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User manual
CLIMATIC™ 40
Providing indoor climate comfort
MUL37E-0607 10-2008
INDEX
CONTENTS
INDEX
DESCRIPTION OF CONTROLS
1. CLIMATIC 40 CONTROL
2. DC41 TERMINAL (ECOLEAN)
3. DC40 REMOTE TERMINAL (AIRCOOLAIR)
MENU
REGULATION
1. ECOLEAN
2. AIRCOOLAIR
3. AIRCUBE
ADVANCED FUNCTIONS
1. REMOTE ON/OFF
2. REMOTE WINTER / SUMMER CHANGEOVER
3. DYNAMIC SET POINT
4. BMS COMUNICATIONS
5. TIME BANDS PROGRAM (ECOLEAN)
6. LOW NOISE
7. ANALOGUE / DIGITAL INPUT
8. TIMING AND DELAYS
9. DEFROST
10. CONDENSER FAN SPEED CONTROL
11. FREE COOLING
PARAMETERS
SAFETY DEVICES
INSTRUCTIONS FOR ASSEMBLY AND INSTALLATION
ALARMS
Page
1
2 - 4
4
5 - 7
8 - 9
10
10
10
13 - 14
14 - 15
15
16
11
11
11
12
12
13
17
18 - 20
21
22 - 23
24 - 27
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 1 •
DESCRIPTION OF CONTROLS
1. CLIMATIC 40 CONTROL
The CLIMATIC 40 controller is an electronic device that manages following ranges :
• ECOLEAN : Air-water chiller
EAC/EAR units
• HYDROLEAN : Water-Water chiller / Heat pump / Chiller with remote condenser
SWC / SWH / SWR units
• AIRCOOLAIR : Air-Air units
ANCM/ANHM units
• AIRCUBE : condensing units
KSCM - KSHM units
The thermostat allows the following operations:
• Unit ON/OFF.
• Select system operating mode.
• Set point adjustment.
• Alarm signal relay.
• Display temperature, status of unit and pending alarms.
• Programming of time bands.
• BMS comunications.
• Possibility of remote ON/OFF
ECOLEAN -
EAC/EAR-SM
HYDROLEAN
- SWC / SWH / SWR
Expansión board
Condenser temperature/pressure
Inlet water temperature
Outlet water temperature
Outside temperature
(optional)
BM40
• Inlet and outlet water, temperature/pressure condenser and outdoor temperature probes (optional).
• Proportional regulation based on inlet water temperature (cooling and heating mode).
• Defrost cycle (heat pump units), with pressure tranducer.
• Condensing pressure control with temperature probe or pressure transducer (except SWR units).
• Flow switch, antifreeze, high and low pressure protections.
• Compressors, water pump.
Fans and electrical heater management (except on HYDROLEAN units).
DC 41
Fan speed control
AIRCOOLAIR -
ANCM/ANHM
Return or remote ambient temperature
Return air duct temperature
Evaporator temperature
BM40
Outside temperature
(optional)
Fan speed control
Expansión board
• Return / remote ambient, evaporator, temperature/pressure condenser and outdoor temperature probes (optional).
• Proportional regulation based on remote ambient /return temperature
(cooling, heating and automatic mode).
• Defrost cycle (heat pump units), with pressure tranducer.
• Condensing pressure control with temperature probe or pressure transducer.
• Antifreeze, high and low pressure protections.
• Compressors, indoor and o utdoor fans, electrical heater and freecooling
(optional) management.
DC 40
Free cooling motor damper
AIRCUBE -
KSCM/KSHM
Expansión board
Condenser temperature /pressure
BM40
• Condenser temperature/pressure probes.
• Regulation based on remote free voltage contacts.
• Defrost cycle (heat pump units), with pressure tranducer.
• Condensing pressure control with temperature probe or pressure transducer.
• High and low pressure protections.
• Compressors, indoor (optional) and outdoor fans.
Fan speed control
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 2 •
DESCRIPTION OF CONTROLS
CLIMATIC 40 CONTROL
The fi gure and the table below show the symbols present on the display and on the keypad,together with their meanings:
The main screeen shows:
• Inlet water temperature for ECOLEAN and HYDROLEAN,
• Ambient temperature for AIRCOOLAIR and,
• unit status (On/Off) for AIRCUBE.
