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SIMPLE.
INTELLIGENT.
EPSON SCARA-LIGHT 01
220
INDUSTRIAL ROBOTS
ONLY PAY OFF FROM
A CERTAIN SIZE
PRODUCTION RUN?
THE INVESTMENT IS
R6
60
TOO MUCH FOR SMALL
BUSINESSES? WRONG.
15
0°
00
13
2° www.epson.de/scaralight
4.2
°
R 162.6
R1 42
.5
R3 2
5
The Epson SCARA-Light is found in regions where generally only linear systems or other lessfl exible machines were previously in place. It offers you what you need. Exactly. And it is extremely fl exible. Its programming and application are particularly simple. Fast and as reliable as you expect from Epson.
No more and no less. It’s the
Epson SCARA-Light.
2.8
°
Epson SCARA-Light 03
SCARA-Light end-use applications 04
SCARA-Light LS3 and LS6
Facts LS3-401S
05
06
Facts LS6-602S
Technical data in comparison
Epson RC90 controller
Facts RC90
07
08
09
10
Technical data RC90
Options
11
12
Development environment RC+ 5.0 13
Software tools 14
SCARA-Light scope of supply 15
RC+ Simulator 16
Compact Vision image processing 17
Facts iCube Cameras 18
Facts CV1 19
Technical data Compact Vision 20
About Epson 21
Products
Service & Support
Contact
22
23
24
AS POWERFUL AS YOU
NEED. AS AFFORDABLE
AS YOU HAVE WANTED.
• More fl exible than linear systems
• Simple to program
• Powerful
Epson RC90 controller
• Simulation software included free
• Reliable and durable
• Versatile
SCARA-Light LS3-401S
SCARA-Light LS6-602S
END-USE APPLICATIONS 04
SO MANY
POSSIBILITIES ...
The new Epson LS3 and LS6 pay off especially quickly in applications such as assembling, fi tting, transporting and other typical pick & place operations.
For production of medicines and laboratory diagnoses or for the semiconductor industry, both SCARA-
Light robots are available in cleanroom class ISO4.
SCARA-Light LS3-401C
SCARA-Light LS6-602C
EXTREMELY COMPACT.
UNBELIEVABLY FAST.
EVEN MORE AMAZING:
THE PRICE.
05
SCARA-LIGHT
LS3-401S
Payload 3 kg
Reach 400 mm
Z-Hub 150 mm / 120 mm (cleanroom version) from EUR 10,000 excluding sales tax www.epson-store.de/fa
All CAD fi les are available for download from www.epson.de/scaralight
Measurements in mm
FACTS / PRICE 06 mechanical stop
90 or more
Space for cables
SCARA-LIGHT
LS6-602S
Payload 6 kg
Reach 600 mm
Z-Hub 200 mm / 170 mm (cleanroom version) from EUR 13,000 excluding sales tax www.epson-store.de/fa
All CAD fi les are available for download from www.epson.de/scaralight
Measurements in mm
FACTS / PRICE 07 mechanical stop
90 or more
Space for cables
TECHNICAL DATA
AT A GLANCE –
AND IN COMPARISON
Design
Payload
Horizontal reach
Vertical reach
Arm length
Orientation reach
Horizontal repeatability
Vertical repeatability
Orientation repeatability
Max. envelope
Max. axis speed
Permitted moment of inertia
Permanent insertion force
Electrical user wiring
Pneumatic user wiring
Type of mount
Z-axis external / internal
Cleanroom option
Power and signal cable
Certifi cates
Weight
Price excluding sales tax
SCARA-Light LS3-401S
4 axes
3 kg
400 mm
150 mm
J1 225 mm + J2 175 mm
J4 + /- 360°
J1, J2 + / - 0.01 mm
J3 + / - 0.01 mm
J4 + / - 0.01°
J1 + /- 132°, J2 + /- 141°
J3 150 mm, J4 + /- 360°
J1, J2 6,000 mm /s
J3 1,100 mm /s, J4 2,600°/ s nom. 0.005 kg* m² max. 0.05 kg* m²
100 N
1 D-sub (15 pin)
3 (1x Ø 4 mm and 2x Ø 6 mm)
Floor
Ø 16 H7 / Ø 11 mm
ISO 4
