Wells HC-1006, HC-1256, HC2256 Specifications

WELLS BLOOMFIELD, LLC

10 Sunnen Dr., St. Louis, MO 63143 telephone: 314-678-6314 fax: 314-781-2714 www.wells-mfg.com

224

OWNERS

MANUAL

for

BUILT-IN

CERAMIC

HOTPLATES

Models:

HC1006

HC1256

HC2256

Includes

INSTALLATION

USE & CARE

EXPLODED VIEW

PARTS LIST

WIRING DIAGRAM

Model HC2256

IMPORTANT: DO NOT DISCARD THIS MANUAL

This manual is considered to be part of the appliance and is to be given to the OWNER or

MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.

THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR

INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any questions concerning installation, operation or maintenance of this equipment. p/n

2M-303756

Rev. E M224

09

0626 rms

LIMITED WARRANTY STATEMENT

Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or

18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only.

THIS WARRANTY IS THE COMPLETE AND ONLY

WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN

FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES

OF MERCHANTABILITY OR FITNESS FOR ANY

PARTICULAR PURPOSE, AND/OR FOR DIRECT,

INDIRECT OR CONSEQUENTIAL DAMAGES IN

CONNECTION WITH WELLS BLOOMFIELD PRODUCTS.

This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities.

This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:

Wells Bloomfield, LLC

10 Sunnen Dr., St. Louis MO 63143 USA phone (314) 678-6314 or fax (314) 781-2714 for information and other details concerning warranty.

SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS

1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.

2. All problems due to operation at voltages or phase

other than specified on equipment nameplates are

not covered by this warranty.

Conversion to correct voltage and/or phase must be the customer’s responsibility.

3. All problems due to electrical connections not made in accordance with electrical code requirements

not covered by this warranty.

4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not

5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.

6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and preventative maintenance items, such as servicing and cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.

7. Travel mileage is limited to sixty (60) miles from an

Authorized Service Agency or one of its sub-service

agencies.

8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.

9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on nonwarranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of

non-genuine Wells parts completely voids any

warranty.

10. Installation, labor, and job check-outs are not considered warranty and are thus not covered by this

warranty.

11. Charges incurred by delays, waiting time or operating restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.

SHIPPING DAMAGE CLAIM PROCEDURE

NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.

IF SHIPMENT ARRIVES DAMAGED:

1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.

2. FILE CLAIM FOR DAMAGE IMMEDIATELY:

Regardless of the extent of the damage.

3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file

“CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.

Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim. xi

TABLE OF CONTENTS

WARRANTY xi

SPECIFICATIONS 1

FEATURES & OPERATING CONTROLS 2

PRECAUTIONS & GENERAL INFORMATION 3

INSTALLATION 4

OPERATION 5

CLEANING INSTRUCTIONS

SPECIAL CARE INSTRUCTIONS

6

7

TROUBLESHOOTING 8

EXPLODED VIEW & PARTS LIST 10-15

WIRING DIAGRAM

PARTS & SERVICE

CUSTOMER SERVICE DATA

16-17

21

21

INTRODUCTION

Thank You for purchasing this Wells Bloomfield appliance.

Proper installation, professional operation and consistent maintenance of this equipment will ensure that it gives you the very best performance and a long, economical service life.

This manual contains the information needed to properly install this equipment, and to use and care for the equipment in a manner which will ensure its optimum performance.

SPECIFICATIONS

MODEL ELEMENT VOLTS AMPS kW FIELD WIRING

HC1006 120 V 1ø 11.7 A 1.4 kW 14 ga. 75ºC

HC1256 Single 9” 208 V 1ø 9.0 A 1.9 kW 14 ga. 75ºC

240 V 1ø 10.4 A 2.5 kW 14 ga. 75ºC

HC2256 Dual 9” 208 V 1ø 18.1 A 3.8 kW 10 ga. 75ºC 3ø versions available

Refer to Installation

240 V 1ø 20.8 A 5.0 kW 10 ga. 75ºC Guide for details

NOTE: See installation guide for cutout dimensions

SPECIFICATIONS — EXPORT MODELS

MODEL ELEMENT VOLTS AMPS kW FIELD WIRING

HC1256EU Single 9” 220-240V 1ø 10.4 A 2.5 kW 1.5 mm

2

HC2256EU Dual 9” 220-240V 1ø 20.8 A 5.0 kW 2.5 mm

2

Refer to the Export Manual for this equipment (p/n 301399 )for specific information.