H
G
F
I
J
E D C
B A
L K
SYMBOL
1 or 2
2 or 3
A
D
E
B
C
F
G
H
LED ON
Compressor 1 and /or 2 (circuit 1) ON.
Compressor 3 and /or 4 (circuit 2) ON.
At least 1 compressor ON.
Water pump/Indoor fan ON.
Condenser fan ON.
Defrost active.
Electrical heater ON.
Alarm active.
Cooling mode.
Heat pump mode.
DESCRIPTION
Start up request.
Start up request.
LED FLASHING
Start up request.
Start up request.
Start up request.
Cooling mode request.
Heat pump mode. Request.
BUTTON
I
L
I+L
J
K
J+K
L+J
DESCRIPTION
Go up a sub-group inside the programming area.
Access the direct parameters.
Select item inside the programming area / confi rm changes to the parameters.
Program parameters afters entering password.
Select top item inside the programming area.
Increase value.
Switch from standby to heat pump mode and vice-versa.
Provides immediate access to the condenser and evaporator pressure and temperature probes.
Select bottom item inside the programming area.
Decrease value.
Switch from stand-by to chiller mode and vice-versa.
Provides immediate access to the condenser and evaporator pressure and temperature probes.
Manual alarm reset.
Immediately reset the hour counter (inside the programming area).
Force manual defrost on both circuits.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
TIME
Press once
Press for 5 s
Press once
Press for 5 s
Press once
Press once
Press for 5 s
Press once
Press once
Press once
Press for 5 s
Press once
Press for 5 s
Press for 5 s
Press for 5 s
• 3 •
DESCRIPTION OF CONTROLS
1. CLIMATIC 40 CONTROL
1.1.- ECOLEAN / HYDROLEAN
1.1.1.- TURN ON/OFF THE UNIT
In order to turn on the unit, press the “ ” button for 5 seconds, for the heat pump mode, or the “ ” button, for the cooling mode.
The display shows unit’s operating mode together with the symbols of the working elements (compressors, water pump etc.).
In order to turn off the unit, press the “ ” button for 5 seconds (if the unit is working in heat pump mode) or the “ ” button (if the unit is working in the cooling mode).
1.1.2.- SELECTING THE UNIT´S OPERATING MODE
If the unit is on stand-by, the operating mode is selected at start-up (as explained above).
If the unit is working in cooling or heating mode, in order to change the operating mode, you fi rst have to turn the unit off, and only then can you turn it on in the operating mode you want.
1.1.3.- SELECTING THE WATER TEMPERATURE OF THE SYSTEM
To modify unit’s working set point, you have to change parameter r1 (cool set point) or parameter r3 (heat set point).
To see how to change a parameter, see chapter 3 MENU (SETTINGS AND OPERATING HOURS DISPLAY MENU paragraph).
1.2.- AIRCUBE
1.2.1.- TURN ON/OFF THE UNIT
The unit is turned on by closing the On/Off contact and turned off by opening it (see section 1, advanced functions, for more details).
1.2.2.- SELECTING THE UNIT´S OPERATING MODE
The heating mode is selected by opening the remote changeover contact while the cooling mode is selected byclosing it (see section 2,
advanced functions, for more details).
NOTE
There are no set points to be made for Aircube units because the compressors are directly controlled by remote contacts.
2.- DC41 REMOTE CONTROL (ECOLEAN / HYDROLEAN)
OPTION
The DC41 terminal is an optional keypad that allows the Climatic 40 controller to be managed remotely. The buttons and indications on the display faithfully reproduce the Climatic 40 user interface.
J+K
I+L
I
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
J
L
K
• 4 •
DESCRIPTION OF CONTROLS
3.- DC40 REMOTE TERMINAL (AIRCOOLAIR)
The illustration and the table below show the symbols that appear on the display and on the keypad and their meanings. OFF appears in the main fi eld of the display if the machine is off, or the set point if the machine is working.
10
9
8
7
1 2 3
6 5
4
11
BUTTON
Mode
NAME
POWER
MODE
FAN
SLEEP
CLOCK
TEMP.
UP/DOWN
DESCRIPTION
Switch from stand-by to ON and vice-versa.
Change operating mode (cooling, heating, automatic).
Switch the indoor fan from automatic mode to always ON and vice-versa.
Activates/deactivates the sleep mode.
Activates/deactivates the time bands.
Shows the set point when the unit is OFF.
Set the temperature.
