Pulsar PCE6050T 5 Gallon Twin-Tank Air Compressor Owner's Manual
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The Pulsar PCE6050T is a powerful and versatile air compressor designed for a wide range of applications, from home improvement projects to professional use. With its 6-gallon tank and 1.5 horsepower motor, it delivers 5.0 SCFM at 90 PSI, making it ideal for powering air tools, inflating tires, and other tasks. Its oil-free design ensures low maintenance and portability, while the universal quick connect allows for easy attachment of air tools.
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Owner’s Manual Table of Contents Page Topic Safety Guidelines-Definitions 4 Hazard Warnings 5 Air Compressor 15 Precautions 15 Basic Air Compressor Components 16 Assembling the Air Compressor 16 Compressor Controls 18 Electrical Power Requirements 19 Breaking In The Pump 21 Operating Instructions 21 Maintenance 23 Storage 24 Service 24 Troubleshooting 25 Glossary Terms 29 Parts Listing 30 Limited Warranty 34 2 Air Compressor Warning! Read And Understand All Safety Precautions In This Manual Before Operating. Failure To Comply With Instructions In This Manual Could Result In Personal Injury, Property Damage, And / Or Voiding Of Your Warranty. Pulsar Products, Inc. Will Not Be Liable For Any Damage Because Of Failure To Follow These Instructions. Air Compressor Prior to installation and usage, thoroughly inspect air compressor for damages. &KHFNWKHWDQNFRPSUHVVRUFRPSUHVVRUPRWRUDQGSXPSIRUDQy signs of damage or corrosion. &KHFNDOOVFUHZVEROWVQXWVDQGIDVWHQHUVFRQILUPWKDWWKHy are secure. &RQILUPWKDWDOOILWWLQJVWDQNSHWFRFNKDUGZDUHDQGSDLQWare free from rust and corrosion. &RQILUPWKDWDOOFRPSUHVVRUVHWWLQJVDUHFRUUHFWSULRUWRVWDrt up and usage. Owner’s Manual SAFETY GUIDELINES-DEFINITIONS This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections. WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG POSSIBILITY OF PERSONAL INJURY OR DEATH IF INSTRUCTIONS ARE NOT FOLLOWED. CAUTION: CAUTIONS INDICATE A POSSIBILITY OF EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED. Air Tool Inspection Prior to connecting and using the compressor, thoroughly inspect each air tool for damage. &KHFNWKHHQWLUHWRRODVVHPEO\IRUDQ\VLJQVRIGDPDJHRUFRUrosion. &KHFNDOODVVHPEO\VFUHZVEROWVQXWVDQGIDVWHQHUVFRQILUP that they are secure. &RQILUPWKDWDOOILWWLQJVELWVDQGKDUGZDUHDUHLQJRRGFRQGition. &RQILUPWKDWWKHWRROVHWWLQJVDUHFRUUHFWSULRUWRFRQQHFWLRn and usage. NOTE: NOTES GIVE HELPFUL INFORMATION. WARNING! IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF PERSONAL INJURY. Save These Important Safety Instructions! Read and understand all of these safety instructions. Be sure to retain them for future use. 3 4 Owner’s Manual Air Compressor Hazard Warnings Hazard Warnings (cont’d) Dust RISK OF EYE OR HEAD INJURY What could happen: WARNING! DUST FROM POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES CONTAIN CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. These chemicals may include (but are not limited to) the following: /HDGIURPOHDGEDVHGSDLQWV &U\VWDOOLQHVLOLFDIURPEULFNVFHPHQWDQGRWKHUPDVRQU\SURGucts $UVHQLFDQGFKURPLXPIURPFKHPLFDOO\WUHDWHGOXPEHU 7KHULVNIURPWKHVHH[SRVXUHVYDU\GHSHQGLQJRQKRZRIWHQ\RXGRWKLVW\SHRI ZRUN7RUHGXFH\RXUH[SRVXUHWRWKHVHFKHPLFDOV:RUNLQDZHOOYHQWLODWHGDUHD DQGZRUNZLWKDSSURYHGVDIHW\HTXLSPHQW$OZD\VZHDU0$+$0,26+DSSURYHG SURSHUO\ILWWHGIDFHPDVNVRUUHVSLUDWRUVZKHQXVLQJVXFKWRRls. 