MQ Multiquip RX1575-SN-3069933 RAMMAX Articulating Frame Operation Manual

OPERATION MANUAL
MODEL
RX1575
TRENCH ROLLER
S/N 3069933 AND ABOVE
(YANMAR 3TNV80F-SPAMM DIESEL ENGINE)
Revision #1 (06/27/24)
To find the latest revision of this publication or
associated parts manual, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
TABLE OF CONTENTS
RX1575 Trench Roller
Proposition 65 Warning............................................ 3
Safety Notice Symbols............................................. 4
Product Description.................................................. 5
Nameplate Data Tag................................................. 6
Dimensions .............................................................. 7
Specifications........................................................ 8-9
Major Safety Precautions.................................. 10-13
Safety Decals (Roller)........................................ 14-18
Safety Decals (Remote Control Unit)..................... 19
Hand Signals..................................................... 20-22
Storage.............................................................. 23-25
Disposal End Of Service Life ................................. 26
Machine Components........................................ 27-30
Actuators Dashboard Components........................ 31
Display Unit Lamps............................................ 32-34
Fuses...................................................................... 35
Infrared Remote Control Unit............................. 36-37
Transmitter Status LED's................................... 38-39
Charging Infrared Remote Control Unit ................. 40
Infrared Remote Control Unit Cable Connection.... 41
Handling Infrared Remote Control Unit ................. 42
Proper Use Of Infrared Remote Control Unit ......... 43
Improper Use Of Infrared Remote Control Unit ..... 44-45
Operating Infrared Remote Control Unit ........... 46-47
Operating Zones Infrared Remote Control Unit .... 48
Warning Light Beacon............................................ 49
Unit Pre-Check ...................................................... 50
Protective Cover .................................................... 51
Unit Start-Up...................................................... 52-53
Driving And Braking................................................ 54
Work And Transport Gears..................................... 55
Driving On Slopes................................................... 56
Unit Shutdown........................................................ 57
Deadman Button Functions.................................... 58
Standby Mode Functions........................................ 59
Opening Front And Rear Cowlings......................... 60
Ace-Econ System................................................... 61
Telematics............................................................... 62
Unit Overturning..................................................... 63
Unit Damage Check............................................... 64
Transporting Unit............................................... 65-68
Operating Parameters....................................... 69-70
Maintenance.................................................... 71-110
Electrical Wiring Diagram Legend ........................112
Electrical Wiring Diagram......................................113
Hydraulic System Wiring Diagram Legend............114
Hydraulic System Wiring Diagram.........................115
Spare Parts............................................................116
NOTICE
Specifications are subject to change without notice.
PAGE 2 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
PROPOSITION 65 WARNING
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 3
SAFETY NOTICE SYMBOLS
SYMBOLS OF THE SAFETY NOTICES:
The notice warns of a serious risk of personal injury or other personal hazards
The notice warns of possible damages to the machine or its parts.
The notice warns of the necessity of environmental protection.
! NOTICE !
As used in this operating manual, the terms „right“, „left“, „front“ and „rear“ indicate the sides of the machine
moving forward.
FRONT
LEFT
RIGHT
REAR
557062
RAMMAX 1575
3
PAGE 4 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
1.1
Basic Data
Machine description
The RAMMAX 1575 trench roller is a roller specially designed for
trench compacting. The unlimited side clearance of the roller
drums allows compacting in very narrow, tight trenches right
up to the trench walls.
PRODUCT DESCRIPTION
Please fill in the following data:
(see Pin label, Label of the Yanmar engine)
Type of machine
................................................................................................................
Machine application
The wet, clayey soils found in sewer construction, pipeline
construction, road foundations and construction backfilling,
etc., are the areas of application for this modern trench roller.
In hazardous construction site applications, it is possible for the
operator to control the machine from a safe distance with no
personal risk.
Only use the RAMMAX 1575 roller for driving on and compacting of non-cohesive (loose) materials.
Product Identification Number
................................................................................................................
Production year
................................................................................................................
Type of engine
................................................................................................................
Serial number of the engine
The machines are designed for operation in arid, temperate and
cold climates according to EN 60721-2-1:2014 with a limited
temperature range from -15 °C (5 °F) to +45 °C (113 °F) and a
maximum absolute humidity of 25 g.m¯³.
................................................................................................................
Please refer to the data in the table below always when approaching the dealer or the manufacturer.
10
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 5
NAMEPLATE DATA TAG
SPECIFICATION MANUAL
The machine that complies with the requirements as to health
protection and safety is identified with a name plate with CE
marking.
1. Name – always mentioned only in the English version
2. Type
3. Product identification number
4. Rated power
5. Operating weight
6. Maximum weight
7. Shipping weight
8. Version
9. Engine emissions
10. Front axle load
11. Rear axle load
12. Model year
13. Month/year of manufacture
4191
1
2
3
4
AMMANN CZECH REPUBLIC a.s.
Náchodská 145
549 01 NOVÉ MĚSTO NAD METUJÍ
CZECH REPUBLIC
8
DESIGNATION
TYPE
VERSION
PRODUCT IDENTIFICATION NUMBER
NOMINAL POWER
ENGINE EMISSIONS
5
OPERATING MASS
FRONT AXLE LOAD
MAXIMUM MASS
REAR AXLE LOAD
6
SHIPPING MASS
MODEL YEAR
7
MONTH / YEAR OF CONSTRUCTION
MADE IN CZECH REPUBLIC
9
10
11
12
13
4191
Name plate location
555005
Engine name plate location
556207
RAMMAX 1575
11
PAGE 6 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
1.2
DIMENSIONS
Dimension Chart
C
J
I
A
H
B
G
F
D
557063
mm
(in)
A
B
C
D
F
G
H
I
J
601
302
36
640
1980
1000
525
1282
1317
(23.7)
(11.9)
(1.4)
(25.2)
(78.0)
(39.4)
(20.7)
(50.5)
(51.9)
601
407
36
850
1980
1000
525
1282
1317
(23.7)
(16.0)
(1.4)
(33.5)
(78.0)
(39.4)
(20.7)
(50.5)
(51.9)
640
RAMMAX 1575 T4 final
850
12
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 7
1.3
SPECIFICATIONS
Technical Data
RAMMAX 1575
EU Stage V / U.S. EPA Tier 4f
640
850
(mm)
640
850
Operating weight of EN 500-1+A1 (CECE)
kg (lb)
1340 (2950)
1440 (3170)
Operating load of EN 500-1+A1 (CECE) on front axis
kg (lb)
730 (1610)
780 (1720)
Operating load of EN 500-1+A1 (CECE) on rear axis
kg (lb)
610 (1340)
660 (1460)
Weight of half fluid capacities
kg (lb)
10 (20)
10 (20)
Operating weight of ISO 6016
kg (lb)
1350 (2980)
1450 (3200)
Maximum weight with accessories
kg (lb)
1450 (3200)
1450 (3200)
km/h (MPH)
2,8 (1,7)
2,8 (1,7)
1,4 (0,9)
1,4 (0,9)
Dimension
Drum width
Weight
Driving characteristics
Maximum transport speed
Working speed
Climbing ability without vibration
%
30
30
Climbing ability with vibration
%
25
25
Lateral static stability
%
80
80
Lateral stability during driving without vibration
%
25
25
Lateral stability during driving with vibration
%
15
15
Turning radius inner (edge)
mm (in)
1540 (60,6)
1440 (56,7)
Turning radius outer (contour)
mm (in)
2190 (86,2)
Type of drive
-
2290 (90,2)
Hydrostatic
Number of driving axles
-
2
Oscillation angle
°
±7
Angle of steering
°
± 30
Steering
Type of steering
-
Joint
Steering control
-
Hydraulic
Linear hydraulic motors
-
2
Engine
Manufacturer
-
YANMAR
Type
-
3TNV80F-SPAMM
kW (HP)
14,6 (20)
-
3
Cylinder capacity
cm³ (cu in)
1266 (77)
Nominal speed
min¯¹ (RPM)
2400
Maximum torque
Nm (ft lb)/rpm
68,4/1800
Average fuel consumption
Power according to ISO 3046-1
Number of cylinders
l/h (gal US/h)
3,2 (0,8)
Engines complies with emission regulations
-
EU Stage V, U.S. EPA Tier 4 Final
Cooling system of engine
-
Liquid
Brakes
Operating
-
Hydrostatic
Parking
-
Mechanical multiple-disc
Emergency
-
Mechanical multiple-disc
RAMMAX 1575
13
PAGE 8 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
1.3
SPECIFICATIONS
Technical Data
RAMMAX 1575
EU Stage V / U.S. EPA Tier 4f
640
850
Vibration
Frequency I
Hz (VPM)
40 (2400)
Amplitude I
mm (in)
0,6 (0,024)
Amplitude II
mm (in)
1,1 (0,043)
Fluid capacities
Fuel
l (gal US)
28 (7,4)
Engine (oil filling)
l (gal US)
3,4 (0,9)
Cooling system
l (gal US)
1,2 (0,3)
Hydraulic system
l (gal US)
16 (4,2)
Voltage
V
12
Battery capacity
Ah
77
Measured sound power level A, LpA at the operator's
position *
dB
70
Uncertainty KpA *
dB
1
Guaranteed sound power level A, LWA **
dB
101
Wiring
Noise and vibration emissions
Optional equipment
Drum extension set
Scrapers
Filter set 250 operating hours
Filter set 500 operating hours
Filter set 1000 operating hours
Cover tarpaulin
* measured according the EN 500-4
** measured according the DIRECTIVE 2000/14/EC
14
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 9
2.1
Major Safety Precautions
2.1.1
Safety Measures during Machine
Operation
•
MAJOR SAFETY
PRECAUTIONS
OPERATION MANUAL
Safety measures given in the individual chapters of Enginering Documentation supplied with the Machine shall be
added with Safety Precautions in force within a respective
country that uses the Machine at workplace with regard to
work organization, work process and personnel involved.
2.1.1.1 Compaction Work Commencement
•
Constructional Supplier (Machine User) is liable to issue instructions for driver and maintenance before compaction
work is started, that will include requirements on work safety provision during Machine operation.
•
He must verify and mark:
-
utility lines,
-
underground areas (direction, depth),
-
seepage or escape of hazardous materials,
-
soil bearing capacity, slope of travelling plane,
-
other obstractions incl. their removal.
•
He must make Machine driver, who will carry out earth work,
familiar with these conditions.
•
He must specify Code of Practice (C.O.P.) part of which is
work procedure for a given work operation and this work
procedure will specify inter alia:
•
-
measures when working under extraordinary conditions (work within protective zones, within extreme
slopes, etc.),
-
precautions for any natural disaster hazards,
-
requirements on work performance while observing job
safety principles,
-
technical and organizational measures to secure safety
of personnel, workplace and environment.
2.1.1.2 Work Safety Secured by User
•
User shall promptly communicate any damage to the utility
lines to their operator, and at same time he make measures
to prevent unauthorized persons from entering endangered
area.
•
He must ensure an employee does not work alone at a workplace. Another worker must always be in sight and within an
ear-shot, who in case of accident will provide or call for help
unless another effective form of monitoring or communication exists.
He must make Machine driver evidently familiar with the
Code of Practice.
RAMMAX 1575
19
PAGE 10 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.1
Major Safety Precautions
MAJOR SAFETY PRECAUTIONS
2.1.1.3 Assurance of safety measures
by the operator
2.1.2
•
The operator must ensure that the machine is operated
only under conditions and only for purposes it is technically
capable of according to the conditions set by the manufacturer and the respective standards.
•
•
The operator must ensure using the machine in such a way
and in such worksites where there is no risk of hazardous
transmitting of vibrations and damage to nearby buildings
etc.
•
The operator must ensure regular inspection of operation
and technical conditions, regular maintenance of the machine in intervals specified in the manuals for lubrication
and maintenance. If the technical condition of the machine
does not meet requirements to such an extent that it poses
a risk to safety of operations, persons and property, or damages and harms the environment, the machine must be put
out of service until the defects are removed.
•
He must specify who is allowed to carry out operation, maintenance and repairs of the machine as well as what activities
can be carriedpout out during the operation, maintenance
and repair of the machine.
•
Every person who drives the machine or performs maintenance and service of the machine must be familiarised with
instructions stipulated in the operation manual of the machine.
•
The operator must ensure that the fire extinguisher is
checked on regular basis.
•
The operator must ensure that the „Operation manual“ is
available at the designated place in the machine.
•
The operator must ensure continuous supervision by an appointed person during machine operation on public roads,
and he is especially liable for releasing instructions to ensure
health protection and work safety.
•
The operator must ensure removal of spilled hazardous
materials (fuel, oil, cooling liquid, brake fluid, etc.) from the
places of spillage, depending on their nature, so as to avoid
their adverse impact on the environment, safety of operation and human health.
20
Requirements on qualification
of operating personnel
The machine can only be driven by a person who has been
trained according to ISO 7130 and other local and national
instructions and standards specified for drivers of this group
of machines.
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 11
MAJOR SAFETY
PRECAUTIONS
OPERATION
MANUAL
2.1.3
•
Driver’s obligations
Prior to start of the machine operation, the driver is obliged
to study instructions stated in the documentation supplied
together with the machine, especially with safety precautions. The driver is obliged to observe such instructions very
strictly. The same applies to personnel appointed with maintenance, adjustment and repairs of the machine. (In case
you do not understand some parts of the manuals, contact
the nearest dealer or the manufacturer.)
•
Do not drive the machine unless you are fully familiar with
all the machine functions, working and operating elements
and know exactly how to operate the machine.
•
The driver is obliged to follow the safety symbols placed on
the machine and keep them legible.
•
Before starting the work, the driver must get familiar with
the worksite environment, i.e. with obstructions, gradients,
utility lines, with necessary types of workplace protections
with respect to the surroundings (noise, vibrations, etc.).
•
When a risk to health or life of persons or a risk to property
is detected, or in the case of defect of the technical equipment or if symptoms of such risks are found during operation, the driver, unless he is able to remove such risks on his
own, must stop the work and secure the machine against
incidental start, report the case to the person in charge and
notify all persons exposed to the detected risk.
•
Prior to starting the machine operation, the driver is obliged
to acquaint himself with records and operational deviations
found during the previous working shift.
•
The driver must take extra care due to the delay and delayed
reaction time caused by the remote control.
•
Prior to starting work, the driver is obliged to inspect the
machine and accessories, to check its controls, communication and safety equipment and to make sure that they are
functional in accordance with the manual. When the driver
detects a defect that might endanger the safety of work and
that he is not able to repair, he must not put the machine
into operation and must report such defect to the worker
in charge.
