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05-05
AC20020, Rev 5
DOING OUR BEST TO PROVIDE YOU THE BEST
ASSEMBLY
CALIBRATION
OPERATION
REPLACEMENT PARTS
RMU
110
AND
150 GALLON
OPERATORS MANUAL
READ complete manual CAREFULLY
BEFORE attempting operation.
DEMCO
•
Dethmers Mfg. Co.
•
4010 320th St.
•
P.O. Box 189
•
Boyden, IA 51234
PH: (712) 725-2311
•
Toll Free: 1-800-543-3626
•
FAX: 1-800-845-6420 www.demco-products.com
Page 1
Thank you for purchasing a Demco sprayer. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment.
If you have any questions regarding the applications of certain solutions or chemicals, contact your chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use restrictions or regulations.
!
WARNING:
TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE, OBSERVE
THE FOLLOWING INSTRUCTIONS:
Chemicals are dangerous. Know exactly what you're going to do and what is going to
happen before attempting to work with these products. Improper selection or use can
injure people, animals, plants and soil.
Always wear protective clothing such as coveralls, goggles and gloves when working with chemicals or the sprayer.
Be sure to dispose of all unused chemicals or solutions in a proper and ecologically sound manner.
GENERAL INFORMATION
1. Unless otherwise specified, high-strength (grade5)
(3 radial-line head markings) hex head bolts are used throughout assembly of this piece of equipment.
2. Whenever the terms "LEFT" and "RIGHT" are used in this manual it means from a position behind the sprayer and facing forward.
3. When placing a parts order, refer to this manual for proper part numbers and place order by PART NO. and DESCRIPTION.
Table of Contents
General Information ......................................................... 2
Warranty Registration ..................................................... 3-4
Safety , Signal Words ..................................................... 5
Equipment Safety Guidelines .......................................... 6
Lighting and Marking ....................................................... 6
Safety Sign Care ............................................................. 7
Before Operation ............................................................ 7-8
During Operation ............................................................ 8-9
Following Operation ......................................................... 9
Highway and Transport Operations ................................ 9-10
Remember ..................................................................... 10
Performing Maintenance ............................................... 10-11
Bolt Torque ..................................................................... 11
Saddle and Tank Installation ........................................... 12
DB1 Boom Mounting Breakdown .................................... 13
RMR1 Single Section Plumbing ..................................... 14
RMR3 Three Section Plumbing ...................................... 15
Valve Mounting and Location ......................................... 16
Operating Instructions .................................................... 16
RMU 110 and 150 Parts Breakdown and List ................. 17
Rear Mount to Tractor Three Point .................................. 17
Handgun Breakdown ...................................................... 18
C7560D Roller Pump Breakdown .................................... 18
By-Pass Valve Breakdown ............................................. 19
Direct-O-Valve Breakdown ............................................. 19
Tee Valve Breakdown ..................................................... 19
Sprayer Checklist ........................................................... 20
Page 2
Warranty Registration
Dethmers Manufacturing Company
4010 320th Street • Box 189 • Boyden, Iowa 51234
Toll Free 800-54DEMCO (800-543-3626) • FAX 800-845-6420 www.demco-products.com
How satisfied are you with our product?
How satisfied are you with the dealership/distributor sales staff?
Dealer/Distributor Name City
Very
Satisfied
❍
❍
How satisfied are you with the company sales staff?
How satisfied are you with the delivery?
❍
❍
Did you have any contact with a Demco Representative?
If YES, how satisfied were you?
I would recommend this product to my family and friends.
YES
❍
YES
Would you purchase again from DEMCO?
Since taking delivery, have you been contacted by the dealer?
Did you have any problems with this DEMCO product?
If YES, are you satisfied with the company’s resolution of your problem?
YES
YES
YES
❍
Why did you purchase this product?
Please list the specific source of information prompting this purchase.
NO
NO
NO
❍
Satisfied
❍
❍
State
Dissatisfied
❍
Ag
RV
❍
❍
Rental
❍
Brakes
❍
Marine
❍
Very
Dissatisfied
❍
❍ ❍
❍
❍
❍
❍
❍
❍
NO
❍
NO
❍ ❍
❍ ❍
After purchasing this product, do you see any needed product improvement? If yes, what improvement?
What other products would you like to see DEMCO offer?
Comments
Owner’s Name:
City: State:
Mailing Address:
Zip Code:
Model#:
Serial #:
Purchase Date:
Owner’s Signature:
Please return to DETHMERS MFG. CO. By FAX or tri-folding this form to the backside, it is pre-addressed.
Page 3
Dethmers Manufacturing Company
4010 320th Street, Box 189
Boyden, Iowa 51234
Postage
Page 4
SAFETY
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO
FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH.
!
THIS SYMBOL MEANS
-ATTENTION
-BECOME ALERT
-YOUR SAFETY IS INVOLVED!
SIGNAL WORDS
Note the use of the following signal words
DANGER, WARNING, and CAUTION with the safety messages. The appropriate signal word for each has been selected using the following guidelines:
WARNING:
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
DANGER:
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
This signal word is to be limited to the most extreme situations typically for machine components which, for functional purposes, cannot be guarded.
