Cybex Total Access Leg Press

Owner’s and Service Manual

Strength Systems

Part Number 14040-999-4 C

www.cybexinternational.com

Cybex Total Access Leg Press

Owner’s and Service Manual

Strength Systems

Part Number 14040-999-4 C

Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.

VR3® and its mark are registered trademarks of Cybex International,Inc.

DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes.

© Copyright 2010, Cybex International, Inc. All rights reserved.

Printed in the United States of America.

10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 www.cybexinternational.com • [email protected] • 14040-999-4 C • March 2010

Table of Contents

Front Pages

1 Safety

Safety . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Safety Guidlines and Practices . . . . . 1-2

2 Exercises

Intended Use . . . . . . . . . . . . . . . . . . . 2-1

Instructions . . . . . . . . . . . . . . . . . . . 2-1

3 Customer Service

Return Material Authorization (RMA) . 3-2

4 Assembly . . . . . . . . . . . . . . . . . . . . . 4-1

5 Maintenance

Environment. . . . . . . . . . . . . . . . . . . 5-7

Storage . . . . . . . . . . . . . . . . . . . . . . 5-7

6 Service . . . . . . . . . . . . . . . . . . . . . . . 6-1

Page i

Page ii

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Cybex Total Access 14040 Leg Press Owner’s Manual

1 - Safety

Safety

Read the Owner’s Manual carefully before assembling, servicing or using the equipment.

It is the responsibility of the facility owner and/or owner of the equipment to instruct users on proper operation of the equipment and review all labels.

WARNING: Serious injury could occur if these safety precautions are not observed:

User Safety Precautions

• Obtain a medical exam prior to beginning an exercise program.

• Read and understand warning labels and user manual prior to exercising. Obtain instruction prior to use.

• Keep body and clothing free from and clear of all moving parts.

• DO NOT attempt to fi x a broken or jammed machine. Notify fl oor staff.

• Be sure that the weight pin is completely inserted. Use only the pin provided by the manufacturer.

If unsure seek assistance.

•

See assistance from fl oor staff.

Children must not be allowed near these machines. Teenagers must be supervised.

•

•

DO NOT use if guards are missing or damaged.

DO NOT use dumbbells or other incremental weights, except those provided by the manufacturer.

• damaged.

DO NOT remove any labeling from equipment. Replace any damaged labels.

• Stop exercising if you feel faint, dizzy or experience pain at any time while exercising and consult your physician.

Facility Safety Precautions

• Read the Owner’s Manual carefully before assembling, servicing or using the equipment.

• Securely anchor each machine to the fl oor using the anchor holes provided in each machine.

NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor.

NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).

NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame not in contact with surface using fl at washers.

Safety

Page 1-1

Cybex Total Access 14040 Leg Press Owner’s Manual

• Make sure that each machine is set up and operated on a solid level surface. Do not install equipment on an uneven surface.

• Make sure that all users are properly trained on how to use the equipment.

• Make sure there is enough room for safe access and operation of the equipment.

• Perform regular maintenance checks on the equipment. Also pay close attention to all areas most susceptible to wear, including (but not limited to) cables, pulleys, belts and grips.

• Immediately replace worn or damaged components. If unable to immediately replace worn or damaged components then remove from service until the repair is made.

• Use only Cybex supplied components to maintain/repair the equipment.

• Keep a repair log of all maintenance activities.

damaged.

NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular maintenance is performed.

Safety Guidelines And Practices

Cybex recommends that all fi tness equipment be used in a supervised area. It is recommended that the equipment be located in an access controlled area. Control is the responsibility of the owner. The extent of control is at the discretion of the owner.

It is the responsibility of the purchaser/user of Cybex products to read and understand the owner’s manual, and warning labels; as well as instruct all individuals, whether end users or supervising personnel, on proper usage of the equipment.

PROPER USAGE:

Use machine only as described in the manual. Failing to follow proper instructions may result in injury.

Do Not Lean Against or Pull On the framework, weight stack, or any component, whether machine is at rest or in use.

Inappropriate or improper use may result in injury to users or third parties (bystanders).

Do not use machine if it is not located on a solid level surface or is improperly installed.