3 m
RoHS Directive: 2002/92/EC
ANSI/RIA: R15.06-1999
NFPA 79 (2007 Edition)
CSA/CAN Z434-03 (February 2003)
EC Machinery Directive 2006/42/EC
14 kg from EUR 10,000
SCARA-Light LS6-602S
4 axes
6 kg
600 mm
200 mm
J1 325 mm + J2 275 mm
J4 + /- 360°
J1, J2 + / - 0.02 mm
J3 + / - 0.01 mm
J4 + / - 0.01°
J1 + /-132°, J2 + /-150°
J3 200 mm, J4 + /- 360°
J1, J2 6,800 mm /s
J3 1,100 mm /s, J4 2,000°/ s nom. 0.01 kg* m² max. 0.12 kg* m²
100 N
1 D-sub (15 pin)
3 (1x Ø 4 mm and 2x Ø 6 mm)
Floor
Ø 20 H7 / Ø 14 mm
ISO 4
3 m
RoHS Directive: 2002/92/EC
ANSI/RIA: R15.06-1999
NFPA 79 (2007 Edition)
CSA/CAN Z434-03 (February 2003)
EC Machinery Directive 2006/42/EC
17 kg from EUR 13,000
08
J1 = Axis 1
J2 = Axis 2
J3 = Axis 3
J4 = Axis 4
EPSON RC90
CONTROLLER: THE
LIGHTWEIGHT WINS WITH
ITS STRONG PERFORMANCE.
09
• Smallest and lightest controller of its class on the market
• Compact: Even fi ts in the control cabinet
• Plug-and-Produce
• Simple to program and operate, thanks to the proven Epson RC+ development environment
• Back-up to a USB stick is possible
• Various ways to be mounted
Graded safety systems (safety door circuit/emergency stop circuit)
Includes communication sockets RS-232C, USB,
I/O and Ethernet
EPSON RC90 CONTROLLER
EPSON CONTROLLER
RC90
Interfaces RS-232C, USB, Ethernet, 24/16 I /O
Dimensions 380 x 350 x 180 mm
Weight 7.5 kg included in SCARA-Light price
All CAD fi les are available for download from www.epson.de/scaralight
Measurements in mm
FACTS / PRICE 10
1
380
378 54.5
13 463 13
18 344 18
31 296 23
EVERYTHING UNDER CONTROL
AND AT A GLANCE
TECHNICAL DATA
Interfaces
CPU
Hardware option
Expansion card options
Software options
Development environment
Programming language
Supply voltage
Power consumption
Ambient temperature
Relative humidity
Safety features
Certifi cations
Dimensions
Weight
Price excluding sales tax
RC90 controller
1x USB memory, 1x USB device
1x 10/100 base T-Ethernet
24/16 standard I/O channels — 8/8 as remote
RS-232C Standard 1x channel
32-Bit Microprocessor
Teach Pendant 2
I/O expansion
24/16, up to 2 additional cards
I/O slave-fi eldbus cards
DeviceNet, Profi bus, CC-Link, 1 additional card each possible
Serial interface RS-232C
2 channels per card, up to 2 additional cards
VB guide
External Control Point Motion (ECP)
GUI Builder
Epson RC+ 5.0
Epson SPEL+ multitasking possible
AC 200 V to AC 240 V, single-phase 50/60 Hz up to 2,500 VA — depending on manipulator model
5–40°C
20% to 80% — no condensation
EMERGENCY STOP switch, safety door input, low power mode, dynamic brake error detection encoder cable disconnection detections motor overload, motor speed error, irregular motor torque (out-of-control manipulator), overheat condition inside a motor driver module, positioning overfl ow — servo error, speed overfl ow — servo error, irregular CPU, memory check-sum error, relay deposition, over-voltage, AC power supply voltage drop, temperature anomaly, fan malfunction
CE
ANSI RIA R15.06-1999
EC Machinery Directive 2006/42/EC
380 x 350 x 180 mm
7.5 kg included in SCARA-Light price
If you plan to send your plant to the USA or Asia, you generally need an NPN model of the Epson RC90 controller. If you need this model, please note this in your order. It is not possible to convert the controller retrospectively.