1

FEATURES & OPERATING CONTROLS

Fig. 1 Built-In Ceramic Hotplate - Features & Operating Controls

HOTPLATE UNIT

Ceramic Top Provides smooth, low maintenance heating surface

Hot Surface Indicator Glows whenever ceramic top

CONTROL UNIT

Temperature Controls Infinite switches to control

temperature heating

Fig. 2 Wellsloks

elements

Power Indicator Light Glows any time temperature control is on

2

PRECAUTIONS AND GENERAL INFORMATION

This appliance is intended for use in commercial establishments only.

This appliance is intended to prepare food for human consumption.

No other use is recommended or authorized by the manufacturer or its agents.

Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.

Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.

Disconnect the hotplate from electrical power before performing any maintenance or servicing.

DO NOT splash or pour water over, onto or into controls or wiring.

Hotplate must be installed by a licensed electrician with full knowledge of all applicable electrical codes.

The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.

Any procedure which requires the use of tools must be performed by a qualified technician.

This manual is considered to be a permanent part of the appliance.

This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.

This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.

WARNING:

ELECTRIC

SHOCK HAZARD

All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician.

DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.

CAUTION:

RISK OF

DAMAGE

DO NOT connect and/or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.

AGENCY APPROVAL INFORMATION

This appliance is and listed under file E6070

This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions.

Export (only) versions of this appliance meet requirements.

E6070

STD 4

E6070

EXPORT MODELS

ONLY

3

INSTALLATION

NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation.

Refer to SHIPPING DAMAGE

CLAIM PROCEDURE on the inside front cover of this manual.

Fig. 3 Set the Wellsloks

IMPORTANT:

Water damage caused by failure to seat Wellsloks or failure to install gasket or to seal flange to counter is NOT covered by warranty

IMPORTANT:

Contact a licensed electrician to install and connect electrical power to the hotplate.

IMPORTANT:

Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.

UNPACKING & INSPECTION

Carefully remove the hotplate from the carton. Remove all protective plastic film, packing materials and accessories from the hotplate before connecting the hotplate into electrical power or otherwise performing any installation procedure.

Carefully read all instructions in this manual and the Installation

Instruction Sheet packed with the hotplate before starting any installation.

Read and understand all labels and diagrams attached to the hotplate.

Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.

PREPARATION

Carefully read the Installation Instruction Sheet packed with the hotplate for cutout dimensions and restrictions.

For wood and non combustible (I.e. metal) installation, do not install closer than 1 inch to back and side walls, 3-5/8" between unit

Supplied gasket must be installed under the mounting flange, and the

Wellsloks turned out to seal the hotplate and control unit to the counter.

Apply a thin bead of food-grade silicone sealant where the flange meets the counter.

ELECTRICAL

Hotplate must be installed by a licensed electrician in accordance with all applicable codes and ordinances.

Refer to the nameplate. Verify the electrical service power. Voltage and phase must match the nameplate specifications. Connecting the hotplate to the wrong voltage can severely damage the equipment or cause noticeably decreased performance.

For supply connections, use 14 ga. (HC1006) or 10 ga. (HC1256 and

HC2256) copper wires suitable for at least 75ºC.

The ground lug of the hotplate and control unit must be connected to a suitable building ground.

4

OPERATION

GENERAL OPERATIONAL NOTES

Carefully read the description of the hotplate operation on the specification sheet.

DO NOT attempt to perform any maintenance or service unless the hotplate is disconnected from electrical power.

DO disconnect the hotplate from electrical power or turn the circuit breaker off before cleaning or servicing.

DO NOT use steel wool or abrasive cleansers to clean the ceramic top.

DO use the supplied scraper to remove burned-on food product.