CAUTION:
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
It may also be used to alert against unsafe practices.
If you have questions not answered in this manual , require additional copies, or if your manual is damaged, please contact your dealer or Dethmers Mfg. Co., P.O. Box 189, 4010 320th Street, Boyden,
IA 51234 ph: (712) 725-2311 Toll Free: 1-800-543-3626 Fax: (712) 725-2380 www.demco-products.com
Page 5
SAFETY...YOU CAN LIVE WITH IT
EQUIPMENT SAFETY GUIDELINES
Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufacturers build in as many safety features as possible.
However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or you yourself, follow them.
In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition.
Keep all shields in place. If shield removal becomes necessary for repairs, replace the shield prior to use.
Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet.
Do not attempt to operate this equipment under the influence of alcohol or drugs.
Review the safety instructions with all users annually.
This equipment is dangerous to children and persons unfamiliar with its operation. The operator should be a responsible adult familiar with farm machinery and trained in this equipment's operations
.
DO NOT ALLOW PERSONS TO OPERATE OR ASSEMBLE THIS
UNIT UNTIL THEY HAVE READ THIS MANUAL AND HAVE DEVELOPED A THOROUGH
UNDERSTANDING OF THE SAFETY PRECAUTIONS AND HOW IT WORKS.
To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS).
Do not paint over, remove, or deface any safety signs or warning decals on your equipment.
Observe all safety signs and practice the instructions on them.
Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely is in question
-
DON'T TRY IT
.
LIGHTING AND MARKING
It is the responsibility of the customer to know the lighting and marking requirements of the local highway authorities and to install and maintain the equipment to provide compliance with the regulations. Add extra lights when transporting at night or during periods of limited visibility.
Page 6
!
SAFETY SIGN CARE
•
Keep safety signs clean and legible at all times.
•
Replace safety signs that are missing or have become illegible.
• Replacement parts that displayed a safety sign should also display the current sign.
• Safety signs are available from your distributor, dealer parts department, or the factory.
How to install safety signs:
•
Be sure that the installation area is clean and dry.
• Decide on the exact position before you remove the backing paper.
• Remove the smallest portion of the split backing paper.
• Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place.
•
Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal into place.
• Small air pockets can be pierced with a pin and smoothed out using the piece of decal backing paper.
BEFORE OPERATION:
•
Carefully study and understand this manual.
• Do not wear loose-fitting clothing which may catch in moving parts.
• Always wear protective clothing and substantial shoes.
•
It is recommended that suitable protective hearing and eye protection be worn.
•
The operator may come in contact with certain materials which may require specific safety equipment relative to the handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.)
•
Give the unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow the maintenance safety instructions included in this manual.
•
Be sure there are no tools lying on or in the equipment
• Do not use the unit until you are sure that the area is clear, especially around children and animals.
•
Don't hurry the learning process or take the unit for granted. Ease into it and become familiar with your new equipment.
Page 7
• Practice operation of your equipment and its attachments. Completely familiarize yourself and other operators with its operation before using.
•
Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt prior to starting the engine.
• The manufacturer does not recommend usage of a tractor with the ROPS removed.
•
Move the tractor wheels to the widest recommended settings to increase stability.
•
Securely attach to towing unit. Use a high strength, appropriately sized hitch pin with a mechanical retainer and attach a safety chain.
• Do not allow anyone to stand between the tongue or hitch and the towing vehicle when backing up to the equipment.
DURING OPERATION
• Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure that it is safe to start the engine of the towing vehicle or move the unit. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting.
•
NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in the tractor or equipment.
•
Keep hands and clothing clear of moving parts.
•
Do not clean, lubricate, or adjust your equipment while it is moving.
• When halting operation, even periodically, set the tractor or towing vehicle brakes, disengage the
PTO, shut off the engine, and remove the ignition key.
•
Be especially observant of the operating area and terrain- watch for holes, rocks, or other hidden hazards. Always inspect the area prior to operation.
- DO NOT operate near the edge of drop-offs or banks.
- DO NOT operate on steep slopes as overturn may result.
- Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
• Pick the most level possible route when transporting across fields. Avoid the edges of ditches, gullies, and steep hillsides.
•
Be extra careful when working on inclines.
•
Periodically clear the equipment of brush, twigs, or other materials to prevent buildup of dry combustible materials.
•
Maneuver the tractor or towing vehicle at safe speeds.
• Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious
injury or death.
•
Avoid loose fill, rocks, and holes; they can be dangerous for equipment operation or movement.
Page 8
• Allow for unit length when making turns.
• Do not walk or work under raised components or attachments unless securely positioned and blocked.
•
Keep all bystanders, pets, and livestock clear of the work area.
• Operate the towing vehicle from the operators seat only.
• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit.
•
Never leave running equipment attachments unattended.
• As a precaution, always recheck the hardware on equipment following every 100 hours of operation. Correct all problems. Follow the maintenance safety procedures.
FOLLOWING OPERATION
• Following operation, or when unhitching, stop the tractor or towing vehicle, set the brakes, disengage the PTO and all power drives, shut off the engine and remove the ignition keys.