Secundary functions:
BUTTON BUTTON PRESS
3 seconds
3 seconds
5 seconds
3 seconds
FUNCTION
Sets sleep differential value of the current operating mode.
Sets the time bands (hour, day, set point).
Clock setting.
Reset alarms.
Display symbols:
SYMBOL
1
2
5
6
3
4
MEANING
Heating mode.
Cooling mode.
Automatic mode.
Set point.
Day of the week (weekday, weekend).
Hour/Temperature.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
SYMBOL
7
8
9
10
11
MEANING
On/Off time bands.
Sleep mode.
Duration or sleep mode.
Alarm.
Indoor fan mode.
• 5 •
DESCRIPTION OF CONTROLS
3.1.- TURN ON/OFF THE UNIT WITH REMOTE CONTROL DC40 (AIRCOOLAIR)
To turn on the unit press the “ ” button.
The display shows current operating mode.
3.2.- SELECTING THE UNIT´S OPERATING MODE
Once the unit is turned on, you can select Cooling, Heating or Automatic mode just pressing the “Mode” button. In the automatic mode you just choose the set point and the system automatically switches from cooling to heating mode, depending on the position of the ambient temperature with respect to the set point.
3.3.- SELECTING DESIRED ROOM TEMPERATURE
If unit is working, the “ ” buttons allow the desired room temperature to be select (set-point).
The “↑” button allows the current set point to be increased by 0.5ºC.
The “↓” button allows the current set point to be decreased by 0.5ºC.
3.4.- SELECTING THE FAN OPERATING MODE (Aircoolair)
In order to be able to select a fan operating mode, the unit’s operating mode (cooling, heating or auto) must be selected.
Pressing the side button “ ” scrolls through the following modes: FAN CONSTANTLY ON, or AUTO
FAN CONSTANTLY ON: Fan is ON continuously and the “ ” simbol will appear.
AUTO: Fan on and off together with the compressor or with the freecooling, the “ ” symbol will appear.
3.5.- SLEEP FUNCTION
This function increases (in cooling mode) or decreases (in heating mode) the operating set point according to the lower level of comfort required during the night.
Not possible with time bands program.
ACTIVATION
Press “ ” button once. The display shows “ ” symbol with “1
HR
In this way, sleep function will work for 1 hour.
” fl ashing.
If you want it to work for longer, press “ ” button repeatedly while “1
HR till max 9 hours).
” is still fl ashing (each press of the button increases by 1 hour,
Finally, the display shows the “ ” symbol with the number of hours you choose.
DEACTIVATION
Press the “ ” button once and the sleep function will be deactivated (if it was activated before). The “ ” symbol disappears from the display.
DIFFERENTIAL SETTINGS
Press “ ” button for 3 seconds. The sleep differential (the value by which you increase or decrease the comfort set point) appears on the display.
Use the “ ” buttons to set the value, then press the “ ” button to accept.
Note that cooling and heating modes have different sleep differential values, so you can modify only the current operating mode’s value.
3.6.- CLOCK SETTINGS
To set current time:
1. Press the “ ” button for 6 seconds. “rtc” and current time appears on the display (hours are fl ashing).
2. Set the hour using the “ ” buttons.
3. Press the “ ” button to accept. Minutes start fl ashing on the display.
4. Set the minutes using the “ ” buttons.
5. Press the “ ” button to accept. “day” and the number of the day of the week appear on the display (Monday=1, Tuesday=2 etc.)
6. Set the day by using the “ ” buttons.
7. Press the “ ” button to accept.
3.7.- TIME BANDS PROGRAM
This function allows you to programme time bands during the week, each one with a different set point. In this way you can adapt the cooling/heating provided by the unit according to each moment of the day.
You can set two time bands for the weekdays and another two for the weekend.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 6 •
DESCRIPTION OF CONTROLS
a) Enter time bands menu.
3 sec.
)
CONFIGURATION
b) Set 1
ST
time band for weekday start hour.
Time band 1
Weekdays c) Accept.
(
) d) Set 1
ST
time band of weekday start minutes.
e) Accept.
fl ashing f) Set 1
ST
time band of weekday set point (on/ off/temperature).
g) Accept.
Flashing
(
) h) Repeat steps b-c-d-e-f-g to programme 2 nd
time band for weekdays.
