Metabo G 400 straight grinder Operating Instruction
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G 400 GP 400 en Original instructions 5 www.metabo.com zh 使用说明 10 7 5 1 2 3 8 6 4 G 400 GP 400 2 G 400 GP 400 *1) Serial Number: 01052.. 01053.. n /min 30000 30000 n1 /min 12400 12400 P1 W 380 380 P2 W 250 250 Dmax mm (in) 50 (2) 50 (2) Tmax mm (in) 6 (1/4) 6 (1/4) d mm (in) 6 (1/4) 6 (1/4) m kg (lbs) 1,5 (3.3) 1,5 (3.3) Lmax mm (in) 30 (1.18) 30 (1.18) ah,SG/Kh,SG Ø 25 mm; UM=3,6 gmm; * m/s2 6,6 / 1,5 6,6 / 1,5 ah,SG/Kh,SG Ø 50 mm; UM=14,4 gmm; * m/s2 13,6 / 1,5 19,9 / 1,5 12. LpA/KpA dB (A) 80 / 3 79 / 3 LWA/KWA dB (A) 91 / 3 90 / 3 * EN 60745 Lmax. *2) 2014/30/EU, 2006/42/EC, 2011/65/EU *3) EN 60745-1:2009+A11:2010, EN 60745-2-23:2013, EN IEC 63000:2018 2023-09-20, Bernd Fleischmann Direktor Produktentstehung & Qualität (Vice President Product Engineering & Quality) *4) Metabowerke GmbH - Metabo-Allee 1 - 72622 Nuertingen, Germany 3 D E 4 Original instructions 1. Declaration of Conformity Under our sole responsibility, we hereby declare that these straight grinders, identified by type and serial number *1), comply with all relevant requirements of the directives *2) and standards *3). Technical documents for *4) - see Page 3. 2. Specified Use The straight grinders are designed... - ... for fine grinding work with mounted points on metal. - ... for fine cutting work with small cutting wheels on metal. - ... for routing with end mill cutters on non-ferrous metals, plastics, hardwood, etc. - ...for working with paint and round wire brushes - ...for working with polishing bobs - ...for working with felt polishing tools - ...for working with lamellar grinding wheels The machine is not suitable for work with polishing bells. It is for dry processing only. The user bears sole responsibility for any damage caused by improper use. Generally accepted accident prevention regulations and the enclosed safety information must be observed. 3. General safety instructions For your own protection and for the protection of your power tool, pay atten-tion to all parts of the text that are marked with this symbol! WARNING – Reading the operating instructions will reduce the risk of injury. WARNING Read all safety warnings and instructions. Failure to follow all safety warn-ings and instructions may result in electric shock, fire and/or serious injury. Keep all safety instructions and information for future reference. Pass on your electrical tool only together with these documents. 4. Special Safety Instructions 4.1 Safety warnings common for grinding, sanding, wire brushing, polishing, carving or abrasive cutting-off operations: a) This power tool is intended to function as a grinder and sander, wire brush, polisher, carving or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. ENGLISH en b) Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation. c) The rated speed of the grinding accessories must be at least equal to the maximum speed marked on the power tool. Grinding accessories running faster than their rated speed can break and fly apart. d) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately controlled. e) The arbour size of wheels, sanding drums or any other accessory must properly fit the spindle or collet of the power tool. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. f) Mandrel Mounted Wheels, sanding drums, cutters or other accessories must be fully inserted into the collet or chuck. If the mandrel is insufficiently held and/or the overhang of the wheel is too long, the Mounted Wheel may become loose and be ejected at high velocity. g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, sanding drum for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or respirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss. i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation. j) Hold power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal 5 en ENGLISH parts of the power tool “live” and could give the operator an electric shock. k) Always hold the tool firmly in your hands during the start-up. The reaction torque of the motor, as it accelerates to full speed, can cause the tool to twist. l) Use clamps to support workpiece whenever practical. Never hold a small workpiece in one hand and the tool in the other hand while in use. Clamping a small workpiece allows you to use your hands to control the tool. Round material such as dowel rods, pipes or tubing have a tendency to roll while being cut, and may cause the bit to bind or jump toward you. m) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory. n) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control. o) After changing the bits or making any adjustments, make sure the collet nut, chuck or any other adjusting devices are securely tightened. Loose adjustment devices can unexpectedly shift, causing loss of control, loose rotating components will be violently thrown. p) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. q) Regularly clean the power tool’s air vents. The motor’s fan will draw dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. r) Do not operate the power tool near flammable materials. Sparks could ignite these materials. s) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock. 6 4.2 Kickback and Related Warnings Kickback is a sudden reaction to a pinched or snagged rotating wheel, sanding band, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below. a) Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces. The operator can control kickback forces, if proper precautions are taken. b) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback. c) Do not attach a toothed saw blade. Such blades create frequent kickback and loss of control. d) Always feed the bit into the material in the same direction as the cutting edge is exiting from the material (which is the same direction as the chips are thrown). Feeding the tool in the wrong direction causes the cutting edge of the bit to climb out of the work and pull the tool in the direction of this feed. e) When using rotary files, cut-off wheels, high-speed cutters or tungsten carbide cutters, always have the work securely clamped. These wheels will grab if they become slightly canted in the groove, and can kickback. When a cut-off wheel grabs, the wheel itself usually breaks. When a rotary file, high-speed