•
Store the unit in an area away from human activity.
• Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock injury could result.
•
Do not permit children to play on or around the stored unit.
•
Make sure all parked machines are on a hard, level surface and engage all safety devices.
• Wheel chocks may be needed to prevent unit from rolling.
HIGHWAY AND TRANSPORT OPERATIONS
•
Adopt safe driving practices:
- Keep the brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING
WITH MACHINE IN TOW, LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.
- Always drive at a safe speed relative to local conditions and ensure that your speed is low
enough for an emergency stop to be safe and secure. Keep speed to a minimum.
- Reduce speed prior to turns to avoid the risk of overturning.
- Always keep the tractor or towing vehicle in gear to provide engine braking when going
downhill. Do not coast.
- Do not drink and drive!
•
Comply with state and local laws governing highway safety and movement of farm machinery on public roads.
•
Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles on the highway during transport. Various safety lights and devices are available
Page 9
•
The use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements.
• When driving the tractor and equipment on the road under 20 mph (40 kph) at night or during the day, use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem.
•
Plan your route to avoid heavy traffic.
•
Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges, intersections, etc.
•
Be observant of bridge loading ratings. Do not cross bridges rated lower than the gross weight at which you are operating.
•
Watch for obstructions overhead and to the side while transporting.
•
Always operate equipment in a position to provide maximum visibility at all times. Make allowances for increased length and weight of the equipment when making turns, stopping the unit, etc.
REMEMBER
Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or the manufacturer.
PERFORMING MAINTENANCE
•
Good Maintenance is your responsibility. Poor maintenance is an invitation to trouble.
• Make sure there is plenty of ventilation. Never operate the engine of the towing vehicle in a closed building. The exhaust fumes may cause asphyxiation.
•
Before working on this machine, stop the towing vehicle, set the brakes, disengage the
PTO and all power drives, shut off the engine and remove the ignition keys.
• Be certain all moving parts and attachments have come to a complete stop before attempting to perform maintenance.
•
Always use a safety support and block wheels. Never use a jack to support the machine.
• Always use the proper tools or equipment for the job at hand.
• Use extreme caution when making adjustments.
•
Follow the torque chart in this manual when tightening bolts and nuts.
•
Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood. Hydraulic fluid escaping under pressure can penetrate the skin.
•
When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.
•
Openings in the skin and minor cuts are susceptible to infection from hydraulic fluid.
Without immediate medical treatment, serious infection and reactions can occur.
Page 10
•
Replace all shields and guards after servicing and before moving.
•
After servicing, be sure all tools, parts and service equipment are removed.
•
Do not allow grease or oil to build up on any step or platform.
• Never replace hex bolts with less than grade five bolts unless otherwise specified.
• Refer to bolt torque chart for head identification marking.
•
Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications. The Manufacturer will not claim responsibility for use of unapproved parts and/or accessories and other damages as a result of their use.
•
If equipment has been altered in any way from original design, the manufacturer does not accept any liability for injury or warranty.
•
A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment
CHECKING BOLT TORQUE
The table shown below gives correct torque values for various bolts and capscrews.
Tighten all bolts to the torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as a guide. Replace hardware with the same strength bolt.
NOTE: Unless otherwise specified, high-strength Grade 5 hex head bolts are used throughout assembly of this piece of equipment.
Bolt Torque *
Torque Specifications
Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specfied.
Therefore, do not grease or oil bolts or capsrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.
GRADE 2 GRADE 5 GRADE 8
“A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m)
1/4î 6
5/16î 10
3/8î 20
(8)
(13)
(27)
9
18
30
(12)
(25)
(40)
12
25
45
(16)
(35)
(60)
7/16î 30
1/2î 45
9/16î 70
5/8î 95
(40)
(60)
(95)
(130)
50
75
115
150
(70)
(100)
(155)
(200)
80
115
165
225
(110)
(155)
(220)
(300)
3/4î 165 (225) 290 (390) 400 (540)
7/8î 170 (230) 420 (570) 650 (880)
1î 225 (300) 630 (850) 970 (1310)
* Torque value for bolts and capscrews are identified by their head markings.
GRADE-2 GRADE-5 GRADE-8
Page 11
INSTALLING THE SADDLES AND TANK
1. Bolt the saddles (#1) to the frame using two 1/2" x 1-1/4" hex head bolts and two 1/2" nylon locknuts in each saddle.
NOTE: The saddles in the drawing are being positioned for a
150 gallon tank.
The arrows point to the holes in the frame when attaching the saddles for a 110 gallon tank.
2. Set the tank (#2) into the saddles making certain the tank is centered in the saddles.
3. Lay the saddle strap assemblies
(#3) over the tank in the tank grooves. Place a 5/16" x 4" full threaded bolt through each hook on the strap and hold in place with a locknut. With the strap in place, adjust the strap through the buckle to get a snug fit. Now tighten down the locknuts.
NOTE: If an optional handgun has
been ordered, the hand-
gun holder bracket (#4) should be attached to the saddle strap as shown.
The strap is fastened as explained in step 3.
