Wells Manufacturing WFGA-60FS Operation Manual

WELLS BLOOMFIELD, LLC

2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439 telephone: 775-689-5703 fax: 775-689-5976 www.wellsbloomfield.com

371

OPERATION MANUAL

OPEN FRYPOT GAS

FRYER with AUTO-LIFT

MODEL

WFGA-60FS

WITH OR WITHOUT

OPTIONAL FILTER WAND

Includes

INSTALLATION

USE & CARE

Model WFGA-60FS

FOR YOUR SAFETY

Do not store gasoline or other flammable liquids in the vicinity of this or any other appliance.

WARNING:

Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation and operating instructions thoroughly before installing, using or servicing this equipment.

IMPORTANT: DO NOT DISCARD THIS MANUAL

This manual is considered to be part of the appliance and is to be given to the OWNER or

MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of this appliance. Additional manuals are available from your WELLS DEALER.

THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR

INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any questions concerning installation, operation or maintenance of this equipment.

PRINTED IN UNITED STATES OF AMERICA p/n

301098

Rev. D ECN-13378 M371

07

1030 cps

LIMITED WARRANTY STATEMENT

Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or

18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only.

THIS WARRANTY IS THE COMPLETE AND ONLY

WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN

FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES

OF MERCHANTABILITY OR FITNESS FOR ANY

PARTICULAR PURPOSE, AND/OR FOR DIRECT,

INDIRECT OR CONSEQUENTIAL DAMAGES IN

CONNECTION WITH WELLS BLOOMFIELD PRODUCTS.

This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities.

This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:

Service Department, Wells Bloomfield, LLC

P.O. Box 280, Verdi, Nevada 89439 phone (775) 689-5707 or fax (775) 689-5976 for information and other details concerning warranty.

SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS

1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.

2. All problems due to operation at voltages or phase

other than specified on equipment nameplates are

not covered by this warranty.

Conversion to correct voltage and/or phase must be the customer’s responsibility.

3. All problems due to electrical connections not made in accordance with electrical code requirements

not covered by this warranty.

4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not

5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.

6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and preventative maintenance items, such as servicing and cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.

7. Travel mileage is limited to sixty (60) miles from an

Authorized Service Agency or one of its sub-service

agencies.

8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.

9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on nonwarranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of

non-genuine Wells parts completely voids any

warranty.

10. Installation, labor, and job check-outs are not considered warranty and are thus not covered by this

warranty.

11. Charges incurred by delays, waiting time or operating restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.

SHIPPING DAMAGE CLAIM PROCEDURE

NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.

IF SHIPMENT ARRIVES DAMAGED:

1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.

2. FILE CLAIM FOR DAMAGE IMMEDIATELY:

Regardless of the extent of the damage.

3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file

“CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.

Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim. xi

TABLE OF CONTENTS INTRODUCTION

WARRANTY xi

SPECIFICATIONS 1

WFGA-60FS FEATURES & OPERATING CONTROLS 2

PRECAUTIONS & GENERAL INFORMATION 4

AGENCY LISTING INFORMATION 5

INSTALLATION 6

OPERATION 13

OPTIONAL FILTER WAND 17

CLEANING 22

LIFT 24

SYSTEM 25

DISCARDING USED OIL 29

30

PARTS & SERVICE 31

31

Thank You for purchasing this

Wells Bloomfield appliance.

Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.

This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.

DIMENSIONS

CAPACITIES

VOLTAGE

FUEL

SPECIFICATIONS

Wide Deep High

18.19” 38.25” 47.44”

Cooking Oil

(Liquid Shortening Only)

Lbs. Kg.

60 27

Chicken (Fresh) 30

Chicken (Frozen) 25

POWER REQUIREMENTS

13

11

120VAC Single Phase Only 5 amps

Natural Gas (3.5” W.C.) field convertible to

LP/Propane (10” W.C.) to be performed by a qualified technician only.

1

FEATURES & OPERATING CONTROLS

FRONT VIEW

14

BACK VIEW

UPPER CONTROL PANEL

WELLS

4 5 6

11

12

1

2 3 15

FRYER

OFF

FILTER

TIME TEMP

HEAT READY MANUAL

16

23

1 2 3 4 5 6

MANUAL

7 PAUSE CLEAN STANDBY BASKET FILTER

7 8

LOWER CONTROL PANEL

17

18

19

20

21

22

HI-LIMIT

RESET

13

9 10

Fig. 1 WFGA-60FS Features & Operating Controls

1

POWER SWITCH

(FRYER-OFF-FILTER)

6 DOWN ARROW KEY

FRYER position energizes the FRYER and POWER LIGHT; de-energizes FILTER PUMP. HEATING ELEMENTS energized and regulate to setting on CONTROL THERMOSTAT (8).

OFF position de-energized FRYER and FILTER PUMP.

FILTER position de-energizes FRYER; energizes FILTER PUMP

SWITCH (6).

Used to check and set menu times

Used to check and set cooking temperature

LED display of various data and functions

Used to raise FRY BASKET and to increase program settings

Used to lower FRY BASKET and to decrease program settings

Used to start a menu time/temp cook cycle

Keys 1 thru 6 are programmable for time and temperature

Key 7 is available for individually set time/temp cook cycles

Used to perform the functions of:

PAUSE

CLEAN

STANDBY

BASKET (raise/lower when used with up arrow & down arrow)

FILTER (acknowledgement warning signal)

WARNING

WARNING: FIRE HAZARD / HOT OIL

The HI-LIMIT THERMOSTAT is a FIRE PROTECTION DEVICE.

If tripping persists, clean debris from the space between the hi-limit bulb and the element to enhance oil flow and facilitate reset.

Otherwise, contact your authorized Wells Service Agent for repairs.

DO NOT ATTEMPT TO BYPASS OR HOLD IN THE BUTTON OF

THE HI-LIMIT THERMOSTAT. A SERIOUS FIRE MAY RESULT.

2

FEATURES & OPERATING CONTROLS (continued)

9 HI-LIMIT THERMOSTAT

10 SONALERT

12 FRY BASKET

13 OIL FILTER RESERVOIR

17

FILTER PUMP MOTOR RESET

BUTTON

19 DRAIN VALVE OVALHANDLE

20 GAS SHUT-OFF VALVES

Provides over-temperature protection by de-energizing HEATING

ELEMENTS should oil temperature exceed factory pre-set limits.

Audible alarm to signal end of cook cycle and other programmed functions

Raises and lowers FRY BASKET.

Sits on the LIFT CRADLE and holds product to be cooked.

Raised and lowered by the LIFT CRADLE.

Holds the filter element. Holds oil during filtering cycle.

Twin flues. Hot flue gases exit here.

Raises / lowers LIFT CRADLE. Accessible for lubrication through the access plate in back panel.

Provides air inlet for COOLING FAN inside CONTROL

PANEL.NEVER ALLOW WATER TO GET INTO THIS SLOT.

The FILTER PUMP MOTOR is equipped with an over-heating protection device. RESET must be performed manually. Allow the motor to cool for approx. 15 min., then firmly press the red button on the back of the motor until it “clicks”.

Two assemblies; comprised of orifice, shutter, burner and ignitor.

Opens and closes the DRAIN VALVE.

To OPEN, turn the handle counterclockwise (to vertical).

To CLOSE, turn the handle clockwise (to horizontal).

Two valves, one located behind each gas control valve. Allow isolation of either burner circuit.

Gas supply connects here.

115V 15Amp, NEMA 5-15P

Identifies the appliance manufacturer, model and serial number; also gives electrical ratings, gas ratings.

