GVS-rpb RPB Blasting Respirator Instruction manual

NOVA 3 ® CE UI R10
GVS-RPB.COM
Instruction Manual
Nova 3 Blasting Respirator
®
Employers: Read this manual and the flow control device instruction manual and
carry out the employer responsibilities (page 8).
Product users: Read this manual and the flow control device instruction manual and
follow the product user safety instructions (page 10).
Manuals are regularly updated. Make sure this manual is available to all users for reference.
Current version of manual and other languages: gvs-rpb.com/industrial/resources
EN14594:2018 4B
RESPIRATORY PROTECTION
AS/NZS 1716:2012
BMP# 714303
RESPIRATORY PROTECTION
EN397:2012+A1:2012
HARD HAT PROTECTION
AS/NZS 1801:1997
BMP# 714306
HARD HAT PROTECTION
EN166:2001 CLASS 1B
EYE & FACE PROTECTION
AS/NZS 1337.1:2010
BMP# 714304
EYE & FACE PROTECTION
IMPACT CLAUSES
English P.2
NOVA 3
®
CONTENTS
 EXPLANATION OF SIGNAL WORDS AND SYMBOLS
2
 INTRODUCTION
3
 IMPORTANT SAFETY INFORMATION
 PROTECTION PROVIDED AND LIMITATIONS
4
 RESPIRATORY COMPONENT DIAGRAM - CAUTIONS & LIMITATIONS
6
 AIR SOURCE, FITTINGS, AND PRESSURE
7
 EMPLOYER RESPONSIBILITIES
8
 PRODUCT USER SAFETY INSTRUCTIONS
10
 BREATHING AIR PRESSURE TABLE
13
 RESPIRATOR SETUP AND CARE
14
 DONNING AND DOFFING
20
 STORAGE
22
 PARTS AND ACCESSORIES
23
 WARRANTY AND LIABILITY STATEMENT
28
EXPLANATION OF SIGNAL WORDS AND SYMBOLS
The following signal word and safety symbols are used in this manual and product labeling:
WARNING
WARNING indicates a hazardous situation that, if not avoided, could
result in death or serious injury.
DANGER
DANGER Indicates a hazardous situation that, if not avoided, will result
in death or serious injury.
Read the Instruction Manual.
Additional copies of RPB® manuals can be found at gvs-rpb.com.
CERTIFIED BY:
CE: BSI Group The Netherlands B.V. (NB2797), Say Building, John M. Keynesplein 9, 1066 EP,
Amsterdam, NL
UKCA: BSI Group (AB0086), Kitemark Court, Knowhill, Milton Keynes MK5 8PP, United Kingdom
RPB® Safety LLC is an ISO9001 certified company.
2
RPB ® SAFETY - GLOBAL HEADQUARTERS
2807 Samoset Rd, Royal Oak, MI 48073, USA
T: 1-866-494-4599 F: 1-866-494-4509 E: [email protected]
GVS S.p.A. - EMEA
Via Roma 50, 40069 Zona Industriale BO, Italy
T: +39 0516176391 E: [email protected]
GVS Filter Technology UK Ltd.
Vickers Industrial Estate, Mellishaw Ln, Morecambe LA3 3EN, UK
T: +44 (0)1524 847600 E: [email protected]
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RPB IP, LLC.
For technical assistance contact our Customer Service Department at 1-866-494-4599 or
email: [email protected]
Form #: 7.20.525
Rev: 10
INTRODUCTION
The NOVA 3® is an advanced heavy industry respirator designed for abrasive blasting and
other industrial applications. Additionally, the L4™ light attachment is available to provide
light to the work area and the NOVA TALK ™ in-helmet communication system allows for
hands free radio communication. The NOVA 3® can increase productivity with the advanced
tear-off lens system and other innovative features. The NOVA 3® is a Compressed Airline
Breathing Apparatus tested to EN 14594 (AS/NZS 1716) - When used with RPB ® Breathing
Air Line and Flow Control Device. This provides respiratory protection during Abrasive
Blasting.
3
NOVA 3
®
This product must be inspected and maintained in accordance with this instruction manual at
all times.
See PROTECTION PROVIDED AND LIMITATIONS (page 4) for details.
IMPORTANT SAFETY INFORMATION
Improper selection, fit, use, or maintenance of this product can result in
injury; life threatening delayed lung, skin or eye disease; or death.
This product is intended for occupational use in accordance with applicable standards or
regulations for your location, industry, and activity (see Employer Responsibilities, page 9).
Familiarity with standards and regulations related to the use of this protective equipment is
recommended, even if they do not directly apply to you. If self-employed or if used in a nonoccupational setting, refer to Employer Responsibilities and Product User Safety Instructions.
Go to gvs-rpb.com/industrial/important-safety-information/ for helpful links to CE standards and
other content.
WARNING
Employers: Read this manual and the air supply device Instruction Manual and carry out the
Employer Responsibilities (page 8).