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WRUHGXFHUXVWLQJ,IDOHDNLVGHWHFWHGLQWKHWDQNUHSODFHWKHWDQNLPPHGLDWHO\ 'RQRWZHOGGULOORUPRGLI\WKHDLUWDQNRIWKLVFRPSUHVVRU:elding or modifications RQWKHDLUFRPSUHVVRUWDQNFDQVHYHUHO\LPSDLUWDQNVWUHQJWKDQGFDXVHDQH[WUHPHO\ KD]DUGRXVFRQGLWLRQ:HOGLQJRUPRGLI\LQJWKHWDQNLQDQ\PDQQHUZLOOYRLGWKH warranty. &KHFNWKHPDQXIDFWXUHU¶VPD[LPXPSUHVVXUHUDWLQJIRUDLUWRROVand accessories. &RPSUHVVRURXWOHWSUHVVXUHPXVWEHUHJXODWHGVRQRWWRH[FHHGWKHPD[LPXP SUHVVXUHUDWLQJRIWKHWRRO5HOLHYHDOOSUHVVXUHLQWKHKRVHEefore attaching or UHPRYLQJDFFHVVRULHV 'RQRWWDPSHUZLWKWKHSUHVVXUHVZLWFKRUUHOLHIYDOYHIRUDQ\UHDVRQ'RLQJVRYRLGV DOOZDUUDQWLHV7KH\KDYHEHHQSUHVHWDWWKHIDFWRU\IRUWKHPD[LPXPSUHVVXUHRIWKLV XQLW3HUVRQDOLQMXU\DQGRUSURSHUW\GDPDJHPD\UHVXOWLIWKHSUHVVXUHVZLWFKRUWKH UHOLHIYDOYHDUHWDPSHUHGZLWK 'RQRWXVHSODVWLFRU39&SLSHIRUFRPSUHVVHGDLU8VHRQO\JDOYDQL]HGVWHHOSLSH ILWWLQJVIRUFRPSUHVVHGDLUGLVWULEXWLRQOLQHV 5 6 Owner’s Manual Air Compressor Hazard Warnings (cont’d) Hazard Warnings (cont’d) RISK OF FIRE OR EXPLOSION RISK OF HEARING LOSS What could 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¶VRSHUDWLRQ,IGDPDJHGKDYHWKHWRROVHUYLFHGEHIRUH XVLQJ 8VHRIDQDFFHVVRU\QRWLQWHQGHGIRUXVHZLWKWKHVSHFLILFWRROVLQFUHDVHVWKHULVNRI LQMXU\ $OZD\VVKXWWKHFRPSUHVVRURIIUHPRYHWKHSOXJIURPWKHRXWOHWDQGEOHHGDOO SUHVVXUHIURPWKHV\VWHPEHIRUHVHUYLFLQJWKHFRPSUHVVRURUZKHQWKH FRPSUHVVRULVQRWLQXVH 'RQRWRSHUDWHWKHXQLWZLWKWKHVKURXGUHPRYHG What could happen: 11 8VLQJDLUWRROVDWWDFKHGGLUHFWO\WRHOHFWULFDOZLULQJFDQUHVXOWLQHOHFWURFXWLRQRUGHDWK ,PSURSHUHOHFWULFDOFRQQHFWLRQVFDQUHVXOWLQILUHVHOHFWURFXWLRQRUGHDWK ,IWKHWRROLVQRWSURYLGHGZLWKDQLQVXODWHGJULSSLQJVXUIDFHFRQWDFWZLWKD³OLYH´ZLUH PDNHVH[SRVHGPHWDOWRROSDUWVDOVR³OLYH´UHVXOWLQJLQSRVVLEOHHOHFWURFXWLRQRUGHDWK )DVWHQHUVFRPLQJLQFRQWDFWZLWKKLGGHQHOHFWULFDOZLULQJFRXOGFDXVHHOHFWURFXWLRQRU GHDWK How to prevent it: 1HYHUDWWDFKHOHFWULFDOZLULQJGLUHFWO\WRHQHUJL]HGWRROV $YRLGERG\FRQWDFWZLWKJURXQGHGVXUIDFHVVXFKDVSLSHVUDGLDWRUVUDQJHVDQG UHIULJHUDWRUV7KHUHLVDQLQFUHDVHGULVNRIHOHFWULFVKRFNLI\RXUERG\LVJURXQGHG 7KRURXJKO\LQYHVWLJDWHWKHZRUNSODFHIRUSRVVLEOHKLGGHQZLULQJEHIRUHSHUIRUPLQJ ZRUN $OLFHQVHGHOHFWULFLDQLQDFFRUGDQFHZLWKDOOORFDODQGQDWLRQDOFRGHVPXVWLQVWDOODOO ZLULQJ 1HYHUXVHDQHOHFWULFDLUFRPSUHVVRURXWGRRUVZKHQLWLVUDLQLQJRURQDZHWVXUIDFH DVLWPD\FDXVHDQHOHFWULFVKRFN 12 Air Compressor Owner’s Manual Hazard Warnings (cont’d) Hazard Warnings (cont’d) RISK OF ENTANGLEMENT RISK OF CUT OR BURNS What could happen: What could happen: 7RROVFRQWDLQLQJPRYLQJHOHPHQWVRUGULYLQJRWKHUPRYLQJWRROVJULQGLQJZKHHOV VRFNHWVVDQGLQJGLVFVHWFFDQEHFRPHHQWDQJOHGLQKDLUFORWKLQJMHZHOU\DQG RWKHUORRVHREMHFWVWKHUHE\UHVXOWLQJLQLQMXU\ 7RROVZKLFKFXWVKHDUGULOOVWDSOHSXQFKFKLVHOHWFDUHFDSDEOHRIFDXVLQJVHULRXV LQMXU\ 7KHSXPSDQGPDQLIROGJHQHUDWHKLJKWHPSHUDWXUHV How to prevent it: How to prevent it: 1HYHUZHDUORRVHILWWLQJFORWKHVRUDSSDUHOWKDWFRQWDLQORRVHVWUDSVWLHVHWF ZKLFKFRXOGEHFRPHHQWDQJOHGLQPRYLQJSDUWV 5HPRYHDQ\MHZHOU\ZDWFKHVEUDFHOHWVQHFNODFHVHWFZKLFKPLJKWEHFRPH FDXJKWLQWKHWRRO .HHS\RXUKDQGVDZD\IURPPRYLQJSDUWV7LHXSRUFRYHUORQJKDLU .HHSWKHZRUNLQJSDUWRIWKHWRRODZD\IURP\RXUKDQGVDQGERG\ 'RQRWWRXFKWKHSXPSPDQLIROGRUWUDQVIHUWXEHZKLOHWKHSXPSLVUXQQLQJ$OORZ WKHPWRFRROEHIRUHKDQGOLQJRUVHUYLFLQJ .HHSFKLOGUHQDZD\IURPWKHFRPSUHVVRUDWDOOWLPHV 13 14 Owner’s Manual Air Compressor Compressor (cont’d) &RPSUHVVRU 0RGHO1XPEHU 3&(7 +RUVH3RZHU 3HDN 7DQN&DSDFLW\ *DOORQV/LWHUV 9ROWDJH$PSV3KDVH .LFN,Q3UHVVXUH 85 .LFN2XW3UHVVXUH 115 Basic Air Compressor Components Oil-less aircompressors are factory lubricated for life and do not require any oil. WARNING! The power cord on this product contains lead, a chemical, known to the state of California to cause cancer and birth defects or other reproductive harm. Wash your hands after handling. Precautions 'UDLQWKHPRLVWXUHIURPWKHWDQNEHIRUHHDFKXVHWRKHOSSUHYent corrosion. 