NOTE: Do not let any agricultural chemical stand in the applicator tanks when not in use. Chemicals left standing in equipment that is not in use, shorten the life of tanks, pumps, hoses, etc. The longer chemicals stand, the more the water evaporates and the stronger the chemical solution becomes.
2
1
1
3
4
Page 12
DB1 BOOM MOUNTING BRACKETS INSTALLATION AND PARTS LIST
6
6
6
Center
Section of
Truss- T Boom
6
1
7
4
5
3
3
4
7
2
7
5
3
See your Boom Owners Manual for complete installation and replacement parts of the Truss-T Boom
INSTALLATION INSTRUCTIONS
1. Begin by bolting the right mounting bracket (#1) and the left mounting bracket (#2) to the rear mount as shown using four 1/2" x 1-1/4" hex head bolts (#3), and 1/2" locknuts (#4).
2. The center section is centered on the mounting brackets and held in place with two 5/16" sq. U-bolts (#6), and 5/16" locknuts (#7).
3. The support bracket (#5) can be placed on any unused hole in the back of the rear mount and secured with 1/2" x 1-1/4" hex head bolts (#3), and 1/2" locknuts (#4). The other end of the support bracket should rest under the top tube of the center section and secured with 5/16" sq. U-bolts (#6), and 5/16" locknuts (#7).
BOOM MOUNTING BRACKETS PARTS LIST
REF.
NO.
PART
NO.
QTY.
DESCRIPTION
1.
02690-10
1 Right Mounting Bracket
2.
02689-10
1 Left Mounting Bracket
3.
00967
6 1/2"-13 UNC x 1-1/4" Hex Head Bolt
4.
02178
6 1/2"-13 UNC Nylon Insert Locknut
5.
02691-10
2 Support Bracket
6.
00909
4 5/16"- 18 UNC x 1-3/8" x 1-7/8" Sq. U-bolt
7.
02802
8 5/16"- 18 UNC Nylon Insert Locknut
Please order replacement parts by PART NO. and DESCRIPTION.
Page 13
SINGLE SECTION PLUMBING FOR RMU
27
The 110 gallon tank comes with single agitation located in the end of the tank.
28
2
29
OPTIONAL DBHGR
15" HAND GUN
PLUMBING
3
110 gallon TANK
Optional handgun plumbing installed here
11
31
10
12
6
8
32
9
6
30*
10
5
B
33
11
4
2
7*
13
14
15
10
C
2
4
5
6
*See Page 3 for Mounting Location
8
6
26
NOTE: Use thread sealant on all threaded fittings.
25
24
1
17
2
11
34
3
A
10
15
16
17
35
36
38
32
33
6
8
19
18
17
23
5
6
22
22A
22B
22C
22D
SINGLE SECTION PLUMBING PARTS LIST
REF.
PART
NO.
NO.
QTY.
DESCRIPTION
11.
12.
13.
14.
15.
16.
17.
18.
7.
8.
9.
10.
1.
2.
3.
4.
5.
6.
BEL1212
B8H
120RB
BA3412
UV075FP
BM3400
6B1
BTT34
BEL3434
B12H
340RB
BA1234
160GB
8460
BA3434
EL3410
B20H
1010RB
19.
20.
02990
02802
21.
05596-95
1 1/2" MPT x 1/2" Hose Barb Elbow
2 1/2" Hose Clamp
1/2" I.D. Rubber Hose
1 3/4" MPT x 1/2" Hose Barb
2 3/4" Poly Ball Valve
4 3/4" MPT Short Nipple
1 Single Section Direct-o-valve
2 3/4" FPT Tee
2 3/4" MPT x 3/4" Hose Barb Elbow
6 3/4" Hose Clamp
3/4" I.D. Rubber Hose
1 1/2" MPT x 3/4" Hose Barb
1 160# Brass Pressure Gauge
1 3/4" Pressure Relief Valve
2 3/4" MPT x 3/4" Hose Barb
2 3/4" MPT x 1" Hose Barb
4 1" Hose Clamp
1" I.D. Rubber Hose
1 5/16"-16 UNC x 1" Hex Head Bolt
1 5/16"-16 UNC Nylon Insert Locknut
1 Tee Mounting Bracket
22.
RVF34 80
1 3/4" Line Strainer w/80 mesh screen
22A.
RVF34C
1 3/4" Strainer Cap
22B.
RVF34GV
1 Viton Gasket for 3/4" strainer
22C.
RVF380
1 80 Mesh Screen for 3/4" strainer
22D.
RVF34B
1 3/4" Bowl for strainer
Page 14
21*
20
18
OUT
10
37
Also Used on Three
Section
9
17
IN
16
roller pump included.
REF.
PART
NO.
NO.
QTY.
DESCRIPTION
23.
A3410
1 3/4" MPT x 1" Hose Barb
24.
BEL114 1
1 1-1/4" MPT x 1" Hose Barb Elbow
25.
M1200
1 1/2" MPT Short Nipple
26.
5044 1
1 Jet Agitation Wand Assembly
4.
5.
6.
8.
27.
28.