W1

W4

W2

Fig. 2 Optional Wand

W3

11

For units equipped with OPTIONAL FILTER WAND

W1 BURNER INTERLOCK SWITCH Disables burners any time drain valve is not closed.

W2 3-WAY VALVE HANDLE

HORIZONTAL directs output of filter pump to filter wand.

VERTICAL directs output of fliter pump to frypot.

Filter wand connects to this fitting.

W3

QUICK DISCONNECT MALE

FITTING

Used to wash down sides of frypot, or to direct oil to disposal container.

3

PRECAUTIONS AND GENERAL INFORMATION

DANGER:

BURN

HAZARD

Cooking oil in this appliance operates at very high temperatures. Contact with hot oil can cause severe injury or death. Wear appropriate heat-protective clothing when operating or servicing this appliance.

Never attempt to open the frypot if the pressure gauge reads anything other than

“zero” (0) psi.

WARNING:

SLIP AND FALL

HAZARD

Spilled cooking oil is very slippery and can cause falls.

Clean up oil spills promptly.

CAUTION:

BURN HAZARD

Exposed surfaces can be hot to the touch and may cause burns.

CAUTION:

HEALTH

HAZARD

Old cooking oil can be a breeding ground for bacteria.

Clean and sanitize exterior surfaces of fryer regularly.

This appliance is intended for use in commercial establishments only.

This appliance is intended to prepare food for human consumption.

No other use is recommended or authorized by the manufacturer or its agents.

DO NOT open any panel that requires the use of tools for access.

Live electric circuits may be exposed by opening such panels.

Opening access panels must be performed by an Authorized Service

Agent only.

DO NOT operate this fryer unless the associated ventilation and exhaust extraction systems are operating propery.

DO NOT obstruct combustion air for this fryer. DO NOT obstruct the exhaust flues at the rear of the fryer. Do not store anything closer than

6” from the sides or front of this fryer.

This appliance is equipped with an oil filtration system designed to filter hot liquid shortening only. Water, cleaning agents and/or other liquids will contaminate the oil and may damage the filter pump.

Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.

Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.

DO NOT submerge any part of this appliance in water unless specifically instructed to do so. This appliance is not jet stream approved. DO NOT direct water jet or steam jet at this appliance, nor at any control. DO NOT splash or pour water on, in or over any controls. DO NOT wash area around this appliance with water jet.

Any part which has become wet must be thoroughly dried before use.

DO NOT store flammable or combustible materials on, in or near this fryer.

Cooking oil will be very hot when in use. Contact will cause severe injury, and can cause blindness or death. Wear appropriate heatprotective clothing when operating or servicing this appliance.

This appliance must be operated with the supplied legs and casters properly installed

The technical content of this manual, including any parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel only.

Any procedure which requires the use of tools must be performed by a qualified technician.

This manual is considered to be a permanent part of the appliance.

This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.

4

AGENCY LISTING INFORMATION

This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and maintained according to the instructions in this manual.

This appliance meets ANSI Z.83.11 specifications for gas-fired food service equipment.

This appliance is Canadian Standards Association design certified for gas operation

STD 4

5

INSTALLATION

NOTE: DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation.

Refer to SHIPPING DAMAGE

CLAIM PROCEDURE on the inside front cover of this manual.

WARNING:

FIRE HAZARD

Do not store gasoline or any other flammable or combustible material near this appliance.

The area where the fryer is installed must be kept clear of combustibles and flammables.

This includes mops, rags, grease, wrapping paper and electric cords.

Installation and startup must be performed by a Wells

Manufacturing Authorized

Service Agency.

IMPORTANT:

Certain jurisdictions require fryers to be restrained with a

TETHER or other approved restraint device. It is the responsibility of the installer to check with the AUTHORITY

HAVING JURISDICTION in order to ascertain the applicability of this requirement to

THIS SPECIFIC INSTALLATION.

Installer must complete the

WARRANTY REGISTRATION and FRYER CHECKOUT form, and record the details of the particular installation on the CUSTOMER SERVICE

DATA form in this manual.

UNPACKING & INSPECTION

Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the appliance before connecting performing any installation procedure.

Carefully read all instructions in this manual and the Installation

Instruction Sheet packed with the appliance before starting any installation.

Read and understand all labels and diagrams attached to the appliance.

Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.

COMPONENTS

1 ea. FILTER RESERVOIR

1 ea. FILTER LEAF

4 ea. OIL FILTER SUCTION TUBE O-RINGS

ACCESSORIES

1 ea. LITERATURE PACKAGE

1 pk. FILTER POWDER

2 ea. HIGH TEMPERATURE BRUSHES

1 ea. CLEANOUT DOWEL (wood rod)

SETUP

It is the responsibility of the installer to verify that this fryer installation is in compliance with local code authorities and with the specifications listed in this manual.

Certain local or state codes require fryers to be restrained with a tether or other approved restraint device. It is the responsibility of the installer to check with the authority having jurisdiction, in order to ascertain the applicability of this requirement to this specific fryer installation.

Setup the FRYER only on a firm, level surface. Clearances from all combustible and non-combustible construction is 1” minimum. The area around the fryer must be kept clear of combustibles.

LEVELING: Verify that the fryer sits firmly ON BOTH CASTERS AND

ON BOTH LEGS. With a spirit level, check that the fryer is level frontto-back and side-to-side. With the adjustable legs, adjust as required to level the fryer.

DO NOT obstruct the flow of the two exhaust flues (item 14) at the top rear of the fryer. It is especially critical that gas supply piping and electrical supply cord and/or receptacle be routed away from the path of the hot combustion fumes.

This fryer must be installed and operated under a ventilation hood conforming to all applicable local codes. Combustion fumes must be vented in accordance with local codes.

Cooking and cleaning functions require unobstructed access. The frypot, control panel and front access panel must be maintained free from obstructions. The rear access panel must be accessible for maintenance.

6

VENTILLATION REQUIREMENTS

A single WFGA-60FS gas-fired fryer requires a minimum of 700 cubic feet per hour (12 CFM) make-up air. The ventilation for the kitchen must have sufficient capacity to prevent a negative-pressure condition.

DO NOT obstruct or restrict ventilation and make-up air required to support combustion.

14. EXHAUST GAS FLUE

FRYPOT

16. COOLING SLOT

UPPER CONTROL PANEL

LOWER CONTROL PANEL

23. DATA PLATE

KEEP THIS AREA CLEAR

LIFT MOTOR

ACCESS

BURNER ASSEMBLIES

FRONT ACCESS DOOR

GAS VALVES

23. GAS CONNECTION

22. ELECTRICAL

CONNECTION

INSTALLATION (continued)

GAS VALVE

OPEN

CLOSED

Fig. 3 Gas Shut-Off Valves

FRONT VIEW

PLUMBING INSTALLATION

BACK VIEW

FIRE AND EXPLOSION HAZARD

GAS CONNECTIONS AND GAS ADJUSTMENTS MUST BE MADE BY

A LICENSED PLUMBER, CERTIFIED IN GAS INSTALLATION.

A gas explosion will cause death or serious injury

The installation of this fryer must conform to local codes. In the absence of local codes, the installation of this fryer must conform with the National Fuel Gas Code (ANSI Z223.1). In Canada, the National

Gas Installation Code (CAN/CGAB149.2) is applicable.

In any instance where gas supply pressure is in excess of 15” water pressure (1/2 psi or 3.45kP), the fryer must be isolated from the supply piping by closing its two individual manual shut-off valves (see fig. 3).

