products for your specific application.
The Mighty Mule Gate Opener® is equipped with built-in obstruction sensitivity. The opener is designed to stop and reverse
the gate approximately 2 seconds when it comes in contact with an obstruction. However, obstruction sensitivity, even when
properly adjusted, may not be sensitive enough to prevent bodily injury in some circumstances. To augment your protection
against entrapment, GTO suggests using safety edge sensors or photoelectric sensors. When installed, safety edge sensors (or
photoelectric sensors) must be mounted in compliance with UL 325, Underwriters Laboratories safety standard for gate
openers. Review page 4 for information about mounting requirements for safety edges ("contact sensors") and photoelectric
sensors ("non-contact sensors").
Refer to the sensor manufacturer’s instructions for information about installing these devices on a vehicular gate.
Make sure the control box power switch is OFF before connecting safety device wiring to the terminal blocks.
Insert the safety device wires into the CLS EDG terminal on the FIRST OPERATOR terminal block for the gate closing
mode. Connect the safety device ground wire to the GRN terminal. Connect the safety device wires for the gate opening
mode to the OPN EDG terminal in the same manner.
POWER IN
FIRST OPERATOR
SECOND OPERATOR
WHT
BLU
ORG
ON
SEQ1
SEQ2
GRN
OPN EDG
CLS EDG
GRN
BLU
ORG
BLK
RED
OPN EDG
CLS EDG
GRN
BLU
ORG
BLK
18VAC SOLAR
~ ~ – +
RED
Repeat the above procedure for the SECOND OPERATOR terminal block.
LEARN
R
ALARM ACCESSORY
B
G
RCVR
Power Cable
from First Operator
Ground Wire
Wire from Open Safety Edge
or Photoelectric Sensor
Wire from Close Safety Edge
or Photoelectric Sensor
Ground Wire
PLEASE NOTE: Safety edge sensors and photoelectric sensors are neither included with nor required for the Mighty Mule
Gate Opener®.
30
Connecting Accessories
Make sure the control box power switch is OFF before connecting accessories.
The ACCESSORY terminal block is the connection point for accessories such as keypads, push buttons, safety loops,
intercoms, etc. The ACCESSORY terminal marked GRN (green) is the common ground for all accessories. GRN is paired
with the terminals shown below when connecting accessories to the control board.
WHT (white) used with
GRN (green):
Functions with a normally open contact. This is the most frequently
used pairing for a doorbell button, keypad, or key switch.
First contact will start the gate.
Second contact will stop the gate.
Third contact will reverse the gate.
ALARM
WHT
BLU
ORG
GRN
SEQ1
SEQ2
ON
IMPORTANT: Make sure to twist the exposed wires tightly and insert them into the terminals without loose strands.
Tighten the set screws against the exposed end of the wires. A dab of household petroleum jelly in each terminal will help
prevent corrosion.
LEARN
R
ACCESSORY
B
G
RCVR
Low Voltage Wire
from Doorbell Button,
Keypad, or Key Switch
BLU (blue) used with
GRN (green):
ALARM
First contact will open the gate.
WHT
R
B
G
RCVR
This connection will not open your gate. The safety loop will
activate only while the gate is in use. When using this combination,
the gate will remain open or reopen if it is closing.
ALARM
Low Voltage Wire
from Safety Loops
WHT
GRN
Functions with a normally open contact. This pairing is frequently
used for safety loops.
ORG
SEQ1
SEQ2
ACCESSORY
ON
Low Voltage Wire
from Free Entry or
Free Exit Devices
ORG (orange) used with
GRN (green):
31
LEARN
ACCESSORY
BLU
NOTE: If the gate is in the open position and begins to close, the
activation of the accessory device will reopen the gate. In
communities where the use of a emergency entry device is
mandatory, it should be connected to these terminals.
BLU
Functions with a normally open contact. This pairing is typically
used for free entry and free exit devices.
ORG
GRN
SEQ1
SEQ2
ON
NOTE: The system will not work with a
lighted doorbell button!
LEARN
R
B
RCVR
G
Push to Open Installation
Swinging gates shall not open into public access areas!
