SounDigital 400.2 EVO 5 Owner's Manual
Below you will find brief information for Amplifier EVO5 400.2. This manual provides details on the SounDigital EVO5 400.2 amplifier, a high-technology audio product. It covers its features, instructions for installation, safety precautions, and how to set up the gain and crossovers. The manual also includes product specifications, wiring diagrams and battery connection guidelines. Designed for automotive use, the amplifier supports both RCA and high-level inputs and has multiple outputs for speaker connections and requires proper electrical system setup. The manual aims to optimize device performance and ensure user safety.
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OWNER´S MANUAL 400.2 TABLE OF CONTENTS Introduction..................................................................................................................................................... 3 Package contents ...................................................................................................................................... 3 Safety instructions ...................................................................................................................................... 4 Assembling and Disassembling the plastic cover.................................................................. 5 Panels description Audio inputs and controls ............................................................................................ 6 Power inputs and audio outputs............................................................................... 7 Installation sequence................................................................................................................................ 8 Electrical dimensioning ........................................................................................................................... 9 Audio inputs RCA inputs ............................................................................................................................ 9 High Level input .................................................................................................................. 9 Wiring diagram .......................................................................................................................................... 10 Procedure for setting the Gain .......................................................................................................... 11 Crossovers set up ................................................................................................................................... 12 Battery connection diagram .............................................................................................................. 13 Technical specifications Parameters......................................................................................................................... 14 Dimensional data............................................................................................................ 14 Additional Information............................................................................................................................ 14 Document revision code: 1000750307-003/JUN2024 INTRODUCTION Dear Consumer, Congratulations, you have just acquired a SounDigital product of the highest technology and quality, so we thank you for your trust. SounDigital products are made with raw materials of the highest quality standards, and the most modern processes, equipment and technology are used in their production. IMPORTANT INFORMATION On this manual you will learn about the product, its features and characteristics, in order to obtain the best result and to be able to enjoy your music with SounDigital quality and power. Read this manual carefully and follow precisely all the information contained therein, these are very important and allow your amplifier to work optimally. If you think it is necessary, please do not hesitate to contact our technical support at the following contact: [email protected] PACKAGE CONTENTS ▪ 01 400.2 EVO5 Amplifier ▪ 01 Installation quick guide with warranty card ▪ 01 Cable for high level input ▪ 01 Promotional sticker *Merely illustrative image. 