IMPORTANT: Failure to isolate the fryer from excessive pressure will damage the gas valves and allow raw gas to leak into the room.

This fryer is orificed at the factory for natural gas at a pressure of 3.5” of water column. The installed orifice is suitable for use at -280 to 2999 feet (-85 to 914 meters) elevation. It is the responsibility of the installer to install the factory recommended orifice and pressure regulator kit suitable for the fuel type and elevation at the final installation site.

The red tag (p/n 301217) attached to the gas connection provides pressure settings and part numbers for conversion kits applicable to various fuels and altitudes. (See fig.4 below)

Fig. 4 Fuel and Altitude

Conversion Tag

NOTE: Failure to install proper orifices can burn cooking oil and cause potential burner and flue system failure. Damaged caused by improper orifice installation is NOT covered by warranty.

IMPORTANT:

Conversion for fuel and/or altitude must be performed by a licensed plumber certified in gas installation only.

7

INSTALLATION (continued)

CAUTION:

ELECTRIC SHOCK

HAZARD

The grounding prong of the electrical power cord is part of a system designed to protect you from injury in the event of an electrical short.

DO NOT CUT OR REMOVE

THE GROUNDING PRONG

FROM THE PLUG.

Ungrounded electrical equipment cause personal injury and property damage.

ELECTRICAL INSTALLATION

1. Fryer electrical diagram and troubleshooting schematic are located on the inside of the fryer door.

2. The fryer is equipped with a three-prong grounding plug

(NEMA 15-5P) for your protection against shock hazard. The fryer must be plugged directly into a properly grounded three-prong receptacle (NEMA 15-5R).

3. The installation of this fryer must conform to local codes. In the absence of local codes, the installation of this fryer must conform with the National Electrical Code (ANSI Z223.1).

In Canada, CSA C22.2 is applicable.

4. Because the fryer draws less than 8 amps, two fryers may be plugged into the same 15 amp circuit if required.

8

PREPARATION PRIOR TO OPERATION

PRE-CLEANING PROCEDURE

WARNING

WARNING:

BURN HAZARD

USE THE CLEAN BUTTON ONLY

USE ONLY LOW-FOAMING COMMERCIAL FRYER CLEANSER.

CAREFULLY FOLLOW CLEANSER

CLEANING INSTRUCTIONS AND WARNINGS

DO NOT LEAVE FRYER UNATTENDED WHILE BOILING OUT FRYPOT.

BE PREPARED TO TURN POWER SWITCH OFF SHOULD WATER BEGIN FOAMING

Boiling water can splatter and may cause serious injury

Press POWER SWITCH OFF.

Close DRAIN VALVE (lever horizontal).

Fill FRYPOT with 4 gallons of cold water.

Press POWER SWITCH to FRYER.

Wait 10 seconds, then press and hold CLEAN button for six seconds.

A beep will sound and readout will display “BOIL”.

Slowly add and stir in the LOW FOAMING COMMERCIAL FRYER

CLEANSER. Using the HIGH TEMPERATURE BRUSH supplied with the fryer, stir until the cleanser is completely dissolved.

Time displayed is elapsed time. When display reads “1:30”, press

POWER SWITCH OFF. Allow the solution to cool to 120ºF or less.

Place a suitable METAL container under the DRAIN VALVE. Open

DRAIN VALVE (lever vertical) to drain the cleaning solution.

NOTE: Drain no more than 4” at a time into the container to prevent splashing and spilling.

Dispose of used solution as required by local ordinances.

Rinse frypot with clean water. Dry with a soft clean cloth.

IMPORTANT:

Use a LOW-FOAMING

COMMERCIAL fryer cleanser only.

CLEAN

9

PREPARATION PRIOR TO OPERATION (continued)

IMPORTANT:

Serious damage to the frypot will result if the rollers are missing or do not rotate freely.

RETAINING NUT

ROLLER

Examine the CRADLE ROLLERS. Adjust or tighten as required.

Lubricate the rollers with vegetable oil.

DO NOT operate the fryer unless CRADLE ROLLERS are in place and rotating freely.

LIFT

CRADLE

PIVOT

Fig. 5 Lift Cradle Assembly

Install LIFT CRADLE onto CRADLE PIVOT. Set FRY BASKET on

LIFT CRADLE.

Install FILTER LEAF into FILTER RESERVOIR.

FILTER RAIL “A”

UPPER

FILTER SCREEN

SEPARATOR

RESERVOIR

ASSEMBLY

CROSS-SECTION VIEW

“O” RING IN

“O” RING GROOVE

STORAGE FOR 3

SPARE “O” RINGS

LOWER

FILTER SCREEN

FILTER RAIL “B”

Note: “O” RING

“O” RING

SPARE

“O” RINGS

FILTER

RESERVOIR

ASSEMBLED FILTER LEAF

(spout with O-RING inserts into drain opening)

Fig. 6 Filter Reservoir Assembly

SUCTION TUBE O-RINGS are shipped from the factory installed on

SUCTION TUBE; Examine to verify one O-RING is in the groove closest to the end of the tube.

Install assembled FILTER RESERVOIR into fryer. O-RING for the filter reservoir suction tube, and up to three spare O-RINGS, are stored as shown above.

10


WARNING:

SLIP/FALL HAZARD

IMPORTANT: Remember to fill the fryer to the COLD OIL LINE with fresh shortening prior to turning the POWER SWITCH to the FRYER position. Energizing the fryer without oil covering the elements will cause serious damage. Damage caused by operating the fryer without oil covering the elements is not covered by warranty.

Fill FRYPOT to the COLD OIL LINE in the FRYPOT with room temperature commercial-quality LIQUID SHORTENING. This requires 55lbs. of liquid shortening for non-solid shortening melt optioned fryers, and either 55 lb. of liquid or solid shortening for fryers with SOLID SHORTENING MELT OPTION. Solid shortening should be packed around elements.

WARNING

CLOSE DRAIN VALVE BEFORE FILLING WITH OIL.

Unless drain valve is closed, oil poured into kettle will drain into reservoir or onto the floor. Oil spill may occur.

Death or serious injury may result from slipping and falling in spilled oil.

Close DRAIN VALVE (item 19) by turning the handle to the horizontal

(CLOSED) position.

CLOSED

OPEN

Fig. 7 Drain Valve Operation

FILL TO THIS LINE WITH COLD OIL

19

IMPORTANT:

This fryer is designed for

LIQUID SHORTENING ONLY.

DO NOT USE SOLID

SHORTENING.

DO NOT USE LARD.

Solid shortening will solidify in the FILTER RESERVOIR and

FILTER PUMP. This condition will render the filter system inoperable. Do not attempt to pump shortening unless it is liquid shortening or shortening melted to the liquid state.

Damage caused to attempts to pump anything other than shortening in the liquid state is

not covered under warranty.

Fig. 8 Oil Level Indicator

11


CHECK CONTROLS FOR PROPER OPERATION

Refer to Operating Instructions, page 13.

NOTE: This fryer is equipped with two separate auto-ignition burner control systems.

On startup, each ignition system will try three times to prove its associated burner flame. Failure to prove flame will result in shut-down of that burner circuit. Pressing the POWER SWITCH to

OFF, then back to FRYER will reset the fryer (and make three more tries).

The fryer may be operated safely (at reduced capacity) with only one burner operational.

IMPORTANT:

For operational safety it is important to determine the maximum load weight for the specific operation:

• Start with small loads

• Gradually increase load size

• Determine the largest load

WARNING WARNING: OIL SPLATTER HAZARD

The weight of product that can safely be cooked in this pressure fryer will vary with oil level, product moisture content and oil temperature.