A "Push-to-Open" dual gate opens out from the property.
Two (2) Push-to-Open brackets are required for this type of
installation (see Accessory Catalog).
The opener is installed while the gate leaf is in the closed position.
Step PTO-1:
With the gate leaf closed, adjust the post bracket assembly and the
gate bracket until the opener is level. While holding the opener
level, use C-clamps to temporarily keep the post bracket assembly
and gate bracket in their respective positions on the fence post and
gate.
Post Bracket Assembly
Determining The Mounting Position
of The Post Bracket Assembly
3/8" x 2" Bolt
Post Bracket
Post Pivot Bracket
Post Bracket
3/8" Washer
3/8" Lock Washer
3/8" Nut
Center of Gate Hinge
Open Position Stop
4 1/2"
Extended Position (gate open)
90 o
4 1/2"
Special Post Pivot Bracket for
Retracted Position (gate closed)
Push-to-Open Installation
Closed Position Stop
Step PTO-2:
While gate leaf is closed, stand inside the property next to the
fence post. Using the setback template (insert) measure
4 1/2" back from center of gate hinge, then make a 90º angle
toward the gate and measure 4 1/2". This is the point where
either one of the holes at the end of the post pivot bracket
should be. You will need to rotate the post pivot bracket or
the entire post bracket assembly to align it with the square
angle of the template.
NOTE: If you move the post pivot bracket, be sure one of the
post bracket holes is aligned with the rest of the
assembly (the center hole should already have a bolt
through it). The post pivot bracket can be flipped
over to give more position options.
After verifying that you have complied with the
4 1/2" x 4 1/2" setback, insert the 5/16" x 1 3/4" bolt through
the aligned holes of the post bracket and post pivot bracket
and fasten it with the 5/16" washer and nut.
32
Round Post
Post Pivot Bracket can be moved to
achieve the 4 1/2" x 4 1/2" dimensions.
Step PTO-3:
With the gate leaf in the fully closed position and the opener retracted, swing the opener to the gate. Mark reference points
for bolt holes on gate cross member through middle of gate bracket slots. The opener must be level. (Some vertical
adjustment is possible by sliding the post bracket assembly up and down.) Drill 3/8" holes into the gate cross member as
marked. Fasten gate bracket to cross member using (2) 3/8" x 3" bolts, washers, lock washers, and nuts. Attach the opener to
the post bracket assembly and gate bracket using clevis pins, washers, and hairpins clips.
Fence Post
Gate Post and Gate Cross Member
(In Closed Position)
LEVEL
Operato
r
LEVEL
POST PIVOT BRACKET level with the
horizontal surface of the GATE BRACKET
LEVE
L
Step PTO-4:
Make sure the control box power switch is OFF. Use a small
screwdriver to move the PULL / PUSH DIP switch from the
factory setting to PUSH. Replace control box cover. Turn
power switch ON. The control board is now configured to push
the gates open.
Press the transmitter to activate the opener and
determine the degree of gate opening. Initially, the
push-pull tube will extend only 7-1/2" until it is
adjusted (see below right). The maximum extension of
opener is 11 1/2".
4
3
MIN
MAX
2
1
PULL/PUSH
SNGL/DUAL
SEQ1
SEQ2
HINT: Set the open position for the gate leaves one at
a time. Set the open position of the leaf that opens
first—FIRST (disconnect power cable to the other
opener).
ON
Step PTO-5:
OBSTRUCT
SENS.
LEARN
Stroke Adjustment for Push-to-Open Installation
Figure A
Step PTO-6:
Moving knob toward gate
bracket increases gate
opening.
To increase the degree of gate leaf opening, loosen the
stroke adjustment knob on the bottom of the opener
housing and move it about 1/8" toward the gate bracket
(see Fig. A). Finger tighten the knob–DO NOT USE
PLIERS OR OTHER TOOLS TO TIGHTEN KNOB.
Press the transmitter to check your adjustment. To
decrease the degree of gate opening, move the stroke
adjustment knob away from the gate bracket (see Fig B).
