ICM Controls ICM2813 Installation, Operation & Application Manual
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ICM2813 Features Integrated Furnace Control Board • Controls the gas valve, inducer draft motor, circulating blower and hot surface ignitor • Monitors system pressure and limit switches • Microprocessor based precision • Diagnostic LEDs aid in testing and troubleshooting Replaces Lennox: 10M9301, 12L6901, 32M8801, 56L8401, 24L8501, 63K8901, 97L4801, 100925-01, 100925-03, 17W9201, 23W5101, 30W2501, 69M0801, 69M1501, 83M00 White-Rodgers: 50A65-120, 50A65-121, 50A62-120, 50A62-121, 50A62-820, 21D83M-843, 50A66-122, 50A66-123 Specifications Installation, Operation & Application Guide For more information on our complete range of American-made products – plus wiring diagrams, troubleshooting tips and more, visit us at www.icmcontrols.com • Electrical Rating @ 77°F (25°C) • Input Voltage: 18-30 VAC, 60 Hz • Ignitor Current: 2.0 amp @ 80 VAC, 60 Hz (resistive) • Inducer Relay: 2.2 FLA–3.5 LRA @ 120 VAC • Blower Relay: 14.5 FLA–25.0 LRA @ 120 VAC (Heat / Cool / Fan) • Gas Valve Relay: 1.5 amp @ 25 VAC, 60 Hz 0.6 pf Environmental • Operating Temp Range: -40° to 176°F (-40° to 80°C) • Humidity Range: 5 to 95% relative humidity (non-condensing) Introduction The ICM2813 is a form, fit, and functional replacement for the Lennox and White Rodgers boards shown in the cross reference section of this guide. The ICM2813 automated gas ignition control board monitors the ignition sequence including the inducer, pressure switch, hot surface igniter, gas valve, flame sense, and circulating blower while maintaining full safety circuit monitoring including the high limit switch, roll out switch and auxiliary limit switch circuits. Onboard diagnostics will indicate when a fault condition exists. Mode of Operation Upon a call for heat, the thermostat will energize the W terminal with 24 VAC. With the heat call in place, the inducer fan and humidifier (optional) will be energized thus closing a pressure safety switch. The control will enter a 15 second inducer pre purge cycle. Upon verification of the pressure switch closure and completion of the 15 second inducer pre-purge, the hot surface igniter is energized. There is a 20 second igniter warm up period before energizing the gas valve. Once the gas valve is energized, gas flows into the burners where it is ignited by the hot surface igniter. Once the burners are on, the flame is sensed by a flame rectification circuit and flame sensor. There is a 4 second trial for ignition period where the control checks the flame signal and proves the flame. Once flame is established, there will be a 45 second heat ON delay before energizing the main blower. When the call for heat ends, the gas valve is de-energized, burners go off, flame is proven lost and there is a fixed 5 second inducer post purge to purge any residual exhaust gases from the system. Following the inducer post purge, the inducer and humidifier are turned off and subsequently the heat blower is turned off after the user selected off delay time expires. Upon a call for cooling, the Y terminal is energized with 24 VAC and a 2 second cool blower ON delay begins. After the ON delay expires, the EAC and cool blower outputs are energized. Once the call for cooling ends, there is a user selectable 2 second or 45 second cooling blower OFF delay to purge the residual cool air from the duct work. At the end of the OFF delay, the cool blower and EAC are turned off. Lockout Features There is a 5 minute self healing recovery which occurs if the pressure switch is stuck open. The inducer will run for 150 seconds then enter a 5 minute self healing recovery. This cycle will repeat until the pressure switch closes. There will be a 1 hour lock out if the flame is not established and proved within 5 successive attempts. After one hour in lockout, the control will reset automatically. Electrostatic Discharge (ESD) Precautions Use caution when installing and servicing the furnace to avoid and control electrostatic discharge; ESD can impact electronic components. These precautions must be followed to prevent electrostatic discharge from hand tools and personnel. Following the precautions will protect the control from ESD by discharging static electricity buildup to ground. 1. Disconnect all power to the furnace. Do not touch the control or the wiring prior to discharging your body’s electrostatic charge to ground. 2. To ground yourself, touch your hand and tools to a clean, metal (unpainted) furnace surface near the control board. 3. Service the furnace after touching the chassis. Your body will recharge with static electricity as you shuffle your feet or move around, and you must reground yourself. 4. Reground yourself if you touch ungrounded items. 5 Before handling a new control, reground yourself, this will protect the control. Store the used and new controls in separate containers before touching ungrounded objects. 6. ESD damage can also be prevented by using an ESD service kit. Remove Existing Control CAUTION! To service control, and prior to disconnection, label all wires. Failure to do so may result in wiring errors which can cause dangerous operation. 1. Turn thermostat to OFF position or set it to the lowest possible setting. 2. Turn OFF electrical supply to furnace. 3. Turn OFF gas supply to furnace. 4. Remove furnace blower and control access doors. 5. Remove control box cover. CAUTION! Failure to turn off gas and electric supplies can result in explosion, fire,death, or personal injury. 6. Disconnect thermostat wires and humidifier wires (if equipped with a humidifier). 7. Disconnect line voltage, blower, electronic air cleaner wires (if equipped), and transformer wires. 8. Remove wiring harness from circuit board. 