FAILURE TO DETERMINE THE SAFE WEIGHT OF PRODUCT

WILL RESULT IN HOT OIL RELEASE FROM THE FRYER

HOT OIL WILL CAUSE SEVERE BURNS ON CONTACT

Death or serious injury may result from slipping and falling in spilled oil.

DETERMINE MAXIMUM LOAD WEIGHT:

For operational safety, it is very important to determine the maximum load weight for the specific operation. This can be accomplished by starting out with small loads and gradually increasing to the largest load size that will allow a cook cycle to be completed without oil foaming out of the FRYPOT. that will allow a full cook cycle without oil foaming out of the frypot.

• Post the maximum load in a conspicuous spot near the fryer.

12

OPERATION

PROGRAMMING KEY FUNCTIONS

1

2 3 4 5 6

CAUTION:

BURN HAZARD

Hot oil can cause serious burns on contact. Wear appropriate protective clothing when using this fryer.

FRYER

OFF

FILTER

1

TIME TEMP

2 3 4

7

5

HEAT

6

READY MANUAL

MANUAL

7 PAUSE

8a

CLEAN STANDBY BASKET FILTER

8b 8c 8d 8e

As each control panel key is pressed, a “beep” will sound. Illuminated indicator light for each key will light whenever that key is pressed, and any time the function associated with that key is active.

FRYER - OFF - FILTER switch (item 1) allows the fryer to be placed in a normal cook mode (FRYER), an oil-filtering mode (FILTER) or turned OFF.

TIME key (item 2) controls time functions.

TEMP key (item 3) controls temperature functions. Data can be read on the solid state READOUT (item 4).

HEAT indicator is lit whenever the burners are energized; READY indicator is lit when cooking oil is at programmed temperature.

MANUAL indicator is lit whenever MENU key 7 is selected.

Arrow keys (item 5 & 6) control the basket lift (after pressing BASKET key), and are used to scroll through program settings.

MENU keys (item 7) allow a choice of six (or seven) pre-programmed time / temp settings.

Suggestion: MENU keys 1 and 2 incorporate a feature that will inform the operator when to “drop” wings and drumsticks during cook cycle. “Drop” feature will allow you to cook breasts and thighs longer than wings and drumsticks by sounding a beep, and displaying “ DrOP” on readout (item 4). Your fryer installer can program this feature into your controller upon request.

Any selected MENU key can be cancelled by pressing and holding for 3 seconds.

MENU key 7 is unprogrammed so that special or one-of-a-kind product may be programmed any time:

With fryer is ON, press and hold TIME key and MENU 7 key at the same time.

Press the UP or DOWN arrow key until the desired time is displayed.

If this MANUAL feature is not desired, MENU key 7 may be programmed in the identical fashion to MENU keys 1 thru 6.

Controller operation for solid shortening melt optioned fryers is essentially identical to the operation of the standard solid state controller. Important differenced are noted in the text.

1 2 3 4 5

1

BASKET

6

MANUAL

7

2

MANUAL

7

MANUAL

13

OPERATION (continued)

IMPORTANT:

To program the controller for cooking your product you must first determine the cooking time and temperature required to cook the product.

Each MENU key may be programmed for a different time and temperature, depending upon the requirements of each menu item.

It is the sole responsibility

of the end user to determine the time and temperature requirements of each menu item, and to program each

MENU key to the determined time and temperature in order to insure completely and

safely cooked product.

IMPORTANT:

Be sure to record which MENU key corresponds to which menu item or product to be cooked.

PROGRAM MENU TIMES AND TEMPERATURES

For solid shortening melt optioned fryers, make sure elements are packed with 55 pounds of solid shortening. For all other fryers, make sure FRYPOT is filled with room temperature liquid shortening to the

COLD OIL LEVEL line inscribed on inside of FRYPOT. Do not over-fill or under-fill frypot. (See page 11.)

Set the POWER SWITCH (item 1) to FRYER. After 10 seconds, readout will display “

MLt” (during melt cycle of solid shortening melt optioned fryers only) then “

Pre-” “HEAt”, followed by the number of the menu currently selected (indicator of selected menu key will be lit).

Press to verify the programmed temperature setting of that menu.

Press any MENU key to change to that menu.

Enter PROGRAMMING mode by pressing and holding + for three seconds, until a beep sounds and readout displays “ Pro9”.

Program MENU key 1 for the pre-determined cook time by pressing pressing or until desired time is displayed on readout.

Program MENU key 1 for the pre-determined cook temperature by pressing and holding + at the same time. Scroll to desired temp by pressing or until desired temperature is displayed on readout. Range is 200ºF - 375ºF (93ºC - 191ºC).

Program MENU keys 2 thru 6 in the same manner.

Exit PROGRAMMING MODE by pressing and holding + for one second. Readout will display “

00:00” or “PrE-” “HEAt”.

14


USING FUNCTION KEYS

PAUSE Halts time countdown while any menu is running and readout displays time remaining.

• Purpose: Allows the user to raise fry basket to inspect product in the middle of a cook cycle. Time remaining is frozen until PAUSE key is pressed again.

• To use: While a menu is running, press and hold PAUSE key for five seconds, until a beep sounds and red indicator near key lights.

Raise the basket to inspect product by pressing the BASKET key and UP

Resume cooking product by pressing BASKET key and DOWN arrow key.

Resume time countdown by pressing PAUSE key again.

• To change the time remaining while in pause:

(a) This option uses the near-instant programming feature of MENU 7

(MANUAL) key. Press and hold TIME key plus the MENU 7 key at the

(b) Scroll in a new time remaining with the UP or DOWN arrow keys.

Release keys.

Press and hold the lit MENU key for three seconds. Remaining time will cancel and display will read “00:00”.

Lower fry basket by pressing BASKET key followed by DOWN arrow key. Press the MANUAL (MENU 7) key. Time will now countdown from new time programmed into key 7. Basket will rise at end of new time,

BASKET

+

PAUSE

+ MANUAL

7

If the original menu time or temperature must be adjusted, see programming procedure, page 17.

CLEAN puts the fryer into the cleaning mode by setting the temperature to approximately 200ºF (94ºC) (i.e. just below the boiling point of water).

To Use: See CLEANING INSTRUCTIONS, page 22.

STANDBY puts fryer into “sleep” mode for off-peak periods.

• Purpose: This economy function allows the oil temperature to cool to

275ºF (135ºC) when the fryer is not in use, but it is not desirable to turn the fryer off.

• To use: While no menu is running and the display reads “00:00”, press and hold STANDBY key until a “beep” sounds and the red indicator lights.

To resume cooking after being in standby mode: Press and hold STANDBY until a “beep” sounds. Heating elements will be energized. Fryer is ready for use when READY light is lit.

BASKET allows UP and DOWN arrow keys to raise or lower fry basket.

• To Use: Press and release BASKET key. Red indicators over the basket key and UP arrow and DOWN arrow keys will light. Press and release either arrow key. Selected arrow key indicator will light. All keys will be inactive for ten seconds during the raise/lower cycle.

Active only in pre-heat and pause modes, or when display reads “00:00”.

FILTER acknowledges filter alarm. The filter alarm is programmed to sound after a pre-set number of cook cycles. This is factory pre-set to zero cycles.

Your fryer installer can alter the number of cycles upon request.

• To Use: When the cycle count reaches the pre-set number, a “beep” will sound. Press and release FILTER key to cancel alarm and reset filter load counter to “zero”.

CLEAN

STANDBY

BASKET

FILTER

15


CAUTION:

BURN HAZARD

Hot oil can cause serious burns on contact. Wear appropriate protective clothing when using this fryer.