cutter or tungsten carbide cutter grabs, it may jump from the groove and you could lose control of the tool. 4.3 Safety warnings specific for grinding and abrasive cutting-off operations: a) Use only wheel types that are recommended for your power tool and only for recommended applications. For example: do not grind with the side of a cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter. b) For threaded abrasive cones and plugs use only undamaged wheel mandrels with an unrelieved shoulder flange that are of correct size and length. Proper mandrels will reduce the possibility of breakage. c) Do not “jam” a cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or snagging of the wheel in the cut and the possibility of kickback or wheel breakage. d) Do not position your hand in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your hand, the possible kickback may propel the spinning wheel and the power tool directly at you. e) When wheel is pinched, snagged or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel pinching or snagging. f) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece. g) Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel. h) Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback. 4.4 Safety warnings specific for wire brushing operations: a) Be aware that wire bristles are thrown by the brush even during ordinary operation. Do not overstress the wires by applying excessive load to the brush. The wire bristles can easily penetrate light clothing and/or skin. b) Allow brushes to run at operating speed for at least one minute before using them. During this time no one is to stand in front or in line with the brush. Loose bristles or wires will be discharged during the run-in time. c) Direct the discharge of the spinning wire brush away from you. Small particles and tiny wire fragments may be discharged at high velocity during the use of these brushes and may become imbedded in your skin. 4.5 Additional Safety Instructions WARNING – Always wear protective goggles. Use elastic cushioning layers if they have been supplied with the abrasive and if required. Observe the specifications of the tool or accessory manufacturer! Protect the discs from grease or impacts! Abrasives must be stored and handled with care in accordance with the manufacturer’s instructions. Never use parting grinder discs for roughing work. Do not apply pressure to the side of parting grinder discs. The workpiece must lay flat and be secured against slipping, e.g. using clamps. Large workpieces must be supported adequately. Keep hands away from the rotating tool! Remove swarf and similar material only when the machine is at a standstill. Prior to use, ensure that the coated abrasive is properly fitted and secured. Run the tool in idling for 60 seconds in a safe position and bring to a standstill immediately if there are significant vibrations or if other deficiencies are determined. If such a situation occurs, check the machine to determine the cause. Ensure that sparks produced during work do not constitute a risk to the user or other personnel and are not able to ignite inflammable substances. ENGLISH en Endangered areas must