•
When the driver detects a defect during operation, he must
stop the machine immediately and secure it against incidental start.
•
During operation, the driver must observe the function of
the machine and to record any detected defects into the log
of operation.
•
The driver must maintain the log of operation, which is designed for keeping records on the machine take-over and
hand-over between individual drivers and on defects occurring and repairs carriedpout out during operation as well as
for recording major events occurring during a working shift.
•
Prior to starting the machine operation, the driver must
check the function of the brakes and the steering.
•
Before the engine is started, the controls must be in their
zero positions and no persons are allowed to stay within
dangerous reach of the machine.
•
The driver must signal every machine start with the acoustic
or light signal, always before the engine is started.
RAMMAX 1575
•
After issuing the warning alarm, the driver may only start
the machine when all workers have left the endangered
area. During operation of the machine it is necessary to follow safety instructions and not to carry out any activity that
might jeopardise work safety. The driver must be fully engaged in driving the machine.
•
The driver must comply with technological procedures of
works or instructions of the worker in charge.
•
Ensure direct visual contact between the operator with the
remote control and the machine.
•
Make sure to use the remote control correctly.
•
Avoid running over the remote control cable with the machine.
•
Prevent the remote control from being pulled out due to excessive cable stretching.
•
When rolling the machine on the worksite, the driver must
adjust the driving speed to terrain conditions, to the type
of work performed and to weather conditions. The driver
must always watch the passage clearance to prevent collision with any obstacle.
•
In case the driver finishes or interrupts the machine operation and leaves the machine, he must take safety measures
to prevent any unauthorized use of the machine and incidental start. The driver must remove the key from the ignition box, lock the cab and disconnect the wiring using the
disconnector.
•
When the operation is completed, park the machine at a
suitable parking place (flat with sufficient bearing capacity)
to ensure stability of the machine; the machine must not
interfere with traffic roads, must not be exposed to falling
objects (rocks), and must be protected against any natural
risks of another kind (floods, landslides, etc.).
•
When the machine is abandoned on traffic roads, measures
must be taken according to corresponding traffic rules. The
machine must be marked properly.
•
After finishing the work with the machine, all defects, damage to the machine and any repairs made must be recorded
in the log of operations. When drivers take turns, the driver
is obliged to inform the following driver about any observed
issues.
•
The driver must use personal protective equipment fit for
the work performed - work clothes, working shoes, helmet,
gloves and safety glasses.
•
The driver must keep the machine equipped with specified
accessories and equipment.
•
Keep the machine clean.
•
Keep the machine free of oil contaminants and inflammable
materials.
•
If the machine comes into contact with high voltage, observe the following principles:
-
try to leave the hazardous zone with the machine,
-
warn the others to keep off and not touch the machine.
21
PAGE 12 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
MAJOR SAFETY PRECAUTIONS
2.1
Major Safety Precautions
2.1.4
Forbidden activities – safety and guarantee
It is prohibited:
•
To use the machine in a case of an obvious defect.
•
•
To use the machine when the level of any operating fluid
is low.
To operate the machine in a protected zone of electric lines
or substations.
•
•
To repair the engine without authorization – except common changes of operating fluids and filters, only an authorized service organization is allowed to intervene in the
engine, including the peripheral components of the engine
(for example, the alternator, the starter, the thermostat, the
electrical installation of the engine.
Do not cross electric cables if they are not properly protected against mechanical damage.
•
Work with the machine above the level of the machine operator.
•
To operate the machine at reduced visibility or at night, unless the machine’s working area and the workplace are sufficiently illuminated.
•
Sitting on external parts of the machine while driving.
•
To leave the machine unattended – to move away from the
machine without having prevented its misuse.
•
To disable safety, protective or locking systems or alter their
parameters.
•
To use the machine with leaking oil, fuel, cooling liquid or
other fillings.
•
To start the engine in a different way than specified in the
operation manual.
•
To lay materials or other objects on the machine.
•
To remove dirt while the machine is running.
•
To perform maintenance, cleaning or repairs when the machine is not secured against spontaneous move or accidental start and when contact of a person with moving parts of
the machine is not excluded.
•
To touch moving parts of the machine with the human body
or objects and tools held in hands.
•
To smoke or handle a naked flame when checking or pumping fuels, exchanging or refilling oils, lubricating the machine and inspecting or refilling the accumulator.
•
To carry rags saturated from inflammable materials and inflammable liquids in unbound/loose vessels on the machine
(in the engine space).
•
Leave the engine running in enclosed, unventilated areas.
Exhaust fumes are dangerous to life.
•
To perform any adjustments on the machine without the
prior consent of the manufacturer.
•
To move electrical conductors.
•
To use other than original spare parts.
•
To intervene in the electrical and electronic units in any
manner.
•
To fill the hydraulic circuit during the guarantee period in a
different way than using the hydraulic unit.
•
Operate the machine in potentially explosive atmospheres
(ATEX) and underground areas.
•
To use the machine under the influence of alcohol or drugs.
•
To use the machine if its operation might pose risk to its
technical condition, to safety (life, health) of persons, to facilities or objects or to road traffic and its fluency.
•
To put the machine into operation and use it when other
persons are within its hazardous reach – the exception is
training of a driver by an instructor.
•
Operate or use the machine if any safety device is removed
or damaged.
•
Operate the machine from outside the safe zone. The sense
of the controls does not correspond to the movement of the
machine.
•
To drive the machine and use it for compacting at such
slopes where the machine stability would be breached
(overturning). The stated machine static stability is reduced
by dynamic effects of driving.
•
To drive the machine and use it for compacting at such
slope angles where there is hazard of soil breaking off under
the machine or a risk of a loss of adhesion and uncontrolled
skidding.
•
To control the machine in any other way than stated in operation manual.
•
Drive and compact with vibration according to the loadbearing capacity of the soil at a distance from the edge of a
slope or trenches in which there would be a risk of landslide
or shoulder breaking off (dropping) with the machine.
•
Drive and compact with vibration in such a distance from
walls, cuts and slopes where there is a risk of landslide and
the machine could be covered up with soil.
•
Drive with vibration on a hard (frozen, concrete, overcompacted) surface or on a bedrock. There is a risk of damaging
the machine.
•
To compact with vibration in such a distance from buildings,
facilities or equipment, within which risk of their damage
due to vibration could occur due to the transmission of vibrations.
•
To move and transport persons on the machine.
•
To operate the machine with the bonnet lifted off.
•
To operate the machine if there are other machines or
means of transport within its hazardous reach, except those
that operate in mutual cooperation with the machine.
•
To operate the machine at a place that is not seen from the
driver’s stand and where hazard to people or property could
occur unless work safety is ensured by another way, e.g. with
mediate signalling by a duly instructed person.
22
Breaching these provisions can influence the evaluation
of a possible complaint and effect of the machine guarantee period.
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 13
SAFETY DECALS (ROLLER)
10
17
21
2
14
5
1
12
13
6
15
19
5
3 7 8
4
21
LOCATED
INSIDE COCKPIT
12
1
20
PAGE 14 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
SAFETY DECALS (ROLLER)
11
10
9
23
1
16
15
5
24
1
18
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 15
(ROLLER)
SAFETY OPERATION
DECALSMANUAL
1
Runover hazard
Keep clear of machine, runover hazard.
2m
6,6 ft.
3842
2939
3842
2
Injury hazard
Risk of injury: There is a risk of injury! Do not touch rotating parts of the machine while the engine is running.
There is a risk of burns. Do not touch hot parts of the machine unless you make sure that they have cooled down
sufficiently.
3866
3866
3873
3
Machine overturning
Do not start the machine that has turned over.
3873
4
Read Operation manual
Get familiar with operation and maintenance of the machine from the Operation Manual!
2946bz
5
Hazardous area
Keep clear of machine, there is a risk of being squeezed
between the front and rear frame of the machine.
3865
3865
6
Adjust while at rest
Switch OFF the engine and remove the key from ignition
box before carrying out any maintenance or repair.
2939
2584bz
7
Proper use of the remote control
Get perfectly familiar with the machine operation according to the operation manual.
3839
RAMMAX 1575
25
PAGE 16 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.1
8
SAFETY DECALS (ROLLER)
Major Safety Precautions
Ignition
Get perfectly familiar with the machine operation according to the operation manual.
1233394
9
Sets of filters
3815
lb
WLL 3527
1600 kg
10
Lifting diagram
β
15° ≤ α ≤ 65°
30° ≤ β ≤ 75°
To lift the machine, use binding means of sufficient loading capacity according to the Machine loading chapter.
Before lifting, lock the articulation of the machine.
lb
LC 5511
2500 kg
α
1233029
11
Lifting lug
To lift, suspend the machine on these lugs only.
2153bz
12
Tying lug
Use only these lugs to tie the machine during transport.
3048bz
13
Ear protection
Dangerous noise level! Use ear protection.
2408bz
3038
14
Guaranteed acoustic power level
L WA
101dB
3038bz
15
Washing the machine by water
Dangerous situation. Prevent water from entering the
electric and electronic parts of the machine as it could
result in damage to the equipment and injury of persons.
Read Operation Manual!
3733
16
Engine oil draining plug
3212
3212
26
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 17
SAFETY DECALS (ROLLER)
OPERATION MANUAL
3874
17
Hydraulic oil level
HLP46
3874
18
Hydraulic oil draining plug
3960
3960
2151
19
Fuel tank
2151bz
20
Fuel draining plug
3213
3213
21
Diagram of the protected and the safe zone
Get perfectly familiar with the machine operation according to the operation manual.
2m
(6,6 ft.)
2m
(6,6 ft.)
60°
2-5m
(6,6 - 16,4 ft)
4110
4110bz
22
Coolant
AVIA NG
Use the coolant of required specification according to
Chapter 3.2.3.
3953
3953bz
23
California - Proposition 65 Warning
4055
4055bz
Exhaust gases and their components, operating fluids,
batteries and other machine accessories contain chemicals known in the state of California to be substances
which may cause cancer, congenial defects and other reproduction problems.
When handling these substances, abide by relevant safety precautions.
Further information see www.p65warnings.ca.gov
24
Length of the remote control cable
max. 5m
Do not stretch cable further than 5m.
4097
Do not run the infrared remote control cable to a distance
more than 5 metres. The remote control may be pulled
out of the operator’s hand or the cable or remote control
may be damaged!
4097bz
RAMMAX 1575
27
PAGE 18 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
SAFETY DECALS (REMOTE CONTROL UNIT)
2.1
Major Safety Precautions
2.1.6
Safety notices and signs used
on the remote control
557048
Read Operation manual!
Familiarize yourself thoroughly with the remote control operation according to the operating manual!
AMN496
28
AMN497
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 19
HAND SIGNALS
OPERATION MANUAL
2.1.7
Hand signals
•
Signals given by an assistant operator if the driver cannot
see the travelling or working area or machine work devices.
•
The following principles must be observed:
-
only a limited number of signals must be used for communication purposes,
-
the signals must be easily distinguishable to prevent
confusion,
-
hand signals can only be used in case the environmental
conditions support clear communication between persons,
-
hand signals must be as similar as possible to intuitive
movements,
-
one-hand signals can be given by any hand.
EXAMPLES OF COMMUNICATION SIGNALS:
Engine start
Sig. 10
Engine stop
Sig. 11
Stop
STOP
Sig. 1
RAMMAX 1575
29
PAGE 20 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.1
HAND SIGNALS
Major Safety Precautions
Watch out
!
Sig. 2
Watch out, danger
!
Sig. 3
Driving
Sig. 4
Slow driving forward - towards me
Sig. 5
30
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 21
HAND SIGNALS
OPERATION MANUAL
Slow driving backward - away from me
Sig. 6
Driving to the right
Sig. 7
Driving to the left
Sig. 8
Short-distance driving
Sig. 9
RAMMAX 1575
31
PAGE 22 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.2
Environmental and hygienic principles
2.2.1
Hygienic principles
2.2.2
•
When operating and storing the machines, the user is
obliged to observe general principles of health and environmental protection, and laws and regulations relating
to the given issues and in force within the territory where
the machine is used.
•
Petroleum products, cooling system fillings, battery fillings
and coating compounds, including solvents, are materials harmful to health. Workers coming into contact with
these products during machine operation or maintenance
are obliged to follow general principles of their own health
protection and comply with safety and hygienic manuals by
manufacturers of these products.
In particular we draw your attention to the following:
-
protect your eyes and skin while working with the batteries,
-
protect your skin while working with petroleum products, coating compositions and coolants,
-
wash your hands properly after finishing the work and
before the meal, treat the hands with appropriate reparation cream,
-
when handling cooling systems, please follow the instructions given in the manuals delivered with the machine.
•
Always store petroleum products, coolants and batter fluids,
coating compounds, incl. organic solvents, as well as cleaning and preserving agents in their original and properly
labelled packages. These materials are not allowed to be
stored in unlabelled bottles or in any other vessels considering the possible risk of confusion. Possible confusion with
foodstuffs or beverages is very dangerous.
•
In case of accidental contact with skin, mucosa and eyes
or inhalation of vapours, immediately apply the first aid. In
case of accidental ingestion of these products, seek medical
help immediately.
•
When operating the machine that is not provided with a cab
or when the cab windows are open, always use ear protectors of suitable type and version.
32
STORAGE
Ecological principles
The fillings of individual systems of the machine and some
of its parts become hazardous waste for the environment
when discarded.
This category of waste products includes in particular:
-
organic as well as synthetic lubricating materials, oil or
fuels,
-
coolants,
-
battery media and batteries,
-
cleaning and preservative agents,
-
all dismounted filters and filter cartridges,
-
all used and discarded hydraulic or fuel hoses, rubbermetals and other parts of the machine contaminated by
the above mentioned products.
After the stated materials and parts are discarded, they
must be handled in accordance with the respective national regulations on environmental protection and in
accordance with the health protection regulations.
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 23
2.3
Machine preservation and storage
2.3.1
Short-term preservation and storage
for a period of 1–2 months
•
Wash and clean the entire machine carefully. Before parking the machine for preservation and storage, please warm
up the engine to its operating temperature while running.
Park the machine on solid, flat surface at a safe place with
no risk of natural disaster (floods, landslides, fire, etc.) for the
machine.
•
In addition:
-
repair damaged coating,
-
lubricate all lubrication points,
-
confirm that water fillings have been drained,
-
check that the coolant has the required antifreezing
specification,
-
check charging of the accumulators and recharge them
if necessary,
-
place the fully charged remote control in a dry room
and fully recharge it regularly at least once every two
months,
-
apply preservative grease over the chrome-coated surfaces of piston rods,
-
we recommend you to protect the machine against corrosion by spraying the preservation agent, especially on
places with a risk of corrosion.