IMPORTANT:

Use the plastic-coated

HANDLES of the fry basket to remove basket of cooked product from LIFT CRADLE.

PRE-HEAT THE FRYER

Press any MENU key. If oil temperature has not reached programmed temperature, readout will display “

Pre-” “HEAt”, followed by the menu key #, and HEAT indicator will light. When oil has reached programmed temperature, READY indicator will light, a

“beep” will sound five times and readout will display “ 00:00”. Readout will normally display time remaining. To display oil temperature of lit menu item, press .

TO COOK PRODUCT

MANUAL Press a MENU key for desired menu item.

When oil reaches programmed temperature for that MENU key,

READY light will glow, HEAT light will go dark and five “beeps” will sound.

FROZEN PRODUCT: Set FRY BASKET on LIFT CRADLE in the raised position. Load frozen product into BASKET. Lower BASKET cycle by pressing appropriate MENU key. At the end of the timed cycle, basket will raise automatically (and 10 second buzzer will sound).

FRESH PRODUCT: Set empty BASKET on LIFT CRADLE in the

Manually drop each piece of fresh product into the hot oil just above oil level to minimize splattering. ALWAYS USE PROTECTIVE

EQUIPMENT, SUCH AS INSULATED GLOVES, TO PROTECT

AGAINST BURNS FROM CONTACT WITH HOT OIL. For chicken, drop thighs and breasts first, followed by drumsticks, then wings.

Start a timed cycle by pressing appropriate MENU key.

SUGGESTION: MENU keys 1 and 2 incorporate a feature that will inform the operator when to “drop” the wings and drumsticks during the cooking cycle. DROP feature will allow you to cook breasts and thighs longer than wings and drumsticks by audibly beeping, and displaying “ DrOP ” on the readout. Your fryer installer can program

this feature into your controller upon request.

16

FRYER OIL WAND

OPERATION - OPTIONAL FILTER WAND

Wells p/n 23068 Fryer Oil Wand is used as a convenient method of cleaning the sides of the frypot during filtering, and for draining oil from the fryer for disposal.

The wand connects to the fryer with a positive shut-off quick-disconnect fitting. The wand is powered by the fryer’s filter pump, and draws oil from the filter reservoir.

DANGER:

BURN HAZARD

Contact with hot oil will cause severe burns.

Always wear protective clothing and heat resistant gloves when operating the fryer, filtering the oil or using the oil wand.

IMPORTANT:

Press the FRYER-OFF-FILTER switch to the OFF position before inserting or removing the wand.

17

OPERATION - OPTIONAL FILTER WAND (continued)

DANGER:

BURN HAZARD


Always wear protective clothing and heat resistant gloves when filtering the oil.

WARNING:

ELECTRIC SHOCK

HAZARD

All servicing requiring access to non-insulated components must be performed by qualified service personnel. DO NOT open any access panel that requires the use of tools. Failure to heed this warning may result in severe electric shock.

IMPORTANT:

Be sure the 3-way valve in the

left-right position before pressing the FRYER-OFF-FILTER switch to the FILTER position.

FILTERING OIL - NORMAL OPERATION

1. Prepare the filter reservoir pan for filtering.

2. Turn the DRAIN VALVE HANDLE down to

open the drain and fill the filter reservoir.

3. Be sure the 3-WAY VALVE HANDLE is in the left-right position to direct the pump output to the frypot.

4. Press the FRYER-OFF-FILTER switch to the FILTER position.

5. Filter as per instructions described in Fryer Operation Manual.

NOTE:

If the FRYER-OFF-FILTER switch is pressed to the FILTER position with the 3-way valve handle in the front-to-back position

(wand not installed), the filter pump will stall and then trip on the internal safety. To reset:

1. Turn the 3-way valve to the left-right

position.

2. Press the FRYER-OFF-FILTER

switch to the OFF position.

3. Wait approximately 3 minutes for the motor to cool.

4. Press the red reset button on the

front end of the filter motor until it

“clicks” and locks in.

5. Resume operation.

18


DANGER:

BURN HAZARD

Contact with hot oil will cause severe burns. Always wear protective clothing and heat resistant gloves when operating the fryer, filtering the oil or using the oil wand.

WARNING:

ELECTRIC SHOCK HAZARD

All servicing requiring access to non-insulated components must be performed by qualified service personnel. DO NOT open any access panel that requires the use of tools. Failure to heed this warning may result in severe electric shock.

CAUTION:

BURN HAZARD

Contact with hot oil may cause burns. DO NOT fill fryer beyond MAX OIL line on frypot.

For disposal of oil use only a container specifically designed for the disposal of hot oil.

DO NOT fill hot oil disposal container beyond MAX OIL line.

PRECAUTIONS AND GENERAL INFORMATION

The fryer oil wand accessory attachment is intended for use only with Wells Mfg. Co. floor-standing fryers equipped with wand attachment provisions.

The fryer oil wand accessory attachment is intended for use only in commercial establishments where all operators are familiar with its use, limitations and associated hazards.

Operator Instructions, including all warnings and precautions, must be read and understood by all operators and users of this fryer oil wand accessory attachment prior to use.

The fryer oil wand accessory attachment is designed and intended for use to wash down the sides of the frypot of the fryer to which the wand is attached, or to pump oil from that fryer into a suitable hot oil disposal container. No other use of this fryer oil wand accessory attachment is intended or authorized by

Wells Manufacturing Co. or its agents.

NOTE: This Operator Instruction is considered to be a part of the fryer appliance, and must remain with the appliance if it is sold or moved to a different location.

19


DANGER:

BURN HAZARD


Always wear protective clothing and heat resistant gloves when using the oil wand.

IMPORTANT:

Be sure the wand is properly installed, and that the discharge nozzle of the oil wand is directed either into the frypot, or into a suitable hot oil disposal container, before pressing the FRYER-OFF-

FILTER switch to the FILTER position. powder:

CAUTION:

BURN HAZARD

Contact with hot oil may cause burns. DO NOT fill fryer beyond

MAX OIL line on frypot.

For disposal of oil, use only a container specifically designed for the disposal of hot oil.

DO NOT fill hot oil disposal container beyond MAX OIL line.

NOTE:

If the discharge from the nozzle is not a steady stream, the filter is clogged with breading and/or filter a. Close the frypot drain valve

by turning the drain valve

handle to the up position.

When all oil is returned to the frypot press the b. Allow the filter reservoir to

cool. Refer to the Operation

Manual for instructions on

cleaning the filter and filter

reservoir.

USING THE OIL WAND - WASH OUT FRYPOT or DISCARD OIL

1. If discarding oil, be sure a suitable hot oil disposal container

is available. Otherwise, prepare the filter reservoir pan for

filtering.

2. Turn the DRAIN VALVE HANDLE down to open the drain and fill the filter reservoir.

3. Insert the wand fitting into the fryer fitting:

a. Slide the locking ring of the wand fitting fully toward the

hose.

b. Insert the wand fitting fully into the fryer fitting.

c. Allow the locking ring to spring forward.

d. Check to verify that the wand fitting is held securely by pulling on the hose.

4. Turn the 3-WAY VALVE HANDLE clockwise to the front-to-rear

position to direct the pump output to the oil wand.

5. Direct the discharge nozzle of the oil wand into the frypot, or

into a suitable hot oil disposal container. DO NOT fill beyond

the MAX OIL line.

6. Press the FRYER-OFF-FILTER switch to the FILTER position.

7. Wand may be used to wash down the sides of the frypot during

filtering, or to pump oil into a container for disposal.

