Epson | G3 Series | User manual | SIMPLE. INTELLIGENT.


Add to my manuals
24 Pages

advertisement

Epson | G3 Series | User manual | SIMPLE. INTELLIGENT. | Manualzz

SIMPLE.

INTELLIGENT.

EPSON SCARA-LIGHT 01

220

INDUSTRIAL ROBOTS

ONLY PAY OFF FROM

A CERTAIN SIZE

PRODUCTION RUN?

THE INVESTMENT IS

R6

60

TOO MUCH FOR SMALL

BUSINESSES? WRONG.

15

00

13

2° www.epson.de/scaralight

4.2

°

R 162.6

R1 42

.5

R3 2

5

The Epson SCARA-Light is found in regions where generally only linear systems or other lessfl exible machines were previously in place. It offers you what you need. Exactly. And it is extremely fl exible. Its programming and application are particularly simple. Fast and as reliable as you expect from Epson.

No more and no less. It’s the

Epson SCARA-Light.

2.8

°

Epson SCARA-Light 03

SCARA-Light end-use applications 04

SCARA-Light LS3 and LS6

Facts LS3-401S

05

06

Facts LS6-602S

Technical data in comparison

Epson RC90 controller

Facts RC90

07

08

09

10

Technical data RC90

Options

11

12

Development environment RC+ 5.0 13

Software tools 14

SCARA-Light scope of supply 15

RC+ Simulator 16

Compact Vision image processing 17

Facts iCube Cameras 18

Facts CV1 19

Technical data Compact Vision 20

About Epson 21

Products

Service & Support

Contact

22

23

24

AS POWERFUL AS YOU

NEED. AS AFFORDABLE

AS YOU HAVE WANTED.

• More fl exible than linear systems

• Simple to program

• Powerful

Epson RC90 controller

• Simulation software included free

• Reliable and durable

• Versatile

SCARA-Light LS3-401S

SCARA-Light LS6-602S

END-USE APPLICATIONS 04

SO MANY

POSSIBILITIES ...

The new Epson LS3 and LS6 pay off especially quickly in applications such as assembling, fi tting, transporting and other typical pick & place operations.

For production of medicines and laboratory diagnoses or for the semiconductor industry, both SCARA-

Light robots are available in cleanroom class ISO4.

SCARA-Light LS3-401C

SCARA-Light LS6-602C

EXTREMELY COMPACT.

UNBELIEVABLY FAST.

EVEN MORE AMAZING:

THE PRICE.

05

SCARA-LIGHT

LS3-401S

Payload 3 kg

Reach 400 mm

Z-Hub 150 mm / 120 mm (cleanroom version) from EUR 10,000 excluding sales tax www.epson-store.de/fa

All CAD fi les are available for download from www.epson.de/scaralight

Measurements in mm

FACTS / PRICE 06 mechanical stop

90 or more

Space for cables

SCARA-LIGHT

LS6-602S

Payload 6 kg

Reach 600 mm

Z-Hub 200 mm / 170 mm (cleanroom version) from EUR 13,000 excluding sales tax www.epson-store.de/fa

All CAD fi les are available for download from www.epson.de/scaralight

Measurements in mm

FACTS / PRICE 07 mechanical stop

90 or more

Space for cables

TECHNICAL DATA

AT A GLANCE –

AND IN COMPARISON

Design

Payload

Horizontal reach

Vertical reach

Arm length

Orientation reach

Horizontal repeatability

Vertical repeatability

Orientation repeatability

Max. envelope

Max. axis speed

Permitted moment of inertia

Permanent insertion force

Electrical user wiring

Pneumatic user wiring

Type of mount

Z-axis external / internal

Cleanroom option

Power and signal cable

Certifi cates

Weight

Price excluding sales tax

SCARA-Light LS3-401S

4 axes

3 kg

400 mm

150 mm

J1 225 mm + J2 175 mm

J4 + /- 360°

J1, J2 + / - 0.01 mm

J3 + / - 0.01 mm

J4 + / - 0.01°

J1 + /- 132°, J2 + /- 141°

J3 150 mm, J4 + /- 360°

J1, J2 6,000 mm /s

J3 1,100 mm /s, J4 2,600°/ s nom. 0.005 kg* m² max. 0.05 kg* m²

100 N

1 D-sub (15 pin)

3 (1x Ø 4 mm and 2x Ø 6 mm)