DBHGR OPTIONAL HAND GUN FOR RMU
2AAL60
D3412
1 15" Hand Spray Gun
1 3/4" MGHT x 1/2" Hose Barb
29.
05595-70
1 Handgun Storage Bracket
2.
3.
B8H
120RB
2 1/2" Hose Clamp
1/2" I.D. Rubber Hose
BEL3412
UV075FP
BM3400
BTT34
1
1
2
1
3/4" MPT x 1/2" Hose Barb
3/4" Poly Ball Valve
3/4" MPT Short Nipple
3/4" FPT Tee
30.
05034-95
1 6B1 Valve Mounting Bracket
31.
04055
4 1/4"-20 UNC x 1" Hex Head Bolt
32.
33.
00214
02772
4 1/4" Flatwasher
4 1/4"-20 UNC Nylon Insert Locknut
34.
04298-70
1 Mounting Bracket
35.
00036
2 5/16" Lockwasher
36.
04305
37.
04299
38.
01076
2
1
1
5/16"-18 UNC x 1/2" Hex Head Bolt
Chain and Hook Assembly
1/4"-20 UNC x 3/4" Hex Head Bolt
Please order replacement parts by PART NO. and DESCRIPTION.
THREE SECTION PLUMBING FOR RMU
27
The 150 gallon tank comes with double agitation through the sump located in the bottom of the tank.
28
2
29
3
OPTIONAL DBHGR
15" HAND GUN
PLUMBING
2
4
150 gallon TANK
25
26
1
2
15
24
3
2
4
5
4
2
B
3
2
4
Optional handgun plumbing installed here.
6
9
7
8
11
7
10*
C
12
13
7
5
21 21
17
6
*See Page 3 for Mounting Location
6
16
15
A
5
21
22
13
21
17
22A
22B
22C
23
22D
7
14
15
18
20*
19
16
Three Section Plumbing Parts List
REF.
PART
NO.
NO.
QTY.
DESCRIPTION
8.
9.
10.
11.
12.
13.
14.
15.
4.
5.
6.
7.
1.
2.
3.
16.
17.
18.
19.
1010RB
BTT34
02990
02802
20.
05596-95
21.
BM3400
BEL1212
B8H
120RB
BA3412
UV075FP
340RB
B12H
BA1234
BEL3434
AA17I
160GB
8460
BA3434
EL3410
B20H
1 1/2" MPT x 1/2" Hose Barb Elbow
4 1/2" Hose Clamp
1/2" I.D. Rubber Hose
3 3/4" MPT x 1/2" Hose Barb
2 3/4" Poly Ball Valve
3/4" I.D. Rubber Hose
10 3/4" Hose Clamp
3 1/2" MPT x 3/4" Hose Barb
2 3/4" MPT x 3/4" Hose Barb Elbow
1 Three Section Tee Valve
1 160# Brass Pressure Gauge
1 3/4" Pressure Relief Valve
2 3/4" MPT x 3/4" Hose Barb
2 3/4" MPT x 1" Hose Barb
4 1" Hose Clamp
1" I.D. Rubber Hose
1 3/4" FPT Tee
1 5/16"-16 UNC x 1" Hex Head Bolt
1 5/16"-16 UNC Nylon Insert Locknut
1 Tee Mounting Bracket
2 3/4" MPT Short Nipple
22.
RVF34 80
1 3/4" Line Strainer w/80 mesh screen
22A.
RVF34C
1 3/4" Strainer Cap
22B.
RVF34GV
1 Viton Gasket for 3/4" strainer
22C.
RVF380
1 80 Mesh Screen for 3/4" strainer
22D.
RVF34B
1 3/4" Bowl for strainer
15
14
IN
Page 15
OUT
9
7
NOTE: Use thread sealant on all threaded fittings.
“ IN ” hose come from tank
“ OUT ” hose goes to controls.
roller pump included.
REF.
PART
NO.
NO.
23.
24.
A3410
QTY.
DESCRIPTION
1 3/4" MPT x 1" Hose Barb
BEL114 1
1 1-1/4" MPT x 1" Hose Barb Elbow
25.
P114PAV
-
P114PAV
-
-
5078V
N8P
26.
D3371PS
-
P012PD
-
-
-
5077V
N5P
R1212
1
1
1
1
1
1
1
1
1
1-1/4" Tank Outlet Fitting Assembly
1-1/4" Anti - Vortex Center Portion
Large Viton O-ring
Large Nut for tank fitting
Jet Agitation Wand Assembly
Center Portion
Small Viton O-ring
Small Nut for tank fitting
1/2" x 1/2" x 1/2" MPT Tee
DBHGR OPTIONAL HAND GUN FOR RMU
27.
28.
2AAL60
D3412
1
1
15" Hand Spray Gun
3/4" MGHT x 1/2" Hose Barb
29.
05595-70
1 Handgun Storage Bracket
2.
B8H
2 1/2" Hose Clamp
3.
4.
120RB
BA3412
1/2" I.D. Rubber Hose
1 3/4" MPT x 1/2" Hose Barb
5.
17.
UV075FP
1 3/4" Poly Ball Valve
BTT34
1 3/4" FPT Tee
21.