Provide an adequate safety perimeter between the machine, walls and other equipment to ensure that the facility has the proper clearance for usage and training.

SECURING EQUIPMENT:

The machine has holes in the feet, which allow for ease in anchoring to the fl oor. Cybex strongly recommends that, to eliminate rocking, tipping or falling over due to incorrect usage and misuse, equipment be secured to a solid, level surface.

1. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as defi ned and required by local

building and architectural codes.

2. Anchoring of equipment must be completed by a qualifi ed licensed contractor.

Safety

Page 1-2

Cybex Total Access 14040 Leg Press Owner’s Manual

3. Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring the

equipment to the fl oor.

4. Due to the wide variation of fl ooring on which machines may be anchored or installed, verify anchoring method and

anchoring fasteners with a qualifi ed and licensed contractor.

5. A minimum pull out force of 220 lbs/100 kgs is required for each anchor position..

6. Do not use machine until it is properly anchored.

MAINTENANCE:

Preventative maintenance allows proper equipment operation and reduces the risk of injury. Perform the maintenance requirements as specifi ed in the manual.

STANDARD COMPLIANCE:

Cybex products meet or exceed applicable ASTM and EN Standards.

Warning/Caution Decals

Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury.

The warning and caution decals are shown on the following page. The diagrams following the decals show where each decal is located.

Safety

Page 1-3

Safety

Page 1-4

Cybex Total Access 14040 Leg Press Owner’s Manual

A

B

C

CAUTION

Keep away from moving parts. Failure to do so could result in personal injury.

8500-026-4

4605-381-4 A

Cybex Total Access 14040 Leg Press Owner’s Manual

Leg Press - 14040

C

(both sides)

B

(both sides)

C

(both sides)

Description Part No.

A. Warning Label....................4605-381-4

B. Caution Decal.....................8500-025-4

C. Caution Decal.....................8500-026-4

A

Safety

Page 1-5

Safety

Page 1-6

Cybex Total Access 14040 Leg Press Owner’s Manual

Regular Maintenance Activities

Preventative maintenance activities must be performed to maintain normal operation of your equipment.

Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative maintenance activities. The preventative maintenance actions are described in detail in Chapter 5.

Briefl y, they include:

Daily

1. Clean upholstery.

Weekly

1. Inspect all nuts and bolts for looseness. Tighten as required.

or damaged, immediately discontinue use until cable or belt has been replaced.

immediately.

4. Inspect for loose or worn grips. Replace all worn grips immediately.

and operation issues immediately.

6. Lubricate guide rods using automotive engine oil only.

Yearly

1. Replace all cables and belts at least annually.

Using Proper Form

Before working out, read and understand the exercises located on the placard and in Chapter 2.

Cybex Total Access Owner’s Manual

2 - Exercise

Intended Use

The intended use of this equipment is to aid or improve general physical fi tness and exercise. For commercial use.

Instruction

Read and understand all instructions and warnings prior to using this machine. See Chapter 1, Safety, in the Owner’s Manual or consult with fl oor staff.

MUSCLES USED

Quadriceps, Gluteus Maximus,

Hamstrings

START FINISH

NOTE: Motion Developed: Hip Extension, Knee Extension

NOTE: Do not turn knob when weight stack is elevated.

NOTE: All adjustment points on the machine have yellow handles or knobs.

NOTE: See next page for “Set Up” and “Movement.”

Exercise

Page 2-1

Exercise

Page 2-2

Cybex Total Access Owner’s Manual

Set Up - Consult fl oor staff if assistance is required.

1. Adjust seat to comfortable start position for knees and hips.

2. Position feet comfortably on foot plates with toes pointed slightly outward.

Movement

1. Push into foot plate until legs are straight.

NOTE: Do not hyperextend knees.

Cybex Total Access Owner’s Manual

3 - Customer Service

Contacting Service

Hours of phone service are Monday through Friday from 8:30 a.m. to 6:00 p.m. Eastern Standard Time.

For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239.

For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300 or fax 508-533-5183.

Find information on the web at www.eCybex.com or by e-mail at [email protected].