2.3.2
Preservation and storage for a period
longer than 2 months
•
For machine shutdown, the same principles are applicable
as for the short-term preservation.
•
In addition it is recommended to:
•
-
dismantle the accumulators, check their condition, and
store in a cool, dry room (recharge the accumulators
regularly),
-
place the fully charged remote control in a dry room
and fully recharge it regularly at least once every two
months,
-
support the drum frame so that the shock-absorbing
system shows minimal sag,
-
protect the rubber elements by coating with special preservative agent,
-
blind the suction and exhaust pipe of the engine with
double PE foil and tighten it carefully with sealing tape,
-
protect the headlamps, external back mirrors and other
elements of external wiring through spraying a special
agent and wrapping into PE foil,
-
preserve the engine according to the manufacturer‘s
manual – place a visible mark that the engine is preserved.
STORAGE
After 6 months we recommend you to inspect the condition of preservation and renew if required.
Never start the engine during the storage!
When the machine is stored under field conditions,
check that the parking place is not exposed to danger of
flooding due to floods and that there is no other type of
danger in this area (landslip etc.)!
If the remote control is not exposed to light for a long
time, it is necessary to charge it up fully at least every
two months. Otherwise the battery can get irreversibly
damaged.
Before restoring operation of the machine, wash off the
preservation agents using high pressure stream of hot
water with common degreasers while observing the operation manual and the ecological principles.
Remove the preservation film and wash the machine at
places provided with intercepting sumps to trap the rinsing water as well as deconserving agents.
Always move the start/stop switch on the remote control to
the stop position.
RAMMAX 1575
33
PAGE 24 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.3
Machine preservation and storage
2.3.3
Putting the machine into operation
after storage
•
STORAGE
Check that some parts of the machine have not been damaged during storage and are not missing.
Remove preservation agents before putting the machine
into operation:
Wash off the preservation agents using high pressure
stream of hot water with common degreasers while
observing the operation manual and the ecological
principles.
Carry out removing of the preservation agents and
washing the machine at places provided with intercepting sumps to trap the rinsing water as well as deconserving agents.
•
Prepare the engine for operation according to the manual
from the manufacturer.
Check the level of operating fluids before you put the
machine into operation!
34
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 25
2.4
•
DISPOSAL END OF SERVICE LIFE
Disposal of the machine at the end of its service life
During machine disposal at the end of its service life, the
user is obliged to follow national waste treatment and environmental regulations and acts. In these cases, we recommend you to always contact:
-
specialized companies with respective authorization for
these activities,
-
the machine manufacturer or manufacturer-appointed
accredited contracting service organizations.
The manufacturer Ammann shall not be liable for damage to the health of users or environmental damage
caused by non-compliance with the above mentioned
rules.
RAMMAX 1575
35
PAGE 26 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
MACHINE COMPONENTS
1
10
4
6
5
2
3
1
10
9
8
7
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 27
MACHINE COMPONENTS
PAGE 28 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
MACHINE COMPONENTS
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 29
MACHINE COMPONENTS
PAGE 30 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.6
ACTUATORS DASHBOARD COMPONENTS
Actuators and dashboard instruments
1
557094
2
3
4
5
555009B
1 - Remote control
2 - Storage area for spiral cable
3 - Display unit
4 - Ignition box
5 - Fuses
40
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 31
DISPLAY UNIT LAMPS
OPERATION MANUAL
2.6.1
Display unit
Operating hours counter (1)
1
2
3
5
6
4
Control lamp for battery charge level (charge
control) (2)
2777
The pilot lamp lights up after the key in the switch box is
switched in position „I“ and goes out after the engine starts. If
the pilot lamp lights up during operation or does not go off after
starting, carry out the following check immediately.
•
Stop the engine.
•
Check the engine for defective or loose V-belt.
hours
7
557057
If the battery charging lamp is still on after you have carriedpout
out this check, contact Ammann authorized service.
Control lamp functions (3)
AMN58
The Error control lamp lights as soon as the controller recognizes an error.
The tilt sensor is activated. The compactor is in position with the
angle exceeding 45°. Put the machine into vertical position.
Electric installation fault. Check the electric installation for short
circuit or broken cable.
If the fault lamp is still on after you have carriedpout out this
check, contact Ammann authorized service.
RAMMAX 1575
41
PAGE 32 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.6
DISPLAY UNIT LAMPS
Actuators and dashboard instruments
Control lamp for engine oil pressure (4)
AMN113
1
2
3
5
6
4
The pilot lamp lights up after the key in the switch box is
switched in position „I“ and goes out after the engine starts.
hours
If the engine oil pressure control lamp lights up during
operation or does not go off after starting, stop the machine and turn off the engine immediately!
7
557057
•
Check the engine for oil loss and correct oil level.
•
If the level of oil is correct, contact Ammann authorized service.
Note
The machine is equipped with an automatic shutdown system.
If the oil pressure falls below the limit value, the oil pressure
warning lamp lights up. After the warning lamp has been lit for
4 seconds, the machine is shut down.
Control lamp for cooling water temperature
(5)
AMN498
Danger of engine overheating. Stop immediately!
If the coolant temperature control lamp lights up during
operation of the machine, switch off the engine immediately and top up coolant!
•
Check the cooling system for leaks and the radiator/expansion vessel for correct coolant level.
•
You have not found a fault: Contact Ammann authorized
service.
Note
The machine is equipped with an automatic shutdown system.
If the cooling water temperature exceeds the limit value, the
temperature warning lamp lights up. After the warning lamp
has been lit for 4 seconds, the machine is shut down.
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 33
DISPLAY
UNIT
LAMPS
OPERATION
MANUAL
Machine overturn indicator lamp (6)
AMN499
1
2
3
5
6
4
The indicator lamp indicates a dangerous lateral tilt of the machine.
The indicator lamp indicates that the machine is overturned.
It remains lit when the machine is returned to the working position.
hours
You must carry out the machine start-up procedure.
7
557057
Follow the instructions for machine start-up after
overturning.
Control lamp for pre-heating (7)
AMN453
The pre-heating time lasts about 6 s. The pre-heating indicator
lamp extinguishes when the engine is started.
Cockpit fuses
The fuses are located under the cowling in the cockpit
1
F11
10 A
Controller, power supply
2
F12
25 A
Controller, outputs
3
F13
10 A
Display unit
4
F14
25 A
Hydraulic oil cooler
1
2
3
4
555059
Engine compartment fuses
The fuses are located above the diesel engine.
1
F21
40 A
Pull-in solenoid
2
F22
10 A
Diesel pump, alternator
3
F23
40 A
Operating speed
4
F24
40 A
Pre-heating coil
1
Replace fuses only with fuses of identical value!!!
RAMMAX 1575
2
3
4
555058
43
PAGE 34 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
AMN453
The pre-heating time lasts about 6 s. The pre-heating indicator
lamp extinguishes when the engine is started.
FUSES
Cockpit fuses
The fuses are located under the cowling in the cockpit
1
F11
10 A
Controller, power supply
2
F12
25 A
Controller, outputs
3
F13
10 A
Display unit
4
F14
25 A
Hydraulic oil cooler
1
2
3
4
555059
Engine compartment fuses
The fuses are located above the diesel engine.
1
F21
40 A
Pull-in solenoid
2
F22
10 A
Diesel pump, alternator
3
F23
40 A
Operating speed
4
F24
40 A
Pre-heating coil
1
Replace fuses only with fuses of identical value!!!
2
3
4
555058
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 35
43
2.6
INFRARED REMOTE CONTROL UNIT
Actuators and dashboard instruments
7
2
1
3
4
5
6
557040
2.6.2
Remote control
Forward/reverse travel lever (1)
Left/right steering lever (2)
Vibration switch (6)
-
low amplitude,
-
vibrations off (initial position),
-
high amplitude.
Start/Stop switch (3)
It is used to start the engine, see Chap. 2.7.3.
After the operation of the machine, all control sticks
must be in the Stop position.
Do not use vibration on steep slopes or in the case of a
large tilt angle.
Do not use vibration in buildings and on unstable
grounds.
Switch for working speed (tortoise) – initial position / transport speed (hare) (4)
Warning horn button (5)
Danger to life caused by machine slipping or falling!
Indicator lamps (7)
44
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PAGE 36 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
INFRARED REMOTE
CONTROL UNIT
OPERATION MANUAL
Machine stop button (8)
The button is used to immediately stop the machine, switch off
the engine and activate the brakes.
The function is not available in case of loss of signal between the
remote control and the sensor on the machine.
In case of loss of signal, the machine stops automatically.
9
Do not use the button for normal machine shutdown.
Brake wear may occur.
8
557041
Dead man’s buttons (9)
They are used to control the machine in special situations such
as loading the machine, working in partially covered trenches.
The buttons are for the operator when they are not in the safe
zone. To operate the machine, visual contact between the controller and the operator is required, otherwise no signal transmission will occur.
The function is only active when both buttons are pressed.
9
557042
Operate the dead man function according to Chap. 2.7.7.
RAMMAX 1575
45
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 37
TRANSMITTER OPERATION
STATUS LED'S
MANUAL
2.6.2.1 Indicator lamps
Remote control charge indicator lamp (10)
Charging of the remote control
The indicator lamp shows the battery charge status.
Charging of the remote control is indicated by an indicator lamp
when the remote control is connected to the machine via cable.
During charging, it flashes according to the current charge level.
Remote control battery error indicator lamp (11)
Charging the remote control is possible even if the engine is
switched off.
Charging is indicated by an indicator lamp on the remote control
Cable control indicator lamp (12)
When the machine is operated by cable, the indicator lamp is
on.
Protected zone indicator lamp (13)
This indicator lamp lights up when the machine operator is outside the machine’s safe zone.
If the dead man function is activated, the safe zone is deactivated. When approaching within 0.5 m of the machine, the stop
zone is activated and the machine stops automatically.
Charging of the remote control with the engine switched
off is limited to 2 hours only to avoid draining the machine battery. After 2 hours, charging is automatically
interrupted.
Protected zone indicator lamp (14)
This indicator lamp illuminates when the machine operator is in
the machine’s safe zone.
Safe zone deactivation indicator lamp (15)
The indicator lamp lights up when the machine’s safe zones are
deactivated.
If the machine operator approaches within a distance of less
than 0.5 m, the machine stops and switches off the working
functions, the indicator lamp starts flashing.
Use extra caution. There is a risk of injury or death by being run over by the machine!
Error message indicator lamp (16), (17)
It is used to indicate error messages.
Note
The indicator lamp (17) flashes during start-up if the controls are
not in their initial positions.
PAGE 38 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.6
TRANSMITTER STATUS LED'S
Actuators and dashboard instruments
12
15
13
16
14
11
17
10
557043
46
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 39
harge level.
OPERATION MANUAL
CHARGING INFRARED REMOTE CONTROL UNIT
Charging of the remote control
Charging of the remote control is indicated by an indicator lamp
when the remote control is connected to the machine via cable.
Charging the remote control is possible even if the engine is
switched off.
Charging is indicated by an indicator lamp on the remote control
ator lamp is
rator is out-
e is deactine, the stop
lly.
Charging of the remote control with the engine switched
off is limited to 2 hours only to avoid draining the machine battery. After 2 hours, charging is automatically
interrupted.
perator is in
e zones are
ance of less
he working
ath by be-
controls are
PAGE 40 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
INFRARED REMOTE CONTROL UNIT CABLE CONNECTION
2.6
Actuators and dashboard instruments
2.6.2.2 Cable connection
•
Cable connection is used to physically connect the remote
control and the machine. Once the remote control is connected, all commands and communications are carriedpout
out via the cable. The protected zone is active. Keep visibility
between the remote control and the sensor.
•
The cable connection is functional even if the battery is removed from the remote control.
•
Charging of the remote control is indicated by an indicator
lamp when the remote control is connected to the machine
via cable. It is possible to operate the machine while the remote control is charging using the cable.
•
Charging the remote control is possible even if the engine
is switched off.
•
Turn the key in the ignition box to the “I” position.
557044
Charging of the remote control with the engine switched off is limited to 2 hours only to avoid draining the
machine battery. After 2 hours, charging is automatically
interrupted.
Automatic pairing function
•
If you wish to control the machine via the remote control,
you must first perform a mutual assignment of addresses.
This is only necessary when registering a new remote control to the machine.
•
Connect the cable to the remote control.
•
Turn the ignition key to the “I” position.
•
Activate the remote control by moving the engine start lever to the “I” position.
•
After about 3 seconds, you can disconnect the cable.
If more than one machine is operated in parallel at the
site, check that the machine is correctly paired with the
remote control before starting the engine.
Switch the key of machines within possible range to the
“I” position. Then activate the warning horn (5) – machines must be in standby mode 2 and within range of
the control signal. The machine that responds to the
warning horn command is paired with the controller.
If more than one machine responds to this command,
re-pair the remote controls to the appropriate machines
and repeat the test.
If the above procedure is still not successful, contact service. Only one machine can continue working, the other
must be secured against use.
48
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 41
HANDLING INFRARED REMOTE CONTROL UNIT
PAGE 42 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
PROPER
USE
INFRARED
2.6 Actuators
and OF
dashboard
instruments REMOTE CONTROL UNIT
Proper use of the remote control
60°
557071
40°
557072
40°
557073
40°
40°
555131
50
557074
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 43
IMPROPER USE OF INFRARED REMOTE CONTROL UNIT
OPERATION MANUAL
Improper use of the remote control
60°
During the operation of the machine, it is forbidden to
use the remote control without direct visual contact between the infrared remote control and the infrared sensor on the machine.
The range of the remote control in the horizontal direction is 60°.
The range of the remote control in the vertical direction
is 40°.
557075
°
40
557076
40°
557077
40°
PAGE 44 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
IMPROPER USE OF INFRARED REMOTE CONTROL UNIT
2.6
Actuators and dashboard instruments
40°
557079
40°
557080
40°
555129
52
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 45
OPERATING INFRARED REMOTE CONTROL UNIT
OPERATION MANUAL
During operation, aim the remote control in the direction of the machine only. The cable connector (1) must
face forward.
•
The remote control can lean on the operator‘s body.
557053
The diodes of the remote control (2) must not be covered, e.g. by fingers, hand, foreign objects or dirt.
1
Do not aim the transmitter at reflective objects (large
surfaces, light objects, other machinery, etc.).
Do not use the remote control in the protected 2-metre
zone or if there is insufficient visual contact between the
machine and the operator or the remote control, unless
stated otherwise.
For optimum comfort, adjust the strap to the correct
length.