9. Remove screws or any other fasteners and old circuit board. 10. Examine control and control box to check for water stains. 11. Make repairs if any sources of water leakage are found. Be sure to check humidifiers, evaporator coils, and vent systems in the area of the control. Install New Control 1. Ground yourself properly before installing the new ICM2813 control board. 2. Mount the new control using any screws and fasteners previously removed. Heat Blower Jumper Settings PIN 1-2 3-4 5-6 7-8 Time 180 seconds 120 seconds 90 seconds 60 seconds 3. Connect all line/low voltage, accessory, thermostat and ground wires. 4. Verify the sequence of operation. Cool Blower Jumper Settings PIN 9 - 10 10 - 11 Time 2 seconds 45 seconds Timing (in seconds unless specified) Pre Purge Ignitor Warm Up Time Trial for Ignition Retries Interpurge Post Purge 15 20 4 4 retries 15 5 Lockout Time Heat Fan ON Delay Heat Fan OFF Delay* Cooling Fan ON Delay Cooling Fan OFF Delay* Auto Reset 300 45 60/90/120/180 2 2 or 45 60 minutes * The heating and cooling OFF delay depends on the option chosen by the jumper position. The default settings for the heating and cooling OFF delays are 90 seconds and 45 seconds respectively. LED Fault Codes LED Status Description Trouble Shooting Tips ON Normal operation N/A OFF Control board failure Check for proper input voltage and check the fuse; if not resolved replace control. 1 Ignition failure (soft lockout) Clean or replace the flame sensor, check the igniter for proper operation & input voltage, check the transformer’s common is grounded to earth ground. 2 Pressure switch stuck closed Check for contaminated or defective pressure switch. 3 Pressure switch stuck open Check for obstructed pressure switch tubing or defective pressure switch. Check for oxidation on terminals, broken wires, or defective inducer motor . 4 Limit switch fault Checked for blocked airflow, blocked duct work, and dirty filter. Check or replace high limit switch if defective. 5 Flame out of sequence Check for intermittent or defective gas valve and check for dirty or defective flame sensor. 6 Roll out switch fault Check for a cracked heat exchanger, defective rollout switch , broken wires on the roll out switch, or replace roll out switch if required. 7 Weak flame Weak flame is caused by carbon build up on the flame sensor, poor grounds, or improper placement of flame sensor . Clean or replace flame sensor, reassure grounds, ensure flame sensor is fully enveloped in the flame. 8 Miswired gas valve Check for shorted or mis-wired gas valve, check harness wires for any shorts or breaks, and check the pressure switch for proper operation. 9 Unused N/A 10 Hot and neutral reversed Check for proper polarity of incoming voltage on the primary and secondary of the transformer. 11 Brownout A brownout fault indicates a low voltage condition. Check the voltage on the primary and the secondary of the transformer and ensure there is no excessive load on the transformer. Flame Sense Troubleshooting Tips Flame not established 1. If the flame is not established or proven during the initial sequence, the gas is shut off (if energized) and the board will enter a retry mode. There will be four more successive attempts allowed each having a 15 second inducer purge between attempts. 2. After the initial attempt and four successive attempts, if flame is still not established and proven there will be a 1 hour lock out before the system will reset automatically. To reset the control before the 1 hour lockout has elapsed, cycle off and on the 24 VAC power to the board. If the problem is not a false flame, the board can also be reset by cycling the heat call off and on. However if the problem is a false flame (flame detected when the gas valve is de-energized and there is no flame), cycling the heat call will not reset the board. Flame out 1. Flame out is considered when flame is lost during heating. 2. When a W signal is present and flame is lost and no longer sensed, the gas valves will disengage until the next trial for ignition. The circulating blower and inducer will remain running. 3. If all retry attempts fail and the flame is still not proven, there will be a 1 hour lock out before the system resets automatically. False flame 1. Flame out of sequence represents a scenario when flame is sensed while gas valve is de-energized. 2. Inducer and Blower motors will be engaged (if not already running) and keep running for as long as the fault condition is present. Wiring Diagram FAN PARK Continuous Fan HEAT BRN CAP-1 BRN Neutral Heat Speed Cool Speed 60 90 120 180 HEAT OFF DELAY COOL PIN 7 PIN 8 PIN 5 PIN 6 PIN 3 PIN 4 PIN 1 PIN 2 BLOWER MOTOR 120 VOLT HOT PIN 11 PIN 10 PIN 9 LED1 45 2 COOL OFF DELAY GRN/YEL PARK XFRM HUM T5 T4 120 VOLT NEUTRALS LINE L2 NEUTRAL Flame Sensor HUM T3 FS T2 24V ONLY T1 ICM2813 P2 24V SEC P1 PRI LINE 120 VOLT HOT EAC NEUTRAL LINE INDUCED DRAFT MOTOR L1 HSI GND 2 3 4 5 6 8 9 RS 2 PRS LS 2 LS 2 LS Primary 10 11 12 GAS VALVE NO PRI 24V SEC RS 1 7 C 1 GND Chasis GND P1 Plug Pin Out 1 = High limit output 2 = N/A 3 = 24 VAC 4 = N/A 5 = Rollout switch 1 6 = 24 VAC common 7 = High limit input 8 = Ground 9 = Main valve common 10 = Pressure switch 11 = Rollout switch 2 12 = Main valve P2 Plug Pin Out 1 = Inducer Blower 2 = Hot Surface Ignitor 3 = Neutral 4 = Neutral Chasis ground 7313 William Barry Blvd., North Syracuse, NY 13212 (Toll Free) 800-365-5525 (Phone) 315-233-5266 (Fax) 315-233-5276 www.icmcontrols.com Legend EAC = Electronic air cleaner FS = Flame sensor GND = Ground HSI = Hot surface ignitor HUM = Humidifier LS = Limit switch PRI = Primary PRS = Pressure switch RS = Rollout switch SEC = Secondary XFRM = Transformer Earth ground LIAF270 ">
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