be protected with flameresistant covers. Make sure that fire-risk areas are always provided with suitable fire extinguishers. When working in dusty conditions, ensure that ventilation openings are not blocked. If it becomes necessary to remove dust, first disconnect the power tool from the mains supply (use non-metallic objects) and avoid damaging internal components. Damaged, eccentric or vibrating tools must not be used. For safety reasons, always ensure the rubber sleeve is fitted while you work (4). Pull the plug out of the plug socket before any adjustments, conversions or servicing are performed. During machining, of metals in particular, conductive dust can form deposits inside the machine. This can lead to the transfer of electrical energy onto the machine housing. This can mean a temporary danger of electric shocks. This is why it is necessary when the machine is running to blow compressed air through the rear ventilation slots of the machine regularly, frequently and thoroughly. The machine must be held firmly in this case. We recommend using a stationary extractor system and connecting a residual current circuitbreaker (FI) upstream. When the machine is shut down via the FI circuit-breaker, it must be checked and cleaned. For information on cleaning the motor, see chapter 8. Cleaning. Reducing dust exposure: WARNING - Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: - Lead from lead-based paints, - Crystalline silica from bricks and cement and other masonry products, and - Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. This also applies to dust from other materials such as some timber types (like oak or beech dust), metals, asbestos. Other known diseases are e.g. allergic reactions, respiratory diseases. Do not let dust enter the body. Observe the relevant guidelines and national regulations for your material, staff, application and place of application (e.g. occupational health and safety regulations, disposal). Collect the particles generated at the source, avoid deposits in the surrounding area. Use suitable accessories for special work. In this way, fewer particles enter the environment in an uncontrolled manner. 7 en ENGLISH Use a suitable extraction unit. Reduce dust exposure with the following measures: - do not direct the escaping particles and the exhaust air stream at yourself or nearby persons or on dust deposits, - use an extraction unit and/or air purifiers, - ensure good ventilation of the workplace and keep clean using a vacuum cleaner. Sweeping or blowing stirs up dust. - Vacuum or wash the protective clothing. Do not blow, beat or brush. 5. Overview 7.3 Removing the tools Bring the spindle (3) to a standstill with the 13-mm spanner provided for this purpose. Using the 19-mm spanner, unscrew the collet chuck nut (2). Remove the tool. See page 2. 1 Collet chuck 2 Collet chuck nut 3 Spindle 4 Rubber sleeve * 5 Slide switch * 6 Main handle 7 Trigger * 8 Switch-on lock *equipment-specific 7.4 6. Initial Operation Before plugging in the device, check that the rated mains voltage and mains frequency, as specified on the rating label, match your power supply. Always use a residual current device (RCD) protected supply with a rated residual current of 30 mA or less. 7. Use 7.1 Collet chucks The tool’s shank diameter must correspond exactly to the collet bore of the collet chuck (1)! Various collet chucks are available for different shank diameters. See Accessories section. 