Product users: Read this manual and the air supply device Instruction Manual and follow the
Product User Safety Instructions (page 10).
Check website for updates. Product manuals are regularly updated.
Visit gvs-rpb.com/industrial/resources for the most recent version of this manual before using the
product.
PROTECTION PROVIDED AND LIMITATIONS
RESPIRATION
The RPB ® NOVA 3® is approved in the category as follows:
Supplied Air
The RPB ® NOVA 3® respirator, when properly fitted and used with all required components,
including the Breathing Tube Assembly, Constant Flow Valve or C40™ Climate Control Device,
and RPB ® Breathing Air Line is a EN 14594 (AS/NZS 1716) approved supplied air respirator
with an Applied Protection Factor of 40 (Nominal Protection Factor of 1000). As such, it
significantly reduces, but does not completely eliminate, the breathing of contaminates by the
respirator wearer. Use with an airline filter, such as the 04-900 RPB ® RADEX® Airline Filter.
Specific protection depends on the setup of the airline filter (see the RPB ® RADEX® Instruction
Manual). The approved Flow Control Device for this respirator is the 03-102 Constant Flow
Valve and the 03-502 C40™ Climate Control Device.
HAZARD LIMITATIONS
The RPB ® NOVA 3® Respirator is NOT FOR USE if:
 In atmospheres immediately dangerous to life or health (IDLH).
 Wearer cannot escape without the aid of the respirator.
4
 Atmosphere contains less than 21% ±1% oxygen.
 For protection against hazardous gases (e.g., carbon monoxide).
 Contaminants are in excess of regulations or recommendations.
 Contaminants or contaminant concentrations are unknown.
 Work area is poorly ventilated.
 The temperature is outside the range of -10°C to +60°C (14°F to 140°F).
 A flammable or explosive atmosphere is present when used with systems including
electrical parts that are not intrinsically safe, 09-502 L4­­™ Light, 09-903 NOVA TALK ™.
FACE AND EYES:
 The NOVA 3® respirator with Inner Lens meets EN 166:2001 (AS/NZS 1337.1:2010)
requirements and designed for abrasive blasting, grinding, and other industrial applications.
 The NOVA 3® is not designed or tested to provide protection against molten metals or
corrosive liquids.
 Note: Safety glasses may be required to be worn depending on the job hazard analysis.
The NOVA 3® does not protect against the potential transfer of impact to glasses worn
underneath the Visor. It does not provide complete eye and face protection against severe
impact and penetration and is not a substitute for good safety practices and engineering
controls.
HEAD:
 The NOVA 3® meets the EN 397:2012+A1:2012 (AS/NZS 1801:1997) requirements for
physical head protection as a hard hat. The helmet is design to provide limited head
protection by reducing the force of falling objects striking the top of the head. Ensure the
helmet is adjusted to properly fit the user by adjusting the head harness and side pads.
HEARING:
 Hearing protection must be worn and properly fitted when exposed to noise levels that
exceed the permissible exposure levels. It is recommended to wear additional protection
under the respirator, such as a pair of Foam or Silicon Earplug with an SNR 25 rating or
higher.
PPE REGULATION
 The NOVA 3® conforms to the PPE Regulation (EU) 2016/425. Regulation 2016/425 on
PPE as brought into UK Law and amended.
 The Declaration of Conformity for CE and UKCA can be found at rpbsafety.com/industrial/
resources
 See the Storage section for information on packaging and protection required for
transportation.
5
NOVA 3
®
RESPIRATOR COMPONENT DIAGRAM - SAR
The RPB ® NOVA 3® Supplied Air Respirator consists of 3 main components. All 3
components must be present and properly assembled to constitute a complete EN 14594
(AS/NZS 1716) approved respirator.
CAUTIONS AND LIMITATIONS
1. RESPIRATOR HELMET
A
Not for use in atmospheres containing
ASSEMBLY
less than 21% ±1% oxygen.
B
Not for use in atmospheres
immediately dangerous to life or
health.
C
Do not exceed maximum use
2. BREATHING
concentrations established by
TUBE
regulatory standards
ASSEMBLY
D
Air-line respirators can be used only
AND FLOW
when the respirators are supplied
CONTROL
with respirable air meeting the
DEVICE
requirements of EN 12021 (AS/NZS
1715) or higher quality.
E
Use only the pressure ranges and
hose lengths specified in the user’s
instructions
J
Failure to properly use and maintain
this product could result in injury or
death.
M All approved respirators shall be
selected, fitted, used and maintained
in accordance with local government
and other applicable regulations.
N
Never substitute, modify, add or omit
parts. Use only exact replacement
3. BREATHING AIR
parts in the configuration as specified
LINE
by the manufacturer.
FIGURE 1.1
O
Refer to user’s instructions, and/or
maintenance manuals for information
on use and maintenance of these
respirators.
S
Special or critical user’s instructions
and/or specific limitations apply. Refer
to page 13 (Breathing Air Pressure
Table) before donning.