You can send us an e-mail at [email protected]
11
EPSON RC90 – OPTIONS 12
THE BEST
CONNECTIONS
The expansion cards for communication with external devices and for integration into fi eldbus networks can expand your system fl exibly.
Intuitive Teach Pendant TP2
The portable operating and display device fulfi ls all tasks regarding monitoring, operation and parametrisation. The Teach Pendant can execute different commands, including motor on/off. The teach pendant can be operated just as easily by both left-handed and right-handed users so that they can work tirelessly.
I/O expansion
If the 24 standard inputs and 16 outputs are not enough and you do not want to set up a fi eldbus network, 24 inputs and 16 outputs per card can be added to your system. You can use a total of up to two expansion cards.
Expansion
I/O card
EUR 810
I/O cable kit expansion
EUR 360 (block and cable)
I/O kit expansion
EUR 1,150 (card and block and cable) EUR 900
RS-232C serial interface
The Epson RC90 provides one serial interface by default for communicating with external accessories. With the serial expansion card, you can use a further two channels.
You can use a total of up to two expansion cards.
EUR 320 www.epson-store.de/fa
Fieldbus cards
Is your installation already provided with a fi eldbus system or do you wish to reduce the effort for establishing further connections? Then you can use the following slave card options for the
RC90:
Profi bus
EUR 770
DeviceNet
EUR 770
CC-Link
EUR 770
All prices exclude sales tax
EPSON RC+ 5.0
FOR SPEEDY
PROGRAMMING
The RC+ 5.0 project management and development environment operating in the current Windows versions. The open design also allows connection to external programming environments.
With the RC+ 5.0 intuitive development environment, you have all tools for fast and effi cient programming at your fi ngertips.
The Epson RC90 controller communicates via USB or Ethernet.
Syntax Colouring, Debugger, input assistance and a freely defi nable interface assist you during development.
• Development environment for applications with the Epson SPEL+ robot language
• Parallel operation of multiple RC+ 5.0 applications is possible
• Integrated image processing
• Diverse interface connections
• Programming environment in
German, English and French languages
13
COMPLEX PROJECTS
MADE SIMPLE
With these integrated software tools, you have everything you need to program effi ciently.
SOFTWARE TOOLS
Command
Single-line command editor
Stack editor
Display of program branching
Compiler
Check of sequence programs (syntax, defi nition, value range and much more)
System history
Recording of errors, events, warnings
(diagnostics)
Debugger
Program with breakpoints/jog mode
Task Manager
Display of called multitasks and their status, as well as the current program line
Editor: Creation of SPEL+ sequence programs
Online Help, Syntax Check, label lists, detection and colour mode of keywords, parameters and comments, parameter list, defi ned jump
Variable editor
Display/editing of current variable values
Error editor
Creation of own application-specifi c error messages
Maintenance manager
Creation/input/display of backups, controller reset
I/O label editor and monitor
Editing and view status of labels for memory I/O / fi eldbus I/O for bit, byte and word data widths
Macro editor
Creation of a SPEL+ program as program help
Robot Manager — control also via
TP2
Contains all robot-related information and controls in well-arranged windows
IT JUST
OFFERS MORE
In addition to the scope of supply, you can equip the LS robot system with hardware and software options to suit your individual needs.
SCOPE OF DELIVERY
SCARA-Light scope of supply
• Epson robot and controller
• 1 Epson RC+ robot program CD including a simulator
• 2 sets of mounting brackets for the
RC90 robot controller
• 1 set 3 m motor and signal cable
• 1 emergency stop connector
• 1 standard I/O connector
• 1 set user wiring connector
• 1 back-up disc for the RC90 robot controller
• 1 USB programming cable (RC90)
• Manuals on CD
• 1 Installation/safety manual
All prices exclude sales tax
Manipulator options
Longer motor and signal cables
5 m / 10 m
EUR 450 / EUR 520
Tool adaptor for easy mounting of end effectors to the shaft
EUR 420 www.epson-store.de/fa
Additional software options
External Control Point (ECP)
For determining coordinates
EUR 520
RC+ API 7.0 (VB Guide for RC+ 7.0)
Application Programming Interface to support .NET technology
EUR 900
Vision Guide 5.0
For complex applications based on image processing
EUR 2,170 (excluding camera)
GUI builder
For the fast and simple creation of an individual user interface based on the
Epson programming language SPEL+
EUR 520
15
RC+ SIMULATOR
TRIAL & ERROR —
WHY NOT?!