Time band 2
Flashing
Flashing i) Repeat steps b-c-d-e-f-g-h to programme the two time bands for weekends.
Weekend
)
Flashing
ACTIVATION
)
DEACTIVATION
EXAMPLE IN SUMMER
Hour
8:00
(Time band 1)
18:00
(Time band 2)
Weekdays
22°C
23°C / 25°C
Weekend
OFF
OFF
)
NOTE: You must set the DC40 clock before programming time bands.
Time bands programs keep current operating mode (if it was in cool mode, it keeps working in cool mode; if it was in automatic mode, it keeps working in automatic mode, etc.).
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 7 •
MENU
Access to the menu :
A) PROBES DISPLAY MENU
1 sec.
( Press the “ ” button to enter probes display menu.
“ b01” or “b02”, appears on the display (depending on the unit’s confi guration).
Once the probe is selected, after a few seconds, “b01” turns into its temperature/pressure measure.
B) SETPOINT SETTINGS AND OPERATING HOURS DISPLAY MENU
Press “ Sel ” button for 5 seconds.
“ ”, appears on the display.
Move inside the menu as explained below.
5 sec.
C) PARAMETERS EDITING MENU
5 sec.
a) Press “ Pgr ” and “ Sel”, at the same time, for 5 seconds.
( b) Set password “ 22 ” by the
“ ” and “ ” buttons.
c) Press “ Sel ”, to accept.
d) Press “ Sel ”, to enter parameters Editing menu.
To go to different values in the menu, proceed as above, the:
Go up a sub-group inside the programming area.
UP or increase valve.
Go down a sub-group or accept parameter modifi cations inside the programming area.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
Down or decrease valve.
• 8 •
MENU
MENU TREE
PROBES SETTINGS
ATIFREEZE AND
ELECTRICAL HEATER
PROBES
COMPRESSORS
DEFROST
FANS
UNIT SETTING
ALARMS
REGULATION
TIMER SETTING
SOFTWARE
NOTES: a) Parameters that have been modifi ed without being confi rmed using the “ Sel ” button will return to their previous value.
b) After confi rming a modifi cation, escape up to the main menu to save it; otherwise, modifi cations will be cancelled.
c) If no operations are performed on the keypad for 60 seconds, the controller exits the parameter editing menu on timeout and any changes are cancelled.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 9 •
REGULATION
1.- ECOLEAN / HYDROLEAN
Inlet water temperature is thermostatically controlled via set point and tolerance range (differential) as shown in the following diagrams:
1.1- COOLING OPERATING MODE
STEP 1
STEP 2
1.2- HEATING OPERATING MODE
STEP 2
STEP 1 r1 r2
Unit 2 CM
Inlet water temperature (ºC) r4
Unit. 2 CM r3
Inlet water temperature (ºC)
1.3- AFFECTED PARAMETERS
Par.
r1 r2 r3 r4 r7
DESCRIPTION
Cooling set point
Cooling differential.
Heating set point.
Heating differential
Dead zone (HYDROLEAN)
VALUE UNIT 1CM.
VALUE UNIT 2CM.
VALUE UNIT 3CM.
VALUE UNIT 4CM.
MIN.
MAX.
DEF.
MIN.
MAX.
DEF.
MIN.
MAX.
DEF.
MIN.
MAX.
DEF.
10
0.3
20
0.3
1.0
22
50
45
50
50
11
2
41
2
1.0
9
0.3
20
0.3
1.0
22
50
45
50
50
10
3
42
3
1.0
8
0.3
20
0.3
1.0
22
50
45
50
50
9
4
43
4
1.0
8
0.3
20
0.3
1.0
22
50
45
50
50
9
4
43
4
1.0
2.- AIRCOOLAIR
Ambient (or return air duct) temperature is thermostatically controlled via set point and tolerance range (differential) as shown in the following diagrams:
2.1- AUTOMATIC MODE
(Heat pump)
2.2- AUTOMATIC MODE
(Cooling only+Electrical heater)
CM2
HEAT
CM1
COOL
CM1
CM2
EH2
HEAT
A9
EH1
A9
A11
A8 r4 r7 r7
SP
2.3- AFFECTED PARAMETERS
r2
Ambient temperature (ºC)
SP r7
Par.
DESCRIPTION
SP r2 r4 r7
A8
A9
A11
Set point (DC40).
Cooling differential.
Heating differential.
Dead zone.