Stroke Adjustment Knob
Moving knob away from
gate bracket decreases
gate opening.
Step PTO-7:
Figure B
Repeat the procedure in step PTO-6 until the gate stops firmly
(but not sharply) against the open position stop plate. The
motor will continue to run for one-half second after the gate
opens against the stop plate. If the motor continues to run for
more than one second, the push-pull tube is overextended and
further adjustment is necessary. If the motor strains too long against the stop plate, the fuse on the control board (above
FIRST OPERATOR terminal) may be blown. This blade-style 15 ampere fuse (sold by most automotive supply stores) can
be easily replaced. NEVER use a fuse rated higher than 15 amperes!
NOTE: Each time you adjust the knob, finger tighten it before pressing the transmitter button to check your adjustment.
33
Maintenance & Troubleshooting Guide
If your gate openers do not function properly after installation, use this guide before calling the GTO Service Department.
• On all gate leaves weighing 250 lb. or more, routinely grease the ball bearing hinges at least 4 times a year; more
frequently if the gates are near a coastal area.
• Keeping a few mothballs in the control box will discourage insects from entering it and damaging the control
board.
• Clean the push-pull tubes with a soft, dry cloth and apply silicone spray to them at least once per month.
If the Opener Does Not Work
Check the Green LED on the Control Board:
IF THE LED IS OFF: This condition indicates a transformer power failure.
1. Test the transformer for voltage with a voltmeter. The acceptable range can be found in the VOLTAGE
LIMITS chart on the next page. If the transformer test shows no voltage, then test the electrical outlet for
voltage. If the outlet test shows voltage, then the transformer is dead and must be replaced. Allow the new
transformer 12 hours to charge the battery before using the gate openers.
2. If the transformer test shows voltage, check the POWER IN terminal block on the control board for voltage.
If the terminal block shows no voltage, look for broken or spliced wires.
Check the Red STATUS LED on the Control Board:
IF THE LED IS ON: This condition indicates the control board is powered up.
1. Replace the transmitter battery with a fresh one.
2. Verify that the power cables are securely connected.
3. Replace the control board fuses if they are blown (15 ampere fuses only - DO NOT USE
HIGHER RATED FUSES!).
IF THE LED IS OFF:
1. Make sure the ON / OFF switch at the bottom of the control box is set to ON.
2. Check all connections for looseness and corrosion.
3. Make sure the battery cables are connected.
IF THE LED IS FLASHING:
The system may be in a condition known as "low voltage lockout" (i.e., inadequate voltage supplied for the gate opener to
function).
1. Test (using a voltmeter) the voltage output of the transformer (18.0 to 22.0 VAC) or solar panel
(18.0 to 22.0 VDC) at the control board power terminal block.
A. If the voltage is low or not reading, load test the battery at a electronics store and call your dealer for a
replacement battery if necessary.
B. If the voltage is low or not reading, test the transformer and electrical outlet. Replace the transformer if
necessary and let the battery recharge for 12 hours before using the gate opener.
C. Check the control board for damage or corroded connections.
D. Make sure that telephone or solid core wire is not being used to connect the transformer to the control
board.
34
If the Opener is Working
The Gate CLOSES Then Opens Again on its Own:
1. Check the position of the mounting brackets and readjust if necessary.
2. Check the gate for binding or hinge damage.
3. Check the position of the stroke adjustment knob.
The Gate OPENS Then Closes Again on its Own:
1. Check the position of the mounting brackets and readjust if necessary.
2. Check the gate for binding or hinge damage.
3. Check the position of the stroke adjustment knob.
One Gate OPENS and the Second Gate Doesn't in a
DUAL Gate Application:
1. Check the DIP switches on the control board and be sure the SNGL/DUAL is set to DUAL.
2. Check the Opener Power Cable for proper connection.
3. Check the fuse.
VOLTAGE RANGE
18 VAC Transformer _________________________18.0 to 22.0 VAC
5 W Solar panel (single) _______________________18.0 to 22.0 VDC 300 mA
measure voltage at panel and control box.