Ordering Parts

Fax your order to 508-533-5183. To speak with a customer service representative, call 888-462-9239 (for customers living within the USA) or 508-533-4300 (for customers outside the USA). You may also contact us through e-mail at [email protected].

Having the following information ready when calling will assist our Cybex representatives in serving you.

• Unit Serial Number

• Product Name

The unit serial number and product name can be found on the serial number decal. See Chapter 6 for exact location of serial number decal.

• Part Description

• Part Number

Part descriptions and part numbers are located in Chapter 6 of this manual.

• Shipping Address

• Contact Name

In addition to your shipping address and contact name, your account number is helpful but not required.

Customer

Service

Page 3-1

Customer

Service

Page 3-2

Cybex Total Access Owner’s Manual

Return Material Authorization (RMA)

The Return Material Authorization (RMA) system outlines the procedures to follow when returning material for placement, repair or credit. The system assures that returned materials are properly handled and analyzed.

Follow the following procedures carefully.

Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request a RMA from Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by

Cybex without proper RMA and an Automated Return Service (ARS) label.

1. Call the Customer Service Hotline listed above for the return of anything that is defective.

2. Provide the technician with a detailed description of the problem you are having or the defect in the item

you wish to return.

3. Provide the model and serial number of your Cybex equipment.

4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for evaluation and repair or replacement. The technician will assign you a RMA number and will send you an ARS label.

The ARS label and the RMA numbers must be clearly displayed on the outside of the package that contains the item(s) to be returned. Include the description of the problem, the serial number of the Cybex equipment and the name and address of the owner in the package along with the part(s).

5. Forward the package through UPS to Cybex.

Attn: Customer Service Department

Cybex International, Inc.

1975 24th Ave SW

Owatonna, MN 55060

NOTE: Merchandise returned without an RMA number on the outside of the package or shipments sent COD will not be accepted by the Cybex receiving department.

Cybex Total Access Owner’s Manual

Damaged Parts

Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility of the carrier (UPS, Federal Express, trucking companies, etc.)

Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a visual check must be noted on the freight bill and signed by the carrier’s agent. Failure to do so will result in the carriers refusal to honor your damage claim. The carrier will provide you with the required forms for fi ling such claims.

Concealed Damage - Damage not seen with a visual check upon receipt of a shipment but noticed later must be reported to the carrier as soon as possible. Upon discovery of the damage, a written or phone request to the carrier asking them to perform an inspection of the materials must be made within ten days of the delivery date. Keep all shipping containers and packing materials as they will be needed in the inspection process. The carrier will provide you with an inspection report and the necessary forms for fi ling a concealed damage claim. Concealed damage claim is the carrier’s responsibility.

Customer

Service

Page 3-3

Customer

Service

Page 3-4

Cybex Total Access Owner’s Manual

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Cybex Total Access Owner’s Manual

4 - Assembly

TOOLS REQUIRED

•

•

•

•

•

7/32” Allen wrench

1/8” Allen wrench

Medium weight automotive engine oil

Torque wrench

3/4” Wrench

NOTE: Two people will be required for this procedure.

NOTE: It is the responsibility of the facility owner/owner of the equipment to ensure that there is appropriate clearance around each machine to allow for safe use and passage.

NOTE: Refer to chapter 6 for reference diagrams.

the procedures listed on this instruction sheet.

A. Verify that you received the correct color machine that you ordered.

B. Verify you received the proper weight stack.

C. Verify you received the appropriate owner’s manual.

D. Verify you received the warranty sheet.

E. Verify you received the weight stack decals.

3. Move to desired location.

4. Remove shipping feet.

WARNING: Use extreme caution when removing shipping cones and installing feet.

Failure to do so could result in injury.

A. With an assistant, carefully remove each (standard) cone-shaped shipping support using a 3/4” socket or wrench.

B. Cut shipping tie securing top weight.

C. Carefully place rubber feet (supplied with machine) on each foot of the frame.

5. Installing the weight stack.

A. If weight stack is already installed, proceed to step 9.

B. Using a 1/8” Allen wrench, remove the two Button Head Socket Cap Screws (BHSCS) securing the bottom bracket to the frame. NOTE: Do not remove middle BHSCS securing shroud to bottom bracket.