OPERATION

Each heating element is controlled by an infinite switch temperature control:

OFF removes power from the element

LOW thru 8 are temperature settings

Higher numbers indicate higher temperatures

There is a continuous range of settings between LOW and HI

HI is a continuous ON setting

The power indicator light will glow any time the temperature control is on.

The hot surface indicator light will glow any time the ceramic surface is approximately 150ºF (65ºC) or higher.

Cooking Recommendations:

Save energy by turning the temperature control off any time the hotplate is not in use. The heating elements will provide full heat within 30 seconds, making it unnecessary to leave the unit on during intermittent use.

Each heating section can hold up to a 16 quart pot or pan. For efficient heating of food product, pots and pans should be no more than 10” in diameter. Maximize the efficiency of the ceramic top by using flat-bottom pots and pans.

Preserve the luster of the ceramic cook surface by wiping up spills promptly and by cleaning frequently. Allow the hotplate to cool completely before cleaning. Use only cook-top cleaning crème on glass-ceramic cooking surfaces.

Stir thick liquids frequently to maintain a consistent temperature.

CAUTION:

HOT SURFACE

Exposed surfaces can be hot to the touch and may cause burns.

CAUTION:

HOT SURFACE

Ceramic cooking surfaces are hot anytime the

HOT SURFACE indicator light is lit.

DO NOT touch the cooking surface if the HOT SURFACE light is lit.

7

HI

6

5

4

LO

3

Fig. 4 Temperature Control

IMPORTANT:

The dial markings are an

INDICATION of temperature only. The temperature of the food product depends on many factors, including the size, shape and material of the food container, and the quantity and consistency of the food product.

5

CLEANING INSTRUCTIONS

CAUTION:

ELECTRIC

SHOCK

HAZARD

Disconnect hotplate from electric power before cleaning.

CAUTION:

BURN HAZARD

Allow hotplate to cool completely before cleaning.

CAUTION:

ELECTRIC

SHOCK HAZARD

Do not submerge hotplate in water.

IMPORTANT:

DO NOT spill or pour water into controls, control panel or wiring.

DO NOT pour water over hotplate ceramic surface.

Damage to internal components will occur.

Damage to internal components from water damage is NOT covered by warranty.

DO NOT use steel wool, metal implements other than the provided scraper, or metal scouring pads to clean ceramic heating surface.

PREPARATION

Disconnect hotplate from electrical power before cleaning.


FREQUENCY

Daily

TOOLS

Cleaning Crème PN: 2L-301124

Razor Scraper

Clean Cloth or Sponge

Mild Detergent or Cleaner Formulated for Stainless Steel

Warm Water

CLEANING

Disconnect hotplate from electrical power before cleaning.

Allow the hotplate to cool until the HOT SURFACE indicator light goes off before cleaning.

Clean food particles from the ceramic cooking surface with a razor scraper. Hold the edge of blade flat against the surface and at a 15º angle to avoid scratching the ceramic.

DO NOT use metal implements (other than the razor scraper), steel wool or metal scouring pads to clean the ceramic cooking surface.

Fig. 5 Razor Scraper

Use only cook-top cleaning creme (p/n 2L-301124) on glass-ceramic cooking surfaces. Wipe the ceramic cooking surfaces with cleaning creme and a clean cloth. The cleaning creme leaves a protective coating.

Wipe the outer portions of the hotplate control unit with a clean soft cloth or sponge dampened with warm water and a mild detergent or cleaner formulated for cleaning stainless steel. DO NOT use steel wool to clean hotplate control unit.

Rinse by wiping hotplate control unit with a clean soft cloth or sponge moistened with clean warm water. Dry by wiping with a clean soft dry cloth.

6

SPECIAL CARE INSTRUCTIONS

DO NOT use the hotplate surface as a cutting board.

DO NOT cook directly on the glass-ceramic surface.

Check glass and ceramic cookware to verify suitability for use on hotplates.

DO NOT drop cookware onto glass-ceramic cook surface.

Carefully place heavy pots and skillets on glass-ceramic cook surface to avoid damage.

Avoid sliding cookware across hotplate surface.

Remove stains and metal marks from the glass-ceramic cook surface after use by cleaning with cleaning creme. Allow hotplate surface to cool completely before cleaning

DO NOT leave empty cookware on a hot cooking surface.