8. At conclusion of use, press the FRYER-OFF-FILTER switch to

the OFF position, disconnect wand from fryer fitting and return

the handle of the 3-way valve to the left-right position.

9. Drain any remaining oil in the wand by pointing the discharge

nozzle of the wand down into the frypot or disposal container.

20


RETURN FRYER TO NORMAL OPERATION AFTER USING THE

OIL WAND

1. After washing down the frypot, turn the DRAIN VALVE

HANDLE up to close the frypot drain.

IMPORTANT: Drain handle must be fully closed in order to

activate the heater safety switch. The drain handle must be

in the fully “up” position before fryer heating element can be

energized.

2. Be sure the 3-WAY VALVE HANDLE is returned to the

left-right position.

Press the FRYER-OFF-FILTER switch to the FILTER position.

When all oil has been returned to the frypot, press the

FRYER-OFF-FILTER switch to the FRYER position to resume

operation, or to the OFF position to shut down.

DANGER:

BURN HAZARD


Always wear protective clothing and heat resistant gloves when operating the fryer.

CAUTION:

BURN

HAZARD

Overflow of hot oil may cause burns. DO NOT fill fryer beyond MAX OIL line on frypot.

IMPORTANT:

When refilling the frypot, be sure the 3-way valve handle is

left-right, and the drain valve handle is up before pressing the

FRYER-OFF-FILTER switch to the FILTER position.

21

CLEANING INSTRUCTIONS

DANGER: BURN HAZARD

Contact with hot oil will cause severe burns. Allow the fryer to cool before cleaning.

Always wear protective clothing and heat resistant gloves when cleaning the fryer.

CAUTION:

ELECTRIC

SHOCK HAZARD

Disconnect fryer from electric power before cleaning.

CAUTION:

BURN HAZARD

Allow fryer to cool completely before cleaning.

IMPORTANT: DO NOT spill or pour water into controls, control panel or wiring.

IMPORTANT: DO NOT use steel wool or abrasive cleansers for cleaning the fryer cabinet or frypot.

PREPARATION

Press POWER SWITCH to OFF

Allow fryer to cool completely before cleaning

cleaning

FREQUENCY

Daily, or as needed

TOOLS

Mild Detergent, Non-abrasive cleanser

DAILY CLEANING

1. Press POWER SWITCH to OFF.

2. Remove FRY BASKET, LIFT CRADLE and FILTER RESERVOIR

ASSEMBLY.

IMPORTANT: Clean reservoir only when empty.

3. Allow the oil to cool to a safe temperature (120ºF or less).

4. Fry basket and lift cradle may be washed in a dishwasher, or with warm water and mild detergent. Rinse thoroughly and dry

completely.

5. Clean FILTER RESERVOIR, FILTER LEAF in the dishwasher, or use warm water with a mild detergent. Be sure all components are thoroughly dry, then reassemble

IMPORTANT: Be sure FILTER LEAF and inside of RESERVOIR

SUCTION TUBE are completely dry.

6. Keep all exterior surfaces free from splashed grease by wiping with a clean cloth dampened with warm water and mild detergent.

•

Clean both sides of FRYPOT COVER.

•

Clean side, front and accessible interior areas of cabinet.

•

A non-abrasive detergent and plastic scouring pad may be used for stubborn deposits.

•

Dry with a soft clean cloth.

IMPORTANT: DO NOT use steel wool or abrasive cleansers as these will damage the surface finish.

IMPORTANT: DO NOT spill or pour water into controls, control panel or wiring. Damage to internal components will occur.

7. Reinstall LIFT CRADLE, FRY BASKET and FILTER RESERVOIR

ASSEMBLY.

Procedure is complete.

22

CLEANING INSTRUCTIONS (continued)

WARNING

WARNING:

BURN HAZARD

USE THE CLEAN BUTTON ONLY

USE ONLY LOW-FOAMING COMMERCIAL FRYER CLEANSER.

CAREFULLY FOLLOW CLEANSER

CLEANING INSTRUCTIONS AND WARNINGS

DO NOT LEAVE FRYER UNATTENDED WHILE BOILING OUT FRYPOT.

BE PREPARED TO TURN POWER SWITCH OFF SHOULD WATER BEGIN FOAMING

Boiling water can splatter and may cause serious injury

IMPORTANT:

Use a LOW-FOAMING

COMMERCIAL fryer cleanser only.

IMPORTANT:

DO NOT press FRYER-OFF-

FILTER SWITCH to FILTER with anything other than shortening in the filter reservoir. Water and/or cleaning chemicals can:

• cause severe oil splatter

• damage the filter pump

• contaminate cooking oil and food product.

CLEAN

PREPARATION Drain oil from fryer before cleaning

FREQUENCY Monthly, or as needed

MONTHLY BOIL-OUT

1. Press POWER SWITCH OFF.

2. Close DRAIN VALVE (lever horizontal).

Fill FRYPOT with 4 gallons of cold water.

3. Press POWER SWITCH to FRYER.

Wait 10 seconds, then press and hold CLEAN button for six seconds. A beep will sound and readout will display “BOIL”.

4. Slowly add and stir in the LOW FOAMING COMMERCIAL supplied with the fryer, stir until the cleanser is completely

dissolved.

5. Time displayed is elapsed time. When display reads “1:30”, press

less.

6. Place a suitable METAL container under the DRAIN VALVE.

Open DRAIN VALVE (lever vertical) to drain the cleaning solution. prevent splashing and spilling. Dispose of used solution as required by local ordinances.

7. Rinse frypot with clean water. Dry with a soft clean cloth.

Procedure is complete

23

MAINTENANCE INSTRUCTIONS - CRADLE LIFT AND ROLLERS

WARNING

WARNING:

PINCH HAZARD

DISCONNECT FRYER FROM ELECTRIC POWER BEFORE

LUBRICATING CRADLE LIFT DRIVE SCREW

If power is not disconnected, lift motor may start unexpectedly, causing serious injury

NOTE:

Failure to keep the cradle lift screw properly lubricated will result in premature wear of the brass lift nut Wear caused by lack of proper lubrication is NOT covered by warranty.

Recommended frequency is “as required”, and, at a minimum, every six months. Lubricate cradle lift screw immediately if a grinding or rubbing noise is heard when basket is raising.

NOTE:

Smooth operation of the rollers is essential to the life of the frypot. If rollers do not turn freely during operation, they will soon wear grooves through the frypot wall.

IMPORTANT:

IF ROLLERS ARE FROZEN

OR OTHERWISE FOUND TO

NOT SPIN FREELY AFTER

BEING THOROUGHLY

CLEANED, REPLACE THEM

IMMEDIATELY.

Wear to the FRYPOT caused by frozen rollers is not

covered by warranty.

CRADLE LIFT LUBRICATION

Disconnect the fryer from electrical power.

Open rear access panel. Coat exposed threads of cradle lift screw with moly (molybdenum disulfide) grease.

Close access panel and restore electrical power.

ACCESS

PANEL

BRASS

NUT

CRADLE

LIFT

DRIVE

MOTOR

CRADLE LIFT

DRIVE

SCREW

GREASE

THREADS

CRADLE ROLLER ASSEMBLIES

DAILY: Wash cradle in a dishwasher or in a sink with warm water and mild soap or detergent.

Thoroughly flush roller bearings with hot water

(under a faucet or with a spray nozzle).

Rinse cradle thoroughly and dry completely.

Check rollers to be sure they roll freely.

Check the bearing nuts.

KEEP THEM TIGHT!