7.2 Fitting the tools Pull the mains plug from the socket. Only use tools that are suited to the no-load speed of your machine. See Technical Specifications. The tool’s shank diameter must correspond exactly to the collet bore of the collet chuck (1)! In the case of mounted points or mandrels, the maximum wheel overhang: l0 or maximum permissible length specified by the manufacturer must not be exceeded! lo 8 The maximum permitted shaft length is the sum of l0 and the maximum insertion depth Lmax (see chapter 12.) Insert the tool (with the full length of the shank) in the collet chuck (1). Bring the spindle (3) to a standstill with the 13-mm spanner provided for this purpose. Using the 19-mm spanner, tighten the collet chuck nut (2). If there is no tool inserted in the collet chuck, you can tighten the collet chuck manually rather than with the spanner. Switching On and Off Always guide the machine with both hands. Switch on first, then guide the accessory towards the workpiece. Avoid inadvertent starts: always switch the tool off when the plug is removed from the mains socket or if there has been a power cut. In continuous operation, the machine continues running if it is forced out of your hands. Therefore always hold the machine with both hands using the handles provided (4), (6), maintain a steady position and concentrate on your work. Machines with slide switch: 5 0 I Switching on: Push the slide switch (5) forward. For continuous activation, now tilt downwards until it engages. Switching off: Press the rear end of the slide switch (5) and release. Machines with safety switch (with dead-man function): (Machines with the designation WP...) 7 8 0 I Switching on: Slide the switch-on lock (8) in the direction of the arrow and press the trigger (7). Switching off: release the trigger switch (7). 7.5 Working instructions Grinding, sanding, polishing or using wire brushes: Press down the machine evenly and move it from side to side over the surface. Routing: Press down the machine evenly. Separating: Always work against the run of the disc (see illustration). Otherwise there is the danger of the machine kicking back from the cut out of control. Guide the machine evenly at a speed suit-able for the material being processed. Do not tilt, apply excessive force or sway from side to side. 8. Cleaning 8.1 Motor cleaning To clean the motor, apply jets of compressed air through the rear ventilation slots of the machine regularly, frequently and thoroughly. The machine must be held firmly in this case. 9. Accessories Use only genuine Metabo accessories. Use only accessories that fulfil the requirements and specifications listed in these operating instructions. Fit accessories securely. Secure the machine if it is operated in a bracket. Loss of control can cause personal injury. A Collets (including nut) dia. 3 mm = 631947000 dia. 1/8“ = 631948000 dia. 6 mm = 631945000 dia. 1/4“ = 631949000 dia. 8 mm = 631946000 B Clamping frame 628329000 for clamping during work with flexible shafts, including: C Clamping bracket 627107000 for safe securing to the work bench (tighten clamping screw). D Mounted points for fine grinding work on metal. E Cutting wheel for fine cutting and grinding work on metal. For a complete range of accessories, see www. metabo.com or the catalogue. 