Avoid contacting the hot glass-ceramic surface with plastic or aluminum foil, which may melt.

CAUTION:

BURN HAZARD


CAUTION:

CUT HAZARD

DO NOT attempt to cook on a broken hotplate surface.

Severe injury may result.

Contact an Authorized Wells

Service Agency immediately for repairs.

CAUTION:

CUT HAZARD

DO NOT attempt to repair a broken hotplate surface.

The glass-ceramic surface is impossible to repair successfully.

A broken ceramic top can cause severe injury.

Contact an Authorized Wells

Service Agency immediately for repairs.

7

TROUBLESHOOTING

SYMPTOM

Hotplate won’t heat

One or more sections

won’t heat

Hotplate not hot enough

Hot surface indicator does

not light, or stays on

POSSIBLE CAUSE

Disconnect turned OFF or circuit breaker tripped

Temperature control not on

Damaged temperature control, element or other internal component

Temperature control not set

Operating 208/240V unit at 120V



SUGGESTED REMEDY

Turn disconnect ON

Check / reset circuit breaker

Turn temperature control to desired setting

Contact Authorized Wells

Service Agency for repairs

Adjust for desired temperature

Be sure supply voltage matches nameplate voltage





NOTE: There are no user serviceable components in the hotplate. In all cases of damage or component malfunction, contact your

Authorized Wells Service

Agency for repairs.

8

9

NOTES

EXPLODED VIEW: HC1006

HC-1006 BUILT-IN ELECTRIC HOTPLATE - 208/240V - SPIRAL ELEMENT

22329 HC-1006 BUILT-IN

CERAMIC HOTPLATE 120VAC

1

2

3

4

5

8

6

7

2

8

9

13

14

Model: HC1006

Built-In Electric Ceramic Hotplate - 208/240V

PL224

10

7

11

12

15

2

16

9

Flex Conduit - 1/2” Dia.