6
AIR SOURCE, FITTINGS, AND PRESSURE
AIR SOURCE
Supplied Air
Locate the air source in a clean air environment, always use a filter on the inlet of your air
source. Make sure the air source is somewhere that vehicles, forklifts, and other machinery
are not running near the air inlet, as this will cause carbon monoxide to be drawn into your
air supply. Always use suitable after coolers/dryers with filters and carbon monoxide alarms
to ensure clean breathable air is supplied at all times. A Radex ® Airline Filter (04-900) and
a GX4 ® Gas Monitor (08-400) are recommended. The air should be regularly sampled to
ensure that it meets EN12021 and AS/NZS 1715 requirements.
AIR QUALITY
This respirator must be supplied with clean breathable air at all times. Breathable air must at least
meet the requirements for EN12021 and AS/NZS 1715. The RPB® NOVA 3® does not purify air or
filter contaminants. A carbon monoxide monitor must be used at all times.
Do not connect the respirator’s air supply hose to nitrogen, toxic gases,
inert gases or other non-breathable air sources. Check the air source
before using the respirator. This apparatus is not designed for use with mobile air supply systems
e.g. cylinders. Connecting the supply hose to a non-breathable air source will result in serious
injury or death.
DANGER
BREATHING AIR SUPPLY HOSES AND FITTINGS
RPB ® breathing air supply hoses and fittings must be used between the point of attachment
and the respirator breathing air connection at the wearer’s belt. The hose sections must be
within the correct length and the amount of sections must be within the number specified in
the breathing air pressure table on page 13. Make sure the breathing tube, all fittings on the air
supply hoses and the Radex are secured tightly.
BREATHING AIR PRESSURE
The air pressure must be continually monitored at the point of attachment. Air pressure must
be read from a reliable pressure gauge whilst the respirator has air flowing through it.
7
NOVA 3
®
EMPLOYER RESPONSIBILITIES
Your specific responsibilities may vary by location and industry, but in general RPB® expects that
employers will:
 Follow all applicable standards and regulations for your location, industry, and activity.
Depending on your location and industry, a number of standards and regulations may apply
to your selection and use of respirators and other personal protective equipment. These may
include such things as national, local, or military standards and regulations and consensus
standards such as CE and AS/NZS. There are also requirements specific to particular
contaminants, e.g. silica (see gvs-rpb.com/important-safety-information for more information),
asbestos, organic pathogens, etc. Know which requirements apply to your location and
industry.
 Have appropriate safety programs in place.
Have and follow:
 A workplace safety program.
 A written respiratory protection program in accordance with applicable standards and
regulations.
 In accordance with the above,
 Perform a hazard analysis and select appropriate equipment for each activity. A
hazard analysis should be performed by a qualified person. Controls should be in
place as appropriate and a qualified person should determine what kind of respiratory,
face and eye, head, and hearing protection is appropriate for the intended activities
and environments of use. (For example, select a respirator appropriate to the specific
airborne hazards, with consideration of workplace and user factors and with an Assigned
Protection Factor (APF) that meets or exceeds the required level for employee protection.)
As applicable, check your workplace safety program, respiratory protection program, and
standards and regulations for your activity or industry for related protection requirements,
and see this manual (Protection Provided and Limitations, page 4) and the flow control
device Instruction Manual for product specifications.
 Be sure employees are medically qualified to use a respirator.
Have a qualified physician or other licensed health care professional (PLHCP) perform
medical evaluations using a medical questionnaire or an initial medical examination.
 Train employees in the NOVA 3®’s use, maintenance, and limitations.
Appoint a qualified individual who is knowledgable about the RPB® NOVA 3® to provide
training:
Qualifications of the Respirator Trainer. Anyone providing respirator training shall:
a) be knowledgable in the application and use of the respirator(s);
b) have practical knowledge in the selection and use of respirator(s) and work practices
at the site;
c) have an understanding of the site’s respirator program; and
d) be knowledgable of applicable regulations.
8
Train each NOVA 3® user in the product’s use, application, inspection, maintenance, storage,
fitting, and limitations in accordance with the content of this Instruction Manual and the
approved flow control device instruction manual and standard or regulatory requirements.
Ensure that each intended user reads both these manuals.
 Ensure that equipment is properly set up, used, and maintained.
Make sure that equipment is properly set up, inspected, fitted, used, and maintained,
including selection of the appropriate air filter cartridge and, when applicable, welding
filter shade adjustments, for the application.
 Measure and monitor airborne contaminants in the work area.
Measure and monitor airborne contaminant levels in the work area in accordance with
applicable requirements. Make sure work area is well ventilated.
 Ensure that abrasive used is suitable for abrasive blasting.
Check the material safety data sheets for manufacturers warnings and recommendations
and verify the blasting media conforms with applicable standards/regulations (e.g.
regarding respirable silica). Refer to gvs-rpb.com/important-safety-information/ for links to
websites that can provide regulatory guidance.