10. Repairs Repairs to electrical tools must be carried out by qualified electricians ONLY! If you have Metabo electrical tools that require repairs, please contact your Metabo service centre. For addresses see www.metabo.com. You can download spare parts lists from www. metabo.com. ENGLISH en 11. Environmental Protection Observe national regulations on environmentally compatible disposal and on the recycling of disused machines, packaging and accessories. Only for EU countries: Never dispose of power tools in your household waste! In accordance with European Guideline 2012/ 19/EU on used electronic and electric equipment and its implementation in national legal systems, used power tools must be collected separately and returned for environmentally compatible recycling. 12. Technical specifications Explanation of details on page 3. Subject to changes serving technical progress. n = No-load speed (maximum speed) n1 = On-load speed P1 = Nominal power input P2 = Power output Dmax = Maximum grinding wheel diameter Tmax = Maximum thickness of bonded grinding wheels d = Collet bore of the collet chuck m = Weight without mains cable Lmax = maximum insertion depth Measured values determined in conformity with EN 60745. Machine in protection class II ~ Alternating current The technical specifications quoted are subject to tolerances (in compliance with the relevant valid standards). Emission values Using these values, you can estimate the emissions from this power tool and compare these with the values emitted by other power tools. The actual values may be higher or lower, depending on the particular application and the condition of the tool or power tool. In estimating the values, you should also include work breaks and periods of low use. Based on the estimated emission values, specify protective measures for the user - for example, any organisational steps that must be put in place. Vibration total value (vector sum of three directions) determined in accordance with EN 60745: ah, SG = Vibration emission level Kh, SG = Uncertainty (vibration) UM = Unbalance Typical A-effective perceived sound levels:: LpA = Sound pressure level LWA = Acoustic power level KpA, KWA = Uncertainty During operation the noise level can exceed 80 dB(A). Wear ear protectors! 9 zh 简体中文 使用说明 1. 符合性声明 作为唯一责任人,我们特此声明,标识有类型和序 列号 *1) 的此种直磨机符合所有指令 *2) 和标准 *3) 的相关要求。*4) 的相关技术文档 - 详见第 3 页。 2. 规定用途 此款直磨机可... - ...利用磨头对金属进行精细砂磨作业。 - ...利用小型切割轮对金属进行精细切割作业。 - ...利用立铣刀对有色金属、塑料、硬木等材料进 行镂铣。 - ...与油漆和圆形钢丝刷结合使用 - ...与抛光布轮结合使用 - ...与毛毡抛光工具结合使用 - ...与层状砂轮结合使用 该工具不适合与抛光钟结合使用。仅适用于干式 加工。 因使用不当造成的任何损坏由用户承担全部责任。 必须遵守通用事故预防规章和随附的安全资料。 3. 基本安全指引 为了您自身的安全及保护您的电动工具, 请特别注意标有此符号的所有文本! 警告 – 仔细阅读该使用说明可减少受伤危险。 警告!请仔细阅读所有安全警告和说明。若不 遵守,可能导致电击、火灾和/或人员重伤。 请妥善保存所有安全说明和资料以备日后参考。 转交电动工具时,请一并转交这些文件。 