C. Remove the remaining BHSCS securing the back shroud to the frame. NOTE: After fi nal BHSCS is removed shroud will slide down to the fl oor with bottom support bracket attached.

D. Carefully slide shroud out of machine.

Assembly

Page 4-1

Cybex Total Access Owner’s Manual

E. Slide spring loaded top guide rod cap down guide rod until guide rod cap is clear of frame. NOTE: Top guide rod cap is spring loaded.

F. Slowly release grasp of guide rod cap. NOTE: Guide rod cap contains a compression spring that will fl y if grasp is not released slowly.

G. Remove guide rod cap and spring and set aside.

H. Repeat steps 5F-5H for other rod guide.

I. Carefully lean guide rods slightly outward, away from machine to clear pulley.

NOTE: Excessive pressure on guide rods may damage lower guide rod caps.

J. Slide top weight up and out of machine and carefully set it aside.

K. Wipe guide rods clean over entire length. Lubricate with light coating of medium weight automotive engine oil.

L. Have an assistant hold the guide rods vertical.

M. Carefully align weight plate over guide rods and slowly lower weight plate. NOTE: When installing weight plates, position plates so wide edges of bushing face upward and narrow edges of bushing face downward.

See Figures 1A and 1B.

N. Repeat step 5M-5N to install each weight plate.

CORRECT

WIDE bushing

edge faces upward

WRONG

NARROW bushing edge

NOTE: The narrow bushing edge must face downward.

Figure 1A Figure 1B

O. Slide top weight over guide rods.

P. Place springs and guide rod caps on guide rods (removed from step 5G).

Q. Compress guide rod caps and ailgn guide rod caps with weight frame holes and secure in place.

NOTE: Guide rod caps must snap or lock into weight frame holes.

Assembly

Page 4-2

Cybex Total Access Owner’s Manual

Correct belt routing Wrong belt routing

A. Verify belt is routed through top of pulley bracket and then route end of belt down to the top weight.

B. Carefully lift top weight and verify that the position of the belt clamp (on the top weight) is aligned properly with the top pulley bracket.

C. Slide belt through slot in belt clamp.

D. Verify belt and insert are installed properly, as shown in

Figure 2A. NOTE: Do not install the insert backwards as shown in Figure 2B.

E. Pull belt tight and secure belt to clamp with the two set screws. NOTE: Torque set screws 300-350 in./lbs.

F. Place weight stack pin in each plate to verify proper installation.

G. Without selecting any resistance, lift top weight up and down (simulating normal operation).

Insert

Stem

Figure 2A

Front

Back

Figure 3

Belt

Insert

Stem

Figure 2B

Belt

H. Have an assistant verify that the belt is moving smoothly and is routed straight from the top pulley bracket to the top weight belt clamp.

Guide Rod

I. Turn the Increment Weight Adjusting Knob to select 0 lbs or 0 kg.

7. Install back shrouds.

A. Carefully place shroud into position.

Weight Stack

B. Starting at the bottom replace the two

BHSCS (removed in step 5D) to secure bottom support bracket to the shroud. Install but do not tighten remaining BHSCS securing shroud.

C. Tighten all BHSCS.

Pounds

Figure 4

8. Install weight plate decals.

A. Slowly and carefully peel off back side of decal. NOTE: When peeling off back cover,

make sure that the decals remain attached to the front sticker. Figure 3.

5

6

3

4

1

2

7

8

9

10

9.0

18.0

36.0

45.0

54.0

63.0

72.0

81.0

90.0

99.0

B. Insert a guide pin through each hole of the template.

NOTE: A guide pin can be anything that fi ts through the weight stack hole, such as a weight stack selector pin.

C. Carefully align decal and rub it onto weight plates.

D. Carefully remove front side, leaving decals adhering to weight plates. See Figure 4.

Kilograms

Assembly

Page 4-3

Cybex Total Access Owner’s Manual

NOTE: It is important that you perform regular inspection and maintenance activities on your equipment.

See the CYBEX Owner’s Manual for inspection and maintenance activities. If you do not have a

CYBEX Owner’s Manual or if you have any questions or concerns, call CYBEX Customer Relations at 888-462-9239.