3XOOWKHSUHVVXUHUHOLHIYDOYHULQJEHIRUHHDFKXVHWReQVXUHSURSHUIXQFWLRQDQG WRFOHDUSRVVLEOHREVWUXFWLRQV 7RSURYLGHSURSHUYHQWLODWLRQIRUFRROLQJtKHFRPSUHVVRUPXVWEHNHSWDWOHDVW LQFKHVFPIURPWKHQHDUHVWZDOOLQDZHOOYHQWLODWHGDUHa. )DVWHQWKHFRPSUHVVRUVHFXUHO\DQGUHOHaVHWKHWDQNSUHVVXUHEHIRUHWUDQVSRUWLQJ 3URWHFWWKHDLUKRVHDQGHOHFWULFFRUGIURPGDPDJHDQGSXQFWXUH,QVSHFW WKHPIRUZHDNRUZRUQVSRWVDQGUHSODFHLIQHFHVVDU\ 7RUHGXFHWKHULVNRIHOHFWULFVKRFNGRQRWH[SRVHWRUDLQ6WRUHLQGRRUV 1HYHURSHUDWHWKHFRPSUHVVRULIWKHSRZHUFRUGRUSOXJLVGDPDJHG7DNH WKHHTXLSPHQWWRQHDUHVWDXWKRUL]HGVHUYLFHFHQWHUDQGDWHFKQLFLDQ ZLOOUHSODFHLW 15 The basic components of the air compressor are the electric motor, pump, pressure switch, and tank. The electric motor (see A) powers the pump. The electric motor is equipped with an overload protector and an automatic reset. If the motor becomes overheated, the overload protector will shut it down to prevent damage to the motor. When the motor sufficiently cools, it will automatically restart. B A The pump (see B) compresses the air and discharges it into the tank. C The tank (see C) stores the compressed air. The pressure switch (located internally) shuts down the motor and relieves air pressure in the pump and transfer tube when the air pressure in the tank reaches the kick-out pressure. As compressed air is used and the pressure level in the tank drops to the kick-in pressure, the pressure switch restarts the motor automatically, without warning, and the pump resumes compressing air. Assembling the Air Compressor Unpack the air compressor. Inspect the unit for damage. If the unit has been damaged in transit, contact the carrier and complete a damage claim. Do this immediatly because there are time limitations to damage claims. The carton should contain. $LU&RPSUHVVRU 0DQXDO 2LO 2LO3OXJ $LU)LOWHU 16 Owner’s Manual Air Compressor Compressor (cont’d) Compressor (cont’d) COMPRESSOR CONTROLS Assembling the Compressor (cont’d) 1) Check the compressor’s serial label to ensure that you have received the model ordered, and that it has the required pressure rating for its intended use. 2) Place the compressor according to the following guidelines: a. Position the compressor near a grounded electrical outlet. b. The compressor must be at least 12 inches (31 cm) from any wall or obstruction, in a clean, dry ventilated area, to ensure sufficient air flow and cooling. c. In cold climates, store portable compressors in a heated building when not in use. This will reduce problems with motor starting and freezing of water condensation. d. Remove the compressor from the shipping pallet or carton and place it on the floor or a hard, level surface. The compressor must be level to ensure proper drainage of the moisture in the tank. 3) Screw in air filter supplied. 4) Replace plastic cover on the engine crank case with oil plug supplied. 