 If you have any questions, contact RPB®.
 Call Customer Service Department:
Tel: 1-866-494-4599
E-mail: [email protected]
Web: gvs-rpb.com
9
NOVA 3
®
PRODUCT USER SAFETY INSTRUCTIONS
BEFORE INITIAL USE - BE TRAINED AND MEDICALLY QUALIFIED
Do not use this respirator until you have read this manual and the flow control device Instruction
Manual (additional copies available at gvs-rpb.com) and been trained in the respirator’s use,
maintenance, and limitations by a qualified individual (appointed by your employer) who is
knowledgable about the RPB® NOVA 3® respirator.
Do not wear this respirator until you have passed a medical evaluation using a medical
questionnaire or an initial medical examination by a qualified physician or other licensed health
care professional (PLHCP).
Allergens: No known common allergens are used in this product.
Some materials could cause an allergic reaction in susceptible individuals. If you have a known
allergy or develop irritation, inform your employer. Irritation may occur from lack of cleaning.
Following all cleaning and care instructions provided in the instruction manuals for this and any
other RPB® products you are using.
MAKE SURE THE SYSTEM IS READY FOR USE
Make sure you have a complete system. Verify that you have all required components for the
NOVA 3® to serve as a complete approved respirator:
 Respirator Helmet Assembly (NOVA 3®)
 Breathing Tube Assembly
 Flow Control Device (Constant Flow Valve, C40™ Climate Control Device)
 Breathing Air Line (Supplied Air)
See Respirator Component Diagram (page 6). The RPB® NOVA 3® is only approved to be used
with the RPB® Constant Flow Valve and the RPB® C40™ Climate Control Device. Use only
authentic RPB® brand parts and components that are part of the approved respirator assembly.
Using incomplete or inappropriate equipment, including the use of counterfeit or non-RPB® parts,
can result in inadequate protection and will void the approval of the entire respirator. Do not
modify or alter any part of this product.
Inspect all components daily for signs of damage or wear and tear that may reduce the level
of protection originally provided. Remove any damaged component or product, including any
helmet or visor that has been subject to impact, from service until repaired or replaced. Scratched
or damaged safety lenses or other components should be replaced with genuine RPB® brand
replacement parts. When safety and impact lenses are replaced, make sure to remove any
additional protective film from both sides of the lens. If the film is left in place, it could affect the
optical clarity of the lens and cause eye strain. Inspect the inside of the respirator for respirable
dust or other foreign objects. Keep the inside of the respirator clean at all times.
 NOVA 3 has a shelf life of 5 years from the date of manufacture.
 NOVA 3 has an in service life of 3 years from when first put into use.
Make sure that the helmet is correctly assembled in the configuration that suits your application.
Never use the respirator without all lenses in place. This includes the Inner and Outer Lenses.
10
These lenses, when installed properly, are part of the respiratory seal to prevent toxic or
hazardous gases, liquids or dust from entering the helmet. An incomplete or improperly installed
lens system could provide inadequate impact and respiratory protection. See Respirator Setup
and Care (page 14). See Donning (page 20) for fit information.
VERIFY THAT YOU HAVE THE APPROPRIATE EQUIPMENT FOR YOUR ACTIVITY
Verify that the NOVA 3® provides appropriate protection for your activity. As applicable, check
your workplace safety program, respiratory protection program, and standards and regulations for
your activity or industry. (See PROTECTION PROVIDED AND LIMITATIONS, page 4.)
BEFORE DONNING THE NOVA 3®:
Verify airborne contaminants are within recommended limits for respirator use:
 Determine the type and level of contamination. Verify that airborne contaminant
concentrations do not exceed those allowed by applicable regulations and
recommendations for supplied air respirators.
Filtering the breathing air:
 SAR: Once the contamination levels have been confirmed, check to make sure the airline
filter is working correctly. Follow the Radex® Airline Filter Instruction Manual.
Make sure the area is ventilated and monitored:
 Make sure that the area is well ventilated and that regular air samples are taken to
confirm the atmosphere stays within the levels recommended by regulations and
governing bodies. For Supplied Air, it is recommended to use a GX4® Gas Monitor. Follow
the GX4® Gas Monitor Instruction Manual.
If you have any questions, ask your employer.
DO NOT ENTER THE WORK AREA if any of the following conditions exist:
 Atmosphere is immediately dangerous to life or health.
 You cannot escape without the aid of the respirator.
 Atmosphere contains less than 21% ±1% oxygen.
 A flammable or explosive atmosphere is present when used with systems including
electrical parts that are not intrinsically safe, 09-502 L4­­™ Light, 09-903 NOVA TALK ™.
 Contaminants are in excess of regulations or recommendations.
 Contaminants or contaminant concentrations are unknown.
 Work area is poorly ventilated.
 The temperature is outside the range of -10°C to +60°C (14°F to 140°F).