557054
557055
2
2
557087
RAMMAX 1575
53
PAGE 46 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.6
OPERATING
INFRARED
Actuators and dashboard
instruments REMOTE CONTROL UNIT
Protected zone and safe zone when using the remote control
2m
(6,6 ft.)
2B
2A
1
2 - 20 m
(6,6 - 66 ft)
557031A
Protected, safe and operating zone during the operation of the remote control and cable
2B
2m
(6,6 ft.)
2A
60°
1
2-5m
(6,6 - 16,4 ft)
557032A
54
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 47
OPERATING ZONES INFRARED REMOTE
CONTROL UNIT
OPERATION MANUAL
2.6.2.4 Protected zone and maximum range
The protected zone and maximum range function is an electronic safety feature designed to prevent the loss of visual contact between the operator and the machine and excessive proximity of the operator to the machine.
A machine equipped with remote control contains sensors determining the safe distance of the operator from the working
machine. This creates a protected zone and a safe zone.
The protected zone is the area marked in orange (1), at a distance of 0–2 m from the sensors located on the bonnet.
When using the dead man function, the protected zone
is deactivated.
Use extra caution. There is a risk of injury or death by being run over by the machine!
The safe zone is the area marked in grey (2A), at a distance of
2–20 m, when using the remote control, see figure 557031A.
The maximum range of the remote control is 20 m. If this distance is exceeded, the machine automatically stops and does
not respond to operator commands.
When using the remote control, the operator is allowed to move
only within the safe zone.
The safe zone is the area marked in grey (2A), at a distance of
2– 5 m, when using the remote control and cable, see figure
557032A. The maximum range of the cable is limited by the cable length (5 m).
When using the remote control and cable, the operator is allowed to move only within the safe zone.
It is forbidden to operate the machine from the striped area (2B).
The sense of the controls does not correspond to the movement
of the machine.
Limits of the protected zone and maximum range
Remote control
and cable
Stop zone
Remote control
0,5
0,5 m
approx. 0-2 m
approx. 0-2 m
Safe zone (2A)
approx. 2-5 m
approx. 2-20 m
Maximum range
approx. 0–2 m
approx. 20 m
Protected zone (1)
If the operator leaves the safe zone, the machine halts. The engine keeps running, but all other functions are disabled. In order
to reactivate the machine, the operator must be located in the
safe zone according to specific conditions, with the cable connected more than 2 m from the machine and when controlling
via the remote control (2–20 m).
The stop zone is the area at a distance of 0–0.5 m from the sensor (10), not from the machine frame! The stop zone is still active
regardless of the settings and functions of the machine.
RAMMAX 1575
The distances of the individual zones are stated from
the sensors (10) located on the bonnet, not from the machine frame!
The sensors do not react to people approaching the machine, only to the remote control.
During the operation of the machine, do not enter the
protected zone of two metres.
The limit of the two-metre protected zone may be distorted by ±10% from the nominal value.
Do not use the remote control in the protected 2-metre
zone or if there is insufficient visual contact between the
machine and the operator or the remote control, unless
stated otherwise.
Operate the machine exclusively from the area in grey,
i.e. from the safe zone. Outside the safe zone, the control
switches of control elements do not correspond to directions of machine movements.
When the machine is controlled using the remote control
and the cable, the maximum distance from the machine
is limited by the cable length.
It is forbidden to extend the remote control cable to a
distance longer than 5 metres.
Extending the cable to more than 5 m may pull the remote control out of the operator’s hand, or the cable or
remote control may be damaged.
55
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WARNING LIGHT BEACON
2.6
Actuators and dashboard instruments
2.6.3
Light indication
The light indication is integrated in sensors on the top of the
front and rear bonnet of the machine. The light indication of the
machine is enabled when it is controlled with the remote control.
It indicates the following machine conditions by flashing in certain Morse codes.
557026A
Machine
status
Cause of the condition
Consequence
of the condition
Code (Morse)
Light indication
..------
0.4 sec ON; 3 sec
OFF
..--
0.5 sec ON;
0.5 sec OFF
.-
0.25 sec ON;
0.25 sec OFF
.-.-.-----
4 Hz for 3 sec; 5 sec
OFF
…...
Beacon illuminated
Machine standing still
Stand-by
Travel
Warning 1
Warning 2
Error
56
The machine operator is outside
the safe zone more than 20 m
from the machine.
The machine automatically
stops.
Signal between remote control
and machine lost.
The machine automatically
stops.
The machine is in motion
The machine operator is outside
The machine automatically
the safe zone of the machine less
stops.
than 2 m from the machine.
Dead man function active.
Deactivation of the safe zone.
2D ROPS function active.
Vibration switches off;
Acoustic signal sounds;
Beacon flashing until the machine‘s tilt angle is reduced.
Error detected
Beacon illuminated.
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 49
2.7
Machine control and use
2.7.1
Commissioning
UNIT PRE-CHECK
Before putting the machine into operation, always read the operating manual and inspect the machine according to
the instructions below.
Inspection of the machine before putting into operation:
•
Check the arm release to secure the joint when transporting or loading the machine.
•
Check the battery level of the remote control.
•
Check the function of the automatic pairing of the remote control with the control unit.
•
Check the site with regard to avoiding interference from the electronic ballast (due to external lamps fitted with fluorescent tubes).
•
Check the function of the near and remote shut-down of the machine.
•
Check the tightness of the fuel tank and fuel circuit.
•
Check the hydraulic circuit for leaks.
•
Check the tightness of all screw connections.
Note
If the remote control does not work and all LED indicators are off, connect the transmitter to the machine via the spiral cable. The battery will recharge.
RAMMAX 1575
57
PAGE 50 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
PROTECTIVE COVER
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 51
UNIT START-UP
OPERATION MANUAL
2.7.3
Start-up of the engine
Before starting the engine, check the pairing of the remote control and the machine with the warning horn.
Starting the engine using the ignition switch
0
Off
All electrical loads are off.
I
Ignition on
All electrical consumers can be switched on.
II
Pre-heating
III
Start
557096
Pre-heating
If the outside temperature is below 0°C:
Turn the ignition key to position II.
Hold it in this position for max. 6 sec.
Turn the ignition key further to position III.
Note
The control lamps for engine oil pressure and charging light up
when the ignition is switched on. They extinguish once the engine is running.
If the ignition key remains in the “I” position for more than four
hours, the control unit switches off automatically. In order to
start the engine again, it is necessary to return the key into the
“0” position and then start the engine again.
Starting the engine using the remote control
•
Turn the ignition key clockwise to the “I” position.
•
Hold down the Start switch on the remote control.
•
Engine will start automatically after glowing.
•
Release the switch.
Holding the Start / Stop switch in the ignition position
will automatically start the engine after 10 sec.
RAMMAX 1575
557046
59
PAGE 52 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.7
UNIT START-UP
Machine control and use
When using auxiliary starting source this power supply
shall have starting voltage of 12 V.
How to start via starting cables from different machine
2
Connect second end of (+) cable pole to (+) pole of the
Machine battery from which starting will be made.
3
Connect one end of (-) pole to (-) pole of vehicle battery
with the help of which starting will be made.
4
Connect second end of (-) cable pole to such part of the
Machine being started which is wired in the engine (or
eventually in the engine block itself ).
12
0
0
–
4
1
2
+
+
12
v
Connect one end (+) of cable pole to (+) pole of discharged battery.
v
1
2
–
3
555103
Observe unconditionally the sequence of operations
given below!
Once started, disconnect the starting cables in reverse
sequence.
When having used starting unit with no batteries connected do not disconnect this unit before Machine’s battery is connected.
Do NOT connect cable of (-) pole to (-) pole of discharged
battery of started Machine! Strong sparking followed
by explosion of gas generated by the battery may occur
when starting.
Non-insulated parts of starting cable collets may not
touch each other!
Starting cable connected to battery (+) pole may not
come into contact with electrically conductive parts of
the Machine - short-circuit possible.
Do NOT bend over the battery - hazard of acid burn!
Eliminate presence of flammable sources (open fire,
burning cigarettes, etc.).
Do NOT check presence of voltage in wires with the use
of sparking via Machine frame!
60
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 53
DRIVING AND BRAKING
OPERATION MANUAL
2.7.4
Driving and braking
Overview of functions
Remote control and cable
Remote control
Stop zone
0,5 m
0,5 m
Protected zone (1)
approx. 0–2 m
approx. 0–2 m
Safe zone (2A)
2-5 m
approx. 2-20 m
Maximum range
approx. 5 m
Functions
approx. 20 m
Forward / reverse
Left / right steering
Working / transport speed
Vibration – high / low amplitude
The distances of the individual zones are stated from the sensors (10) located on the bonnet, not from the machine
frame!
It is forbidden to extend the remote control cable to a distance longer than 5 metres.
Extending the cable to more than 5 m may pull the remote control out of the operator’s hand, or the cable or remote
control may be damaged.
After any function requiring machine movement (forward and
reverse, left and right steering, vibration), the engine speed is
automatically increased to the working speed. If no function is
activated for 15 seconds, the engine speed is automatically reduced to idle speed.
Driving forwards / backwards
•
Move the switch:
-
toward the front: The machine moves forward,
-
toward the rear: The machine moves backward.
557088
Steering left / right
•
Move the switch:
-
toward the left: the compactor turns left,
-
toward the right: the compactor turns right.
557089
RAMMAX 1575
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PAGE 54 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.7
Machine control and use
WORK AND TRANSPORT GEARS
Work gear / Transport gear
The machine is equipped with two gears.
•
Move the switch:
-
to the right (hare): the hydraulic system switches to the
“transport speed” movement level,
-
the machine travels at high speed,
-
to the left (tortoise): the hydraulic system switches to
the “working speed” movement level,
-
the machine travels slowly.
Note
557090
When large / small vibration is switched on, it is only possible to
drive in the working gear.
When the machine is cold, the difference between high speed
and low speed is minimal.
High / low amplitude vibration function
•
Move the switch:
-
toward the top: The machine vibrates with a large amplitude,
-
to the center: The machine does not vibrate,
-
toward the bottom: The machine vibrates with a small.
amplitude.
557091
Do not use vibration on steep embankments or at steep
angles!
Do not vibrate inside buildings and on unstable ground!
Danger to life through slipping or caving in of the
machine!
When it is vibrated on the spot, the vibration will be
switched off after 30 seconds automatically.
Note
Never use vibration while at a standstill! If the large / small vibration function is activated for more than 15 seconds while at a
standstill, the machine controller shuts it off automatically.
The high amplitude vibration is only available on a cold machine after 5 minutes of vibration running, after the vibrator
lubricant has warmed up. Until then, the machine vibrates only
with a small amplitude.
62
If you activate the vibration function at transport speed,
the machine will automatically reduce the speed to
working speed.
When the vibration is switched off, the machine will accelerate to transport speed again.
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 55
DRIVING ON SLOPES
OPERATION MANUAL
Warning horn button
557092
MAX 25 %
MAX 30 %
557081
Only travel directly up or down slopes.
Do not drive across slopes.
Keep your distance to embankments and edges!
Do not drive at an angle into or out of the trench.
Park the machine on slopes only in such a way that it cannot overturn.
Use the machine on slopes only in such a way that it cannot overturn.
The machine drums have very poor adhesion on snow
and ice. Driving or working on a slope in snow or ice is
prohibited.
Damp and loose surfaces reduce the traction of the machine on upward and downward grades considerably.
Adapt the speed of the machine to the terrain when driving on grades.
The nature of the ground and weather conditions can
negatively affect the climbing ability of the machine.
Never drive on slopes that are steeper than the maximum climbing ability of the machine.
RAMMAX 1575
555006B
63
PAGE 56 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.7
Machine control and use
2.7.5
Turning off the engine
•
UNIT SHUTDOWN
Switch the switch on the remote control to the “0” position.
557046
•
Turn the ignition key to the “0” position.
As long as the “Start-Stop” rocker switch is placed in the
“neutral” position, the transmitter remains operational.
Always switch off the transmitter during work breaks
and after completing work by moving the rocker switch
to the “0” position.
557096
2.7.6
Machine parking
•
Clean the Machine to get rid of any coarse dirt.
•
Carry out overall inspection of the Machine and repair any
defects that occurred during operation.
•
Use scotch blocks to secure the drums.
•
Close and lock the protective cover.
Shut down the Machine on flat and paved surface.
Confirm there is no potential of natural hazard (landslide, potential flooding due to any deluges, etc.) at the
location.
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 57
DEADMAN BUTTON FUNCTIONS
OPERATION MANUAL
2.7.7
Dead man function
•
The purpose of this function is to allow the machine to be
operated under special conditions such as loading the machine or working in partially covered trenches.
•
The function can also be used when it is absolutely necessary for the operator to operate the machine even though
they are in the protected zone. To operate the machine,
visual contact between the controller and the operator is
required, otherwise no signal transmission will occur.
•
The function is only active during both buttons are pressed
(9).
•
Pressing and holding the buttons activates the acoustic signal and the beacon of the machine.
•
The stop zone is the area at a distance of 0–0.5 m from the
sensor (10), not from the machine frame! The stop zone is
still active regardless of the settings and functions of the
machine.
•
Switching off the stop zone is indicated on the remote control by an indicator lamp (15).
•
When the dead man buttons are released, the machine
stops.
•
If the machine operator approaches within a distance of less
than 0.5 m, the machine stops and switches off the working
functions, the indicator lamp starts flashing.
•
The function is not available if the machine operator is beyond the maximum range of the remote control.
•
The machine cannot be started if the dead man function is
active.
9
557042
9
557059
15
When using the dead man function, the protected zone
of the machine is deactivated.
Use extra caution. There is a risk of injury or death by being run over by the machine!
557060
RAMMAX 1575
65
PAGE 58 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.7
Machine control and use
2.7.8
Standby mode
STANDBY MODE FUNCTIONS
The machine has three different types of standby mode.
Standby mode 1
Standby mode 3
Activation conditions:
Activation conditions:
The engine is started.
Key in the ignition box in the “I” position for longer than 10 min.
The machine is not receiving any operating command.
Engine off.
Description:
Description:
The engine speed is reduced to idle after 15 sec.
The electric fuel pump is not running.
Standby mode is indicated by the beacon.
The beacon indication is off.
Duration:
Standby mode 1 is active for 15 minutes. After 15 minutes the
motor is switched off and the machine switches to standby
mode 2.
Charging of the remote control is possible for a maximum of 2
hours, after which it automatically switches off.
Duration:
The machine with a fully charged battery lasts 4 days in standby
mode (depending on battery state and ambient conditions).
Deactivation:
Standby mode 1 is deactivated by an operational command,
e.g. activation of steering, travel, vibration or by switching to
standby mode 2.
After this time, it may be difficult to start the engine due to low
battery voltage.