Floor

Ø 16 H7 / Ø 11 mm

ISO 4

3 m

RoHS Directive: 2002/92/EC

ANSI/RIA: R15.06-1999

NFPA 79 (2007 Edition)

CSA/CAN Z434-03 (February 2003)

EC Machinery Directive 2006/42/EC

14 kg from EUR 10,000

SCARA-Light LS6-602S

4 axes

6 kg

600 mm

200 mm

J1 325 mm + J2 275 mm

J4 + /- 360°

J1, J2 + / - 0.02 mm

J3 + / - 0.01 mm

J4 + / - 0.01°

J1 + /-132°, J2 + /-150°

J3 200 mm, J4 + /- 360°

J1, J2 6,800 mm /s

J3 1,100 mm /s, J4 2,000°/ s nom. 0.01 kg* m² max. 0.12 kg* m²

100 N

1 D-sub (15 pin)

3 (1x Ø 4 mm and 2x Ø 6 mm)

Floor

Ø 20 H7 / Ø 14 mm

ISO 4

3 m

RoHS Directive: 2002/92/EC

ANSI/RIA: R15.06-1999

NFPA 79 (2007 Edition)

CSA/CAN Z434-03 (February 2003)

EC Machinery Directive 2006/42/EC

17 kg from EUR 13,000

08

J1 = Axis 1

J2 = Axis 2

J3 = Axis 3

J4 = Axis 4

EPSON RC90

CONTROLLER: THE

LIGHTWEIGHT WINS WITH

ITS STRONG PERFORMANCE.

09

• Smallest and lightest controller of its class on the market

• Compact: Even fi ts in the control cabinet

• Plug-and-Produce

• Simple to program and operate, thanks to the proven Epson RC+ development environment

• Back-up to a USB stick is possible

• Various ways to be mounted

Graded safety systems (safety door circuit/emergency stop circuit)

Includes communication sockets RS-232C, USB,

I/O and Ethernet

EPSON RC90 CONTROLLER

EPSON CONTROLLER

RC90

Interfaces RS-232C, USB, Ethernet, 24/16 I /O

Dimensions 380 x 350 x 180 mm

Weight 7.5 kg included in SCARA-Light price

All CAD fi les are available for download from www.epson.de/scaralight

Measurements in mm

FACTS / PRICE 10

1

380

378 54.5

13 463 13

18 344 18

31 296 23

EVERYTHING UNDER CONTROL

AND AT A GLANCE

TECHNICAL DATA

Interfaces

CPU

Hardware option

Expansion card options

Software options

Development environment

Programming language

Supply voltage

Power consumption

Ambient temperature

Relative humidity

Safety features

Certifi cations

Dimensions

Weight

Price excluding sales tax

RC90 controller

1x USB memory, 1x USB device

1x 10/100 base T-Ethernet

24/16 standard I/O channels — 8/8 as remote

RS-232C Standard 1x channel

32-Bit Microprocessor

Teach Pendant 2

I/O expansion

24/16, up to 2 additional cards

I/O slave-fi eldbus cards

DeviceNet, Profi bus, CC-Link, 1 additional card each possible

Serial interface RS-232C

2 channels per card, up to 2 additional cards

VB guide

External Control Point Motion (ECP)

GUI Builder

Epson RC+ 5.0

Epson SPEL+ multitasking possible

AC 200 V to AC 240 V, single-phase 50/60 Hz up to 2,500 VA — depending on manipulator model

5–40°C

20% to 80% — no condensation

EMERGENCY STOP switch, safety door input, low power mode, dynamic brake error detection encoder cable disconnection detections motor overload, motor speed error, irregular motor torque (out-of-control manipulator), overheat condition inside a motor driver module, positioning overfl ow — servo error, speed overfl ow — servo error, irregular CPU, memory check-sum error, relay deposition, over-voltage, AC power supply voltage drop, temperature anomaly, fan malfunction

CE

ANSI RIA R15.06-1999

EC Machinery Directive 2006/42/EC

380 x 350 x 180 mm

7.5 kg included in SCARA-Light price

If you plan to send your plant to the USA or Asia, you generally need an NPN model of the Epson RC90 controller. If you need this model, please note this in your order. It is not possible to convert the controller retrospectively.