BM3400
2 3/4" MPT Short Nipple
Please order replacement parts by PART NO. and DESCRIPTION.
OPERATING INSTRUCTIONS
Begin operation by filling the tank with liquid.
Next, open the ball valve (A on pg. 5&6) and the ball valve (B on pg. 5&6)in the agitation line. Open the directovalve (#7 on pg. 5) or the tee valve (#10 on pg. 6) and the by-pass valve (C). Start the pump.
To regulate pressure, slowly close valve C until the desired pressure is attained. If adequate spraying pressure cannot be reached, slowly close the agitation valve B until the desired spraying is reached.
NOTE: Roller pumps will wear after normal use and a drop in pressure can be expected. Simply reset the by-pass valve C to get the pressure back up to normal.
NOTE: Each jet agitator in the tank requires a minimum of 3 GPM. Some roller pumps are limited in their capacity to spray and agitate at the same time.
RMU TEE VALVE MOUNTING
*6
*7
1
AA17I
1
Tee Valve
*5
*8
2
2
6B1 Directovalve
Mounting
2
4
1
3
ASSEMBLY INSTRUCTIONS
1. Bolt the Tee Valve to the rear mount frame as shown with two 3/8" x 1" bolts (#1) and 3/8" nylon locknuts (#2) provided.
2. The tee mounting bracket (#3) is attached to the rear mount cross member as shown using one 3/8" x 1" hex
When mounting a 6B1 Direct-o-valve mount valve to the valve mounting bracket (#5) using four 1/4" x 1" hex head bolts (#6), four 1/4" flatwashers (#7), and four
1/4" nylon locknuts (#8) Now mount the valve/valve head bolt (#1) and 3/8" nylon locknut(#2). The Plumbing tee is attached using two 1-1/4" hose clamps (#4).
PARTS LIST
bracket assembly to the rear mount frame as shown using two 3/8" x 1" bolts (#1) and 3/8" nylon locknuts (#2) provided.
NOTE: The tee valve (AA17I) is standard when the rear mount is ordered with three section control for spray boom.
A directovalve (6B1) is standard when the rear mount is ordered with single control for a spray kit. The directovalve attaches to a bracket and that bracket attaches to one of the same holes in the rear mount upright as does the tee valve
(see illustration above.)
REF.
PART
NO.
NO.
QTY.
DESCRIPTION
1.
2.
00523
02592
2 3/8"-16 UNC x1-1/4" Hex Head Bolt
2 3/8"-16 UNC Nylon Insert Locknut
3.
05596-95
1 Tee Mounting Bracket
4.
B24H
2 1-1/4" Hose Clamp
*5.
05034-95
1 6B1 Valve Mounting Bracket
*6.
*7.
*8.
04055
00214
02772
4 1/4"-20 UNC x 1" Hex Head Bolt
4 1/4" Flatwasher
4 1/4"-20 UNC Nylon Insert Locknut
* Items used when mounting the 6B1 Directovalve only.
Please order replacement parts by PART NO. and DESCRIPTION.
Page 16
2
RMU 110 and 150 gallon PARTS BREAKDOWN
3
1
7
8
10
13
9
15
7
8
9
4
6
13
12
14
11
5
Attaching the Rear Mount to the
Tractor's Three Point
1. Begin by inserting the spacers (#16) through the tractor's three point lift arm swivels.
2. Connect the assembly to the tractor's lift arms by inserting the 7/8" diameter lift pins (#15) through the rear mounts side mounting arms and the lift arm swivels.
3. Insert the 3/16" hairpins (#13) provided through both ends of the lift pins.
13
15
4. Connect the tractor's three point stabilizer arm to the center mounting arm in the same manner as the lift arms using the 3/16" hairpins (#13) and the 3/4" diameter lift pin (#14).
16
16
REF.
NO.
1.
1.
2.
-
3.
-
4.
5.
6.
-
11.
12.
13.
14.
7.
8.
9.
10.
15.
16.
RMU 110 and 150 gallon PARTS LIST
PART
NO.
P110 30A
P150 30A
5478R
5478V
5317
09821
05785-95
04352
02802
00004
QTY.
DESCRIPTION
1 110 gallon Poly Tank w/ lid, agitation and outer fittings
1 150 gallon Poly Tank w/ lid, agitation and outer fittings
10" dia. Fillwell Cover (replacement)
Replacement Vent for fillwell cover
1 64" Strap Assembly (consists of two straps and hdw.)
2 64" Polyester Strap only (red)
4 "L" Bracket for polyester strap
4 5/16"-18 UNC x 4" Full Thread Hex Head Bolt
4 5/16"-18 UNC Nylon Insert Locknut
4 5/16î FLAT WASHER
02623-??
00967
02178
01119-10
01897
05379-95
00182
01123-95
01121-95
01122-95
2
4
5
1
1
1
6
1
2
2
30" Saddle -10=RED -20=GREEN -30=BLACK
1/2"-13 UNC x 1-1/4" Hex Head Bolt
1/2"-13 UNC Nylon Insert Locknut
Rear Mount Frame
1/2"-13 UNC x 3-1/2" Hex Head Bolt
3/4" O.D. x 1/2" I.D. x 2-7/16" Bushing
3/16" Hairpin (#11)
3/4" dia. x 4-1/2" lg. Pin
7/8" dia. x 8" lg. Pin
1" I.D. x 6-1/4" Spacer
Please order replacement parts by PART NO. and DESCRIPTION.