9. Verify proper operation

10. Securely anchor machine to the fl oor.

A. Securely anchor machine to the fl oor using the anchor holes provided in each machine.

NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor.

NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8’’ grade 2 bolts or better).

NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame not in contact with surface using fl at washers.

Assembly

Page 4-4

Cybex Total Access Owner’s Manual

Chapter 5 - Maintenance

All preventive maintenance activities must be performed on a regular basis. Performing routine preventive maintenance actions can aid in providing safe, trouble-free operation of all Cybex

Strength Systems equipment.

NOTE: Cybex is not responsible for performing regular inspection and maintenance actions for your machines. Instruct all personnel in equipment inspection and maintenance actions and also in accident reporting/recording. Cybex phone representatives are available to answer any questions or concerns that you may have.

NOTE: All inspections and repairs must be performed by trained service personnel only.

Cybex will void warranty if non-Cybex replacement parts are used.

Daily Procedures

1. Upholstery - Wipe down all upholstery as per the recommendations listed below for light soiling and more

Light Soiling

• A solution of 10% household liquid dish soap with warm water applied with a soft damp cloth.

• If necessary, a solution of liquid cleanser and water applied with a soft bristle brush. Wipe away the

residue with a water dampened cloth.

Maintenance

Page 5-1

Cybex Total Access Owner’s Manual

More Difficult Stains

• Dampen a soft white cloth with a solution of 10% household bleach (sodium hypochlorite), 90% water.

Rub gently. Rinse with a water dampened cloth to remove bleach concentration.

• The same procedure can be used with full strength household bleach, if necessary.

• Allow bleach to puddle on the affected area or apply with a soaked cloth for approximately 30 minutes.

Rinse with a water dampened cloth to remove any remaining bleach concentration.

Alternative Method for Difficult Stains

• Dampen a soft white cloth with rubbing alcohol and rub gently. Rinse with a water dampened cloth to

remove any remaining rubbing alcohol concentration.

NOTE: To restore luster, a light coat of spray furniture wax can be used. Apply for 30 seconds and follow

with a light buffing using a clean white cloth.

Please Review Carefully

When using strong cleaning agents such as rubbing alcohol or bleach, it is advisable to first test in an inconspicuous area. Other cleaning agents may contain harsh or unknown solvents and are subject to formula changes by the product manufacturer without notice. Should you desire to use other cleaning agents, carefully try them in an inconspicuous area to determine potential damage to the material. Never use harsh solvents or cleaners which are intended for industrial applications. To clean stained or soiled areas, a soft white cloth is recommended. Avoid use of paper towels.

Cleaning products may be harmful/irritating to your skin, eyes, etc. Use protective gloves and eye protection. Do not inhale or swallow any cleaning product. Protect surrounding area/clothing from exposure. Use in a well ventilated area. Follow all product manufacturer’s warnings. CYBEX and its vendors cannot be held responsible for damage or injuries resulting from the use or misuse of cleaning products.

2. Frames - Wipe down all frames using a mild solution of warm water and car wash soap. Be sure to dry containing abrasives as these could scratch or damage the equipment.

3. Chrome - Clean chrome tubes, first using chrome polish and then using a car wax seal.

Neutral cleaners with a pH between 5.5 and 8.5 are recommended. Be sure to dry as these could scratch or damage the equipment.

Maintenance

Page 5-2

Cybex Total Access Owner’s Manual

4. Guidelines for cleaning front panel:

• Use clean soft cloths or sponges for application of cleaners and again for washing and rinsing.

• Follow up the application with warm water rinse.

• Don’t use abrasives or high alkaline cleaners.

• Don’t leave cleaners on for long periods, wash immediately.

• Don’t apply cleaners in direct sunlight or at elevated temperatures.

• Don’t use scrapers, squeegees or razors.

• Don’t clean with gasoline.

5. Compatible Cleaners and Detergents:

• Formula 409

• Top Job

• Joy

• Palmolive

• Windex with Ammonia D

6. To Minimize Fine or Hairline Scratches:

Mild automotive polish applied and removed with a soft, clean cloth will help fill scratches.

7. Suggested Polishes:

• Johnson Paste Wax

• Mirror Glaze #10 Plastic Polish (by Mirror Bright Polish Co.)