Before using the Epson LS in your application, you can compare and visualise processes risk-free.
PHASE 1 —
DESIGN
When designing your robot cell in advance, you can plan your robot cell true to the original and reliably predict the cycle times for your application.
This proves the feasibility prior to even one part of the plant being produced.
Later expansions of the plant can be prepared in the simulation so that the plant only needs to be stopped in exceptional cases.
PHASE 2 —
INTEGRATION
PHASE 3 —
OPERATION AND MAINTENANCE
Before being sent to the robot, the program is validated offl ine. In this way, programs can be created simultaneously. Even complex movement can be displayed and evaluated. Risks of collision are detected to prevent damage to the equipment.
Troubleshooting and program modifi cation tasks can be comfortably carried out right from your desk.
Collision detection, reachability testing and robot movements are visualised in the 3D layout.
In all three phases, time and costs are saved by using the Epson RC+ simulator, which itself is free of charge.
EVERYTHING IN SIGHT
AND UNDER CONTROL:
THE NEW EPSON
COMPACT VISION IMAGE
PROCESSING.
The Epson Compact Vision cameras leave nothing to be desired: Permanently installed or mobile, with different resolutions, with lenses of different focal lengths, integrated or with remote lens system.
• communication between robot and image processor within milliseconds with the Epson
Vision Guide 5.0 software
• Short development time due to integration into RC+ development environment
• Comfortable Drag & Drop programming
• Finding of parts even in varying light conditions
EPSON COMPACT
VISION CV1
EPSON COMPACT
VISION CAMERA
EPSON COMPACT VISION
CV1
Interfaces Ethernet, USB, RS-232C
Max. 2 camera connections
Weight 1.5 kg
EUR 2,170 excluding sales tax www.epson-store.de/fa
All CAD fi les are available for download from www.epson.de/scaralight
Measurements in mm
FACTS / PRICE
188
18
190
15
4-M 3 depth 6
156 20
6 176 6
4-M3
EPSON COMPACT VISION
CAMERAS
Fixed or mobile USB cameras
Weight 0.05 kg
Resolutions 640 x 480 Pixel / 1,280 x 1,024 Pixel from EUR 455 excluding sales tax www.epson-store.de/fa
All CAD fi les are available for download from www.epson.de/scaralight
Measurements in mm
FACTS / PRICE 19
1/4’-20
33
4
16.2
2-M2
13
30
2-2/56
2-M2
Interfaces
Camera connections
Dimensions
Ambient temperature
Power consumption
Weight
Price
Resolution
Sensor types
Lens mount
Camera connection
Dimensions without lens
Weight without lens
Price
Resolution
Sensor types
Lens mount
Camera connection
Dimensions without lens
Weight without lens
Price
All prices exclude sales tax
TECHNICAL DATA
EPSON COMPACT VISION
AT A GLANCE
EPSON COMPACT VISION CV1
Ethernet, USB, RS-232C
Maximum 2 cameras
190 x 63 x 197 mm
0–45° C
DC 24V ± 5%
1.5 kg
EUR 2,170
COMPACT VISION ACCESSORIES
Mounting bracket set
EUR 290
Lenses 8, 12, 16, 25 or 50 mm each EUR 230
Extension rings set
EUR 140 www.epson-store.de/fa
FIXED
STANDARD USB CAMERA
640 x 480 pixels
CMOS — 1/3" Progressive Scan
C- / CS-mount
5 m standard USB camera cable
33 x 30.5 x 30 mm
0.05 kg
EUR 455
FIXED
HIGH RESOLUTION USB CAMERA
1,280 x 1,024 pixels
CMOS — 1/1.8" Progressive Scan
C- / CS-mount
5 m standard USB camera cable
33 x 30.5 x 30 mm
0.05 kg
EUR 875
MOBILE
STANDARD USB CAMERA
640 x 480 pixels
CMOS — 1/3" Progressive Scan
C- / CS-mount
5 m High-Flex USB camera cable
33 x 30.5 x 30 mm
0.05 kg
EUR 535
FIXED
HIGH RESOLUTION USB CAMERA
1,280 x 1,024 pixels
CMOS — 1/1.8" Progressive Scan
C- / CS-mount
5 m High-Flex USB camera cable
33 x 30.5 x 30 mm
0.05 kg
EUR 955
20
AS ONE OF THE PIONEERS
IN ROBOTICS, INGENUITY
COURSES THROUGH OUR
VEINS.