You can send us an e-mail at [email protected]

11

EPSON RC90 – OPTIONS 12

THE BEST

CONNECTIONS

The expansion cards for communication with external devices and for integration into fi eldbus networks can expand your system fl exibly.

Intuitive Teach Pendant TP2

The portable operating and display device fulfi ls all tasks regarding monitoring, operation and parametrisation. The Teach Pendant can execute different commands, including motor on/off. The teach pendant can be operated just as easily by both left-handed and right-handed users so that they can work tirelessly.

I/O expansion

If the 24 standard inputs and 16 outputs are not enough and you do not want to set up a fi eldbus network, 24 inputs and 16 outputs per card can be added to your system. You can use a total of up to two expansion cards.

Expansion

I/O card

EUR 810

I/O cable kit expansion

EUR 360 (block and cable)

I/O kit expansion

EUR 1,150 (card and block and cable) EUR 900

RS-232C serial interface

The Epson RC90 provides one serial interface by default for communicating with external accessories. With the serial expansion card, you can use a further two channels.

You can use a total of up to two expansion cards.

EUR 320 www.epson-store.de/fa

Fieldbus cards

Is your installation already provided with a fi eldbus system or do you wish to reduce the effort for establishing further connections? Then you can use the following slave card options for the

RC90:

Profi bus

EUR 770

DeviceNet

EUR 770

CC-Link

EUR 770

All prices exclude sales tax

EPSON RC+ 5.0

FOR SPEEDY

PROGRAMMING

The RC+ 5.0 project management and development environment operating in the current Windows versions. The open design also allows connection to external programming environments.

With the RC+ 5.0 intuitive development environment, you have all tools for fast and effi cient programming at your fi ngertips.

The Epson RC90 controller communicates via USB or Ethernet.

Syntax Colouring, Debugger, input assistance and a freely defi nable interface assist you during development.

• Development environment for applications with the Epson SPEL+ robot language

• Parallel operation of multiple RC+ 5.0 applications is possible

• Integrated image processing

• Diverse interface connections

• Programming environment in

German, English and French languages

13

COMPLEX PROJECTS

MADE SIMPLE

With these integrated software tools, you have everything you need to program effi ciently.

SOFTWARE TOOLS

Command

Single-line command editor

Stack editor

Display of program branching

Compiler

Check of sequence programs (syntax, defi nition, value range and much more)

System history

Recording of errors, events, warnings

(diagnostics)

Debugger

Program with breakpoints/jog mode

Task Manager

Display of called multitasks and their status, as well as the current program line

Editor: Creation of SPEL+ sequence programs

Online Help, Syntax Check, label lists, detection and colour mode of keywords, parameters and comments, parameter list, defi ned jump

Variable editor

Display/editing of current variable values

Error editor

Creation of own application-specifi c error messages

Maintenance manager

Creation/input/display of backups, controller reset

I/O label editor and monitor

Editing and view status of labels for memory I/O / fi eldbus I/O for bit, byte and word data widths

Macro editor

Creation of a SPEL+ program as program help

Robot Manager — control also via

TP2

Contains all robot-related information and controls in well-arranged windows

IT JUST

OFFERS MORE

In addition to the scope of supply, you can equip the LS robot system with hardware and software options to suit your individual needs.

SCOPE OF DELIVERY

SCARA-Light scope of supply

• Epson robot and controller

• 1 Epson RC+ robot program CD including a simulator

• 2 sets of mounting brackets for the

RC90 robot controller

• 1 set 3 m motor and signal cable

• 1 emergency stop connector

• 1 standard I/O connector

• 1 set user wiring connector

• 1 back-up disc for the RC90 robot controller

• 1 USB programming cable (RC90)

• Manuals on CD

• 1 Installation/safety manual

All prices exclude sales tax

Manipulator options

Longer motor and signal cables

5 m / 10 m

EUR 450 / EUR 520

Tool adaptor for easy mounting of end effectors to the shaft

EUR 420 www.epson-store.de/fa

Additional software options

External Control Point (ECP)

For determining coordinates

EUR 520

RC+ API 7.0 (VB Guide for RC+ 7.0)

Application Programming Interface to support .NET technology

EUR 900

Vision Guide 5.0

For complex applications based on image processing

EUR 2,170 (excluding camera)

GUI builder

For the fast and simple creation of an individual user interface based on the

Epson programming language SPEL+

EUR 520

15

RC+ SIMULATOR

TRIAL & ERROR —

WHY NOT?!