4. 特殊安全规则 4.1 砂磨、砂光、钢丝砂光、抛光或砂磨切割操 作的通用安全警告: a) 该电动工具是用于实现砂轮机、砂光机、钢丝 刷、抛光机或切断工具功能的。阅读随该电动工具 提供的所有安全警告、说明、图解和规定。不了解 以下所列所有说明将导致电击、着火和/或严重 伤害。 b) 请勿使用非工具制造商推荐和专门设计的配件。 即使配件可以安装至您的电动工具上,也无法确 保操作一定安全。 10 c) 配件的额定速度,至少必须与电动工具上所标 示的最高速度相等。运转速度比其额定速度快的配 件,可能意外破裂并四处飞散。 d) 配件的外部直径与厚度,必须符合电动工具标 示的尺寸。不正确的配件尺寸不能得到充分防护或 控制。 e) 砂轮、磨轮及其他配件都必须完全对应电动工具 的转轴或套筒尺寸。若配件与电动工具的装载设备 不尽相符,转动时将失去平衡、过度震动,甚至可 能失控。 f) 装载于心轴上的滚轮、圆柱状滚轮、切割工具或 其他配件,必须完全插入套筒或夹头内。磨削工具 和套筒或夹头之间“突出”或未固定的心轴部分必 须尽量少。如果心轴未正确夹紧,或磨削工具突出 太多,配件就可能在高速运转下松脱并弹出。 g) 不要使用损坏的配件。在每次使用前要检查配 件,例如砂轮是否有碎片和裂缝,靠背垫是否有的 裂缝、撕裂或过度磨损,钢丝刷是否松动或金属丝 是否断裂。如果电动工具或配件跌落了,检查是否 有损坏或安装没有损坏的配件。检查和安装配件 后,让自己和旁观者的位置远离旋转配件的平面, 并以电动工具最大空载速度运行 1 分钟。损坏的配 件通常在该试验时会碎裂。 h) 戴上防护用品。根据适用情况,使用面罩、安 全护目镜或安全眼镜。适用时,戴上防尘面具、听 力保护器、手套和能挡小磨料或工件碎片的工作围 裙。眼防护罩必须挡住各种操作产生的飞屑。防尘 面具或口罩必须能过滤操作产生的颗粒。长期暴露 在高强度噪声中会引起失聪。 i) 让旁观者与工作区域保持一定安全距离。任何进 入工作区域的人必须戴上防护用品。工件或破损配 件的碎片可能会飞出并造成紧靠着操作区域的旁观 者的伤害。 j) 当在切割配件有可能切割到暗线或自身电线的场 所进行操作时,只能通过绝缘握持面来握住电动工 具。切割配件碰到一根“带电”导线可能会使电动 工具的外露金属零件“带电”并使操作者发生电击 危险。 k) 启动电动工具时务必握紧。工具全速运转时,马 达的反作用扭力可能造成电动工具扭动。 l) 可能的话,请使用套筒夹头固定工件。切勿一手 握住小型工件,另一手操作电动工具。将小型工件 固定住就可空出双手,方便您更有效地控制电动工 具。切割弯曲的工件像是木钉、杆或管线时务必记 住,这类工件容易向外滚动,因此可能挤压配件使 其朝您猛弹。 简体中文 zh m) 让电源线远离旋转配件。否则,万一失控时, 电源线可能被切断或卡住,而您的手掌或手臂可能 被卷进旋转的配件中。 而造成反冲。卡死的切割轮通常会破裂。如果旋转 锉刀、高速铣削工具或硬金属铣削工具卡死,镶件 可能弹出凹槽,造成使用者对电动工具失去控制。 n) 请务必等到配件完全停止之后,才放下电动工 具。旋转配件有可能吸附住表面,使得电动工具脱 手掉落或甩向远处。 4.3 o) 变更电动工具的配件或设定后,必须将套筒夹 头螺帽、夹头及任何其他紧固件锁紧。若紧固件松 脱,可能意外滑动而造成电动工具失控;未固定的 旋转元件就会急速弹出。 p) 当携带电动工具时不要开动它。意外地触及旋转 配件可能会缠绕你的衣服而使配件伤害身体。 q) 经常清理电动工具的通风口。电动机风扇会将灰 尘吸进机壳,过多的金属粉末沉积可能会导致触电 危险。 r) 不要在易燃材料配件操作电动工具。火星可能会 点燃这些材料。 s) 不要使用需用冷却液的配件。用水或其他冷却液 可能会导致电腐蚀或电击。 4.2 反弹和相关警告 反弹是因卡住或缠绕住的旋转砂轮、靠背垫、钢丝 刷或其他配件而产生的突然反作用力。卡住或缠绕 会引起旋转配件的迅速堵转,随之使失控的电动工 具在卡住点产生与配件旋转方向相反的运动。 例如,如果砂轮被工件缠绕或卡住,伸入卡住点的 砂轮边缘可能会进入材料表面而引起砂轮爬出或反 弹。砂轮可能飞向或飞离操作者,这取决于砂轮在 卡住点的运动方向。在此条件下砂轮也可能碎裂。 反弹是电动工具误用和/或不正确操作工序或条件 的结果。此情况可通过采取以下给出的适当预防措 施得以避免。 a) 保持紧握电动工具,使你的身体和手臂处于正确 状态以抵抗反弹力。如采取合适的预防措施,操作 者就可以控制反力矩或反弹力。 b) 当在尖角、锐边等处作业时要特别小心。避免配 件的弹跳和缠绕。尖角、锐边和弹跳具有缠绕旋转 配件的趋势并引起反弹的失控。 c) 请勿使用带齿锯片。这些锯片会产生频繁的反弹 和失控。 d) 务必依照尖端离开材料的方向将配件插入材料 (也就是与切屑退出的方向)。如果电动工具插入 的方向不正确,工具的尖端将远离工件,而使工具 朝这个方向前进。 e) 使用旋转锉刀、小型切割滚轮、高速铣削功具或 硬金属铣削工具时,务必将工件固定夹紧于定位。 即使在凹槽中仅稍微倾斜,也可能使这些工具卡死 对磨削和砂磨切割操作的专用安全警告: a) 务必仅使用您的电动工具授权使用的砂轮类型, 并且只能在建议的应用范围内加以应用。例如:切 勿使用切割轮的侧边进行磨削。切割砂轮适用于周 边磨削。施加到砂轮侧面的力可能会使其碎裂。 b) 若是圆锥和圆柱螺纹带柄砂轮,务必仅使用完好 无损且尺寸及长度正确,同时肩部无下凹的心轴。 使用适当的心轴可降低破裂的风险。 c) 不要“夹”住切割砂轮或施加过大的压力。不要 试图做过深的切割。给砂轮施加过应力增加了砂轮 在切割时的负载,容易缠绕或卡住,增加了反弹或 砂轮爆裂的可能性。 d) 避免将手放在旋转砂轮的后方或前方。当把砂 轮从操作者身边的操作点移开时,可能的反弹会使 旋转砂轮和电动工具朝你推来。 e) 当砂轮被卡住或无论任何原因而中断切割时, 关掉电动工具并握住工具不要动,直到砂轮完全停 止。决不要试图当砂轮仍然运转时使切割砂轮脱离 切割,否则会发生反弹。调查并采取校正措施以消 除砂轮卡住的原因。 f) 不能在工件上重新起动切割操作。让砂轮达到全 速后再小心地重新进入切割。如果电动工具在工件 上重新起动,砂轮可能会卡住、爬出或反弹。 g) 支撑住板材或超大工件可使得砂轮卡住和反弹的 危险降到最低限度。大工件凭借自重而下垂。必须 在工件靠近切割线处和砂轮两侧近工件边缘处放置 支承。 h) 当进行“盲切割”进入墙体或其他盲区时要格外 小心。伸出的砂轮可能会割到煤气管或水管,电线 或由此引起反弹的物体。 4.4 钢丝刷操作的专用安全警告: a) 要意识到即使正常操作时钢丝线也会随刷子甩 出。不要对钢丝刷施加过大的负荷而使得钢丝线承 受过应力。钢丝线可能会轻易刺入薄的衣服和/或 皮肤内。 b) 使用钢丝刷之前,请先让它以操作速度运转至少 一分钟。在这段时间内,务必不要让任何人站在钢 丝刷前方或与钢丝刷成一直线。转入期间松脱的钢 丝刷毛可能会掉出。 c) 让旋转钢丝刷远离您。使用这些钢丝刷时务必记 住,在高速旋转下,小碎屑或钢丝刷毛可能弹出并 穿透皮肤。 11 zh 简体中文 4.5 额外安全规则 警告 – 请务必配戴护目镜。 若购买砂轮时附送弹性垫层,且要求使用的话,请 使用弹性垫层。 请遵循工具或配件厂家的规格说明!保护砂轮免受 油污或损坏! 必须按厂家指示细心储藏、处理磨轮。 切勿使用切割研磨片进行粗磨!不可对断裂磨轮侧 面施力。 该工具必须平放并加以固定以防打滑,例如,使用 夹具。大工件必须加以充分支撑。 