12 V Battery ________________________________12.0 to 13.5 VDC 7.0 Ah
Charging circuit _____________________________13.0 to 14.8 VDC
measure voltage with battery connected
The GTO, Inc. Technical Service Department is open
Monday – Thursday 7:30 A.M. – 5:30 P.M.
and Friday 8:00 A.M. – 12:00 P.M. (Eastern Time)
Telephone (800) 543-1236
Telephone (850) 575-4144
Fax (850) 575-8950 • Web site: www.gtoinc.com
E-Mail: [email protected]
35
Warranty and Repair Service
If your Mighty Mule Gate Opener® is not operating properly, please follow the steps below:
1. First use the procedures found in the Maintenance & Troubleshooting Guide (see page 34).
2. If you are unable to solve the problem, call the GTO Service Department at (800) 543-1236, or (850) 575-4144.
Refer to the serial number (located on the control box cover) and date of purchase when calling for assistance.
3. If repair or replacement of your gate opener is necessary, the Service Department will assign a Return Goods
Authorization (RGA) number to you.
4. Securely pack the component(s) authorized for return to the factory. Write the RGA number issued to you on the outside
of the package in LARGE BOLD PRINT. Ship the package(s) freight prepaid to:
GTO, Inc., 3121 Hartsfield Road, Tallahassee, Florida, USA 32303.
NOTE: Products returned to GTO without a Return Goods Authorization (RGA) number in LARGE
BOLD PRINT on the outside of the package WILL NOT be accepted. Also, items returned to GTO freight
collect WILL NOT be accepted.
®
E-Z GATE OPENER
One Year Limited Warranty
Your Mighty Mule Gate Opener® is warranted by the manufacturer against defects in materials and
manufacturer workmanship for a period of one (1) year from date of purchase, provided the recommended
installation procedures have been followed.
In the case of product failure due to defective material or manufacturer workmanship within the one (1) year
warranty period, the opener will be repaired or replaced (at the manufacturer's option) at no charge to the
customer, if returned freight prepaid to GTO, Inc., 3121 Hartsfield Road, Tallahassee, Florida, USA
32303. IMPORTANT: Call (850) 575-4144 or Fax (850) 575-8950 for a Return Goods Authorization
(RGA) number before returning item(s) to the factory. Products shipped to the factory without an RGA
number will not be accepted. Replacement or repaired parts are covered by this warranty for the remainder
of the one (1) year warranty period or six (6) months, whichever is greater.
The manufacturer will not be responsible for any damage or cost incurred in the removal of the defective
parts for repair, or for the reinstallation of those parts after repair. This warranty shall be considered void if
damage to the product was due to improper installation or use, tampering, connection to an improper power
source, or if damage was caused by lightning, wind, fire, flood, insects, or other natural agent. This warranty
gives you specific legal rights, and you may also have other rights which may vary from state to state. This
warranty is in lieu of all other warranties, either expressed or implied. NOTE: Verification of the
warranty period requires copies of receipts or other proof of purchase. Please retain these records.
After the one (1) year warranty period expires, GTO (or one of its authorized service centers) will perform
necessary repairs for a nominal fee. Call GTO at (800) 543-1236 or (850) 575-4144 for more information.
Remember to keep all receipts for proof of purchase.
36
Column Installation Information
IF THESE OPENERS WILL BE USED WITH GATES THAT ARE MOUNTED ON
MASONRY, BRICK, OR ROCK (etc.) COLUMNS:
READ THE FOLLOWING CAREFULLY BEFORE PROCEEDING
Attaching a gate opener to a gate mounted on a masonry column requires special procedures.
Here's how to check your installation to minimize problems:
Open the gate to the 90º position, then measure the distance between the back of the gate and the face of
the column. If there is at least a 6 1/4" clearance, you may not have to make any special modifications.
However, you must measure the post pivot bracket position using 4 1/2" x 4 1/2" setback, as described on
page 14 of this manual, to verify that the gate hinge sits far enough from the column to give your
installation the proper setback distance.
If you do not have the proper clearance or setback distance, the opener may operate the gate for a while, but eventually
the unit will become nonfunctional. To prevent this problem, we suggest the following installation method:
A.