LEAVE THE WORK AREA IMMEDIATELY IF:
 Any product component becomes damaged.
 Vision is impaired.
 Airflow stops or slows down.
 Breathing becomes difficult.
 You become dizzy, nauseous, too hot, too cold, or ill.
11
NOVA 3
®
PRODUCT USER SAFETY INSTRUCTIONS CONTINUED
 Your eyes, nose, or skin become irritated.
 The work area is a confined space (unless proper measures are taken for confined spaces).
 You taste, smell, or see contaminants inside the helmet.
 You have any other reason to suspect that the respirator is not providing adequate protection.
PRODUCT CARE
Never place the helmet on hot surfaces. Do not apply paints, solvents, adhesives or selfadhesive labels except as instructed by RPB®. This product may be adversely affected by certain
chemicals.
Clean with mild detergent and a soft cloth or a disinfectant wipe. See the “Respirator Setup and
Care” section for more specific cleaning instructions.
INSTRUCTIONS FOR SPECIFIC USES OR ENVIRONMENTS
Confined Spaces
If this respirator is used in confined spaces, ensure the area is well ventilated and that all
contaminant concentrations are below those recommended for this respirator. Follow all
procedures for confined space entry, operation, and exit as defined in applicable regulations and
standards.
Abrasive Blasting
Do not use hazardous abrasives (e.g. those that violate applicable standards/regulations,
such as abrasives containing more than trace amounts of silica, lead, arsenic, etc.) these could result in serious injury or death. Consult your abrasive supplier and read the
material safety data sheets for the abrasives to be used to determine suitability for blasting
applications.
EXPLANATION OF MARKINGS
Helmet Label
Each NOVA 3 has a label on the inside of the helmet shell with all relevant certification
markings, important use and storage information, the serial number and date of manufacture.
Breathing Air Line (Supply Tube)
Each Breathing Air Line has a label with manufacturer information and date of manufacture,
as well as being laser engraved on the tube.
Cape Label
Each cape has a label sewn onto it with the abrasive blasting pictogram, along with warnings
and relevant information.
12
BREATHING AIR PRESSURE TABLE
S - SPECIAL OR CRITICAL USERS INSTRUCTIONS - SAR TABLE 1.1
This table lists air pressure ranges needed to provide the RPB ® NOVA 3® with the volume of
air that falls within the required range of 160 - 425lpm (6 - 15cfm) according to government
regulations. Maximum working pressure of the compressed air supply tube is 20.7 BAR.
1. AIR SOURCE
PORTABLE OR
STATIONARY
COMPRESSOR
2. AIR SUPPLY
HOSE
3. NV2021B
BREATHING
TUBE ASSEMBLY
AND FLOW
CONTROL
DEVICES
4. SUPPLY
HOSE
LENGTH
(METRES)
03-102
CONSTANT
FLOW VALVE
ASSEMBLY
03-502
C40™ CLIMATE
CONTROL DEVICE ASSEMBLY
04-322-25 (7.5M)
04-322-50 (15M)
04-322-100 30M)
5. MAX
NUMBER
OF
SECTIONS
6. PRESSURE
RANGE
(BAR AIR)
7.5
15
30
45
60
75
90
1
1
1
2
2
3
3
0.76 - 0.85
0.86 - 0.96
1.03 - 1.13
1.38 - 1.48
1.59 - 1.69
1.83 - 1.93
2.07 - 2.17
7.5
15
30
45
60
75
90
1
1
1
2
2
3
3
3.79 - 4.48
4.14 - 4.83
4.48 - 5.52
4.83 - 5.52
5.17 - 5.86
5.52 - 6.21
6.21 - 6.55
Make sure you understand the Breathing Air Pressure table before
using this respirator.
Use the correct air source. Do not use an ambient air pump, as it does not supply enough
pressure (column 1).
Confirm the part number of the air supply hose you are using (column 2) and the flow
control device (column 3) you are using.
Check your RPB® Safety Air Supply Hose is within the correct length (column 4) and the
correct number of hose sections (column 5).
Set the air pressure at the point of attachment within the range specified (column 6).
WARNING
1.
2.
3.
4.
Make sure air is flowing through your respirator when setting the air pressure.
Failure to supply the minimum required air pressure at the point of attachment for the length
of air supply hose will decrease the level of protection provided. Check that the capacity
of the air supply systems can provide sufficient air to all users, with a maximum of 5 users
connected simultaneously per air supply unit. In addition, could result in contaminants being
inhaled as the pressure in the helmet may become negative due to peak inhalation flow when
working at very high work rates. Low airflow will decrease the level of protection provided.
13
NOVA 3
®
WARNING The Apparatus must be supplied with respirable air meeting the
requirements of EN 12021, AS/NZS 1715 or Higher Quality. The moisture content of the
breathable air should controlled within the limits in accordance with EN 12021, to avoid the
air freezing the apparatus. Do not use oxygen enriched air.