SP E.H. 1 cool / SP E.H. 1 heat
Differential E.H.
SP E.H. 2 cool.
UNIT 1 COMPRESSOR
MIN.
8
0.3
0.3
0.3
0
0.3
0
MAX.
32
50
50
50
20
50
20
DEF.
23
1
1
0.5
1.5/2.5
1
2.5
UNIT 2 COMPRESSORS
MIN.
8
0.3
0.3
0.3
0
0.3
0
MAX.
32
50
50
50
20
50
20
DEF.
23
2
2
0.5
1.5/3.5
1
2.5
3.- AIRCUBE
Aircube is regulated by digital input. (see section 7, advanced functions, for more details).
COOL
CM2
CM1 r2
Ambient temperature (ºC)
UNIT 3 COMPRESSORS
MIN.
8
0.3
0.3
0.3
0
0.3
0
MAX.
32
50
50
50
20
50
20
DEF.
23
4
4
0.5
1.5/4.5
1
2.5
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 10 •
ADVANCED FUNCTIONS
1.- REMOTE ON/OFF
This function allows you to turn the unit on/off by a simply remote contact :
• Contacts 95-96 for ECOLEAN and AIRCOOLAIR units,
• Contact 890-891 for HYDROLEAN,
• Contacts 88-89 for AIRCUBE units
Close contact = ON; Open contact = OFF.
2.- REMOTE CHANGEOVER WINTER/SUMMER
On heat pump units (HYDROLEAN and AIRCOOLAIR in cooling only + electrical heater), cooling or heating mode can be selected by a remote contact :
• contacts 97-98 for AIRCOOLAIR units
• Contact 892-893 for HYDROLEAN units
Close contact = Cooling.; Open contact = Heating.
To activate this function set parameter H06=1.
WARNING
On Aircoolair units, remote changeover doesn’t work if the automatic mode has been selected by DC40.
3.- DYNAMIC SET POINT
OPTION
With this function, which needs to incorporate an additional outdoor temperature probe, it’s possible to adjust the set point dynamically based on ambient temperature.
The set point value can be increased or decreased when the external conditions are more advantageous, thus achieving extra energy saving.
Dynamic set point must be activated in the factory.
The user must set the parameters as shown in the graphics below:
ECOLEAN / HYDROLEAN
COOL
HEAT
Set point ºC r18
Set point ºC r1 r18 r3 r19
SP = r1 + (T.ext. - r19) x r17
EXAMPLE
SP
14ºC
11ºC
25ºC 35ºC
Outdoor temp. ºC r1 = 14ºC r17 = -0.3
r18 = 3ºC r19 = 25ºC
Outdoor temp. ºC
AIRCOOLAIR
SP = r3 + (T.ext. - r20) x r31
EXAMPLE r3 = 38ºC r18 = 3ºC r20 = 12ºC r31 = -0.5
6ºC
HEAT COOL
Set point ºC r18
SP (DC40) r19
SP = SP(DC40) + (T.ext. - r19) x r17
Outdoor temp. ºC
SP = SP(DC40) + (T.ext. - r20) x r31 r20
12ºC r20
Outdoor temp. ºC
SP
41ºC
38ºC
Outdoor temp. ºC
Set point ºC
SP (DC40) r18
Outdoor temp. ºC
EXAMPLE
SP
26ºC
24ºC
SP (DC40) = 24ºC r17 = 0.2
r18 = 2ºC r19 = 35ºC
35ºC 45ºC
Outdoor temp. ºC
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
EXAMPLE
SP (DC40) = 21ºC r18 = 2ºC r20 = 6ºC r31 = 0.2
-4ºC
SP
21ºC
19ºC
6ºC
Outdoor temp. ºC
• 11 •
ADVANCED FUNCTIONS
4.- BMS COMMUNICATIONS
OPTION
Given the growing and unstoppable trend towards Building Automation, driven by powerful and ever-evolving connectivity, the Climatic
40 controller offers the possibility of communicating with Building Management Systems (BMS) via Modbus protocol.
The Modbus standard interface is integrated into the control, so you don’t need any sort of gateway, router, etc.
In order for you to connect to the RS485 serial line, we provide the TTL-RS485 converter as an option for Ecolean and Aircube units.
Aircoolair units don’t need the converter (it’s integrated) but they do need the ambient or duct remote sensor option.