5) Connect an air hose to the compressor hose outlet. (not included) Note: Make sure to put the proper amount of oil in the air compressor before Pressure switch: This switch turns on and off the compressor. It is operated automatically when the power switch is in the ON position, it allows the compressor to start up or shut down automatically, without warning, depending upon air demand. Pressure Relieve Valve: If the pressure switch does not shut down the motor when pressure reaches the preset level, this valve will pop open automatically to prevent over pressurization. To operate manually, pull the ring on the valve to relieve air pressure in the tank. Tank Pressure Gauge: This gauge measures the pressure level of the air stored in the tank. It is not adjustable by the operator, and does not indicate line pressure. Air Pressure Regulator: This air pressure regulator enables you to adjust line pressure to the tool you are using. Quick-Connect Outlets Air Pressure Gauge Air Pressure Regulator you start. (see page 23) Moisture Release Valve WARNING! NEVER EXCEED THE MAXIMUM WORKING PRESSURE OF THE TOOL. TURN THE KNOB CLOCKWISE TO INCREASE PRESSURE, AND COUNTERCLOCKWISE TO DECREASE PRESSURE. 17 18 Owner’s Manual Air Compressor Compressor (cont’d) ELECTRICAL POWER REQUIREMENTS (cont’d) Compressor (cont’d) COMPRESSOR CONTROLS Regulated pressure quick connect coupler: This coupler connects to the regulated outlet pressure. To connect air hose, push coupler in. To disconnect air hose, pull the coupler collar back and separate the coupling. Electrical Power Requirements Electrical Wiring Refer to the air compressor’s registration label for the unit’s voltage and amperage requirements. Use a dedicated circuit. For best performance and reliable starting, the air compressor must be plugged into a dedicated circuit, as close as possible to the fuse box or circuit breaker. The compressor will use the full capacity of a typical 15 amp household circuit. If other devices are on the same circuit, the compressor may fail to start. Low voltage or an overloaded circuit can result in sluggish starting that causes the motor overload protection system circuit breaker to trip, especially in cold conditions. Extension Cord Use the chart on the right for the proper extension cord length. Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug of the product. Make sure your extension cord is in good condition. An undersized cord will cause a drop in line voltage as well as a loss of power and overheating. The smaller the gauge number, the heavier the cord. AMP RATING (120 Volts) 10-12 12-14 14-16 16-18 18-20 LENGTH OF CORD IN FEET 25’ 16 16 16 14 14 50’ 14 12 12 12 12 100’ 10 10 10 8 8 150’ 8 8 8 8 8 Grounding Instructions Note: A circuit breaker is recommended. If the air compressor is connected to a circuit protected by a fuse, use a dual element time delay fuses (Buss Fusetron type“1”only). Note: Avoid use of extension cords. If use of an extension cord is necessary, be sure to use an extension with the correct specifications. For optimum performance, plug the compressor power cord directly into a grounded wall socket. Do not use an extension cord unless absolutely necessary. Instead, use a longer air hose to reach the area where the air is needed. If use of an extension cord cannot be avoided, the cord should be no longer than 100 feet and be a minimum wire size of 14 gauge (AWG). 19 This product is equipped with a cord having a grounding wire and an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinance. WARNING! IMPROPER INSTALLATION OF THE GROUNDING PLUG CAN RESULT IN THE RISK OF ELECTRIC SHOCK. IF REPAIR OR REPLACEMENT OF THE CORD OR PLUG IS NECESSARY, DO NOT CONNECT THE GROUNDING WIRE TO THE FLAT BLADE TERMINAL. THE WIRE INSULATION THAT HAS AN OUTER SURFACE THAT IS GREEN GREEN WITH, OR WITHOUT, YELLOW STRIPES IS THE GROUNDING WIRE. This product is for use on a nominal 110 volt circuit. An outlet having the same configuration as the plug. No adapter should be used with this product. Do not alter the plug to fit into a non–Ground or 2-slot receptacle. 