3 SAFETY INSTRUCTIONS To avoid injury to the user or damage to the amplifier, read all safety instructions written on this manual. The installation of this product must be done by a qualified professional. In case of any doubt, please contact our technical support; When passing cables through metallic walls, use rubber O-rings to avoid cable cutting and short-circuits; Before proceeding with the installation of any electric equipment on your vehicle, unplug the negative (-) terminal of the battery to avoid fires, injuries or damages; Make sure that the chosen location for the amplifier installation does not affect the operation of the vehicle; Use your sound system safely. The continuous exposure to sound pressures over 85dB may cause irreversible hearing damage; This product may reach temperatures over 60°C (140°F). Make sure it is cold before touching it; X This equipment is for use in automotive DC voltage batteries between 12.6 and 14.4 volts. Before installing the equipment, check voltage of the batteries; Clean the amplifier periodically with brush or dry cloth to assure the thermal efficiency of the heatsink; Do not install the amplifier in places exposed to water, dirt or humidity; Be careful when making holes in the vehicle. Make sure you are not making holes in the f u e l t a n k , b r a ke l i n e s o r electrical cables of the vehicle; X Choose a ventilated place to install the amplifier and avoid blocking the side ventilation windows; Make sure the cables are properly secured throughout the installation; Fix the amplifier properly and firmly. Avoid fixing to metallic parts of the vehicle, as this procedure may cause ground looping (noise); Wear gloves, safety glasses and all necessary PPE during the installation of SounDigital amplifiers. THIS "WARNING" SIGN ALERTS THE USER OF IMPORTANT INFO. NOT FOLLOWING THESE INSTRUCTIONS MAY CAUSE INJURIES TO THE USER OR DAMAGE TO THE Warning! EQUIPMENT. 4 ASSEMBLING AND DISASSEMBLING THE PLASTIC COVER The plastic covers are used to finish off and hide the amplifier’s fixing screws. To disassemble and assemble them, follow the instructions below. DISASSEMBLING OF THE PLASTIC COVER 1 2 1. Carefully pull out the top of the plastic cover to release the upside latches, as shown in picture 1. 2. Slide up the plastic cover in a continuous movement to remove it. *Merely illustrative images. ASSEMBLING THE PLASTIC COVER 1 2 A B EN 1. To fit the plastic cover back, carefully insert the point A of the plastic cover into point B of the amplifier, slowly sliding it down. 2. Gently press the sides of the top of the plastic cover towards the bottom of the amplifier until you hear a clicking noise. *Merely illustrative images. 5 PANELS DESCRIPTION Audio inputs and controls 1 2 3 4 5 6 1 CH1/CH2 Crossover switch key Low Pass – Full – High Pass 2 CH1/CH2 Variable Gain Control 3 CH1/CH2 Audio input – High Level (To connect to the speaker output of the head unit) 4 CH2 5 CH1 6 Blue Audio inputs – RCA connectors "POWER ON" LED indicator 6 PANELS DESCRIPTION Power inputs and audio outputs 7 8 9 10 11 12 13 7 - Negative power supply connector (GND) 8 - Remote power supply connector (REM) 9 - Positive power supply connector (+12VDC) 10 CH2 Negative speaker connector (-) 11 CH2 Positive speaker connector (+) 12 CH1 Negative speaker connector (-) 13 CH1 Positive speaker connector (+) 7 INSTALLATION SEQUENCE BEFORE PROCEEDING WITH THE INSTALLATION, UNPLUG THE NEGATIVE TERMINAL FROM ALL OF THE BATTERIES, TO AVOID FIRE, DAMAGE TO THE AMPLIFIER AND THE Warning! USER HIMSELF. Ø Mount the amplifier in such a way you have access to the connectors; Ø Install the power cables in the vehicle properly, starting from the battery to the fuse holder or circuit breaker, use the cable with the appropriate size. Make all connections, install fuse holders or circuit breakers, but without placing the fuses or with the circuit breakers in the "OFF" position; THE MAXIMUM DISTANCE FOR THE INSTALLATION OF THE FUSE/CIRCUIT BREAKER IS 12 INCHES (30cm) AWAY FROM THE BATTERY. Warning! Ø Connect the power cables in to the amplifier, observing the polarity. Connect all the positive cables (+) from the fuse holder or circuit breaker to the positive conector of the amplifier and all the negative power cables from the batteries to the negative connector of the amplifier; Ø The ground cable must be as short as possible and must be connected to the vehicle chassis