RESPIRATOR SETUP AND CARE
INNER LENS
FIGURE 2.1
Place RPB ® Inner lens (NV3-722) into the
left of the Inner lens frame (NV3-723) and
work it round locating it into the frame and
finally clipping it into place on the right.
FIGURE 2.2
Secure locating Inner lens frame pins into
visor latch mount rolling the frame round
the inner lens seal and securing it onto the
clips at the visor hinge mount.
TEAR OFF AND OUTER LENSES
FIGURE 2.3
To remove the Inner lens frame pull frame
from the visor hinge mount rolling it round
and then dislocate the locating pins from
the Visor latch mount.
14
FIGURE 2.4
Place 3 Tear Off Lenses (N3-725) and 1
Outer Lens (N3-724) on top of each other,
make sure the tabs are folded the same
way.
TEAROFF AND OUTER LENSES CONTINUED
FIGURE 2.5
Place the lenses onto the Lens Locator at
the centre of the visor (N3-726).
FIGURE 2.6
Slide the lenses under the lens locators that
are positioned at the sides of the visor.
CONNECTING THE AIR SUPPLY - SUPPLIED AIR
FIGURE 2.8
FIGURE 2.7
Connect the Breathing Tube to the flow
control device.
Note: Check the hose connections for any
air leaks and tighten if necessary - replace
any worn parts.
Connect the Breathing Tube (NV2021B) to
the Helmet. This end is labelled “Attach this
end to helmet”. Turn anti clockwise until
tight.
15
NOVA 3
®
RESPIRATOR SETUP AND CARE CONTINUED
WARNING The NOVA 3® Supplied Air Respirator must be supplied with
respirable air meeting the requirements of EN 12021 and AS/NZS 1715 or higher quality
and meeting governing body requirements.
FIGURE 2.9
Connect the Breathing Air Supply Hose to
the point of attachment (04-900 Radex ®
Airline Filter) shown.
FIGURE 2.10
Now connect the Breathing Air Supply Hose
to the Flow Control Device. Air should be
now flowing through the Respirator.
Check the air pressure at the point of attachment is within the range specified in column 5 of
the Breathing Air Pressure Table on page 14 for the hose length and amount of hose sections.
Make sure air is flowing through your respirator when setting the air pressure.
FIGURE 2.11
Airflow in the apparatus must be above
170lt/min and the yellow indicator is not
visible when the flow drops below this
rate. DO NOT use the apparatus when the
indicator is not showing.
16
Helmet and Lining
FIGURE 3.1
The side padding is mounted on a hinge and
can be removed by pulling away from the
helmet.
FIGURE 3.2
The covers can be removed from the
padding and washed in a conventional
washing machine or with mild detergent
and water, lay flat to dry.
FIGURE 3.4
FIGURE 3.3
Remove rear Pad
Remove the head liner padding from the
head liner. The padding is secured with
hook fasteners. The padding can be washed
with mild detergent, in a conventional
washing machine or disposed of.
17
NOVA 3
®
RESPIRATOR SETUP AND CARE CONTINUED
FIGURE 3.5
a
FIGURE 3.6
To remove the Head Liner, first remove the
4 clips (a) then lift out. Clean and disinfect
with mild detergent and water or wipe
with a disinfecting wipe. Do not clean with
volatile chemicals. Allow to air dry.
The inside of the helmet can be washed
with a mild detergent or wiped with a
disinfecting wipe.
VISOR ASSEMBLY REMOVAL FOR REPLACEMENT
FIGURE 3.7
There is an Allen Key mounted in the padding connector. Rotate the Allen Key out of the
holder then pull down to remove.
18
FIGURE 3.8
To remove the Visor, undo the hinge lock
(NV3-727-2) and slide back, this will expose
the hinge pin to remove the Visor.
FIGURE 3.9
The Hinge Mount (NV3-727) and Latch
Mount (NV3-728) can be removed using the
Allen Key.
INSPECTION, MAINTENANCE, CLEANING AND DISINFECTING
Lenses and Lens Gaskets
Check Inner Lens Gasket (NV3-721) and the Inner Lens Frame (NV3-723) for splits, cracks or
wear and tear. Replace any damaged or worn parts immediately with RPB ® genuine parts.
The Inner Gasket and Inner Lens fame can be cleaned with warm water and a mild detergent,
rinsed and air dried.
Breathing Tube Assembly
Inspect the Breathing Tube NV2021B for splits or excessive wear. Check that the fittings are
secured into the tube and are not allowing any air to escape. Replace the tube as soon as
signs of damage or excessive wear become evident. Do not remove the foam that is inside the
Breathing Tube as it reduces the noise level of the incoming air. The outside Breathing Tube
can be cleaned and disinfected with warm water and a mild detergent, rinsed and air dried.
Do not run water through the Breathing Tube.
Breathing Air Line
The air supply hose should be inspected for cuts, cracks, blisters and signs of abrasion. Make
sure the fittings are firmly crimped to the hose and air cannot escape. Make sure the hose has
not been crushed or kinked. Replace the hose immediately if there are any signs of damage.