20 Air Compressor Owner’s Manual Compressor (cont’d) OPERATING INSTRUCTIONS Compressor (cont’d) BREAKING IN THE PUMP 1.Turn the switch to the OFF position. 2. Open the petcock. Turn counterclockwise (loosen). 3. Plug in the power switch to the ON position. 4. The compressor will start. ALLOW THE COMPRESSOR TO RUN FOR 15 MINUTES, TO BREAK IN THE INTERNAL PARTS. CAUTION: AFTER ABOUT 15 MINUTES. IF THE UNIT DOES NOT OPERATE PROPERLY, SHUT IT DOWN IMMEDIATELY AND CONTACT PRODUCT SERVICE CENTER 1-866-591-8921. 5. After about 15 minutes, turn the power switch to the OFF position. 6. Close the petcock. Turn in the clockwise direction. 7. Turn the power switch to the ON position. The compressor will start and fill the tank to the kick-out pressure and stop. Note: As compressed air is used, the pressure switch will restart the motor automatically. Note: During the initial break-in cycle, there will be a slight electrical smell as the motor brushes seat.This is normal for universal motors and will last for about 5 minutes. OPERATING INSTRUCTIONS Periodic Starting 1. Turn the power switch to the OFF position. 2. Close the tank petcock. Turn in the clockwise direction. 3. Plug in the power cord. 4. Turn the power switch to the ON position. 21 WARNING! HIGH TEMPERATURES ARE GENERATED BY THE ELECTRIC MOTOR AND THE PUMP. TO PREVENT BURNS OR OTHER NJURIES, I DO NOT TOUCH THE COMPRESSOR WHILE IT IS RUNNING. ALLOW IT TO COOL I BEFORE HANDLING OR SERVICING. KEEP CHILDREN AWAY FROM THE COMPRESSOR AT ALL TIMES. WARNING! WHEN ADJUSTING FROM A HIGHER TO A LOWER PRESSURE, TURN THE KNOB COUNTERCLOCKWISE TO REACH THE DESIRED PRESSURE. DO NOT EXCEED THE OPERATING PRESSURE OF THE TOOL OR ACCESSORY BEING USED. 5. Adjust the regulator to the working pressure of the tool. (never exceed 90 PSI) Shut down 1. Turn the power switch to the OFF position. 2. Unplug the power cord. 3. Reduce pressure in the tank thorough the outlet hose. You can also pull the relief valve ring and keep it open in the tank. WARNING! ESCAPING AIR AND MOISTURE CAN PROPEL DEBRIS THAT MAY CAUSE EYE INJURY. WEAR SAFETY GOGGLES WHEN OPENING PETCOCK. 4. Tip the compressor (if necessary for your model ) so the petcock is at the bottom of the tank(s).Then open the petcock to allow moisture to drain from the tank. 22 Air Compressor Owner’s Manual Compressor (cont’d) MAINTENANCE Compressor (cont’d) MAINTENANCE (cont’d) WARNING! TO AVOID PERSONAL INJURY, ALWAYS SHUT OFF AND UNPLUG THE COMPRESSOR AND RELIEVE ALL AIR PRESSURE FROM THE SYSTEM BEFORE PERFORMING ANY SERVICE ON THE AIR COMPRESSOR. Relieve the air pressure in the system and open the petcock on the bottom of the tank to drain. LUBRICATION: This air compressor requires regular lubrication for operation. NOTE: Use air compressor oil such as SAE 10W-20. Under extreme winter conditions use SAE-10 oil. You may also use mobile 1 synthetic 10W-30 oil. Drain and refill the compressor oil after the first 100 hours of operation. CAUTION: Compressors are shipped without oil. A small amount of oil may be present in the pump upon receipt of the air compressor. DO NOT ATTEMPT TO OPERATE THIS AIR COMPRESSOR WITHOUT FIRST ADDING OIL TO THE CRANKCASE. Serious damage can result from even limited operation unless filled with oil and broken in correctly. Follow initial start-up procedures closely. Damage caused by failure to add oil will void your warranty. WARNING! Drain tank to release air pressure before