and the battery negative; Remove the paint between the terminal and chassis Ø Install the signal input cables in a proper way, distant from the power cables; Ø Connect the RCA or the high level signal input cables to the head unit and amplifiers; Ø Install the audio output cables with the appropriate section, distant from the power and audio input cables; Ø Connect the audio output cables to the amplifier and speakers respecting the positive (+) and negative (-) polarities; Ø Install the remote cable with the power cables, using 1.5mm² (15 AWG) cable or thicker; Ø Connect the remote power cable to the amplifier's "REM" terminal at the main unit's remote power output (when not using the high level signal inputs); Ø Before powering the system, verify all the connections and make sure there are no mistakes or short-circuits on the power and ground cables; Ø Reconnect the ground of the batteries ; Ø Check if the head unit is turned off and then place the fuses in the fuse holders or switch the circuit breakers on; Ø Turn on the main unit and the amplifier will turn on the "POWER ON" LED indicating that it is in operation. Minimum recommended installation distance Warning! between amplifiers*. 1.18in. (30mm) X *For installations with more than one amplifier, second unit not included. Merely illustrative images. 8 ELECTRICAL DIMENSIONING AND AUDIO INPUTS ELECTRICAL DIMENSIONING For proper operation of your SounDigital amplifier, you need the proper dimensioning of the electrical system and the cables used. The table below shows the minimum section of GND cables, +12VDC cables and speaker output cables according to the power generated by the amplifier. POWER CABLE (+12VDC) 400 WRMS 6mm² (9 AWG) GROUND CABLE (GND) 2 x 1.5mm² (15 AWG) SPEAKER CABLE We recommend the use of only OFC (Oxygen Free Copper) cables on the installation of our products. Copper-clad aluminum wire (CCAW) must not be used. AUDIO INPUTS RCA inputs REMOTE All RCA inputs must be connected for the amplifier to work properly. High level signal input All High level signal inputs must be connected for the amplifier to work properly. REMOTE High level input must be used when the main unit does not have RCA outputs. When High level input is used, no remote connection is required, the amplifier recognizes the audio signal and switches on. If your source unit is not able to turn on the amplifier through the High level input, the remote input should be connected normally. RCA AND HIGH LEVEL INPUTS SHOULD NOT BE USED SIMULTANEOUSLY OR YOU MAY DAMAGE THE AMPLIFIER. 9 WIRING DIAGRAM 2 CHANNELS WIRING DIAGRAM (PER CHANNEL) All RCA inputs must be connected for the amplifier to work properly. REMOTE FUSE +12V +12V FUSE +12V In case of connections with more than one battery, see the installation diagram on page 13. (PER CHANNEL) Minimum impedance of use according to the model Per channel Model (PER CHANNEL) Bridge 400.2 EVO5 4Ω 1 CHANNEL WIRING DIAGRAM (BRIDGE) All RCA inputs must be connected for the amplifier to work properly. REMOTE FUSE +12V +12V +12V FUSE In case of connections with more than one battery, see the installation diagram on page 13. (BRIDGE) Minimum impedance of use according to the model Model Per channel Bridge 400.2 EVO5 4Ω 10 GAIN SETTING GAIN SETTING Necessary equipament: Ø On the audio player, set the fader control to center position; Ø Digital AC voltmeter; Ø Media with sine wave test tone 60Hz recorded at 0db. Ø Set the crossover selector switch in "F"; Set up procedure: Ø Turn the gain down; control all the way Ø Disconnect the output cables from the amplifier outputs; Ø Turn off all processing (bass, treble, loudness, EQ, etc.); Ø Set the audio player volume to 3/4 of full volume; Ø Use a 60Hz sine wave; Ø Connect the AC voltmeter to the speaker output connectors of the amplifier. Make sure you test the voltage at the correct connectors (+ and –); Ø Increase the gain control until the target voltage is observed with the voltmeter (see the chart below); Ø Once you have adjusted the amplifier to the correct voltage output, turn off the source unit and reconnect the speaker(s). MODEL 400.2 4Ω STEREO / POWER BRIDGE / POWER STEREO OUTPUT VOLTAGE BRIDGE OUTPUT VOLTAGE 2Ω / 2 x 200W 4Ω / 1 x 400W 20V 40V Download the tracks for set up in https://soundigitalusa.com/tracks-for-set-up/ 11 CROSSOVER SET UP "F" All