工具转动时,保持双手远离!务必在机器静止不动 时,才可取出切屑等材料。 使用前,务必确定上涂料的砂轮正确装妥并固 定。在安全的位置让停止的工具运转 60 秒,若有 明显震动或发现其他缺陷,应立即使其静止。若 发生这类情况,请检查机器找出原因。 务必确保工作时产生的火花不会造成使用者或其他 人员受伤,也不会引燃易燃物质。 危险区域应以防火罩保护。易燃区域务必一律配备 适当的灭火器。 加工诸如含铅漆材、木材、矿石及金属时产生的粉 尘可能对身体有害。接触或吸入此种粉尘可能导致 操作者或旁观者产生过敏反应和/或呼吸性疾病。 部。这种情况可能导致电能可能传导至工具的机壳 上。造成暂时的电击风险。也因此,在机器运转 时,必须经常以压缩空气,从后方的通风口将堆 积的粉尘彻底吹掉。在吹气时,请务必确实握牢 机器。 建议您使用固定式排气系统,并在上游连接残余电 流断路器 (FI)。透过 FI 断路器关闭机器时,必须检查 并清理机器。清理马达的相关资讯,请参阅第 8 章 「清理」。 5. 概览 请参见第 2 页。 1 套筒夹头 2 套筒夹头螺帽 3 转轴 4 橡胶套 * 5 滑动开关 * 6 主把手 7 触发开关 * 8 扳开锁 *依设备不同而异 6. 首次运行 设备接通电源前,请查看额定电源电压及频 率(标在额定值标签上)是否与现有的电源 相符。 请使用带有漏电断路器 (RCD) 的电源,其额 定残余电流不得高于 30 mA。 甚至某些粉尘被归类为致癌物质,例如,橡木和 山毛榉粉尘,尤其当混合木材调湿添加剂(如铬酸 盐,木材防腐剂)时。加工含石棉材料时,必须由 专员进行处理。 - 可用粉尘吸取装置的地方,就应该使用。 7. 使用 7.1 - 加工区域必须良好通风。 - 建议使用过滤等级为 P2 的防尘面罩。对于所加工 材料请遵循国家要求。 请勿用于在处理过程中会产生有害粉尘或蒸气的物 料(例如:石棉)。 可为不同的钻杆直径提供多种套筒夹头。请参见 “配件”部分。 7.2 安装工具 在粉尘较多的环境下工作时,请确保工具通风口处 的清洁。如果粉尘需要清除时,请首先切断电 将主电源线从插座上拔出。 动工具的主电源(用非金属物体切断),同时避免损 坏内部器件。 仅使用适合工具空载转速的工具。请参见“技 术规格”。 切勿使用损坏、偏心或震动的工具。 为了安全起见,工作时务必装配橡胶套 (4)。 调整、转换或维修机器时,请先将插头拔离插座。 操作期间,尤其是在处理金属时, 具有导电性的粉尘会堆积在机器内 12 套筒夹头 钻杆直径必须与套筒夹头 (1) 的筒夹孔完全 一致! 钻杆直径必须与套筒夹头 (1) 的筒夹孔完全 一致! 使用磨头或芯轴时,不得超过砂轮外伸最大长 度:l0 或制造商规定的最大允许长度! 简体中文 zh 切断:松开触发开关 (7)。 7.5 作业说明 研磨、磨砂、抛光或使用钢丝刷:向下平稳按压工 具,将其从表面一侧移动到另一侧。 lo 允许的最大钻杆长度为 l0 与最大插入深度 Lmax 之和 (请参见第 12 章。) 镂铣:平稳均匀地按压工具。 分割: 切断作业方向应始终与砂轮转动方向 相反(如图)。否则将会面临危险: 工具失控并从切口处反弹。以适于工 件的速度平稳均匀地移动工具。切勿 倾斜、用力过猛或左右摇摆。 将工具(整个钻杆的长度)插入到套筒夹头 (1)。 使用为此提供的 13-mm 扳手停止转轴 (3) 运转。 使用 19-mm 扳手拧紧套筒夹头螺帽 (2)。 如果没有工具插入套筒夹头,则可手动拧紧套 筒夹头而不必使用扳手。 7.3 移除工具 使用为此提供的 13-mm 扳手停止转轴 (3) 运转。 使用 19-mm 拧松套筒夹头螺帽 (2)。 移除工具。 7.4 8. 清洁 8.1 电机清洁 要清洁电机,请定期频繁的向工具后通风孔中彻底 的吹送压缩空气流。在此情况下,必须紧握工具。 9. 配件 接通和切断 只能使用麦太保原厂配件。 务必始终双手操纵工具。 仅可使用符合使用说明中所列要求及规格的配件。 首先接通工具,然后将配件移向工件。 避免意外启动:从主插座拔下插头或停电时, 务必关闭工具。 连续工作期间,如果电动工具脱手,它会继续 运转。因此,双手必须始终握住工具的主把手 (4)、(6),保持稳定位置并专心工作。 配备滑动开关的工具: 5 0 I 启动:向前推移滑动开关 (5)。如需持续运行,则 向下斜压,直至其卡合到位。 关闭:按下滑动开关 (5) 后端,然后松开。 配有安全开关的工具(具有安全功能): (带有 WP... 标识的工具) 7 8 0 I 启动:按箭头方向滑动扳开锁 (8) 并按下触发开关 (7)。 牢固地安装配件。使用支架作业时要固定好电钻。 电动工具失控可能造成人身伤害。 A 筒夹(含螺帽) 直径 3 mm = 631947000 直径 1/8" = 631948000 直径 6 mm = 631945000 直径 1/4" = 631949000 直径 8 mm = 631946000 B 夹架 628329000,用于在使用挠性轴进行作业 时进行夹持,包括: C 夹具托架 627107000,用于安全固定工作台 (夹紧螺钉)。 D 磨头,用于对金属进行精细研磨作业。 E 切割轮,用于对金属进行精细切割和磨削作业。 有关完整配件列表,请参阅 www.metabo.com 或产 品目录。 10. 维修 只能由合格的电工修理电动工具! 如有麦太保电动工具需要维修,请联系当地的麦太 保服务中心。要获取地址,请访问 www.metabo.com。 并且可从 www.metabo.com 下载零件表。 13 zh 简体中文 11. 环境保护 有关废弃的工具、包装和配件的环保性处置及回 收,请遵循国家/地区的相关规定。 仅适用于欧盟国家/地区:不得将电动工具产 品与生活垃圾一同处置!根据有关废旧电子 和电气设备的欧盟指令 2012/19/EU 及其在 国家/地区法律系统中的实施方案,废旧的电动工具 产品必须单独收集,并以环保的方式回收。 12. 技术规格 参见第 3 页的详细说明。取决于技术发展的变化。 n = 空载转速(最大转速) n1* = 负载速度 P1 = 额定功率输入 P2 = 输出功率 Dmax = 最大磨轮直径 Tmax =黏 合磨轮的最大厚度 d = 套筒夹头的筒夹孔径 m = 不含电源电缆的重量 Lmax = 最大插入深度 测量值依照 EN 60745 确定。 ~ 防护等级为 II 级的工具 交流电 引用的技术资料皆含有公差值在内(依照相关有效 标准)。 排放值 可使用这些值估计本电动工具的排放值,从 而与其它电动工具的排放值进行比较。根据具体应 用、工具及电动工具情况,实际排放值可能更高或 更低。在估算该值时,也应包括停工休息时间和利 用率低的时间。根据估算的排放值规定用户防护措 施(例如,必须落实到位的所有组织步骤)。 振动总值(三个方向的矢量和)依据 EN 60745 确定: ah, SG = 振动排放值 Kh, SG = 不确定性(振动) UM = 不平衡 典型 A 荷重声音等级: LpA= 声压等级 LWA= 声压功率等级 KpA、KWA = 不确定度 操作过程中,噪音水平可能超过 80 dB(A)。 佩戴护耳器! 14 170 27 9440 - 1023 Metabowerke GmbH Metabo-Allee 1 72622 Nuertingen Germany www.metabo.com ">
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