The simplest solution is to install the opener in a push-to-open configuration (requires Push-To-Open Brackets,
see Accessory Catalog). The crucial 4 1/2" setback is easier to achieve and clearance is no longer a problem,
since the opener will be pushing the gate away from the column instead of pulling it toward the column. It is
recommended that you place a steel plate between the opener mounting brackets and masonry surface for
additional strength.
B.
If a push-to-open installation is impossible due to traffic hazards, terrain, etc., another option is to re-hang the
gate. You may hang it on a post, either in the center of the column or at the back corner, or move the gate to the
back corner of the columns.
C.
The most difficult solution is to cut a notch in the column to accommodate the opener and power cable. This
job is NOT for the inexperienced!
Because of the difficulty associated with column installations, we STRONGLY advise you to call the GTO
Service Department at (800) 543-1236 or (850) 575-4144 for assistance prior to your installation.
37
®
E-Z GATE OPENER
ACCESSORIES
These Accessories are Available From Your Retail Store
Solar Panel (FM121) (has a 2 year warranty)
Automatic Gate Lock
Pull-to-Open (FM143)
IC
MAT
CK
TO
AU E LO
GAT
I C
O N
T R
E C
E L
I D
N O
L E
S O
E
I V
D R
A MUST for securing the gate
against forced entry or exit.
Solenoid driven, plated steel bolt
lock with a zinc plated steel
housing. The horizontal electronic
lock is used with the Mighty
Mule® system for maximum
stability and security.
Recommended for gates over 8 feet
long or where high winds are
common.
The Solar Panel is a solar powered battery
charger for use with the Mighty Mule® gate
opener system. Particularly suited for remote
installations, the Solar Panel comes with
tubular steel support, mounting clips, wire
connectors, and 8 ft. of low voltage wire (for
longer length wire, see RB509 below). The
Mighty Mule® control board has clearly labeled
terminal connections for easy installation of the
Solar Panel. Installation in some regions of the
world may require dual solar panels for adequate
charging power.
Mighty Mule
Entry Transmitter (FM135)
The Mighty Mule® entry transmitter, with
adjustable code settings, is standard equipment
with Mighty Mule® systems. Battery included.
GTO Digital Keypad (FM137)
The specially designed digital keypad can be
easily installed as a wireless or wired
keypad. It can be programmed to use up to
fifteen different personal identification
number (PIN) codes. Each code is face
programmable with additional security
features built in. Requires 3 AA batteries
(not included).
Push Button (Doorbell) Control
(FM132)
Key Chain Mini Transmitter
(FM134)
The Key Chain Mini Transmitter is a
miniature version of the Mighty Mule®
entry transmitter and has the same
adjustable code settings. Battery included.
Pin Lock (FM133)
Unlighted doorbell button for remote entry or
exit control. Connects directly to the control
board and uses 16 gauge, multi-stranded low
voltage wire (not included).
The Pin Lock substitutes for the clevis
pin at either or both mounting points of
the opener. Helps prevent theft of the
opener from the gate, while allowing
quick release of the opener.
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Low Voltage Wire (RB509)
Gate Opening Sensor (FM138)
The Gate Opening Sensor is designed for residential and
agricultural applications and is compatible with the Mighty
Mule automatic gate opener models. The Gate Opening
Sensor is an electromagnetic sensor, which offers 'hands free'
operation of the Mighty Mule Automatic Gate Opener with a
12 ft. radius of detection of vehicles in motion.
The 16 gauge, multi-stranded, dual
conductor Low Voltage Wire connects the
AC powered transformer or the solar
powered battery charger (Solar Panel) to the
control board. Also used for the connection
of accessories, such as locks, keypads, push
buttons and other wired control devices.
This specially designed wire is UV treated,
PVC coated and ready for direct burial.
Available in 1000' rolls or special lengths.
The Following Accessories Are Available Through Your
Retail Store's Special Order Desk.