the frequencies will be reproduced "LP" Frequencies below 80Hz will be reproduced "HP" Frequencies above 80Hz will be reproduced Ø Change the switch to "F" position (Full Range) - All frequencies will be reproduced as shown in the figure below; dB 0dB -3dB 20kHz 10Hz Hz Ø Change the switch to "HP" position - All frequencies above 80Hz will be reproduced as shown in the figure below; A dB 0dB -3dB -12dB ƒc/2 High Pass ƒc Hz High Pass Ø Change the switch to "LP" position - All frequencies below 80Hz will be reproduced as shown in the figure below. dB B 0dB -3dB -12dB ƒc ƒc*2 Low Pass Low Pass Hz 12 BATTERY CONNECTION DIAGRAM When necessary the association of one or more battery banks to supply the necessary current to the amplifier, it is recommended to use batteries of the same brand, model, and if possible the same manufacturing lot so that the system has the maximum performance. For an ideal energy performance, we recommend that all batteries be connected to positive and negative busbars and the busbars connected to the amplifier, as shown in the diagram below: It is mandatory to install the fuse at a maximum distance of 12 inches from the battery. BUSBAR 1 FUSE FUSE FUSE 2 All cables, positive and negative, connected from the battery to the busbar must be the same length. Likewise the cables connected from the busbar to the amplifier. FUSE BUSBAR Battery connections without the use of a busbar, as shown in the example below, must be avoided. This setting decreases the efficiency of supplying power to the system. FUSE It is mandatory to install the fuse at a maximum distance of 12 inches from the battery. 1 FUSE 2 3 *Merely illustrative image. 13 TECHNICAL SPECS PARAMETERS 400.2 Power RMS @ 4Ω** 2 x 132W Power RMS @ 2Ω** 2 x 200W Power RMS (Bridge) @ 8Ω** 1 x 264W Power RMS (Bridge) @ 4Ω** 1 x 400W Frequency Response (-3dB) 10Hz ~ 20kHz Subsonic Filter (12dB/octave) 80Hz Low Pass filter (12dB/octave) 80Hz Operating Voltage 9V ~ 16V SNR 100.28dB Input Sensitivity (RCA) 0.2V ~ 2V Input Sensitivity (High Level input) 1 ~ 10V Current draw (music) 18.93A Current draw (max.) 37.86A Total efficiency 83.85% 4Ω Damping factor (@100Hz nominal impedance) 200 Power cable 6mm² (9 AWG) Speaker cable 2 x 1.5mm² (15 AWG) Remote cable 1.5mm² (15 AWG) Recommended Fuse* (music) 25A Recommended battery (minimum) 40Ah *It is mandatory to install the fuse at a maximum distance of 12 inches from the battery. **POWER RATING ACCORDING TO CTA-2006 INDUSTRY STANDARDS. **Power at 12.6V @ 60Hz with a maximum THD of 1%. DIMENSIONAL DATA 105.8mm(4.2") 50.9mm(2.0") 101.0mm(4.0") 113.0mm(4.4") 120.0mm(4.7") Net Weight* 0.52 kg (1.15 lb) Gross Weight* 0.58 kg (1.28 lb) *Weights may vary slightly depending on the manufacturer. ADDITIONAL INFORMATION The values presented are based on measurements performed in SounDigital's laboratories. All the equipment used in the assays, tests, measurements and gauging of the technical parameters of SounDigital products were calibrated in certified laboratories, thus ensuring the performance and standard of excellence of the developed products. Updates of information made in this document will always be published and made available for consumer consultation, free of charge, on the brand's websites. The user is advised to search for the manual in its latest version when necessary. The Manufacturing Process may present variations, and the electronic components may also present changes in values in relation to their nominal parameters. Thus, causing small differences between measurements taken. Small variations in the values presented and divulged by SounDigital are recognized. The images presented in this document are representative and merely illustrative; therefore, they do not necessarily correspond to the actual product/model. 14 Document revision code: 1000750307-003/JUN2024 ">
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Key features
RCA and high-level audio inputs
Adjustable gain control
Selectable crossover modes
Multiple speaker outputs
Power on LED indicator
Thermal efficiency design
Frequently asked questions
The maximum distance for installing the fuse/circuit breaker is 12 inches (30cm) away from the battery.
The minimum recommended installation distance between amplifiers is 1.18in (30mm).
The crossover switch positions are Low Pass, Full, and High Pass.