Deactivation:
Standby mode 2
The machine must be started manually using the ignition box or
the wake-up signal.
Activation conditions:
Key in the ignition box in the “I” position.
Engine off.
Standby mode 2 occurs after switching from standby mode 1,
or when the key is switched to the “I” position, see Chapter 2.1.3.
Description:
Waking up the machine
To wake up the machine from sleep mode, switch the Start/Stop
switch to the Start position. Press and hold the dead man button for 10 sec. The machine will switch to standby mode 2.
The machine can also be started using the key in the ignition
box.
It is possible to start the engine and activate the warning horn.
The electric fuel pump is running.
Standby mode is indicated by the beacon.
The engine can be started in the normal way according to Chapter 2.7.3.
Duration:
Standby mode 2 is active for 10 minutes. After 10 minutes the
motor is switched off and the machine switches to standby
mode 3.
Deactivation:
Standby mode 2 is deactivated by the engine start command or
by switching to standby mode 3.
66
RAMMAX 1575
RX1575
SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2)
— PAGE 59
OPENING FRONT AND REAR
COWLINGS
OPERATION
MANUAL
2.7.9
Opening the front and rear bonnets
Danger of severe injury through loose clothing being
caught and drawn in!
Only open the bonnet when the engine is off.
If trouble shooting makes working on moving parts of
engine unavoidable, never wear: Necklaces, bracelets,
rings, scarves, ties or other loose items of clothing.
If any of these get caught in moving parts there is a danger of serious injury!
Danger of scalding from hot water / steam!
Only work on a cool engine.
Keep enough distance to the exhaust.
There is one locking device each on the front and back as well as
the left and right of the machine.
•
Open both catches, on the right and the left.
•
Push gently to lift the bonnet.
Note
Two gas struts reduce the force required to open the hood and
give it its final position. If you need to exert a greater force to lift
the engine bonnet, replace the gas springs. Refer to chap. 3.6.25.
Replacement of gas springs.
555023
PAGE 60 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.7
Machine control and use
ACE-ECON SYSTEM
2.7.10 ACEecon system
Informs the operator of the condition of the surface compacted
by the machine. There is a sensor in the rear drum measuring
the degree of compaction. The information about the achieved
degree of compaction is displayed by LEDs. The more LEDs are
on, the more the surface is compacted. The system is enabled
when the vibration function is started.
If the machine passes repeatedly and more LEDs do not light
up, the surface is compacted to maximum. The surface can be
compacted to maximum before the maximum number of LEDs
lights up. There is no increase at a surface that cannot be compacted (e.g. wet clay) even on the LED panel.
LED panel
•
The LED panels will flash shortly in violet when you turn the
key in the ignition box. After the machine start-up, both of
the panels will go off until the machine starts vibrating.
•
If the LED panels start flashing in violet during operation
of the machine or do not go off after the machine start-up,
there is a fault. Check cable connections from the sensor to
the LED panels.
•
The degree of surface compaction is indicated by a number
of lighting LEDs. The LEDs light in green and they light up
gradually with the gradual compaction process.
•
If the LEDs light in red, there is a vibration stroke. The surface
is too stiff and the machine can get damaged if operated
for a long time in such a condition. This condition can occur also when the machine passes a locally stiff surface, e.g.
large stone under the surface.
68
557028
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 61
TELEMATICS
OPERATION MANUAL
2.7.11 Telematic Readiness
Global positioning system with telemetry that monitors operating systems of the machine (machine start, diesel engine speed,
machine consumption, number of engine hours, etc.) ant its current position.
The GPS system allows the geofencing function (machine operation limited to a defined area) and remote machine monitoring
which helps finding a stolen machine.
Note
The availability and content of the given data depends on the
selected manufacturer of the telematics system.
RAMMAX 1575
Telematics readiness
TrackUnit
TU 500-4
Teltonika
TCB204
No
Telematic
TR001A
69
PAGE 62 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
UNIT OVERTURNING
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 63
UNIT
DAMAGE
CHECK
OPERATION
MANUAL
Damage check
Open the front and rear bonnet.
Disconnect the cable from the (-) terminal of the machine‘s battery.
Check the machine for any visible damage of individual parts of
the machine.
Focus especially on fluid leaks.
Empty all damaged containers.
555023
555135
RAMMAX 1575
71
PAGE 64 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
TRANSPORTING UNIT
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 65
TRANSPORTING
UNIT
OPERATION MANUAL
2.8.1
•
Machine loading
Use a loading ramp or crane to load the machine onto the
transport vehicle.
2.8.1.1 Loading the machine using a ramp
•
When loading the machine using a ramp, all safety regulations related to loading of the machine valid in the place of
loading must be adhered to. The ramp must have appropriate loading capacity, antislip surface and must be stored on
a flat surface. We recommend that you adhere to regulation
BGR 233.
•
Maximum permissible incline of the ramp is 30 %.
Non-adherence to the prescribed parameters of the
ramp may result in damage to the machine.
MAX 30 %
Pay increased attention when loading the machine.
Improper handling can cause serious injury or death.
RAMMAX 1575
557082
73
PAGE 66 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
2.8
How to transport the Machine
2.8.1.2 Loading the machine using a crane
•
When loading with crane the Machine is fitted with lifting
lugs - refer to the Fig. showing the lifting method.
•
The 1-point lifting eye is designed for a WLL of 1.6 tons
(Working Load Limit).
•
When lifting the Machine the Machine’s joint shall be secured against turning.
TRANSPORTING UNIT
3527 lb
WLL 1600
kg
β
< α< 65°
15° < β< 75°
30° -
LC
α
Before lifting , make sure all screws on the 1-point lifting
eye are damage free and securely tightened. There must
not be any cracks or deformations on the one-point lifting eye.
Observe the relevant national safety measures when
loading the machine with a crane.
5511 lb
2500 kg
1233029
Pay increased attention when loading the machine.
Improper handling can cause serious injury or death.
74
RAMMAX 1575
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 67
TRANSPORTING
OPERATION MANUAL UNIT
How to secure the joint:
•
Lower the arm (1), secure with the safety pin (2) and (3).
Risk of crushing through presence in the pivoting area
(danger zone)!
As soon as the machine is aligned, shut if off again.
Do NOT enter the area under the lifted load!
1
550078A
Upon loading completion, please return the safety arm
and cotters to their initial position.
Use corresponding, undamaged riggings of sufficient
loading capacity.
To sling, please use only the lifting lugs on the Machine
designed for that purpose.
Only a trained slinger may carry out the slinging.
2
3
550079
RAMMAX 1575
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PAGE 68 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
OPERATING PARAMETERS
2.9
Special conditions of the Machine use
2.9.1
Machine operation during running-in
When putting a new machine into operation, the machine
should not be run at full power for the first 50 hours (driving
uphill with vibration).
2.9.2
Machine operation at low temperatures
Compacting in winter season depends on the content of fine
particles and water in the soil being compacted. With the temperature declining below freezing point the soil becomes more
solid and harder to compact.
It necessary to compact at the temperatures below 0 °C (32 °F)
then it is possible to compact dry soil (and stony loose materials)
or make swift compaction of non-frozen materials (before earth
freezes through).
Preparation for work under low temperatures:
•
Check concentration of the engine coolant.
•
Exchange the engine oil with oil recommended for the
range of outside temperatures.
•
Use hydraulic oil of the corresponding cinematic viscosity.
•
Use winter fuel.
•
Check the batteries are recharged.
The good condition of the battery is a precondition for good
starting under low temperatures. The machine can be used at
full power only after the fillings have been heated up to their
operating temperatures.
Min. temperature of engine coolant is 60 °C (140 °F). Max.
temperature of 100 °C (212 °F).
At temperatures below -13 °C (9 °F), replace the oil in the
hydraulic system with VG 32 class hydraulic oil.
Starting of the machine at temperatures below -23 °C
(-9 °F) is not possible without preheating of the operating fluids.
76
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RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 69
OPERATING PARAMETERS
OPERATION MANUAL
2.9.3
Machine operation under high
temperatures and humidity
2.9.5
Engine power output decreases with increasing temperature
and air humidity. Both power reducing factors are independent
on each other:
-
a rise in temperature by every 10 °C (18 °F) results in a
drop of power output by up to 4 % (at constant humidity),
-
a rise in relative humidity by every 10 % results in a drop
of power output by up to 2 % (at constant temperature).
When working in very dusty environment, please shorten the
intervals of cleaning and replacing of the air filter elements and
shorten the intervals of cleaning of the coolers.
The recommended interval of cleaning is once a week.
2.9.6
Note
The maximum permitted oil temperature for VG 46 class oil is
80 °C (176 °F); the maximum permitted oil temperature for VG
32 class oil is 70 °C (158 °F)
In the environment where hydraulic oil temperature remains
constantly around 90 °C (194 °F), we recommend exchanging
the hydraulic oil with oil which is one-class denser, with HV 68
cinematic viscosity.
2.9.4
Machine operation in very dusty
environment
Driving with vibrations on compacted
and hard materials
When operating the Machine with vibration on hard materials (e.g. stony loose material), or with high level of compacting
the base material, there can be even loss of contact between
the drum and the material compacted (so called vibro-hit).
This state will show in the increased vibration transfer into the
Machine frame. Its partial elimination is possible via increasing
the travel speed or changing the Machine vibration parameters
(with the use of lower amplitude).
Machine operation at higher altitudes
In higher altitude, engine power output decreases as a result of
lower atmospheric pressure and specific density of incoming air.
The engine is equipped with an altitude sensor which adjusts
fuel injection, eliminating the black smoke effect during operation of the machine at higher altitudes, in accordance with the
EPA regulation.
The driving with vibration on hard (frozen, concrete,
overcompacted) surface or on bedrock is forbidden.
There is a danger of damage to the machine.
This function is activated automatically at the altitude of 800
m above sea level, and from this altitude up the engine output
power is gradually reduced. For instance, at the altitude of 2000
m above sea level, the power output is reduced by 20 % of the
maximum power output in regular conditions and the torque is
reduced by 30 % (refer to the table).
Altitude (m above sea level)
0
1000
2000
3000
Power output reduction (%)
0
10
20
30
Max. torque reduction (%)
0
20
30
35
The engine power depends on the environment in which
the machine is working.
RAMMAX 1575
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MAINTENANCE
3.1
Safety and other measures for machine maintenance
MAINTENANCE MANUAL
3.1.1
Safety of machine maintenance
Lubrication, maintenance and adjustment must be carriedpout out:
•
By professionally trained personnel.
•
According to safety instructions given in the Operation
manual.
•
In terms stated in the table of lubrication and maintenance.
•
On the machine marked with “Machine in repair” tag.
•
On the machine standing on a flat solid surface and secured
against motion (by scotch blocks), always with the engine
off, the key removed from the ignition box and the wiring
disconnected.
•
On cold machine parts.
•
After the machine, lubrication points and maintenance places have been cleaned.
•
•
•
At sufficient lighting of the entire machine in a case of poor
visibility and at night.
•
In such a way that all removed covers and safety elements
are reinstalled after the work is completed.
•
By retightening of all bolted connections – with the torque
specified, and checking the connections for tightness.
•
With the use of recommended operating fluids stated in the
operation manual.
3.1.2
•
Fire protection measures during
exchanges of operating fluids
From the point of fire hazard, the flammable liquids used on
the machine are divided into the following hazard classes:
class II -
flammable substances with the point of ignition
from 21 °C to 55 °C - diesel oil (according to specification from the supplier)
class III -
flammable substances with the point of ignition
from 55 °C to 100 °C - diesel oil (according to
specification from the supplier)
class IV -
flammable substances with the point of ignition
from 100 °C to 250 °C - mineral oils, lubrication
greases
•
The place for carrying out an exchange of operating fluids
must be situated in such a way that does not interfere with
an explosion or fire hazard area.
With the use of suitable, undamaged tools.
•
With the use of original spare parts from the catalogue of
spare parts.
It must be identified with “No smoking” and “No open fire”
signs and marks.
•
The handling area must be dimensioned so that it can catch
a volume of the flammable liquid equal to the capacity of
the biggest vessel, transport container.
•
The place for exchanging of operating fluids must be
equipped with portable fire extinguishers.
•
To handle operating fluids, use such vessels like metal barrels, canisters or sheet-metal cans.
•
Transport containers must be properly closed during storage.
•
The vessels must be only with one hole, be always stored
with the opening up and secured so that their content cannot flow or drip out.
•
The vessels must be identified with indelible inscription indicating the content and flammability class.
After the adjustment or maintenance is completed,
check proper function of all safety devices!
RAMMAX 1575
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MAINTENANCE
3.1
Safety and other measures for machine maintenance
3.1.3
Ecological and hygienic principles
When operating or maintaining the Machines the user shall be
liable to follow the general principles of health and environment protection according to the laws, ordinances and regulations in individual territories of the Machine use.
Hygienic principles
•
•
Crude oil products, cooling system media, battery media
and coating compositions incl. thinners are materials harmful to health. Workers coming into contact with these products during machine operation or maintenance shall be
liable to follow the general principles of their own health
protection and conform to the safety and hygienic manuals
of these products’ manufacturers.
We call your attention to the following in particular:
•
This category of waste products includes the following in
particular
-
organic and synthetic lubricating materials, oils and fuels,
eye protection and skin protection during work with the
batteries,
-
cooling liquids,
-
skin protection during work with crude oil products,
coating compositions or cooling liquids,
-
battery media and the batteries themselves,
-
cleaners & preserving agents,
-
proper hand washing upon work completion and before
any meal; use adequate reparation cream to treat your
hands,
-
all dismantled filters and filter elements,
-
all used and discarded hydraulic or fuel hoses, rubbermetal and Machine’s other elements, made dirty due to
the abovementioned products.
adherence to the instructions given in this Manual.
Always store the crude oil products, cooling system media
and battery media, and coating compositions incl. organic
thinners, and also the cleaners and preserving agents, in the
genuine, original and properly labelled packages. Do not
admit any storage of these materials in unlabelled bottles
or in any other vessels with regard to the hazard of mistaken
identification (faulty change).
•
When skin, mucosa, eyes are accidentally stained, or vapours inhaled, immediately apply the first aid principles. In
the event of accidental use of these products get prompt
medical attention.
•
When working with the Machine in cases where the Machine has platform fitted, cabin windows are left opened,
always use ear protectors of adequate type and version.
82
The media of Machine’s individual systems, and some of
its parts after having been discarded (dismantled, media
exchanged) become waste with hazardous properties
against the environment.
-
•
Ecological principles
The given materials and parts, when scrapped, shall be
handled compliant to the respective national regulations on environmental protection, and in line with the
health protection regulations, as well.