HEDDOL
UNIV
RECE
ERSAL F
MOD
IVER
EL 29
4
Garage Door Receiver (RB709)
The Garage Door Receiver allows you to use the same Mighty
Mule® entry transmitter (see dual and triple transmitters) to
operate your gate opener and your garage door opener. Compatible
with most garage door openers.
Push To Open Bracket (348IH)
Required when the Mighty Mule Gate Opener® must
push the gate open, such as on a sloping driveway, or
where space prevents gate from being pulled open.
Dual Transmitter (RB742)
The Dual Transmitter is a two button transmitter for remote
control of two separate gate openers, or a gate opener and
garage door opener (see Garage Door Receiver). Battery
included.
Triple Transmitter (RB743)
The Triple Transmitter is a three button transmitter for
remote control of three separate gate openers and/or garage
door openers (see Garage Door Receiver). Battery
included.
Column Mount Lock Receiver (433IH)
For mounting the Automatic Gate Lock (FM143) on
brick columns, walls, or for other applications with limited
space between gate and post.
Power Cables
The AW201 four and one-half foot power cable is included with Mighty Mule®
gate opener systems.
The AW202, AC108, and AC109 twenty-five, thirty-five, and forty foot
(respectively) power cables allow you to mount the control box in a remote
location.
If you have a question about any special order item, just call 1-800-543-GATE!
39
The Following Replacement Parts Are Available Through
Your Retail Store's Special Order Desk.
Replacement Battery (RB500)
Standard 12 volt, 7.0 ampere-hour, maintenance-free battery for the Mighty Mule® gate opener.
Only this battery is approved for use with the Mighty Mule®. Battery life 3 to 5 years.
26 Amp Hour Battery Kit (FB296)
This large 12 volt, 26 ampere-hour, maintenance-free battery is for
the Mighty Mule gate operators. It will supply additional power for
increasing the number of open and close cycles. The kit comes with
the battery and wiring harness for easy installation. Battery life 3 to
5 years.
Replacement Transformer (RB566)
Standard 18 volt AC transformer for maintaining the battery included with the Mighty
Mule® gate opener. This is the only transformer approved for use with the Mighty Mule®.
®
E-Z GATE OPENER
For sales call toll free:
1-800-543-GATE
For technical service Call toll free:
1-800-543-1236
Mighty Mule® Limited One Year Warranty:
GTO, Inc., gate openers and accessories are warranted by the manufacturer against defects in materials and manufacturer
workmanship for a period of one (1) year from date of purchase, provided the recommended installation procedures have
been followed.
In the case of product failure due to defective material or manufacturer workmanship within the one (1) year warranty period,
the product will be repaired or replaced (at the manufacturer’s option) at no charge to the customer, if returned freight
prepaid to GTO, Inc., 3121 Hartsfield Road, Tallahassee, Florida, USA 32303. IMPORTANT: Call (850) 575-4144 or Fax
(850) 575-8950 for a Return Goods Authorization (RGA) number before returning accessory to factory. Products
received at the factory without an RGA number will not be accepted. Replacement or repaired parts are covered by this
warranty for the remainder of the one (1) year warranty period or six (6) months, whichever is greater. GTO, Inc. will pay
the shipping charges (equal to United Parcel Service GROUND rate) for return to the owner of items repaired under
warranty.
The manufacturer will not be responsible for any charges or damages incurred in the removal of the defective parts for repair,
or for the reinstallation of those parts after repair. This warranty shall be considered void if damage to the product(s) was due
to improper installation or use, connection to an improper power source, or if damage was caused by lightning, wind, fire,
flood, insects or other natural agent.
After the one (1) year warranty period, GTO, Inc. or one of its authorized service centers will make any necessary repairs for
a nominal fee. Call GTO at (800) 543-1236 for more information. This warranty gives you specific legal rights, and you
may also have other rights which may vary from state to state. This warranty is in lieu of all other warranties, expressed or
implied. NOTE: Verification of the warranty period requires copies of receipts or other proof of purchase. Please
retain these records.
GTO, Inc.
3121 Hartsfield Road • Tallahassee, Florida, USA 32303 • (850) 575-0176 • Fax (850) 575-8912
Web site www.mightymule.com
40