ROLLER

RETAINING NUT

24

MAINTENANCE INSTRUCTIONS - FILTER SYSTEM

FILTER LEAF ASSEMBLY

WARNING WARNING: BURN HAZARD

HOT OIL SPILL OR SPLATTER

DO NOT REMOVE FILTER RESERVOIR WHEN IT CONTAINS HOT OIL

HOT OIL WILL CAUSE SEVERE BURNS ON CONTACT

PROTECTIVE CLOTHING AND GLOVES MUST BE WORN

DURING THE FILTERING PROCESS

Death or serious injury may result from contact with, or slipping and falling in, spilled oil.

WARNING

WARNING:

BURN HAZARD

DO NOT REMOVE FILTER RESERVOIR IF IT IS HOT.

WEAR INSULATED GLOVES OR ALLOW IT TO COOL.

Hot oil quickly heats reservoir. Touching hot reservoir with bare hands can causing serious injury

Clean FILTER LEAF after each day’s filtration, or as needed to return oil promptly to the kettle.

Open FRYER DOOR and slide the FILTER RESERVOIR forward to remove it. Remove FILTER LEAF from reservoir.

Disassemble FILTER LEAF by separating the two side rails at the joint with the straight pin. Clean all components in a sink with warm water and mild detergent, or in a dishwasher.

Assemble SCREEN with the SEPARATOR installed between the two screens. Verify that O-RING is in place on the suction tube on

BOTTOM SCREEN.

Slide screens into SIDE RAIL “B” (L-shaped pin). Hook SIDE RAIL

“A” over the pin on SIDERAIL “B” and work the screens into SIDE

RAIL “A” until straight pin on “A” is held by the “bump” on “B”.

FILTER RAIL “A”

TOP VIEW

STRAIGHT

PIN UPPER

FILTER SCREEN

SEPARATOR

SIDE VIEW

LOWER

FILTER SCREEN

“L”-SHAPED

PIN

FILTER RAIL “B”

Install FILTER LEAF in RESERVOIR with suction tube firmly into filter drain hole.

Install filter reservoir into the fryer. Make sure the “O” ring closest to end of SUCTION TUBE is firmly seated in SUCTION LINE

RECEPTACLE.

IMPORTANT: Make sure all oil is pumped into FRYPOT before removing reservoir.

NOTE:

When properly assembled, handle will point away from suction tube on BOTTOM

SCREEN.

NOTE:

Inspect the “O” RING on

FILTER SUCTION TUBE for damage. Replace “O” ring if it is cut, cracked or scuffed using one of the spare o- rings in the suction tube groove.

IMPORTANT:

Avoid contaminating the oil or food product by verifying that all components of filter reservoir assembly are completely dry before reassembling.

25

MAINTENANCE - FILTER SYSTEM (continued)

FILTERING OIL

WARNING

WARNING:

BURN HAZARD

BE ABSOLUTELY CERTAIN THAT NO WATER REMAINS

IN RESERVOIR OR SUCTION TUBE

WATER WILL BOIL VIOLENTLY IN CONTACT WITH HOT OIL

Boiling water can splatter hot oil and may cause serious injury

NOTE:

Oil should be at least 300ºF (149ºC) DO NOT attempt to filter cold oil.

DO NOT attempt to pump oil when less than 300ºF. Cold oil will not pass through the filter paper. Filtering cold oil will result in the premature failure of the filter pump. Damage as a result of pumping cold oil IS NOT COVERED BY WARRANTY.

NOTE:

DO NOT store oil in the reservoir for any extended period, including overnight.

IMPORTANT:

The filtration system in your Wells Fryer is designed to filter hot liquid shortening ONLY. Water, cleaning agents or other liquids will damage the filter pump and may contaminate the food product

Press POWER SWITCH (item 1) to FILTER. Pump motor will be energized and heating elements are de-energized.

Remove and examine filter reservoir:

• Verify that filter leaf is clean and properly installed.

• Verify that suction tuibe o-ring is in place and in good condition.

• Make absolutely certain that no water remains in bottom of reservoir or in suction tube.

Reinstall reservoir, making sure the SUCTION TUBE is firmly seated in the SUCTION RECEPTACLE.

Press FILTER PUMP SWITCH (item 8) to ON to start filter pump.

Slowly rotate DRAIN VALVE LEVER (item 11) to the vertical position.

Oil will drain from the frypot and into the reservoir. Filter pump will draw oil through the filter leaf and return it to the frypot.

CAUTION

BURN HAZARD

Protective clothing and gloves must be worn during the filtering process

CAUTION

BURN HAZARD

Filter reservoir may be hot.

Wear insulated gloves, or allow reservoir to cool, before touching it.

IMPORTANT:

Filtering cooking oil helps to ensure the quality of the food product. Careful observation of the finished food product will help you determine the optimal filtering frequency.

(Example: Filter the oil after each six loads of fresh breaded chicken)

FILTER POWDER absorbs acids and many other contaminants in the cooking oil, allowing the oil to be used longer before it must be replaced. Wells Flavor Saver

Oil Filter Powder is available from your Wells Equipment

Dealer or Authorized Service

Agent in a case of 45 packages

(p/n 22410).

26

MAINTENANCE - FILTER SYSTEM (continued)

WARNING

WARNING:

BURN HAZARD

WEAR PROTECTIVE CLOTHING AND INSULATED GLOVES

WHEN CLEANING FRYPOT WITH HI-TEMP BRUSH AND WHEN

CLEARING DRAIN WITH WOOD CLEANOUT DOWEL.

Frypot and oil will be hot. Hot oil may splatter.

Contact with hot oil can cause serious injury

Carefully and slowly add the contents of one package of FILTER

POWDER to the oil in the frypot. Sprinkle filter powder onto surface of the oil at point where it is being drawn down the drain.

Brush down sides and bottom of frypot using provided hi-temperature brush. Loosen crumbs and other debris to flush them into reservoir.

Use the provided WOOD DOWEL to clear clogs in the frypot drain.

Push dowel down through drain hole in the front center of the frypot..

Rotate DRAIN VALVE LEVER (item 11) to the horizontal position when filtering is complete,

Observe the oil returning to frypot. When bubbles appear, wait approximately 15 seconds, then press FILTER PUMP SWITCH OFF.

Verify that all oil has been returned to frypot at end of filtering cycle.

Then, press POWER SWITCH to either:

IMPORTANT:

DO NOT leave the fryer unattended during the filtering process. Continuously monitor oil level in the reservoir to avoid overflowing reservoir and spilling oil on the floor.

Be prepared to turn the drain valve lever clockwise to stop or regulate the flow of oil.

IMPORTANT:

Verify that all oil has been returned to frypot at end of filtering cycle.

IMPORTANT:

Crumbs and other debris left in the filter reservoir can prevent filter leaf from sealing completely. This will cause incomplete filtration.

27

MAINTENANCE - DISCARDING USED OIL

IMPORTANT NOTE:

These instructions for discarding used oil may be disregarded if you are using

WELLS MOBILE OIL CADDY

WOC-1 (p/n 22470).

The WAOC-1 is a manual oil pump/removal system that allows you to pump used oil directly into the caddy, and then to pump the used oil into your oil disposal container simply by reversing pump direction.

REMEMBER:

Always follow the directions provided with the caddy.

WAOC-1 is designed to handle

COLD oil. Always, and without fail, allow the oil to cool to

120ºF or less prior to pumping.

HOT OIL WILL BURN YOU!

IMPORTANT:

Remember to fill frypot to the

COLD OIL LINE with fresh liquid shortening prior to turning

POWER SWITCH to FRYER

Energizing the fryer without oil covering the elements will cause serious damage.