RAMMAX 1575
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3.2
Specification of fluids
3.2.1
Engine oil
MAINTENANCE
MAINTENANCE
MANUAL
2412
°F
°C
122
50
ACEA (ASSOTIATION DES CONSTRUCTEURS EUROPÉENS DE AUTOMOBILE)
104
40
Viscosity classification
86
30
68
20
50
10
32
0
14
-10
-4
-20
Engine oil is specified by its performance and viscosity classifications.
Performance classification according to
Permitted oil according to API: CF
All season - SAE 15W-40 (e.g. Valvoline, Premium Blue,).
Note
Exceeding of the lower temperature limit does not damage the
engine, it may only cause starting problems.
It is suitable to use general-purpose multi-grade oil in order that
oil need not be exchanged because of ambient temperature
changes.
Use of synthetic engine oils is permited subjekt to the same performance and viskosity limitations of minarel (petroleum) based
engine oils. The same oil change intervals must be applied to
the synthetic oils that are applied to mineral (petroleum)based
engine oils.
For easier start at temperatures below 0 °C (32 °F), SAE 10W-30
oil is recommended by the engine manufacturer.
10W30
Permitted oil according to ACEA: E-3, E-4 a E-5
20W50
To determine SAE (Society of Automotive Engineers) viscosity
class, the ambient temperature and type of operation in place
of usage of the machine are decisive.
15W40
API (AMERICAN PETROLEUM INSTITUTE)
555072
Exceeding the upper temperature limit must not last
for long, taking into consideration reduced lubricating
properties of oil.
RAMMAX 1575
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3.2
Specification of fluids
3.2.2
Fuel
MAINTENANCE
Use of biofuel (Diesel fuel)
3686
D
< 15 ppm S
< 15 mg/kg S
3686
Diesel is used as fuel:
CEN EN 590 (2009)
ASTM D 975-94: 1-D, 2-D
ISO 8217 DMX
Note
Using the fuel mixture under the trade name of Bionafta is in
principle approved by the engine manufacturer for the engine
on the machine if it conforms to the specifications under EN
14214 or ASTM D6751. Up to 5 % portion of biodiesel is accepted.
Before using Bionafta on the machine, make sure that it is supplied by a reputable supplier who supplies fuels corresponding
to the above-mentioned standards.
Always ask the supplier of Bionafta for information concerning
the condition under which it can be used.
Engine producer recommends to use fuel with sulphur content
less than 0.0015 weight percent.
Water and sediment in fuel should not exceed 200 mg/kg. Fuel
ashes should not exceed 0.01 percent by weight.
Therefore use winter Diesel fuel at outdoor temperatures below 0 °C (32 °F).
Mixing diesel with special additives is prohibited.
Use of HVO fuel
The EN15940 standard approves the use of hydrotreated vegetable oil (HVO) with no guarantee on the performance level
due to the characteristics of the fuel (lower density and calorific
value).
84
Guarantee for the engine will be rejected when using
Bionafta not conforming to the above-mentioned standards and if the fuel system or engine is damaged as a result of using improper Bionafta!
When using Bionafta, power can be reduced by up to 12%
depending on the used mixture of Bionafta. Therefore,
do not adjust the engine or the setting of the injection
pump for increasing the power in any case. Never mix the
fuel mixture at the place of use.
Bionafta has a higher cloud point at a low ambient temperature, which leads to the creation of wax crystals in
the fuel resulting in the fuel filter clogging.
When Bionafta is used, it is necessary to shorten replacement intervals of the fuel filter.
When changing over to Bionafta, the action of Bionafta
releases corrosion and impurities created on the fuel
tank internal walls. Impurities are brought by the fuel to
the filter catching them and the filter must be replaced
afterwards.
Bionafta has a higher ability to absorb atmospheric
moisture, which results in the condensation of atmospheric moisture on the internal walls of the tank and
a higher content of water in the fuel and the need for
more frequent discharging of water from the fuel filter
separators. The possibility of the occurrence of the problem increases in cold weather.
If Bionafta (Biodiesel) is used all the year round, it is necessary to clean the fuel system under the engine operation with a clean diesel fuel for at least 30 minutes before
parking the machine for longer than 3 months. Further,
it is necessary to drain off the fuel tank, clean it, and either fill it with diesel fuel or minimise the occurrence of
moisture and limit the microbiological growth inside the
tank. Consult the measures with the fuel supplier.
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MAINTENANCE
MAINTENANCE
MANUAL
3.2.3
Water quality
Coolant
2152
The coolant specification must meet requirements of:
ASTM D6210
ASTM D4985
JIS K-2234
SAE J814C, J1941, J1034 or J2036
To fill the cooling circuit, use the coolant in the mixing
ratio of 50 % / 50 % with high-quality water (thermal protection up to -37 °C).
Change the coolant every 2,000 hours, after 2 years at
the latest.
Do not use hard water with a higher content of calcium and
magnesium, which brings calculus formation, and with a higher
content of chlorides and sulphates, which causes corrosion.
The maximum content of compounds of calcium and magnesium is 170 milligrams – hardness of water.
The maximum content of compounds of chlorine is 40 milligrams.
The maximum content of compounds of sulphur is 100 milligrams.
Safety instructions:
1) Protect your hands with protective gloves.
2) In case of ingestion immediately seek medical
treatment.
3) In case of contact with skin or clothing immediately
wash the affected area with clean water.
4) Do not mix different types of coolants. The mixture
can cause a chemical reaction with formation of
harmful substances.
Note
The machines are filled with a cooling solution with the Bantleon Avia Antifreeze NG coolant, specification SAE J 1034 at the
manufacturer‘s during the production.
It is a coolant based on monoethyleneglycol containing silicates.
It does not contain phosphates, nitrates, amines and borates.
There is an Avia NG label placed at the point to fill the coolant
into the machine.
Refill the cooling circuit with the same or a completely
miscible coolant of the required specification.
If the use of a different, immiscible coolant is necessary, the cooling circuit must be completely drained and
cleaned with clean water repeatedly, at least 3 times.
However, it is not allowed to use a coolant of a different
specification than stated by the engine manufacturer.
The coolant protects the cooling system from freezing,
corrosion, cavitation, overheating, etc.
It is forbidden to operate the machine without coolant
even for a short time.
It is forbidden to use a coolant of a different than prescribed specification and base. The engine and the cooling system can get damaged and the warranty lost.
Always check the ratio of antifreeze cooling agent in the
coolant with a refractometer before the winter season
starts.
RAMMAX 1575
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3.2
Specification of fluids
3.2.4
Hydraulic oil
MAINTENANCE
3.2.5
Lubricating grease
2158
0787
For use in the hydraulic system of the machine, only high-quality hydraulic oils of output class according to ISO VG 46 HVLP
(equal to DIN 51524 part 3 HVLP).
For lubrication of the machine, lubricants must be used according to:
Standardly refill the machines with hydraulic oil of kinematic viscosity 46 mm²/s at the temperature of 40 °C (104 °F) ISO VG 46.
This oil is the most suitable one to use in the broadest range of
ambient temperatures.
ISO 2137
DIN 51 502
Synthetic hydraulic oil
Hydraulic system can be filled with synthetic oil, that is completely degradable by microorganisms found in water and soil
in case of leak. Hydraulic oil on the basis of HE ester, HEES category according to ISO 15380, can only be used.
When changing over from mineral oil to synthetic or
when mixing oils of different brands, always consult the
procedure with the oil manufacturer or dealer!
86
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3.3
MAINTENANCE
MAINTENANCE
MANUAL
Fills
Fills of...
Type of fill
Engine
Engine oil according to chapter 3.2.1.
Quantity
l (gal US)
Brand
3,4 (0,9)
2412
3686
Fuel tank
Diesel according to chapter 3.2.2.
28 (7,4)
D
< 15 ppm S
< 15 mg/kg S
3686
Hydrostatic system
Hydraulic oil according to chapter 3.2.4.
16 (4,23)
2158
All year round - anti-freeze liquid according to
chapter 3.2.3.
1,2 (0,3)
Joint bearings - joint and steering
cylinder
Plastic grease according to chapter 3.2.5.
as required
Vibrator bearings
Plastic grease according to chapter 3.2.5.
Engine cooling system - coolant
2152
0787
lifelong filling
0787
RAMMAX 1575
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3.4
Lubrication and Maintenance Chart
MAINTENANCE
Every 10 hours of operation (daily)
3.6.1
Checking fuel level
3.6.2
Engine oil level check
3.6.3
Engine cooling liquid level check
3.6.4
Hydraulic tank oil level check
3.6.5
Cleaning the hydraulic oil cooler
3.6.6
Air filter check
3.6.7
Cleaning of the water separator
3.6.8
Scrapers
3.6.9
Check the functions of the protected zone and maximum range
3.6.10
Check of drum extension tightening screws
Every 50 hours of operation
3.6.11
Inspection of brakes
3.6.12
Electrical installation check
3.6.13
Battery check
After 50 hours of operation
3.6.15
Check of the fan and engine belt condition
3.6.16
Replacement of engine oil and filter
3.6.21
Exchanging hydraulic oil and filter
Every 100 hours of operation
3.6.14
Lubricating steering cylinder, bearing
Every 250 operating hours
3.6.15
Check of the fan and engine belt condition *
3.6.16
Replacement of engine oil and filter *
3.6.17
Check of swing support
3.6.18
Check of articulation joint
Every 500 hours of operation, but at least once a year
88
3.6.19
Replacement of fuel filters
3.6.20
Air filter cartridge replacement
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MAINTENANCE
MAINTENANCE
MANUAL
Every 1000 hours of operation
3.6.21
Exchanging hydraulic oil and filter *
3.6.22
Engine cooling liquid change
3.6.23
Valve clearance adjustment
3.6.24
Checking the damping system
Maintenance - As Needed
3.6.25
Replacement of engine cover gas struts
3.6.26
Cleaning the machine
3.6.27
Charging of the battery
3.6.28
Check of the screw connection tightening
* First after 50 hours
RAMMAX 1575
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MAINTENANCE
3.5
Lubrication and service plan
LUBRICATION AND SERVICE PLAN
INSPECTION
LUBRICATION
REPLACEMENT
1000
500
250
100
50
Set of filters after 250 hours /1228782
Set of filters after 1000 hours /4-760290
Set of filters after 500 hours /4-760099
10
Engine oil:
SAE 15W/40
Hydraulic oil:
ISO VG 46 HVLP
Lubricating grease:
ISO 2137
API CF, ACEA E3-E5
DIN 51 502
557083
90
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3.6
MAINTENANCE
Individual Operations of Maintenance
Carry out lubrication and maintenance on regular basis and repeatedly in the intervals as per daily reading on the counter of
hours actually worked.
MAINTENANCE MANUAL
1
2
3
5
6
4
hours
7
557057
This Manual states only the basic information about the engine, other data are given in the Engine Operation and Maintenance Manual
which is part of the Documentation supplied with the Machine.
Follow also the instructions given in the engine operation and maintenance manual!
Tighten the removed or loosened bolts, plugs, threaded joints of the hydraulics, etc. with tightening torque according to the Chart in
par. 3.6.28 unless another value is provided with the respective operation.
Carry out maintenance with the Machine placed on flat, paved surface, and secured against any self-motion, always
with the engine off, and key removed from the ignition box and with the wiring cut off (unless otherwise required).
Only carry out lubrication, maintenance and adjustment on a machine marked with “Machine in repair” tag!
Following the first 50 hours of operation of the new Machine (following a major overhaul) carry out as per:
3.6.15
Check of the fan and engine belt condition
3.6.16
Replacement of engine oil and filter
3.6.21
Exchanging hydraulic oil and filter
RAMMAX 1575
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3.6
Individual Operations of Maintenance
MAINTENANCE
Every 10 hours of operation (daily)
3.6.1
Checking fuel level
•
Open the hood.
•
Check the level in the plastic tank.
•
If needed, fill the fuel tank with diesel fuel up to the lower
edge of the filler neck.
•
The tank holds 28 liters of diesel fuel.
555078A
No smoking at work!
Check the tightness of the fuel tank and fuel system.
Retain any fuel flowing out.
92
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MAINTENANCE
MAINTENANCE MANUAL
3.6.2
Engine oil level check
•
Wait approx. 5 min. until oil runs down to the engine sump.
•
Take out the oil dipstick (1), wipe it, insert fully back and take
it out again to read out the oil level.
555079
•
Keep the level within the range of gauge marks pressed in
the dipstick. The lower mark L (Low) marks the lowest possible oil level, the upper mark H (High) the highest one.
•
Top up the engine oil at one of the two oil filler necks.
•
Filler neck on the left-hand side of the engine (1).
•
Filler neck on the engine (2).
•
Check the engine for leakage, repair possible causes.
•
Check the engine for damaged and missing parts and for
changes in appearance.
2
1
Note
The total amount of oil in the engine is 3.4 l (0.9 US gal).
555031
Do not use the engine unless the oil level in the engine
is correct.
Check oil when it is cooled down.
Refill the identical type of oil to chapter 3.2.1.
Avoid leakage of oil to the soil.
RAMMAX 1575
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3.6
Individual Operations of Maintenance
3.6.3
Engine cooling liquid level check
•
Let cooling liquid cool down to less than 50 °C (120 °F).
•
You can read off the level of coolant on the expansion tank
display. The water level must be between the top (FULL) and
bottom (LOW) marks.
•
Top up coolant as required.
MAINTENANCE
FULL
Note
The total amount of engine coolant is 1.2 l (0.3 US gal).
LOW
555041
Dismantle the filling plug only when the temperature of
engine cooling liquid falls to less than 50 °C (120 °F). If
you open it at higher temperatures, you risk scalding by
steam or by cooling liquid due to the inner overpressure.
555042
The level must not fall below the level indicator eyesight.
Refill only cooling liquids containing the frost-resistant
agents on the identical basis, according to chapter 3.2.3.
Do not add additives eliminating untightness of the
cooling system to the engine cooling liquid!
Do not refill cold cooling liquid into hot engine. Engine
castings might get damaged.
In case of larger losses, find the location of cooling system leaks and repair the cause.
94
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MAINTENANCE
MAINTENANCE MANUAL
3.6.4
Hydraulic tank oil level check
•
Always check the hydraulic oil level at operating temperature with the engine running.
•
Place the machine on level ground.
•
Let the machine continue to idle.
•
Check the oil level in the inspection window.
•
The ideal oil level is when the gauge is half-full.
1
Topping up hydraulic oil
•
Remove the screw lid (1) on the filler neck.
•
Refill hydraulic oil if necessary.
•
Reinstall the screw lid (1).
555075A
Important: Always grease the O-ring before screwing it
in place.