• Novus Plastics Polish #1, #2 (by Novus Inc.)

Maintence

Page 5-3

Cybex Total Access Owner’s Manual

Weekly Procedures

1. Check all nuts and bolts for looseness. Tighten as required.

2. Inspect all belts (entire length) for any non-uniformity and wear.

Immediately replace belt if any of the following conditions are present:

Maintenance

Page 5-4

Cybex Total Access Owner’s Manual

3. Some machines use cables in addition to belts. Inspect all cables for wear or damage and proper tension. When inspecting cables, run your fingers on the cable, paying particular attention to bends in the cable and attachment points.

Replace all worn cables immediately. The following conditions may indicate a worn

cable:

• A tear or crack in the cable sheath that exposes the cable. See Figure 1

Figure 1

• A kink in the cable. See Figure 2.

Figure 2

• A curled sheath. See Figure 3.

Figure 3

• “Necking”, a stretched cable sheath. See Figure 4.

Figure 4

Maintenance

Page 5-5

Cybex Total Access Owner’s Manual

4. Inspect bars and handles for wear, paying particular attention to tab area connecting

points.

Replace all worn handles immediately.

5. Inspect snap links for proper latching (indicates wear).

Replace all worn snap links immediately.

6. Inspect for loose or worn grips.

Replace all loose or worn grips immediately.

7. Inspect all labeling for readability. This includes instructional placards, warning and caution decals.

Replace all worn labeling immediately.

8. Inspect all weight stacks for proper alignment and operation.

Correct all improper alignment and operation issues immediately.

9. Wipe Weight Stack Guide Rods clean over entire length. Lubricate with a light coat of medium weight automotive engine oil.

Yearly Procedures

1. Replace all belts and cables at least annually.

Maintenance

Page 5-6

Cybex Total Access Owner’s Manual

Environment

Static Electricity - Depending upon where you live, you may experience dry air, causing a common experience of static electricity. This may be especially true in the winter time. You may notice a static build-up just by walking across a carpet and then touching a metal object. The same can hold true while working out on your unit. You may experience a shock due to the build-up of static electricity on your body and the discharge path of the unit. If you experience this type of situation, you may want to increase the humidity to a comfortable level through the use of a humidifier.

Humidity - The unit is designed to function normally in an environment with a relative humidity range of 30% to 75%.

NOTE: Do not install or use the unit in an area of high humidity, such as in the vicinity of a steam room, sauna,

indoor pool or outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely

affect the electronics as well as other parts of the machine.

Temperature - The unit is designed to function normally in an environment with an ambient temperature range of 50 o F (10 o C) to 104 o F (40 o C) degrees.

Storage

Humidity - The unit can be shipped and stored in an environment with a relative humidity range of 10% to 90%.

NOTE: Do not store the unit in an area of high humidity, such as in the vicinity of a steam room, sauna, indoor

pool or outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the

electronics as well as other parts of the machine.

Temperature - The unit can be shipped and stored in an environment with an ambient temperature range of 32 o

F (0 o C) and 140 o F (60 o C) degrees.

Maintenance

Page 5-7

Maintenance

Page 5-8

Cybex Total Access Owner’s Manual

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Cybex Total Access Owner’s Manual

6 - Service

Please refer to the next several pages for parts lists, exploded-view diagrams and cable and belt routing diagrams.

NOTE: All inspections and repairs must be performed by trained service personnel only.

Cybex will void warranty if non-Cybex replacement parts are used.

Service

Page 6-1

Service

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Cybex Total Access Owner’s Manual

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Cybex Total Access 14040 Leg Press Owner’s Manual

LEG PRESS

A

H

O

B

G

P

K

N

D

F

E (Both Sides)

I,J

L (Both Sides)

C

E (Both Sides)

NOTE: See exploded-view diagram for location of M (serial number decal).

DESCRIPTION PART NO.