Page 17
HAND GUN PARTS BREAKDOWN
1
2 3 4
5
6
7
14
15
8
10
9 10
12 13
11
16
17
18
19
20
21
24
23
22
HAND GUN (ONLY) PARTS LIST
REF.
NO.
PART NO.
2AAL60
1.
5804AL
2.
6106AL
3.*
5805BU
4.
AYHSS
5.*
5800AL
6.
5735SS
7.*
5797AL
8.
5801AL
9.*
5799AL
10.*
4784AL
11.*
5798NY
12.*
5802AL
13.
5814SS
14.
5819AL
15.
5818AL
16.
5792AL
17.*
5809LEA
18.
6157ALEF
19.
5794AL
20.
5815IZP
21.
5994PVC
22.*
5812INP
23.
5813AL
24.*
5808BU
5806BU
OC
AB2AAL
DESCRIPTION
15" Hand Spray Gun
Orifice Insert Cap
Disc Adapter
Orifice Insert Gasket
Orifice Insert, stainless steel
Spring Pressure Plate
Coil Spring
Adjusting Spring
Spray Housing
Spring Collar
Spring Collar Gasket
Seat Plate
Guide Washer
Snap Ring
Adjusting Stem
Tubing
Inlet Body, Garden Hose Conn.
Packing (four required)
Packing Screw
Adjusting Sleeve
Hand Grip Washer
Hand Grip
Adjusting Sleeve Collar
Hand Grip Nut
Garden Hose Washer
Gasket for OC--Tip (not shown)
Off-Center Tip for 3/4" T (not shown)
Spare Parts Kit (includes items with *)
Please order replacement parts by PART NO. and DESCRIPTION.
5
6
1
2
3
4
(C7560D OR XL7560D) PTO DRIVEN ROLLER PUMP PARTS LIST
10 4
3
7
9
8
11
REF.
NO.
9
-
8
-
10
-
11
**4
5
-
*6
*7
1
2
3
1800 0003
0600
2008 0001
2112 0003
0204 7500C
0204 7500X
1720 0014
1005 0004
0308 7560C
0308 7560X
0550 7400
1610 0005
0104 7500C
0104 7560X
1321 0013
3430 0154
3430 0167
PTO DRIVEN ROLLER PUMP PARTS LIST
PART
NO.
QTY
1
1
1
1
1
1
1
1
1
2
1
8
1
1
2
DESCRIPTION
Hypro Pump with 540 RPM Quick Coupler
Retainer Ring
Name Plate (specify pump model no.)
Ball Bearing (sealed)
Viton Seal (standard)
End Plate (includes Seal#4)
End Plate (includes Seal#4)(XL7560D)
O-ring for End Plate
Roller
Rotor with Shaft
Rotor and Shaft (XL7560D)
Shaft Only
Spline Key
Body (includes Seal#4)
Body (includes Seal#4)(XL7560D)
Quick Coupler Adapter-Multi Speed
Parts Kit (includes items with*)
Parts Kit (includes items with * and **)
Please order replacement parts by PART NO. and DESCRIPTION.
Page 18
1
9
1
8
2
4
6
7
5
3
2
3
17
4
18
(8460) BY-PASS VALVE PARTS BREAKDOWN
6
5
7
8
16
9
15
8
14
13
10
12
11
(8460) BY-PASS VALVE PARTS LIST
REF.
PART
NO.
1.
* 2.
* 3.
4.
NO.
8367AL
8373SS
8374SS
8371AL
DESCRIPTION
Guide Sleeve, aluminum
Outside Spring, stainless steel
Inside Spring, stainless steel
Spring Retainer, aluminum
* 5.
6.
7.
8.
8369NY
8368SS
8362AL
7688ICP
Washer, nylon
Adjusting Nut, stainless steel
Bonnet, aluminum
Screw, steel cadium plated (4 req'd.)
9.
10.
5898AL
Lock Nut, aluminum
5896ALSS
Adjusting Stem (sub. assembly)
* 11.
8366FA
Diaphragm, fairprene
12.
8365 304SS
Stop Spring, stainless steel, type 304
* 13.
14.
8364NY
8477SS
Back-up seat, nylon
Screw, stainless steel
15.
8389 304SS
Chamber Insert, ss, type 304
16.
8361 3/4NY
Body, nylon (for 8460 3/4)
17.
18.
9017IZP
8400 1/4
Clamp Plate, steel, zinc plated
Pipe Plug, nylon
AB8460 Repair Kit (includes items with *)
Please order replacement parts by PART NO. and DESCRIPTION.
(6B1) DIRECT-O-VALVE PARTS BREAKDOWN
(6B1) DIRECT-O- VALVE PARTS LIST
REF.
NO.
PART
NO.