Check oil when it is cooled down.
Refill the identical type of oil to chapter 3.2.4.
Avoid leakage of oil to the soil.
RAMMAX 1575
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MAINTENANCE
555043
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MAINTENANCE
MAINTENANCE MANUAL
3.6.6
•
Air filter check
If a red ring appears on the soiling display (1) during operation of the machine, you must:
-
replace the air filter insert according to chap. 3.6.20.
1
555045
•
Check the air intake for: Soiling: clean the intake opening.
555047
•
Clean the exit slit, press to remove any dust trapped.
Note
Possible dust trapped in the dust valve is automatically emptied
during operation of the machine.
Replace the dust valve immediately if it is damaged!
557017
Dust valve
Order number: 1227914
RAMMAX 1575
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3.6
Individual Operations of Maintenance
3.6.7
Cleaning of the water separator
•
If the red ring leaves the bottom, pour out water from the
separator.
•
Close stop cock (3).
•
Unscrew the filter housing (2).
•
Clean filter element (1).
•
Screw the filter housing (2) on.
•
Open stop cock (3).
•
Turn the ignition on. The fuel pump bleeds the system automatically.
MAINTENANCE
3
2
1
555029
No smoking at work!
Check the tightness of the water separator.
Avoid leakage of liquid to the soil.
3.6.8
•
Scrapers
Before driving, adjust the drum scraper so that there is
a clearance of about 5 mm between the drum and the
scraper.
555044
98
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MAINTENANCE
MAINTENANCE MANUAL
3.6.9
•
Check the functions of the protected
zone and maximum range
Turn the key in the ignition box to the “I” position – machine
electronics connected, engine not running.
The machine must not be started!
557097
•
Gradually move closer with the remote control to a distance
of less than 2 metres to the rear, front and side of the machine from the sensor.
•
The protected zone indicator lamp (13) on the remote control must always light up. At the same time, check that the
beacon is lit correctly.
•
Gradually move the remote control more than 20 metres
away from the rear, front and side of the machine from the
sensor.
•
The safe zone indicator lamp (14) on the remote control
must always light up. At the same time, check that the beacon is lit correctly.
9
557042
If the remote control is inoperative or the safe zone indicator lamp (13) or the safe zone indicator lamp (14) does
not illuminate on the display unit, it is forbidden to operate the machine until the fault is rectified.
In order to use the remote control properly, follow the
instructions given in Chapter 2.6.2.
14
13
557085
3.6.10 Check of drum extension tightening
screws
•
Check tightening of screws of drum extension.
•
Tightening torque is 133 Nm (98 lb ft).
557029
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MAINTENANCE
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MAINTENANCE
MAINTENANCE
MANUAL
3.6.13 Battery check
•
Stop the engine.
•
Clean the surface of batteries.
•
Check the condition of poles and terminals (1) and clean
them. Slightly wipe terminals with grease.
MAINTENANCE-FREE BATTERY
In case of a maintenance-free battery (the battery has no freely accessible plugs), only the no-load voltage on terminals is
checked. The batteries cannot be replenished. If the no-load
voltage is 12.6 V and more, the battery is fully charged. If the noload voltage is below 12.4 V, the battery should be charged immediately. After the battery is charged, leave it to stand for 2–3
hours and then measure the voltage again. It is recommended
to be mounted 24 hours after charging.
1
1
555104A
Note
The no-load voltage is the voltage measured at the terminals of
the battery which was at rest for at least 12 hours – was neither
charged nor discharged.
Keep the batteries dry and clean.
Do NOT disconnect battery while the engine runs.
When handling with the battery, always follow battery
Manufacturer’s Manual!
Use rubber gloves and eye protection aids when handling the battery.
Use proper clothing to protect your skin against any
electrolyte stain.
When there is eye contact with electrolyte immediately
flush affected eye with large amounts of water for a few
minutes. Get prompt medical attention.
When there is electrolyte ingestion, drink max amount
of milk, water, or solution of calcined magnesia in water.
During skin contact with electrolyte, remove clothing,
including shoes, flush affected points as soon as possible with soap water or solution of soda and water. Get
prompt medical attention.
Do NOT eat, drink or smoke while at work!
After work is completed, wash your hands and face thoroughly with water and soap!
Do NOT check a wire is energized by touching Machine
frame.
Disconnect the battery before its repair, or when about
to handle the wires and electric devices within the wiring
circuit so to avoid a short circuit.
Do NOT turn over the batteries, electrolyte may pour out
When disconnecting the battery, please disconnect caRX1575
SERIES
TRENCH ROLLER • OPERATION MANUAL
S/N(-)3069933~
REV.connecting,
#1 (06/27/2)you
— must
PAGEcon91
from
degassing
batteries.
ble with
pole first.—
When
nect (+) pole first.
When there is electrolyte spillage, rinse the affected
place with water, and neutralize with lime.
Making direct conductive connection between battery’s
both poles you will cause a short circuit with battery exHand over old batteries that do not work for their
3.6
MAINTENANCE
Individual Operations of Maintenance
Every 100 hours of operation
3.6.14 Lubricating steering cylinder, bearing
•
Rotate the hydraulic cylinder steering fully to the stop in order to grease the cylinder.
•
Steer the machine briefly to the right and the left. This causes the bearing to be unloaded.
•
Clean the grease nipple (1) before greasing.
•
Connect the grease gun to the grease nipple.
•
Press grease into the bearing until it visibly begins to ooze
out.
•
Put the protective cover back on.
1
1
555050
Note
Regrease the bearing after every cleaning / steam cleaning of
the machine.
102
RAMMAX 1575
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MAINTENANCE
MAINTENANCE MANUAL
Every 250 operating hours
The set of filters after 250 operating hours can be ordered under the order number 1228782. For the list of all
spare parts, see the table in the end of this publication.
3.6.15 Check of the fan and engine belt
condition
First carry out after 50 hours.
•
Check the ventilator visually. In case of any damage (e.g.
missing parts of the material, cracks, changes in shape etc.)
replace the ventilator.
Fan
Order number: 1-952338
Check visually the belt, for intersecting crakcks. Longitudinal (direction of belt length) cracks that intersect with traverse cracks
are not acceptable. Replace the belt if it is frayed or has pieces
of materiál missing.
The engine must be stopped for check of tightness of the
belt.
Use your thumb to press the belt by the force of 100 Nm. Check
the slack of the belt at the point illustrated in the picture. It
should be between 10-14 mm.
555088
Belt
Order number: 1183743
•
If needed, tighten the belt by releasing the bolt (1) and shifting the alternator (2).
•
Let the engine run for five minutes and then check the belt
for correct tightness.
1
2
555089
RAMMAX 1575
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MAINTENANCE
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MAINTENANCE
MAINTENANCE MANUAL
•
•
Refill engine oil through one of two filling ports.
-
Oil filling port on the left engine side (1)
-
Oil filling port on the engine (2).
Keep the level within the range of gauge marks pressed in
the dipstick. The lower mark shows the lowest possible oil
level, the upper mark the highest possible oil level.
Note
The total amount of oil in the engine is 3.4 l (0.9 US gal).
2
1
555031
Beware of scalding when draining hot oil. Let oil cool
down to less than 50 °C (122 °F).
Follow the fire safety measures!
Use recommended filters - see Spare parts catalogue.
Use recommended oil - see chapter 3.2.1.
Collect drained oil; do not let it soak into the ground.
Used oil and filters are environmentally dangerous waste
- have them liquidated.
RAMMAX 1575
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MAINTENANCE
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MAINTENANCE
MAINTENANCE MANUAL
Every 500 hours of operation, but at least
once a year
The set of filters after 500 operating hours can be ordered under the order number 4-760099. For the list of
all spare parts, see the table in the end of this publication.
3.6.19 Replacement of fuel filters
•
Close stop cock (3). Move to OFF (C).
•
Unscrew the filter housing (2).
•
Remove the old filter element (1).
•
Replace the O-ring.
•
Insert new filter element (1).
Fuel filter element
Order number: 1-954197
O-ring
Order number: 76-10210355520
•
Screw the filter housing (2) on.
•
Open stop cock (3). Move to ON (O).
RAMMAX 1575
2
3
1
555028
107
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MAINTENANCE
3.6
Individual Operations of Maintenance
•
Close the stop valve (3).
•
Unscrew the filter housing (2).
•
Replace the O-ring.
•
Replace the filter cartridge (1).
Fuel filter element
Order number: 1-954195
3
O-ring
Order number: 76-10210355520
•
Reinstall the filter housing (2).
•
Open the stop valve (3).
•
Turn the ignition on. The fuel pump vents the system automatically.
2
1
555029
Use original filters required.
No smoking at work!
Do NOT tighten the filters with force.
Retain any fuel flowing out.
Store used filters inside separate container, and hand
over for their disposal.
108
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MAINTENANCE
MAINTENANCE MANUAL
3.6.20 Air filter cartridge replacement
•
If a red ring appears on the soiling display (1) during operation of the machine, you must replace the cartridge, however at the latest after 500 engine hours. In case of work in a
very dusty environment, shorten the filter element replacement intervals.
1
The manufacturer recommends that the elements should
not be cleaned due to a decrease in the filtration capacity
by up to 40 % and possible damaging of elements resulting from the cleaning.
•
The air filter is located on the left side of the engine.
•
Remove the wing nut (2) with the cover.
555045
2
557013
•
Unscrew another winged nut.
557014
•
Remove the main cartridge of the air filter (3).
3
55046C
RAMMAX 1575
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MAINTENANCE
3.6
•
Individual Operations of Maintenance
Unscrew the nut and replace the filter cartridge.
Filter element
Order number: 1300309
557015
•
Install a new main cartridge. Tighten the winged nut.
Air filter element
Order number: 1300308
Note
If the machine is used on very dusty surfaces, the air filter must
be checked for clogging once per week.
When replacing the cartridges, take care that no dirt enters the
suction hose.
557016
•
Check the air intake for: Soiling: clean the intake opening.
555047
Do not clean the inside of the cleaner by pressure air;
dust might get into the engine inlet piping.
Use original elements only.
When washing the machine, make sure water cannot
pour into the air cleaner.
In case of absorbing water, exchange main element. Dry
the cleaner body.
Replace defective vacuum valve immediately!
Do not operate the machine with damaged cleaner body
or cover.
110
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MAINTENANCE
MAINTENANCE MANUAL
Every 1000 hours of operation
The set of filters after 1000 operating hours can be ordered under the order number 4-760290. For the list of
all spare parts, see the table in the end of this publication.
3.6.21 Exchanging hydraulic oil and filter
First carry out after 500 hours.
•
Replacing the hydraulic oil filter
•
Remove the filter lid.
•
Unlock the filter element.
•
Lift the filter element out of the filter housing.
•
Dispose of the filter element in an ecologically appropriate
manner.
555037
•
Place the new filter element in the proper position. Observe
the position of the locking cam.
•
Turn the filter element fully clockwise to the stop.
Set of hydraulic oil filters
Order number: 1182946
555038
•
Lightly oil the sealing ring on the filter lid.
•
Put the filter lid in place.
•
Tighten the lid with a torque wrench (max. torque, 20 Nm).
555039
RAMMAX 1575
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MAINTENANCE
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MAINTENANCE
MAINTENANCE MANUAL
3.6.22 Engine cooling liquid change
Remove the filling plug only after the temperature of
the engine coolant drops below 50 °C (120 °F). If you
remove the plug at a higher temperature, there is a risk
of scalding caused by steam or coolant due to internal
overpressure.
555108
•
Remove the drain plug and drain the coolant.
Note
The total volume of the engine coolant is 1.2 litres (0.32 US gal).
•
Open the cooling system by removing the overpressure
plug on the expansion tank.
•
Fill the cooling system through the opening in the expansion tank.
555042
The level must not drop below the lower mark.
Refill only with a coolant containing antifreeze agents on
the same basis according to Chapter 3.2.3.
Do not put any additives for the repair of cooling system
leakage into the engine coolant!
Do not refill cold coolant into a hot engine. There is a
danger of damage to the engine castings.
In case of larger losses, find out where the cooling system leaks and repair the cause.
Prevent coolant from soaking into the ground.
RAMMAX 1575
113
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MAINTENANCE
3.6
Individual Operations of Maintenance
3.6.23 Valve clearance adjustment
•
Call YANMAR service department to adjust the engine
valves. For contact points, please refer to Engine Operation
and Maintenance Manual.
Note
Further regular maintenance (check of injection and venting
of the crankcase after 1500 engine hours, emission check after
3000 engine hours) should be consulted with Yanmar service.
3.6.24 Checking the damping system
•
Check the condition of the rubber-metals, the strength of
the bond between metal and rubber.
Replace if damaged.
Check the tightness of screws and nuts.
555150
Drum rubber-metal
Order number:1217092
114
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MAINTENANCE
MAINTENANCE MANUAL
Maintenance - As Needed
3.6.25 Replacement of engine cover gas struts
•
Gas struts are maintenance-free! They require no maintenance such as lubrication. They are designed for the respective requirements and work trouble-free for many years.
When the gas springs fail to fulfil their function, replace
them for new ones.
Gas springs (2 pcs)
Order number: 1205428
555061A
Before you begin replacing the gas struts, secure the engine bonnet against spontaneous fall.
There is a risk of injury!
Removal
•
Use a screwdriver to lift the clips.
•
Pull the gas strut away from the ball joint.
Installing
•
The new gas struts can easily be installed by pressing them
onto the ball joint.
•
The clamp must be seated securely afterward.
Gas struts should not be installed if they have been damaged through mechanical manipulation.
Use genuine parts only!
If gas struts are no longer needed, they must be disposed
of in an environmentally appropriate manner.
RAMMAX 1575
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3.6
Individual Operations of Maintenance
MAINTENANCE
3.6.26 Cleaning the machine
•
Clean the machine from major impurities after finishing
your work.
•
Perform overall cleaning regularly at least once in a week.
Blind all openings into which the cleaning agent might
penetrate (e.g. engine inlet opening) prior to pressure
water washing. Remove these blinders after washing the
machine.
Do not expose electric parts or insulation material to
direct water or steam flow. Always cover such materials
(inside of the alternator etc.).
Work with stopped engine.
Do not use aggressive and highly inflammable cleaning
agents (e.g. petrol or highly inflammable materials).
Follow environmental standards and regulations when
cleaning the machine!
Clean the machine in a site equipped with an intercepting system for cleaning agents so that the soil and water
sources are not contaminated!
Do not use forbidden cleaning agents!
116
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MAINTENANCE
MAINTENANCE MANUAL
3.6.27 Charging of the battery
•
Remove the battery from the machine to charge.