Damage due to operating fryer without oil covering elements is

NOT covered by warranty.

WARNING

WARNING

WARNING: BURN HAZARD

OIL MUST COOL TO BELOW 120ºF (49ºC)

BEFORE DRAINING OIL FROM FRYER FOR DISPOSAL

Normal operating temperature of the fryer is 375ºF (191ºC)

Contact with hot oil can cause serious injury

WARNING

WARNING: SLIP AND FALL HAZARD

DO NOT USE FILTER RESERVOIR TO DISCARD OIL

USE A METAL CONTAINER TO COLLECT OIL FOR DISPOSAL

DO NOT FILL DISPOSAL CONTAINER MORE THAN ½ FULL

Do not leave fryer unattended when draining oil

Oil spills may occur

Death or serious injury may result from contact with, or slipping and falling in, spilled oil.

WARNING:

BURN HAZARD

DO NOT REMOVE FILTER RESERVOIR IF IT IS HOT.

WEAR INSULATED GLOVES OR ALLOW IT TO COOL.

Hot oil quickly heats reservoir. Touching hot reservoir with bare hands can causing serious injury

1. Press the POWER SWITCH to the OFF position and allow the oil to cool to 120ºF (49ºC), or less, before attempting to drain the oil from the fryer. All oil should be in the kettle Make sure all oil has been returned to kettle, and there is no oil remaining in the filter

reservoir.

2. Using suitable gloves, remove the FILTER RESERVOIR.

Suggestion: This is an ideal time to run the FILTER RESERVOIR and the disassembled FILTERLEAF through the dishwasher.

3. Place a suitable METAL OIL DISPOSAL CONTAINER under the

4. Slowly turn the OVAL DRAIN VALVE HANDLE to the OPEN position. Fill the container no more than 1/2 full. Close the

DRAIN VALVE and allow the oil to finish draining from the DRAIN

PIPE before removing the container. Dump the used oil into your

WASTE OIL CONTAINER. Continue this process until the kettle is empty.

5. Close the OVAL DRAIN VALVE HANDLE.

6. Check the FILTER RESERVOIR to make sure the FILTER LEAF is properly installed.

MAKE ABSOLUTELY CERTAIN THE RESERVOIR PAN AND

TUBE ARE COMPLETELY DRY.

7. Reinstall the FILTER RESERVOIR into the FRYER.

8. Clean up any spilled oil.

28

TROUBLESHOOTING

SYMPTOM

Fryer will not heat

POSSIBLE CAUSE SUGGESTED REMEDY

Unit disconnected from electric power

Menu temp not programmed or set too low

Hi-Limit thermostat (item 9) tripped

Fryer in CLEAN mode

(Display reads BOIL)

Fryer in STANDBY mode

Drain not fully closed (filter wand option)

Internal damage

Reconnect to power

Check/reset circuit breaker

Press TEMP key to check current temperature. Program menu key for desired temperature as required

Allow unit to cool, reset hi-limit

See page 3

Press power switch OFF, wait 10 seconds, press power switch to FRYER

Press STANDBY key for three seconds

(beep will sound). Press and release

MENU key to resume cooking.

Be sure drain handle is fully closed

(drain safety switch made).

Contact your Authorized Wells Service

Agency for repairs

Burners won’t light, or “pop” when igniting

GAS SHUT-OFF VALVE(S) not fully ON

Verify that gas shut-off valves are in full open position

Gas pressure not correct

Verify that gas pressure regulators are are adjusted to the recommended pressure.

MUST BE PERFORMED BY A

QUALIFIED TECHNICIAN.

Internal damage or internal component mis-adjusted

Lift cradle will not lower

Lift cradle will not raise

Menu key not programmed for time, or programmed to 00:00

Internal damage or mis-adjustment

PAUSE pressed

Lift cradle not properly assembled to lift rod

Internal damage or mis-adjustment


Agency for repairs

Program menu key for desired time.

Be sure to press BASKET + DOWN to lower basket.


Agency for repairs

Be sure to press BASKET + DOWN to lower basket. Press PAUSE when basket is down to resume

Properly assemble cradle pivot to lift rod


Agency for repairs

CONTINUED ON PAGE 30

NOTE: There are no user serviceable components in the fryer. In all cases of damage or malfunction, contact your

Authorized Wells Service Agency for repairs.

29

TROUBLESHOOTING (continued)

SYMPTOM

Filter pump will not run

Filter reservoir overflows during filter cycle

Does not filter completely

Filter pump won’t pump, or pumps air when filtering

POSSIBLE CAUSE SUGGESTED REMEDY

Switches not set for filtering

Pump overload (item 17) tripped

Internal damage (pump overload trips frequently)

Drain valve (item 19) not properly set

Press power switch (item 1) to FILTER

Press pump filter switch (item 6) to ON

Reset overload. Press red button until it

“clicks” and stays locked in


Agency for repairs

Oil level in reservoir must be monitored at all times while filtering. Adjust flow by opening or closing drain valve

Filter leaf surface clogged with crumbs or other cooking debris

Filter leaf not properly assembled or not properly installed

Turn drain valve OFF. When bubbles begin appearing in frypot turn filter pump switch OFF. Carefully slide reservoir out

12” and clear surface of filter leaf with hi-temp brush or wooden dowel. Reinstall reservoir and resume filtering.

Reassemble filter leaf. Be sure o-ring is in place, o-ring receptacle is clean and filter leaf is properly installed in reservoir.

Filter leaf screen damaged

Filter leaf o-ring damaged

Suction tube not seated, allowing air to enter system

Replace filter leaf

Replace filter leaf o-ring

When inserting filter reservoir be sure suction tube is fully seated in suction line receptacle.

Suction tube o-ring damaged

Internal damage

Replace suction tube o-ring


Agency for repairs

NOTE: There are no user serviceable components in the fryer. In all cases of damage or malfunction, contact your

Authorized Wells Service Agency for repairs.

30

PARTS & SERVICE

FLAVOR-SAVER OIL FILTER POWDER (pk45)

WAOC-1 MOBILE OIL DISPOSAL CADDY

22410

22470

ASSY

MOLYDISULFIDE LUBE (LOCAL

*NOTE: The filter wand assembly involves a different plumbing arrangement than standard fryer. This option must be ordered at time of initial build and cannot be economically retrofitted to existing fryers.

IMPORTANT: Use only factory authorized service parts and replacement

filters.

For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:

Wells Bloomfield, LLC

2 Erik Circle

P. O. Box 280

Verdi, NV 89439

Service Parts Dept. phone: (775) 689-5707 fax: (775) 689-5976

Service Parts Department can supply you with the name and telephone number of the

WELLS AUTHORIZED

SERVICE AGENCY nearest you.

CUSTOMER SERVICE DATA

please have this information available if calling for service

RESTAURANT ____________________________ LOCATION _____________

INSTALLATION DATE ______________________ TECHNICIAN ___________

SERVICE COMPANY ______________________________________________

TELEPHONE NUMBER (_____)_____-_________

EQUIPMENT MODEL NO. _______________

EQUIPMENT SERIAL NO. _______________

FUEL (check one): NATURAL GAS PROPANE

31

Commercial Food Equipment Service Association

Wells Bloomfield proudly supports CFESA

Commercial Food Equipment Service Association

WELLS BLOOMFIELD, LLC

2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439 telephone: 775-689-5703 fax: 775-689-5976 www.wellsbloomfield.com

PRINTED IN UNITED STATES OF AMERICA

No results