Discover Type B BDI Owner's Manual
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TYPE-B BATTERY DISCHARGE INDICATOR (CAN BUS) QUICK START GUIDE BATTERY MODELS AES LIFEPO 4 INDUSTRIAL BATTERIES: AES PROFESSIONAL BATTERIES: 12-48-6650 12-36-6700 14-24-2800 14-36-3000 14-48-3000 DLP-GC2-12V DLP-GC2-24V DLP-GC2-36V DLP-GC2-48V 1 805-0042 REV B 1.0. Introduction......................................................................................... 3 1.1 Compatible Batteries ..................................................................................... 3 2.0 Installation Options and Required Materials...................................... 3 3.0 LED Indicators...................................................................................... 4 3.1 Normal Operation.......................................................................................... 4 3.2 Charging Operation....................................................................................... 4 3.3 Battery Protection Indication......................................................................... 4 3.4 No Battery Detected....................................................................................... 4 4.0 Electrical Overview.............................................................................. 5 5.0 Mechanical (mm)................................................................................. 5 6.0 Battery Pinout Assignments ............................................................... 6 6.1 Pinout Assignments for AES LiFePO4 Industrial Batteries............................ 6 7.0 BDI TYPE-B Environmental Specifications........................................... 7 8.0 Installation........................................................................................... 8 8.1 Gasket Mounting - Front or Back................................................................... 8 8.2 Connect Harness............................................................................................ 8 2 1.0. INTRODUCTION The Type-B Battery Discharge Indicator (BDI) communicates with Discover Lithium batteries over CAN Bus using the LYNK Port on AES PROFESSIONAL or AEBus Port on AES LiFePO4 Industrial batteries. The TYPE-B BDI displays warnings, charging status, and state-of-charge (SOC) using incremental LED SEGMENTS. The BDI device is plug and play, deriving both power and battery status directly from the LYNK Port or AEBus Port. The TYPE-B BDI will provide the aggregate SoC for up to 20 Discover Lithium Batteries. The Type-B BDI is rated IP 30, with an installed frontal rating of IP 65. 1.1 Compatible Batteries AES LiFePO4 Industrial Batteries: 12-48-6650, 12-36-6700, 14-24-2800, 14-36-3000, 14-48-3000 AES PROFESSIONAL Batteries: DLP-GC2-12V, DLP-GC2-24V, DLP-GC2-36V, DLP-GC2-48V 2.0 INSTALLATION OPTIONS AND REQUIRED MATERIALS The Type-B Battery is available as a head unit (950-0034) and used with AES LiFePO4 or AES PROFESSIONAL batteries. The installer must supply a cable of the appropriate length with a pinout and connector appropriate for either an AES LiFePO4 Industrial battery or an AES PROFESSIONAL battery. Refer to section 6.0 Battery Pinout Assignments for details on connectors and pinouts. A kit (950-0039) that includes both the TYPE-B head unit (950-0034) and an LYNK NETWORK BDI 1.8M cable (790-0079) is available from Discover for installation with AES PROFESSIONAL batteries. 3 3.0 LED INDICATORS 3.1 Normal Operation Only 1 LED will be on during regular operation. Position LED 1 Activity Flash - State of Charge 0% to 9 % Solid on - State of Charge range 10% to 19 % LED 2 Solid on - State of Charge range 20% to 29 % LED 3 Solid on - State of Charge range 30% to 39 % LED 4 Solid on - State of Charge range 40% to 49 % LED 5 Solid on - State of Charge range 50% to 59 % LED 6 Solid on - State of Charge range 60% to 69 % LED 7 Solid on - State of Charge range 70% to 79 % LED 8 Solid on - State of Charge range 80% to 89 % LED 9 Solid on - State of Charge range 90% to 94% LED 10 Solid on - State of Charge range 95% to 100% 3.2 Charging Operation The active State of Charge LED will slowly flash 3.3 Battery Protection Indication When a connected battery has active protection (faults), LED 1 through LED 10 will all flash at the same time. 3.4 No Battery Detected The LED interface will continuously cycle through all LEDs when the BDI-B is powered on, but no batteries are detected. 4 4.0 ELECTRICAL OVERVIEW BATTERY AEBus +12V AEBus CAN High AEBus CAN Low AEBus CAN GND 6 1 8 5 5.0 MECHANICAL (mm) 5 BATTERY DISCHARGE INDICATOR 2 3 4 7 5.1 Pinout Assignments for BDI (MOLEX 39-28-1083) Pin 1 LYNK Bus (AEBus) CAN High Pin 5 LYNK Bus (AEBus) CAN GND Pin 6 LYNK Bus (AEBus) CAN +12V * Pin 8 LYNK Bus (AEBus) CAN Low 6.0 BATTERY PINOUT ASSIGNMENTS 6.1 Pinout Assignments for AES LiFePO4 Industrial Batteries IEC M12 A-Coding 12 Pin Pin 3 LYNK Bus (AEBus) CAN GND Pin 4 LYNK Bus (AEBus) CAN High Pin 5 LYNK Bus (AEBus) CAN Low Pin 12 LYNK Bus (AEBus) CAN +12V * * Not all models are equipped with an internal 12V power supply. 6 6.2 Pinout Assignments AES PROFESSIONAL Batteries IEC M12 A-Coding 5 Pin PIN Number Function 1 ON/OFF Switch 2 LYNK Bus CAN L 3 LYNK Bus CAN H 4 LYNK Bus 12V + 5 LYNK Bus GND 7.0 BDI TYPE-B ENVIRONMENTAL SPECIFICATIONS Operation: -40°C to 85°C (-40°F to 185°F) Storage: -50°C to 90°C (-58°F to 194°F) Humidity: 95 % RH non-condensing at 38°C (100°F) Rated IP 30, with an installed frontal rating of IP 55 when installed with the provided gasket. 7 8.0 INSTALLATION 8.1 Gasket Mounting - Front or Back Secure BDI with M 2.5 bolts or screws. 8.2 Connect Harness Connect the cable harness to either the LYNK Port or AEbus Port on the battery, then connect to TYPE-B BDI. 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