•
Only use chargers with an appropriate rated voltage. Check
that the charger is strong enough to charge the battery not
too strong to charge with excessive current.
•
Read and observe the operating manual of the charger
manufacturer.
•
Check that the ventilation holes in the battery cover are not
dirty or clogged and that gases can escape freely.
•
Connect the positive terminal (+) of the battery to the positive terminal of the charger.
•
Connect the negative terminal (-) of the battery to the negative terminal of the charger.
•
Turn on the charger only after connecting the battery.
•
Charge the battery with current corresponding to one tenth
of the battery capacity.
•
After charging, first turn off the charger and then disconnect
the cables from the battery.
•
The battery is fully charged, if:
-
electric current and voltage remain constant in the case
of voltage-controlled chargers,
-
the charging voltage in the case of current-controlled
chargers does not increase within two hours, the automatic charger turns off or switches to maintaining
charge.
Use rubber gloves and eye protection devices when handling the battery.
Use suitable clothing to protect your skin against contact with the electrolyte.
After eye contact with the battery electrolyte, immediately flush the affected eye thoroughly with running water for several minutes. Then seek medical advice.
After ingestion of the electrolyte drink large quantities
of milk, water or suspension of magnesium hydroxide in
water.
In case of skin contact with electrolyte, remove your
clothing and shoes, wash the affected skin immediately
with soap and water or with solution of water and soda.
Then seek medical advice.
Do not eat, drink and smoke while working!
After completing the work, wash your hands and face
thoroughly with water and soap!
Do not check that a wire is live by touching the machine
frame.
When working with the battery always follow instructions of the battery manufacturer!
Never charge a frozen battery or battery with a temperature above 45 °C.
Stop charging if the battery is hot or leaking acid.
Check that the ventilation holes in the battery cover are
not dirty or clogged and that gases can escape freely. If
the ventilation holes are clogged, gases can accumulate
inside the battery and irreversibly damage it.
Never make direct conductive connection between both
poles of the battery to avoid a short circuit and a risk of
explosion of the battery.
Do not turn the battery upside down, the electrolyte can
flow out.
If the electrolyte is spilled, wash the affected area with
water and neutralize with lime.
Hand over the old inoperative battery for disposal.
RAMMAX 1575
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3.6
MAINTENANCE
Individual Operations of Maintenance
3.6.28 Check of the screw connection tightening
•
Check regularly that no bolted connections have been slackened. Use torque spanners to tighten.
Torque
For 8,8 Bolts (8G)
Torque
For 10,9 Bolts (10K)
For 8,8 Bolts (8G)
For 10,9 Bolts (10K)
Thread
Nm
lb ft
Nm
lb ft
Thread
Nm
lb ft
Nm
lb ft
M6
10
7,4
14
10,3
M18x1,5
220
162,2
312
230,1
M8
24
25,0
34
25,0
M20
390
287,6
550
405,6
M8x1
19
14,0
27
19,9
M20x1,5
312
230,1
440
324,5
549,4
M10
48
35,4
67
49,4
M22
530
390,9
745
M10x1,25
38
28,0
54
39,8
M22x1,5
425
313,4
590
435,1
M12
83
61,2
117
86,2
M24
675
497,8
950
700,6
M12x1,25
66
48,7
94
69,3
M24x2
540
398,2
760
560,5
M14
132
97,3
185
136,4
M27
995
733,8
1400
1032,5
M14x1,5
106
78,2
148
109,1
M27x2
795
586,3
1120
826,0
M16
200
147,5
285
210,2
M30
1350
995,7
1900
1401,3
M16x1,5
160
118,0
228
168,1
M30x2
1080
796,5
1520
1121,0
M18
275
202,8
390
287,6
Values given in the Table are the torques at dry tread (at coefficient of friction = 0,14). Such values do NOT apply to a greased thread.
Table of torques used for cap nuts with sealing “O” ring - hoses
Torques for cap nuts incl. “O“ ring - hoses
Nm
Spanner
Size
Pipe
Nominal
Min
Max
Nominal
Min
Max
14
12x1,5
6
20
15
25
15
11
18
17
14x1,5
8
38
30
45
28
22
33
19
16x1,5
45
38
52
33
28
38
22
18x1,5
51
43
58
38
32
43
24
20x1,5
58
50
65
43
37
48
74
60
88
55
44
65
8
10
10
12
12
14
27
22x1,5
30
24x1,5
16
74
60
88
55
44
65
32
26x1,5
18
105
85
125
77
63
92
36
30x2
135
115
155
100
85
114
166
140
192
122
103
142
41
46
50
50
118
Thread
lb ft
36x2
15
20
22
25
28
42x2
30
240
210
270
177
155
199
45x2
35
290
255
325
214
188
240
330
280
380
243
207
280
52x2
38
42
RAMMAX 1575
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MAINTENANCE
MAINTENANCE
MANUAL
Chart for torques of necks with sealing edge or with flat
gasket
Chart for torques of plugs with flat gasket
Neck Torques
Plug Torques
G -M
Nm
lb ft
G -M
Nm
lb ft
11
G 1/8
25
18
G 1/8
15
G 1/4
40
30
G 1/4
33
24
G 3/8
95
70
G 3/8
70
52
G 1/2
130
96
G 1/2
90
66
G 3/4
250
184
G 3/4
150
111
G1
400
295
G1
220
162
G 11/4
600
443
G 11/4
600
443
G 11/2
800
590
G 11/2
800
590
10 x 1
25
18
10 x 1
13
10
12 x 1,5
30
22
12 x 1,5
30
22
14 x 1,5
50
37
14 x 1,5
40
30
16 x 1,5
60
44
16 x 1,5
60
44
18 x 1,5
60
44
18 x 1,5
70
52
20 x 1,5
140
103
20 x 1,5
90
66
22 x 1,5
140
103
22 x 1,5
100
74
26 x1,5
220
162
26 x1,5
120
89
27 x 1,5
250
184
27 x 1,5
150
111
33 x 1,5
400
295
33 x 1,5
250
184
42 x 1,5
600
443
42 x 1,5
400
295
48 x 1,5
800
590
48 x 1,5
500
369
M-G
M-G
M-G
282N221T
RAMMAX 1575
282N222T
119
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MAINTENANCE
3.7
Defects
Usually, defects are caused by incorrect operation of the machine. Therefore, in case of any troubles read again properly
through the instructions given in the operation and maintenance manual for the machine and engine. If you cannot
identify the cause, contact a service department of an authorised dealer or the manufacturer.
Troubleshooting in hydraulic and electric systems requires knowledge of these systems; therefore a service department of an authorised dealer or the manufacturer should be called to solve these problems.
120
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NOTES
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 111
ELECTRICAL WIRING DIAGRAM LEGEND
3.8.1
Wiring diagram
Legend:
A1
A2
A3
A4
A5
B1
B2
C1
F11-14
F21-25
G1
G2
K1
K2.1
K3
K4
K5
K6
K7
K8
K11
M1
M2
M3
N2
N3
P1
P2
R1
S1
S21
S22
S25
Y1
Y2
Y3
Y4
Y5
Y6
Y7
Y8
Y9
Y11
122
Display ACEecon
Display ACEecon
Sensor, ACEecon
Monitoring device
Control unit
Horn
Reversing horn
Noise suppressing filter
Fuses
Fuses
Alternator
Battery
Ignition relay
Start-locking relay
Time relay
Pull solenoid relay
Working speed relay
Glowing relay
Hydraulic oil cooler relay
Immobilizer relay
Solenoid exciter relay
Starter
Fuel pump
Hydraulic oil cooler
Display
Remote control
Front sensor
Rear sensor
Pre-heating
Ignition switch
Engine oil pressure sensor
Coolant temperature sensor
Hydraulic oil temperature sensor
Pull/holding solenoid
Working speed valve
Forward travel valve
Reverse travel valve
Left-steering valve
Right-steering valve
High-amplitude vibration valve
Low-amplitude vibration valve
Parking brake valve
Holding valve
RAMMAX 1575
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ELECTRICAL
WIRING
DIAGRAM
MAINTENANCE
MANUAL
G2
-
+
30
12V 77Ah
87aK2.1
30
87
85
86
P
B-
G
G1
+
87a K8
30
87
85
86
K2:1
87a K1
30
87
85
86
K2:2
50
50a
17
19
15/54
M
30
S1
M1
L
IG
M
F22
M2
10A
X3:4
Y11
K11
pull
Solenoid
Driver
F25
X3:3
hold
Timer 1s
F21
40A
F14
N1:7
K4
Y1
pull
X3:2
40A
X3:1
85
87
87a
25A
N1:5
86
19
30
9
N1:19
12
N1:1
F11
13
N1:2
F12
8
10A
hold
K7
BUS
L 22
N1:24
X1:2
23
N1:25
X1:3
IR GND
33
N1:26
X1:4
24 GND
1 LED GND
N1:4 35
GND
Y4
N1:11 14
2 LED
X4
Y3
N1:10 2
Forward
Backwards
Y5
N1:13 3
Steering - left
Y6
N1:14 15
Steering - right
Y7
N1:15 26
Large amplitude
Y8
N1:16 4
Small amplitude
Y9
N1:17 5
Brake
N1:18 28
X??
3 GND
4 +
5 L
A5
N1:12 25
B1
X1:1
IR +
6 Reversing horn
N1:3
N1:23
6 H
1 LED GND
X8
2 LED
3 GND
4 +
5 L
6 H
Horn
K5
Y2
85
87
87a
N1:9
86
P1
B2
H 11
N3
17
P2
N1:8
30
C1
25A
1
S25
86
7
18 N1:21
4
1
29 N1:22
2
7
21 N1:27
5
32 N1:29
6
30
F13
X8
10A
N2
M
M3
85
87
87a
8
25A/1A
3
K6
85
87
87a
R1
N1:6 30
86
30
S21
30A
S22
F23
40A
F24
CAN L
4
CAN H
3
GND
3
GND
2
+
2
+
1
Shield
1
Shield
X7:9
X7:2
A4
5
CAN H
A3
CAN L
4
A1
5
X7:1
X7:12
X6:2
A2
X6:1
40A
44147en
RAMMAX 1575
123
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 113
HYDRAULIC SYSTEM WIRING DIAGRAM LEGEND
3.8.2
Hydraulic system diagram
Legend:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Drive pump
Vibro-steering pump
Drive motor, rear left
Drive motor, rear right
Front left drive motor
Front right drive motor
Left steering cylinder
Right steering cylinder
Vibro steering/brake valve
Vibro motor, front
Vibro motor, rear
Oil cooler
Return-line suction filter
Hydraulic oil tank
Filler, ventilation filter
Diesel tank
Nozzle block
Flow divider
PAGE 114 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/24)
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 115
12
S25
X2
MA
A
P
S
Pos 5: DN 25
50/40°C
Cooler
2,5 bar
Diesel tank
Pos 23: DN 13
16
Pos 57: DN 8
Pos 8: DN 8
Fittings
50%
Pos 22: DN 13
G
B
14
PS
Pos 15: DN 8
T
Pos 21: DN 13
Pos 7: DN 8
A
2400
rpm
Pos 14: DN 8
4
Pos 55: DN 8
Pos 54: DN 8
Rear right
hydromotor
Pos 52: DN 8
Pos 36: DN 10
Rear left
hydromotor
408
Pos 6: DN 19
5,6
50%
Diesel engine
1
Fittings
Fittings
3
Pos 13: DN 8
Pos 33: DN 8
T
L
T
Hydraulic tank
X1
B
PBR
8
Pos 59: DN 8
T1
MB
Flow divider
P
10
R
Front hydromotor
Pos 51: DN 8
Pos 53: DN 8
Vibro-steering
pump
15
T2
20
Fe
210
BR
A1
Pos 30: DN 10
P os 16: DN 13
Pos 40: DN 6
Pos 60: DN 6
Pos 10: DN 13
17
D
2:
s1
Po
320
320
Travel pump
60
Y9
B1
408
Pos 9: DN 10
18
T2
Y8
Y7
T3
T
N8
Pos 32: DN 8
nozzle block
Pos 31: DN 8
Pos 50: DN 10
P os 56: DN 10
R
T
Front left
hydromotor
8
Front right
hydromotor
L
5
11
6
Pos 34: DN 8
Pos 35: DN 8
Rear hydromotor
408
out
18
Y4
T1
Y6
Y5
Vibro-steering block
Po
s1
1:
D
T
in
11
Y3
Pos 2: DN 13
Pos 3: DN 13
Pos 4: DN 25
A2
A3
Pos 19: DN 8
B3
B2
9
Pos 20: DN 8
8
7
Pos 37: DN 8
Pos 39: DN 8
13
2
R
Steering cylinder
Right
Steering cylinder
Left
Pos 18: DN 8
T
Fittings
RAMMAX 1575
408
Back-suction filter
Pos 17: DN 8
MAINTENANCE
HYDRAULIC SYSTEM
WIRING MANUAL
DIAGRAM
Pos 38: DN 8
N8
Pos 58: DN 8
Pos 1: DN 19
0,4 bar
43462en
125
SPARE PARTS
3.8.3
Table of spare parts
Chapter
Spare part
Order No.
Every 10 hours of operation (daily)
3.6.6
Dust valve
1227914
3.6.15
Fan
1-952338
3.6.15
Belt
1183743
3.6.16
Engine oil filter
1-954075
Every 250 operating hours
Every 500 hours of operation, but at least once a year
3.6.19
Fuel filter element
1-954197
3.6.19
O-ring
3.6.19
Fuel filter element
1-954195
3.6.20
Filter element
1300309
3.6.20
Fuel filter element
1300308
3.6.21
Set of hydraulic oil filters
1182946
3.6.21
Breather filter
1242184
3.6.24
Drum rubber-metal
1217092
Gas springs (2 pcs)
1205428
76-10210355520
Every 1000 operating hours
Maintenance - As Needed
3.6.25
126 — RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV.
RAMMAX
PAGE 116
#1 1575
(06/27/24)
NOTES
RX1575 SERIES TRENCH ROLLER • OPERATION MANUAL S/N 3069933~ — REV. #1 (06/27/2) — PAGE 117
OPERATION MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Inc.
(310) 537- 3700
6141 Katella Avenue Suite 200
Cypress, CA 90630
E-MAIL: [email protected]
WEBSITE: www.multiquip.com
CANADA
UNITED KINGDOM
Multiquip
Multiquip (UK) Limited Head Office
(450) 625-2244
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
E-MAIL: [email protected]
0161 339 2223
Unit 2, Northpoint Industrial Estate, Globe Lane,
Dukinfield, Cheshire SK16 4UJ
E-MAIL: [email protected]
© COPYRIGHT 2024, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
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The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
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