Before using the Epson LS in your application, you can compare and visualise processes risk-free.

PHASE 1 —

DESIGN

When designing your robot cell in advance, you can plan your robot cell true to the original and reliably predict the cycle times for your application.

This proves the feasibility prior to even one part of the plant being produced.

Later expansions of the plant can be prepared in the simulation so that the plant only needs to be stopped in exceptional cases.

PHASE 2 —

INTEGRATION

PHASE 3 —

OPERATION AND MAINTENANCE

Before being sent to the robot, the program is validated offl ine. In this way, programs can be created simultaneously. Even complex movement can be displayed and evaluated. Risks of collision are detected to prevent damage to the equipment.

Troubleshooting and program modifi cation tasks can be comfortably carried out right from your desk.

Collision detection, reachability testing and robot movements are visualised in the 3D layout.

In all three phases, time and costs are saved by using the Epson RC+ simulator, which itself is free of charge.

EVERYTHING IN SIGHT

AND UNDER CONTROL:

THE NEW EPSON

COMPACT VISION IMAGE

PROCESSING.

The Epson Compact Vision cameras leave nothing to be desired: Permanently installed or mobile, with different resolutions, with lenses of different focal lengths, integrated or with remote lens system.

• communication between robot and image processor within milliseconds with the Epson

Vision Guide 5.0 software

• Short development time due to integration into RC+ development environment

• Comfortable Drag & Drop programming

• Finding of parts even in varying light conditions

EPSON COMPACT

VISION CV1

EPSON COMPACT

VISION CAMERA

EPSON COMPACT VISION

CV1

Interfaces Ethernet, USB, RS-232C

Max. 2 camera connections

Weight 1.5 kg

EUR 2,170 excluding sales tax www.epson-store.de/fa

All CAD fi les are available for download from www.epson.de/scaralight

Measurements in mm

FACTS / PRICE

188

18

190

15

4-M 3 depth 6

156 20

6 176 6

4-M3

EPSON COMPACT VISION

CAMERAS

Fixed or mobile USB cameras

Weight 0.05 kg

Resolutions 640 x 480 Pixel / 1,280 x 1,024 Pixel from EUR 455 excluding sales tax www.epson-store.de/fa

All CAD fi les are available for download from www.epson.de/scaralight

Measurements in mm

FACTS / PRICE 19

1/4’-20

33

4

16.2

2-M2

13

30

2-2/56

2-M2

Interfaces

Camera connections

Dimensions

Ambient temperature

Power consumption

Weight

Price

Resolution

Sensor types

Lens mount

Camera connection

Dimensions without lens

Weight without lens

Price

Resolution

Sensor types

Lens mount

Camera connection

Dimensions without lens

Weight without lens

Price

All prices exclude sales tax

TECHNICAL DATA

EPSON COMPACT VISION

AT A GLANCE

EPSON COMPACT VISION CV1

Ethernet, USB, RS-232C

Maximum 2 cameras

190 x 63 x 197 mm

0–45° C

DC 24V ± 5%

1.5 kg

EUR 2,170

COMPACT VISION ACCESSORIES

Mounting bracket set

EUR 290

Lenses 8, 12, 16, 25 or 50 mm each EUR 230

Extension rings set

EUR 140 www.epson-store.de/fa

FIXED

STANDARD USB CAMERA

640 x 480 pixels

CMOS — 1/3" Progressive Scan

C- / CS-mount

5 m standard USB camera cable

33 x 30.5 x 30 mm

0.05 kg

EUR 455

FIXED

HIGH RESOLUTION USB CAMERA

1,280 x 1,024 pixels

CMOS — 1/1.8" Progressive Scan

C- / CS-mount

5 m standard USB camera cable

33 x 30.5 x 30 mm

0.05 kg

EUR 875

MOBILE

STANDARD USB CAMERA

640 x 480 pixels

CMOS — 1/3" Progressive Scan

C- / CS-mount

5 m High-Flex USB camera cable

33 x 30.5 x 30 mm

0.05 kg

EUR 535

FIXED

HIGH RESOLUTION USB CAMERA

1,280 x 1,024 pixels

CMOS — 1/1.8" Progressive Scan

C- / CS-mount

5 m High-Flex USB camera cable

33 x 30.5 x 30 mm

0.05 kg

EUR 955

20

AS ONE OF THE PIONEERS

IN ROBOTICS, INGENUITY

COURSES THROUGH OUR

VEINS.