removing the oil fill cap or drain plug. Not doing so could result in serious damage to the compressor as well as serious injury. Place unit on a level surface. Remove oil fill plug and slowly add compressor oil. The oil should be filled to the middle of the oil level window (see below). When filling the crankcase, the oil flows very slowly into the pump .If the oil is added too quickly, it will overflow and appear to be full. Crankcase oil capacity is approximately 16 fluid ounces. Replace the oil fill plug. WARNING! CONDENSATION WILL ACCUMULATE IN THE TANK. TO PREVENT CORROSION OF THE TANK FROM THE INSIDE, THIS MOISTURE MUST BE DRAINED AT THE END OF EVERY USE. BE SURE TO WEAR PROTECTIVE EYEWEAR. Note: In cold climates, drain the tank after each use to reduce problems with freezing of water condensation. Testing for Leaks Check that all connections are right. A small leak in any of the hoses or pipe connections will substantially reduce the performance of your air compressor. If you suspect a leak, spray a small amount of soapy water with spray bottle. If bubbles appear, repair or replace the faulty component. Do not over tighten any connections. Storage Before storing the compressor for a prolonged period, use the nozzle to clean all dust and debris from the STORAGE compressor. Disconnect the power cord and coil it up. Pull the pressure relief valve to release all pressure from the tank. Cover the entire unit to protect it from moisture and dust. Servicing Perform the following maintenance at the intervals indicated below: 2SHUDWHWKHSUHVVXUHUHOLHIYDOYH$IWHUHDFKXVH 'UDLQDLUIURPWDQN$IWHUHDFKXVH Drain and refill the compressor oil after the first 100 hours of operation then every 300 hours of use. The oil should be filled to the middle of the oil level window. OIL OIL LEVEL WINDOW 23 24 Air Compressor Compressor (cont’d) TROUBLE SHOOTING Owner’s Manual Compressor (cont’d) TROUBLE SHOOTING (cont’d) Note: Trouble shooting problems may have similar causes and solutions. 7KH7DQNSHWFRFNLVRSHQ&ORVHWKHSHWFRFN Low pressure, not enough air or compressor does not stop. 3URORQJHGH[FHVVLYHFRQVXPSWLRQRIDLU 'HFUHDVHDPRXQWRIDLUXVHG 7KH&RPSUHVVRUQRWODUJHHQRXJKIRUMRE &KHFNWKHDLUUHTXLUHPHQWRIDFFHVVRU\,ILWLVKLJKHUWKDQWKH&)0DQGSUHVVXUHRI WKHFRPSUHVVRU\RXQHHGDODUJHUFRPSUHVVRU0RVWDFFHVVRULHVDUHUDWHGDWRI DFWXDO&)0ZKLOHUXQQLQJFRQWLQXRXVO\ Excessive starting and stopping, while not in use )LWWLQJVOHDN &KHFNWKHILWWLQJVZLWKVRDS\ZDWHU7LJKWHQRUUHVHDOOHDNLQJILWWLQJV'2127 29(57,*+7(1 5HSODFHZRUQSDUWVDQGUHDVVHPEOHZLWKQHZVHDOV 5HSODFHDQ\UHJXODWRULQWHUQDOSDUWV 7KH5HJXODWHGSUHVVXUHJDXJHUHDGLQJGURSVZKHQDWRROLV EHLQJXVHG This is normal in some applications 5HVWULFWHGFKHFNYDOYH Remove and clean or replace. &RPSUHVVRUQRWODUJHHQRXJK ,ISUHVVXUHGURSVWRRORZDGMXVWWKHUHJXODWRUZKLOHDFFHVVRU\LVXVHG &KHFNDLUUHTXLUHPHQWVRIDWRROLWPD\EHKLJKHUWKDQWKH&)0SUHVVXUHVXSSOLHGE\ WKHFRPSUHVVRU0RVWDFFHVVRULHVDUHUDWHGDWRIDFWXDO&)0Zhile running FRQWLQXRXVO\ +ROHLQDLUKRVH &KHFNDQGUHSODFHLIQHFHVVDU\ &LUFXLWEUHDNHUWULSVIXVHEORZVWRRRIWHQ /RZYROWDJHFRQVXOWDQHOHFWULFLDQ 7DQNOHDNV 5HSODFHWDQN ([FHVVLYHZLUHOHQJWK )XUQLVKDGHTXDWHSRZHU,IXVLQJH[WHQVLRQFRUGWU\DJDLQZLWKRXWLW WARNING!,00(',$7(/<5(3/$&(7$1.'2127$77(037 725(3$,5 5HVWULFWHGDLUSDVVDJHV &RQWDFWDQDXWKRUL]HGVHUYLFHFHQWHU %ORZQVHDOV 5HSODFHDQ\IDXOW\VHDOV Replace worn parts and reassemble with new seals. %DFNSUHVVXUHLQSXPSKHDG 5HSODFHWKHFKHFNYDOYH 5HSODFHWKHSUHVVXUHVZLWFKEOHHGHUYDOYH 25 26 Owner’s Manual Air Compressor Compressor (cont’d) TROUBLE SHOOTING (cont’d) Compressor (cont’d) TROUBLE SHOOTING (cont’d) Overheating 3RRUYHQWLODWLRQ 5HORFDWHWKHFRPSUHVVRUWRDQDUHDZLWKFRROGU\DQGZHOOFLUFXO ated air. Motor will not run (cont’d) $IXVHEORZQRUFLUFXLWEUHDNHUWULSSHG 5HSODFHWKHEORZQIXVHRUUHVHWWKHFLUFXLWEUHDNHU'RQRWXVHDIXVHRUFLUFXLWEUHDNHUZLWKD KLJKHUUDWLQJWKDQVSHFLILHGIRU\RXUFLUFXLW &KHFNIRUDSURSHUIXVH³)XVHWURQ´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wner’s Manual Air Compressor Compressor (cont’d) TROUBLE SHOOTING (cont’d) Compressor Parts Glossary of Terms &)0&XELFIHHWSHUPLQXWHDXQLWRIPHDVXUHRIDLUIORZ 36,3RXQGVSHUVTXDUHLQFKDXQLWRIPHDVXUHRIDLUSUHVVXUH .LFNLQSUHVVXUH$IDFWRU\VHWORZSUHVVXUHSRLQWWKDWHQJDJHVWKHFRPSUHVVRUWR GHSUHVVXUL]HWKHWDQNWRDKLJKHUSUHVVXUH .LFNRXWSUHVVXUH$IDFWRU\VHWKLJKSUHVVXUHSRLQWWKDWVWRSVWKHFRPSUHVVRUIURP LQFUHDVLQJWKHSUHVVXUHLQWKHWDQNDERYHDFHUWDLQOHYHO :HOOYHQWLODWHG$PHDQVRISURYLGLQJIUHVKDLULQH[FKDQJHIRUGDQJHURXVH[KDXVW RUYDSRUV $60($PHULFDQ6RFLHW\RI0HFKDQLFDO(QJLQHHUV,QGLFDWHVWKDWWKHFRPSRQHQWV DUHPDQXIDFWXUHGWHVWHGDQGLQVSHFWHGIRUWKHH[FOXVLYHXVHRIWKHDLU FRPSUHVVRU &6$&DQDGLDQ6WDQGDUGV$VVRFLDWLRQ,QGLFDWHVWKDWWKHSURGXFWVWKDWKDYH WKLVPDUNLQJKDYHEHHQPDQXIDFWXUHGWHVWHGDQGLQVSHFWHGWRVWDQGDUGVWKDWDUH VHWE\&6$7KHVHSURGXFWVDOVRFRQILUPWR8/VWDQGDUG 29 Parts No. Description Parts No. Description PCE6050T-41 HANDLEPIECE Qty 1 PCE6050T-55 SAFETY VALVE 1 PCE6050T-42 OUT HEX BOLT 4 PCE6050T-56 NUT 10 PCE6050T-43 PRESSURE GAUGE 3 PCE6050T-57 FLANGE BOLT 7 PCE6050T-44 AXIS PRESSURE GAUGE 2 PCE6050T-58 PANEL 1 PCE6050T-45 QUICK COUPLING 2 PCE6050T-59 DISCHARGE LINE 1 PCE6050T-46 WIRE 1 PCE6050T-60 FLAT WASHER 4 PCE6050T-47 PRESSURE SWITCH 1 PCE6050T-61 FOOT WASHER 4 PCE6050T-48 RELEASE LINE 1 PCE6050T-62 EXTRA BIG WASHER 4 PCE6050T-49 DISCHARGE LINE 1 PCE6050T-63 SCREW 4 PCE6050T-50 PRESSURE CAP NUT 2 PCE6050T-64 CHECK VALVE 1 PCE6050T-51 PION 2 PCE6050T-65 TANK 1 PCE6050T-52 ELBOW 1 PCE6050T-66 WATER VALVE 1 PCE6050T-53 HANDLE COVER 1 PCE6050T-67 RUBBER SPARRING 1 PCE6050T-54 ADJUST VALVE ASSEMBLY 1 30 Qty Air Compressor Compressor Parts Owner’s Manual Compressor Parts 31 Parts No. Description Qty PCE6050T-1 HEX BLOT M6X35 2 PCE6050T-2 CYLINDER HEAD 2 PCE6050T-3 90 DISCHARGE EBLOW 1 PCE6050T-4 CYLINDER HEAD GASKET 1 PCE6050T-5 VALVE PLATE 1 PCE6050T-6 REED VALVE 2 PCE6050T-7 GASKET VALVE PLATE 1 PCE6050T-8 VALVE PLATE 1 PCE6050T-9 GASKET CYLINDER UPPER 1 PCE6050T-10 CYLINDER 1 PCE6050T-11 GASKET CYLINDER LOWER 1 PCE6050T-12 PISTON 1 PCE6050T-13 PISTON PIN 1 PCE6050T-14 BALL BEARING 12 1 PCE6050T-15 PISTON RING 1 O PCE6050T-16 PISTON RING 1 PCE6050T-17 OIL RING 1 PCE6050T-18 CAPACITOR 2 PCE6050T-19 CONNECTING ROD 1 PCE6050T-20 BOLT 2 PCE6050T-21 BREATHER 1 PCE6050T-22 IN HEX BOLT M5X12 4 PCE6050T-23 OIL SIGHT 1 PCE6050T-24 OIL SIGHT GASKET 1 PCE6050T-25 CRANK CASE COVER 1 PCE6050T-26 CRANK COVER GASKET 1 PCE6050T-27 IN HEX BOLT M8X22 1 PCE6050T-28 CONNECTING ROD 1 PCE6050T-29 CRANK CASE 1 32 Air Compressor Owner’s Manual Compressor Parts LIMITED WARRANTY Parts No. Description Qty PCE6050T-30 LIP SEAL FG 1 PCE6050T-31 BEARING 6204 1 PCE6050T-32 ROTOR 1 PCE6050T-33 BEARING 6202 1 PCE6050T-34 STATOR 1 PCE6050T-35 MOTRO BACK COVER 1 PCE6050T-36 HEX BOLT M5X95 4 PCE6050T-37 FAN LEAF 1 PCE6050T-38 BALL BEARING 14 1 PCE6050T-39 NEW SHROUD 1 PCE6050T-40 AIR FILTER 1 33 Pulsar Products, Inc. warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e. income producing) are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase. Products covered under this warranty include air compressors, air tools, service parts, pressure washers and generators. Pulsar Products, Inc. will repair or replace atPulsar Products, Inc.sole option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts. All decisions of Pulsar Products, Inc. with regard to this limited warranty shall be final. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. RESPONSIBILITY OF ORIGINAL PURCHASER (Initial User): To process a warranty claim on this product, DO NOT return item to the retailer. The product must be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized Warranty Service Center contact the retailer or place of purchase. Retain original cash register sales receipt as proof of purchase for warranty work. Use reasonable care in the operation and maintenance of the product as described in the Owner’s Manual(s). Deliver or ship the product to the nearest Authorized Warranty Service Center. Freight costs, if any, must be paid by the purchaser. Air compressors with 60 and 80 gallon tanks will be inspected at the site of installation. Contact the nearest Authorized Warranty Service Center that provides on-site service calls for service call arrangements. If the purchaser does not receive satisfactory results from the Authorized Warranty Service Center, the purchaser should contact Pulsar Products, Inc. 34 Air Compressor LIMITED WARRANTY (cont’d) THIS WARRANTY DOES NOT COVER: Merchandise sold as reconditioned, used as rental equipment, or floor or display models. Merchandise that has become damaged or inoperative because of ordinary wear, misuse, cold, heat, rain, excessive humidity, freeze damage, use of improper chemicals, negligence, accident, failure to operate the product in accordance with the instructions provided in the Owner’s Manual(s) supplied with the product, improper maintenance, the use of accessories or attachments not recommended by Pulsar Products, Inc., or unauthorized repair or alterations. Repair and transportation costs of merchandise determined not to be defective. Costs associated with assembly, required oil, adjustments or other installation and start-up costs. Expendable parts or accessories supplied with the product which are expected to become inoperative or unusable after a reasonable period of use. Merchandise sold by Pulsar Products, Inc. which has been manufactured by and identified as the product of another company, such as gasoline engines. The product manufacturer's warranty, if any, will apply. ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR MALFUNCTION OF THE PRODUCT IS NOT COVERED BY THIS WARRANTY. Some states do not allow the exclusion, so it may not apply to you. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply. 35
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Key Features
- Powerful motor for efficient compression
- Durable construction for extended lifespan
- Large air tank capacity for extended use
- Compact design and lightweight construction for easy portability
- Low noise operation for minimal disturbance
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Frequently Answers and Questions
What is the air tank capacity of the PCE6050T?
The PCE6050T has a large air tank capacity, providing ample compressed air for extended use.
How easy is it to transport and store the PCE6050T?
The PCE6050T features a compact design and lightweight construction, making it easy to transport and store.
How noisy is the PCE6050T during operation?
The PCE6050T operates with a low noise level, minimizing disturbance during operation.
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