DESCRIPTION
1.
2.
36301NY
36308SS
Handle (Nylon)
Groove Pin (Stainless Steel)
3.
36302PP
Body Insert (Polypropylene)
*4.
7717 2 108VI
O-ring (Viton)
5.
36307SS
Washer (Type 316, Stainless Steel)
*6.
7717 2 209VI
O-ring (Viton)
7.
8.
36306SS
36305
Spring (Type 316, Stainless Steel)
Stem (Stainless Steel & Polyethylene)
9.
10.
36303PP
36309SS
Body (Polypropylene)
Retaining Clip (Stainless Steel)
AB6B1 Spare Parts Kit (includes items with *)
Please order replacement parts by PART NO. and DESCRIPTION.
10
2
1
3
4
5
7
PARTS BREAKDOWN
6
(AA17I) TEE VALVE
8
17
9
10
18
11
12
13 14
15
16
19
20
21
REF.
(AA17I) TEE VALVE PARTS LIST
PART
NO.
NO.
1 8012 1/2SS
DESCRIPTION
1/16 ” x 1/2 ” Ctter Pin, stainless steel
16
17
18
19
*20
21
*11
12
13
14
15
*6
7
8
9
*10
2
2.A
*3
*4
5
6849IZP
15490SS
7206IZP
6976IZP
12128IZP
12127CE
12129CE
6972SS
12126AL
6975BU
5809LEA
12130SS
7254SS
7987SS
6971AL
6973SS
6959SS
6956CE
6934 6AL
6958POL
7262AL
AB17
Handle, steel & zinc plated
Rivet,stainless stell
Rivet, steel,zinc plated
Handle Washer, steel, zinc plated
Selector Shield, steel, zinc plated
Selector Shield Tip, celcon
Spacer, celon
Main Stem, stainless steel
Cover Plate, aluminum
Gasket, buna-N
Packing, thermo-leather (5 required)
Parking Gland, stainless Sterel
Main Spring, stainless steel
Washer, stainless steel
Selector Cam, aluminum
Guide Nut, stainless steel
Valve Spring, stainless steel (3 reqíd.)
Valve Stem, celcon (3 required)
Body aluminum
Seat Plate, polyethylene (3 requred)
Outer Adapters, aluminum
Spare Parts Kit (includes items with *)
Page 19
Please order replacement parts by PART NO. and DESCRIPTION.
SPRAYER CHECKLIST:
Downtime caused by breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. By spending a little time running over this checklist before seasonal spraying application time and following proper after-season care, you can save time and money later on.
!
WARNING:
To Prevent Serious Injury Or Death
•
Keep hands, feet, and loose clothing away from rotating parts.
•
Wear the protective clothing recommended by your chemical and fertilizer manufacturer when working with chemicals.
Check Before Going To The Field :
After Season Care:
1.
NOZZLES
Check the tip for excessive wear by checking for grooves in or near the tip opening. Check the nozzle spacing by starting at center and working outwards. Check boom for proper height.
NOTE: It is important that when cleaning the sprayer one wears proper safety equipment. See your chemical or fertilizer package for this information.
2.
HOSES
Check all hoses for worn or soft spots. Be sure all hose clamps are tightened and hoses are not kinked or pinched. Check for leakage in any of the lines.
1.
After spraying chemicals, run water mixed with cleaners through the tank, pump and all hose hookups. If wettable powder dries out in the system, it is very difficult to put back into suspension and can cause malfunction, damage or injury.
3.
TANK
Remove and clean the agitator orifices. Check the orifices for excessive wear by checking for grooves in or near the orifice opening. Inspect the fitting and grommets to ensure they are in good condition.
2.
The tank, when cleaned, should have all openings closed or covered to keep dirt from blowing in.
3.
The pump should be flushed with soluble oil and the pump ports plugged to keep out moisture and air.
4.
Disassemble the tips and rinse with water or cleaning solution. (Appropriate for chemical sprayed.)
4.
CONTROLS
Check for leakage, plugging, or wear on all valves, fittings, etc. Clean off any buildup of foreign material.
5.
Clean the tip opening with a wooden toothpick. Never use wire or a hard object that could distort the opening.
5.
PUMP
Check to be sure the pump turns freely.
6.
Be sure to dispose of all unused chemicals or solutions in a proper and ecologically sound manner.
6.
FRAME
Be sure all bolts are tightened.
7.
Water rinse and dry the tips before storing.
7.
REPLACEMENT PARTS
Replace all worn or damaged parts.
NOTE: DETHMERS MANUFACTURING COMPANY does not and will not make any recommendations concerning the application of various chemicals or solutions. These recommendations relate to either amount or procedure of materials applied.
If you have any questions regarding the application of certain chemicals or solutions, contact your chemical supplier and follow chemical manufacturer recommendations as well as all licensing and use restrictions or regulations.
DETHMERS MFG. COMPANY
P.O. BOX 189
4010 320th St., BOYDEN, IA. 51234
PH: (712) 725-2311 FAX: (712) 725-2380
TOLL FREE: 1-800-54DEMCO (1-800-543-3626) www.demco-products.com
Page 20
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