Do not run water through the inside of the hose. Clean the Quick Disconnect Couplings with
an air blow down gun to remove any media or dirt that may jam the coupler.
19
NOVA 3
®
DONNING AND DOFFING
WARNING Always check the interior of the respirator for contaminants before
donning. Always don and doff the helmet while outside the work area, keeping the interior
of the helmet clean and free of contaminants. Not doing these steps could expose you to
hazardous materials and contaminants that could impair the function of the respirator.
WARNING
The donning procedure shall be carried out strictly in accordance
with the information supplied in these instructions.
DONNING YOUR HELMET
Once you have completed the set up, you are ready to fit your RPB ® NOVA 3® respirator.
Firstly check inside the helmet to ensure that it is free of dust, dirt or contaminants. Always
don the helmet with air flowing into the respirator.
FIGURE 4.1
Adjust the Respirator padding size by
turning the ratchet knob located under the
cape collar at the back of the respirator
padding.
20
FIGURE 4.2
Fold back cape, open the Inner Bib and
place your fingers on the Inner Bib and
the side of helmet at approximately ear
position. Lift the helmet and place onto
your head. Make sure air is flowing into the
respirator prior to fitting.
FIGURE 4.4
FIGURE 4.3
Pull the Inner Bib around your neck and
adjust the elastic cord to ensure a snug
fit. This helps provide a barrier to airborne
Adjust the Respirator Cape around your
body and fasten the snap hooks on each
side of the cape.
contaminates.
FIGURE 4.5
FIGURE 4.6
CLICK
Fasten the NV2022 belt at waist or hip
level and adjust for comfort. Move the Flow
Control Device away from spine.
Re check the air pressure and adjust if
necessary. With air flow into your respirator
you are now ready to enter the work area.
DOFFING YOUR HELMET
When you have finished working, keep the respirator on with air flowing into the helmet until
you have left the contaminated area. Depending on the contaminants, it may be advisable
to clean the exterior of the helmet and your work garments before removing the respirator. A
workplace cleaning program may be necessary.
21
NOVA 3
®
STORAGE
After use, clean the respirator according to your company’s cleaning program or the
directions in this manual. Then let it dry, and store the respirator by hanging it up in a clean,
dry place, away from the work area. Do not tuck the cape into the helmet if it has not been
thoroughly cleaned. Before storing the respirator for an extended period of time, clean the unit
following the cleaning instructions in this instruction manual. It is recommended to store or
transport the respirator in a container or storage bag. Store in a cool dry place between -10°C
to +45°C (14°F to 113°F) <90%rh.
After use: FIGURE 5.1
22
Long term storage or transportation:
FIGURE 5.2
PARTS AND ACCESSORIES
FIGURE 6.1
Helmet Components
Figure 6.2
Padding System
Figure 6.6
Visor and Lenses
Figure 6.3
Respirator Capes
Figure 6.5
Breathing Tube &
Flow Control Devices
Figure 6.4
Filtration & Monitoring
Please refer to RPB Catalogue
Air Supply Hose
Figure 6.7
WARNING
Use only exact, authentic RPB® replacement parts (marked with
the RPB logo and part number), and only in the specified configuration. Using incomplete
or inappropriate equipment, including the use of counterfeit or non-RPB® parts, can result
in inadequate protection and will void the approval of the entire respirator assembly.
®
23
NOVA 3
®
PARTS AND ACCESSORIES CONTINUED
HELMET COMPONENTS
FIGURE 6.2
NV3-727-2
All kits contain screws and
nuts when necessary
NV3-729
NV3-730
NV3-727/8
NV3-759
NV3-727-2
NV3-727/8
NV3-729
NV3-730
NV3-759
Visor Hinge Lock
Visor Latch Mount Kit - Includes: Latch Mount, Hinge Mount, Covers
Air Inlet Kit - Includes: Air Inlet, O-Ring, Back Plate, Hanging Strap
Padding Connectors (left & right)
Cape Coverband
VISOR AND LENSES
FIGURE 6.3
All kits contain screws and
nuts when necessary
NV3-721
NV3-723
NV3-722
NV3-726
NV3-724
NV3-725
NV3-721
NV3-722
NV3-723
NV3-724
24
Inner Gasket
Inner Lens pk 10
Inner Lens Frame
Outer Lens pk 50
NV3-725
NV3-726
Tear Off Lens pk 50
Visor Kit - Includes: Visor with Hinge Pin
and Latch, Hinge Lock
BREATHING TUBE & FLOW CONTROL DEVICE
FIGURE 6.4
NV2030
03-102
NV2021B
NV2022
NV2021B
NV2022
03-102
03-502
NV2030
03-502
Breathing Tube (dark grey) for SAR
Belt
Constant Flow Valve Assembly - Includes: Constant Flow Valve, Belt
C40™ Climate Control Device - Includes: C40™, Belt
Low Flow Indicator
RESPIRATOR CAPES
FIGURE 6.5
NV3-755
NV2012
NV3-754
NV3-752
NV3-750
NV3-750
NV3-751
NV3-752
NV3-753
28¨ Nylon Cape
38¨ Nylon Cape
28¨ Leather Cape
38¨ Leather Cape
NV3-753
NV3-751
NV3-754
NV3-755
NV2012
Blast Jacket Size XL
Blast Jacket Size XXL
Inner Bib
25
NOVA 3
®
PARTS AND ACCESSORIES CONTINUED
PADDING SYSTEMS
FIGURE 6.6
NV3-734
NV3-735-1
NV3-734-1
07-900
NV3-732
NV3-735
NV3-731
NV3-731
NV3-732-XXX
Side Padding Frames (left & right)
Side Padding Foam Pads pk 5 pairs
(A10 Thin - A15 Medium - A20 Thick) ** - includes covers
NV3-734
Head Liner Kit - Includes: Head Liner, Head Liner Foam Padding,
Head Liner Clips x4
NV3-734-1
Head Liner Clips, pack of 4
NV3-735
Head Liner Padding
NV3-735-1
Neck Pad
07-900
Adjustable Head Support
** Note that the A10 is for larger head sizes and the A20 is for smaller head sizes. A10’s come standard on all
helmets.