17

LO

HI

19

7

6

5

4

3

18

IL1802 Rev. A 6/25/09

PARTS LIST: HC1006

HC1006 Built -In Ceramic Hotplate

Fig No. Part No

1 I7-301690

Qty

1

Desctiption

TOP ASSY HC1006 CERAMIC

2 2C-33935

3 2Q-301661

15 SCREW 6ABX5/16 PH PAN SMS

4

5

6

7

2H-301213

2N-301660

2J-301121

2C-31053

8 2I-Z12311

9 2K-34136X

7 2C-31053

11 2C-35736

12 2C-33988

13 P2-31033

14 2E-30570

15 P2-40843

16 WS-50385

17 2C-31697

18 I7-Z12221

19 2R-30371

2

1

1

1

1

2

2

3

2

6FT

1

1

3

INSUL LYTHERM HP 1/4X5/8

ELEM 120V 1400W HC100

LIGHT SIGNAL CLEAR 120V

NUT 8-32 KEPS MS NICKEL

FTG FLEX CON 90X 1/2 MOD


NUT 8-32 HEX KEPS MS GREEN

SCREW 6AX1/2 PH PAN HD SM

BOX CONTROL MOD100T ROHS

SWITCH INFINITE 120V A CA

BRKT MTG THERMO INFINITE

LIGHT SIGNAL RED PUSH ON

SCREW 8-32X3/16 PH RD HD

11


HC-1256 BUILT-IN CERAMIC HOTPLATE

22308 HC-1256 BUILT-IN

CERAMIC HOTPLATE 208/240VAC

1

2

3

4

20

2

6

5

9

11

10

12

13

14

19

18

17

Model: HC1256

Built-In Electric Ceramic Hotplate - 208/240V

PL224

12

16

5

8

7

6

FLEX CONDUIT - 1/2” DIA

LO

HI

15

7

6

5

4

3

IL1803 Rev. A 6/25/09



Fig No. Part No

1 I7-301101

2 2C-33935

Qty Desctiption

1 TOP ASSY HC1256


4 2H-301213 6 FT INSUL LYTHERM HP 1/4X5/8

6

7

8

9

10

11

12

2K-34136X

2C-31053

2J-301122

2C-31053

2C-35736

2C-33988

P2-40843

2 FTG FLEX CON 90X 1/2 MOD

3 NUT 8-32 KEPS MS NICKEL

1 LIGHT HOT SURFACE HC 240V

3 NUT 8-32 KEPS MS NICKEL

2 NUT 8-32 HEX KEPS MS GREEN

2 SCREW 6AX1/2 PH PAN HD SM

1 BRKT MTG THERMO INFINITE

17

18

19

20

13

14

2C-33935

WS-50385


1 LIGHT SIGNAL RED PUSH ON

15 2R-30371 1

16 I7-Z12221 1 FRONT

2C-31697

2E-30562

P2-31033

2N-301120

2 SCREW 8-32X3/16 PH RD HD

1 SWITCH INFINITE 240V A CA

1 BOX CONTROL MOD100T ROHS

1 ELEM 240V 2500W HC-125

13


HC-2256 BUILT-IN CERAMIC HOTPLATE

22270 HC-2256 BUILT-IN

CERAMIC HOTPLATE 208/240VAC

1

5

6

20

19

7

14

17

16

LO LO

HI HI

7

3

7

6

4

6

5

Model: HC2256

Built-In Electric Ceramic Hotplate

5

PL224

4

3

15

18

1

14

2

3

4

10

9

6

7

8

1

FLEX CONDUIT

1/2” DIA

5

14

13

12

11

IL1804 Rev. A 6/25/09


Fig No.

1

2

11

12

13

14

15

16

4

5

6

7

8

9

10

18

19

20

Part No

2C-33935

I7-301102


Qty Desctiption

2H-301213

2K-34136X

2I-Z12311

2C-31053

2C-33988

E7-49046

2E-30562

WS-50131

2C-35736

2C-41974

2C-31697

2R-30583

2R-30584

WS-50385

2J-301122

2N-301120

14

1

4

1

1

1

2

2

6FT

1

2

4

4

1

1

1

1

2

SCREW 6ABX5/16 PH PAN SMS

TOP ASSY HC2256

INSUL LYTHERM HP 1/4X5/8

FTG FLEX CON 90 X 1/2 MOD

GASKET FIBER WASHER


SCREW 6AX1/2 PH PAN HD SM

BOX OUTLET MOD WARM FRY

SWITCFH INFINITE 240V A CA

TERM BLOCK KIT RETRO

NUT 8-32 HEX KEPS MS GREEN

NUT 8-32 HEX 7/8 LONG ALU

SCREW 8-32X3/16 PH RD HD

KNOB ASSY FRONT HOTPLATE

KNOB ARR HP91

LIGHT SIGNAL RED PUSH ON

LIGHT SIGNAL CLEAR 240V

ELEM 240V 2500W HC-125

15

WIRING DIAGRAM

16

17

WIRING DIAGRAM

NOTES

18

19

NOTES

NOTES

20

DESCRIPTION SERVICE

PART NO.

CLEANING CRÈME, CERAMIC HOTPLATE 2L-301124

PARTS & SERVICE

IMPORTANT: Use only factory authorized service parts and replacement

filters.

For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:

Wells Bloomfield, LLC

10 Sunnen Dr.,

St. Louis MO 63143 USA

Service Dept. phone: (314) 678-6314 fax: (314) 781-2714

Service Parts Department can supply you with the name and telephone number of the

WELLS AUTHORIZED

SERVICE AGENCY nearest you.

CUSTOMER SERVICE DATA

please have this information available if calling for service

RESTAURANT _____________________________ LOCATION _____________

INSTALLATION DATE ________________________ TECHNICIAN ___________

SERVICE COMPANY ________________________________________________

TELEPHONE NUMBER (_____)_____-_________

EQUIPMENT MODEL NO. _______________

EQUIPMENT SERIAL NO. _______________

VOLTAGE: (check one) 120 208 240

21

WELLS BLOOMFIELD, LLC

10 Sunnen Dr., St. Louis, MO 63143 telephone: 314-678-6314 fax: 314-781-2714 www.wells-mfg.com

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