• In-house Research and

Development department for automation processes

1982 fi rst freely available Epson

SCARA robot in Japan

1986 the world’s fi rst cleanroom robot of class 1

• One of the world’s most comprehensive SCARA model ranges

1997 fi rst PC-based controller

2008 inventor of the G3 with left and right arm orientation

2009 inventor of the Spider: a one-of-a-kind SCARA robot with 450° envelope

SO THAT YOUR PRODUCTION

RUNS TIRELESSLY

PRODUCTS

Epson robot systems:

Precise, fast and absolutely reliable.

One of the world’s most comprehensive ranges of SCARA models, 6 axis robots, controllers and software below to our range of products.

Our robots palletise, saw, mill, drill, grind, mount, move and assemble. They work precisely and at breathtaking speed in these and many more applications — often up to 24 hours a day.

Epson Spider robot

A real economic miracle:

With its unique construction, the

Epson Spider reaches every angle of its envelope and within cycle times previously unheard of.

Epson 6-axis robot

Flexibility allowed by its rotating axes. Thanks to unrivalled point and path accuracy, complex work processes can be precisely achieved.

Epson SCARA robot

Compact, powerful and precise, even at high speeds. Epson has the world’s most comprehensive range of

SCARA robots — more than

200 models.

Epson controllers

High power in the smallest space.

The Epson controllers are based on a robust, integrated system and are able to control both manipulators and periphery devices.

www.epson.de/robots

REALISE THE FULL

POTENTIAL OF YOUR EPSON

ROBOT SYSTEM

SERVICE & SUPPORT

We offer a complete pre and after sales support program as a service.

This includes the following and more:

• Feasibility studies for maximum planning and project security

• Support during planning and implementation

• Introductory seminars, programming, maintenance or operator trainings

• Inspection and individual maintenance concepts

• Hotline service, repair service on site

• Central spare part stocking

EPSON INDUSTRY SOLUTIONS

CENTRE — THAT’S WHERE

WE FIND YOUR SOLUTION!

Expertise concentrated on 500 m 2 : In cooperation with our partners at our

Meerbusch Industry Solutions Centre, we present solutions for the most diverse applications in industry. The fi elds include large format printing, retail solution and factory automation.

You would like to arrange an appointment?

Call us at

+49 2159 538 1800

Factory automation

See all Epson robots in action. Our experts help you to set up, simulate and optimise your automation application in a workshop cell. The cell can be controlled and networked with all standard fi eldbuses. In addition, we provide up-to-date peripheral equipment such as a Vision and Conveyor Tracking system.

or write us an e-mail at [email protected]

Epson Deutschland GmbH

Factory Automation Division

Otto-Hahn-Straße 4

40670 Meerbusch

Phone: +49 2159 538 1800

Fax: +49 2159 538 3170

E-mail: [email protected]

www.epson.de/robots

Epson America Inc.

Factory Automation Division

18300 Central Avenue

Carson, CA 90746

Phone: +15 62290 5910

Fax: +15 62290 5999

E-mail: [email protected]

www.robots.epson.com

Seiko Epson Corp

Toyoshina Plant

6925 Tazawa, Toyoshina

Azumino-Shi, Nagano, 399-8203

Phone: +81 263 72 1447

Fax: +81 263 72 1495

E-mail: [email protected]

www.epson.jp/fa/e

Epson China Co, Ltd.

7F, Jinbao Building, No. 89 Jinbao Street

Dongcheng District

Beijing 100005, China

Phone: +86 10 8522 1199 259

Fax: +86 10 8522 1125 259 www.epson.com.cn

24

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals

advertisement