26
AIR SUPPLY HOSES
Series
FIGURE 6.7
1. Couplers
3. Breathing Air Line
Assemblies
2. Plugs
03-022-CF
04-322-25 RPB 7.5m
04-322-50 RPB 15m
04-322-100 RPB 30m
RPB Quick
Disconnect
7.5m
15m
30m
27
NOVA 3
®
LIMITED WARRANTY
RPB® warrants that its Products will be free from defects in materials and workmanship for one (1)
year, subject to the terms of this limited warranty. The Products are sold only for commercial use,
and no consumer warranties apply to the Products. This limited warranty is for the benefit of the
original Product purchaser, and cannot be transferred or assigned. This is the sole and exclusive
warranty provided by RPB®, and ALL CONDITIONS AND IMPLIED WARRANTIES (INCLUDING
ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE)
ARE EXCLUDED AND DISCLAIMED FROM WARRANTY COVERAGE. RPB’s® limited warranty
coverage does not apply to damage resulting from accident, improper use or misuse of the
Products, wear and tear resulting from the normal use of the Products, or the failure to properly
maintain the Products.
RPB’s® limited warranty coverage runs from the original date of purchase of the Products, and
applies only to warranted defects which first manifest themselves and are reported to RPB® within
the warranty period. RPB® retains the right to determine to its reasonable satisfaction whether
any claimed defect is covered by this limited warranty.
If a warranted defect occurs, RPB® will repair or replace the defective Product (or a component
of the Product), in its sole discretion. This “repair or replacement” remedy is the sole and
exclusive remedy under this limited warranty, and under no circumstances shall RPB’s® liability
under this limited warranty exceed the original purchase price for the Products (or the applicable
component). RPB® has no responsibility for incidental or consequential damages, including loss
of use, maintenance and other costs, and ALL INCIDENTAL AND CONSEQUENTIAL DAMAGES
ARE EXCLUDED AND DISCLAIMED from this limited warranty. Contact RPB® to obtain warranty
service. Proof of purchase must be provided to obtain warranty service. All costs of returning the
Products to RPB® for warranty service must be paid by the purchaser.
RPB® reserves the right to improve its Products through changes in design or materials without
being obligated to purchasers of previously manufactured Products.
LIABILITY
RPB® Safety cannot accept any liability of whatsoever nature arising directly or indirectly from
the use or misuse of RPB® Safety products, including purposes that the products are not designed
for. RPB® Safety is not liable for damage, loss or expense resulting from the failure to give advice
or information or the giving of incorrect advice or information, whether or not due to RPB®
Safety’s negligence or that of its employees, agents or subcontractors.
28
NOTES
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
NOVA 3
®
NOTES
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
........... . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
NOTES
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OTHER PRODUCTS
RPB® C40™ CLIMATE CONTROL
Looking for an advanced climate
control device that can heat and cool
your supplied air just by the slide
of a lever? Look no further than the
RPB ® C40™. From the searing heat
of an Arizona summer to a severe
Scandinavian winter the RPB ® C40™
will keep you comfortable.
AIRLINE FILTRATION
The RPB ® RADEX® AIRLINE
FILTER offers increased capacity,
versatility and filtration. This optional
equipment combines the versatility
of either floor or wall mounting with
increased filtration capacity, enabling
customization to meet worker’s needs
and working environments.
AIR QUALITY MONITORING
Do you need an intelligent gas monitor
that can give you complete confidence
in the air you and your employees are
breathing? The RPB ® GX4 ® Gas Monitor
has the ability to detect up to 4 gases
simultaneously, giving you total peace
of mind.
MAN-14
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