A. Placard Decal .................... 14040-598-4

B. Placard Decal .................... 14040-599-4

C. Caution Decal .................... 8500-025-4

D. Warning Label ................... 4605-381-4

E. Caution Decal .................... 8500-026-4

F. Weight Stack Belt 240.75”.. GB000202

G. Weight Stack Belt 36”......... GB000202

H. Water Bottle Holder............. 13000-400

I. Back Pad w/Wear Cover ..... 4800-184

L. Grip .....................................4605-507

M. Serial Number Decal

N. Weight Selector Pin............ BH030207

O. Non-Slip.............................. 11040-562

P. Increment Weight Decal...... 14000-407-4

Service

Page 6-3

Service

Page 6-4

Cybex Total Access 14040 Leg Press Owner’s Manual

Cybex Total Access 14040 Leg Press Owner’s Manual

Service

Page 6-5

Service

Page 6-6

Cybex Total Access 14040 Leg Press Owner’s Manual

LEG PRESS SEAT ASSEMBLY

80

81

82

69

6

69

59

79

61

6

61

8

39

57

21

77

55

24

59

79

24

58

42

25

56

7

56

71

74

25

63

73

25

73

73

63 63

24

24

25

87

7

62

38

42

62

74

71

62 63 62 46 63

63

62

71

4 62

74

63

42

63

62

42

62

71

74

88

42

63

25

40

55

42 73 56 77 62 62 62

12

16

67

67

67

67

16

67

67

89

11

15

Cybex Total Access 14040 Leg Press Owner’s Manual

LEG PRESS PANEL ASSEMBLY

67

14

64

64

60

83

60

60

64

60

64

60

60

91

66

32

60

32

31

92

85

60

84

67

10

89

60

64

60

11

64

60

60

60

9

66

64

60

66

66

64

32

32

31

67

67

67

67

67

13

67

15

16

16

Service

Page 6-7

Cybex Total Access 14040 Leg Press Owner’s Manual

Top Weight Assembly

(Light Stack and Heavy Stack Configurations)

ITEM QTY PART NO. DESCRIPTION

1 1 11040-366 Top Weight Assembly, Molded

2 1 11040-367 Hub, Molded

3

4

2

2

11040-369

11040-370

Rod, Linkage

Pin

5

6

7

8

9

1

1

1

1

1

11040-427

11040-426

11040-424

11040-416

11040-425

Rod

Stem

Cover Plate

10

11

12

1

1

4

BH030207

4700-253

BR030209

Knob

Pin, Weight Selector

Lifting Post 25

External Retaining Ring .188

13

14

15

16

2

1

1

2

BR030220

HP016820

HP266765

HS720004

Internal Retaining Ring 1.250

Cotter Pin .125 X 1.25

Roll Pin, .125 X .938

Felt Washer, .641 1.250 .125 T

ITEM QTY PART NO. DESCRIPTION

24

25

26

27

27

28

29

17

18

19

20

21

22

23

4

4

2 11040-409

12 11040-572

6 11040-573

1 11040-216

1

1 11040-428

1 HT552512

3 HY740000

19 4000C101

24 4000C101

1

1

HT562715

HT582510

11040-301

12040-020

12020-021

Tap SC NO 10 x .750 F Phil

Tap SC NO 10 x .375 PN HD

Phil

Molded Bumper Pad

Guard, Increment Weight

Weight Increment

Belt Clamp

Clamp Block Insert

Adjustment Decal

Screw, Pan HD Phil HD Self

Tapping 8-16 x .50, Type WB

Set Screw

Weight Plate Light Stack

Weight Plate Heavy Stack

Light Weight Pack (Not Shown)

Heavy Weight Pack (Not Shown)

8

4

3

12

1

16

13

14

2

23

22

26

TOURQUE SET SCREWS

300-350 IN./LBS

12

3

4

21

5

15

25

6

7

18

10

9

24

20

17

NOTE: Increment weights are located in the increment weight channel.

See main assembly.

19

27

11

Service

Page 6-8

Cybex Total Access 14040 Leg Press Owner’s Manual

Belt Routing Assembly Detail

33

47

55

52

26

1

47

33

62

62

52

55

26

68

Torque Set Screws

300-350 In/Lbs

90

56

63

56

63

52

63

62

63

62

63

62

63

56 62

62

63

63

62

63 34

56

63 56

63

63

56

78

78

34

37

51A

Service

Page 6-9

10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 www.cybexinternational.com • [email protected]