• In-house Research and
Development department for automation processes
• 1982 fi rst freely available Epson
SCARA robot in Japan
• 1986 the world’s fi rst cleanroom robot of class 1
• One of the world’s most comprehensive SCARA model ranges
• 1997 fi rst PC-based controller
• 2008 inventor of the G3 with left and right arm orientation
• 2009 inventor of the Spider: a one-of-a-kind SCARA robot with 450° envelope
SO THAT YOUR PRODUCTION
RUNS TIRELESSLY
PRODUCTS
Epson robot systems:
Precise, fast and absolutely reliable.
One of the world’s most comprehensive ranges of SCARA models, 6 axis robots, controllers and software below to our range of products.
Our robots palletise, saw, mill, drill, grind, mount, move and assemble. They work precisely and at breathtaking speed in these and many more applications — often up to 24 hours a day.
Epson Spider robot
A real economic miracle:
With its unique construction, the
Epson Spider reaches every angle of its envelope and within cycle times previously unheard of.
Epson 6-axis robot
Flexibility allowed by its rotating axes. Thanks to unrivalled point and path accuracy, complex work processes can be precisely achieved.
Epson SCARA robot
Compact, powerful and precise, even at high speeds. Epson has the world’s most comprehensive range of
SCARA robots — more than
200 models.
Epson controllers
High power in the smallest space.
The Epson controllers are based on a robust, integrated system and are able to control both manipulators and periphery devices.
www.epson.de/robots
REALISE THE FULL
POTENTIAL OF YOUR EPSON
ROBOT SYSTEM
SERVICE & SUPPORT
We offer a complete pre and after sales support program as a service.
This includes the following and more:
• Feasibility studies for maximum planning and project security
• Support during planning and implementation
• Introductory seminars, programming, maintenance or operator trainings
• Inspection and individual maintenance concepts
• Hotline service, repair service on site
• Central spare part stocking
EPSON INDUSTRY SOLUTIONS
CENTRE — THAT’S WHERE
WE FIND YOUR SOLUTION!
Expertise concentrated on 500 m 2 : In cooperation with our partners at our
Meerbusch Industry Solutions Centre, we present solutions for the most diverse applications in industry. The fi elds include large format printing, retail solution and factory automation.
You would like to arrange an appointment?
Call us at
+49 2159 538 1800
Factory automation
See all Epson robots in action. Our experts help you to set up, simulate and optimise your automation application in a workshop cell. The cell can be controlled and networked with all standard fi eldbuses. In addition, we provide up-to-date peripheral equipment such as a Vision and Conveyor Tracking system.
or write us an e-mail at [email protected]
Epson Deutschland GmbH
Factory Automation Division
Otto-Hahn-Straße 4
40670 Meerbusch
Phone: +49 2159 538 1800
Fax: +49 2159 538 3170
E-mail: [email protected]
www.epson.de/robots
Epson America Inc.
Factory Automation Division
18300 Central Avenue
Carson, CA 90746
Phone: +15 62290 5910
Fax: +15 62290 5999
E-mail: [email protected]
www.robots.epson.com
Seiko Epson Corp
Toyoshina Plant
6925 Tazawa, Toyoshina
Azumino-Shi, Nagano, 399-8203
Phone: +81 263 72 1447
Fax: +81 263 72 1495
E-mail: [email protected]
www.epson.jp/fa/e
Epson China Co, Ltd.
7F, Jinbao Building, No. 89 Jinbao Street
Dongcheng District
Beijing 100005, China
Phone: +86 10 8522 1199 259
Fax: +86 10 8522 1125 259 www.epson.com.cn
24
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