MODBUS
ECOLEAN
AIRCOOLAIR
For further information, please see BMS communication manual.
5.- TIME BANDS PROGRAM (Ecolean)
The Climatic 40 controller allows 2 time bands to be programmed for each day, each with a different set point.
The setting parameters are explained in the following table:**
1
2 st nd
TIME BAND
TIME BAND
EXAMPLE (Cooling):
HOUR
8:00-18:00
18:00-8:00
(t06:t07-t08-t09)
Monday
11ºC
16ºC
Start
End
COOLING
TIME
Rest of the day
(hour:minutes)
t06:t07
(hour:minutes)
t08:t09
Tuesday
11ºC
16ºC
SET POINT
Wednesday
11ºC
16ºC r1 r21
Thursday
11ºC
16ºC
Start
End
Friday
11ºC
16ºC
HEATING
TIME
Rest of the day
(hour:minutes)
t10:t11
(hour:minutes)
t12:t13
Saturday
11ºC
16ºC
SET POINT
r3 r22
Sunday
11ºC
16ºC
WARNING
Set internal clock before programming time bands (t01=hour, t02=minutes, t03=day, t04=month, t05=year).
To deactivate time bands programme, set start time = end time.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 12 •
ADVANCED FUNCTIONS
6.- LOW NOISE
This function is available only in the following units:
ECOLEAN
AIRCOOLAIR
AIRCUBE
EAC + kit -15ºC y EAR 251-812 SM
ANCM + kit -15ºC y ANHM 22E-86D
KSCM + kit -15ºC y KSHM 22E-86D
This function moves the condensing pressure set point in order to lower the fan speed and thus reduce noise (specifi cally at night).
If low noise is active during cooling, the condenser control set points are increased by 5º bar. If low noise is active in heating, the set points are reduced by 1º bar.
Set F15=3 to active this function.
Also set the following parameters:
Start
End
COOLING
TIME
Rest of day
(hour:minutes)
t14:t15
(hour:minutes)
t16:t17
FAN
Standard
LOW
NOISE
Start
End
HEATING
TIME
Rest of day
(hour:minutes)
t18:t19
(hour:minutes)
t20:t21
FAN
Standard
LOW
NOISE
Low noise cooling mode shift is illustrated in the following picture.
SPEED FAN
100%
_______
- - - - - - -
Standard
“Low noise”
40%
CONDENSER
PRESSURE (bar)
0%
18 18.5
20
7.- ANALOGIC / DIGITAL INPUT
23 23.5 25 26 31
PROBES TABLE
PROBE
ECOLEAN / HYDROLEAN
EAC EAR
AIRCOOLAIR
ANCM ANHM
Ambient temperature
KSCM
AIRCUBE
KSHM
DC40 (b21) b1 b2 b3* b4 b6 b7* b8
Inlet water temperature Return or remote ambient temperature **
1 st
Outlet water temperature
Circuit condenser temperature
Outdoor temperature **
Outdoor temperature **
1 st Circuit condenser pressure
2 st
Circuit condenser pressure
1 st
Circuit evaporator temperature
1 st Circuit condenser temperature
Outdoor temperature **
1 st
Outdoor temperature **
Circuit condenser pressure
2 st
Circuit evaporator temperature
2 st Circuit condenser temperature
2 st
Circuit condenser pressure
1 st Circuit condenser temperature
2 st Circuit condenser temperature
1 st Circuit condenser pressure
2 st
Circuit condenser pressure
* Except: EAC 1003-1103-1303-1403-1604-1804-SM
ANCM 112D-128D-152D.
KSCM 112D-128D-152D-214D
** Optional elements.
NOTE:
Optional kits could change probes settings.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 13 •
ADVANCED FUNCTIONS
DIGITAL INPUT TABLE
DIGITAL INPUT
ID6
ID7
ID8
ID9
ID10
ID1
ID2
ID3
ID4
ID5
ECOLEAN / HYDROLEAN
EAC EAR
Flow switch
Cool/Heat
ON/OFF
AIRCOOLAIR
ANCM ANHM
Termal overload fan
Cool/Heat Cool/Heat
High pressure circuit 1
Low pressure circuit 1
ON/OFF
High pressure circuit 2
Low pressure circuit 2
KSCM
AIRCUBE
KSHM
ON/OFF
Cool/Heat
Step 1
Step 3
Step 2
Step 4
8.- TIMING AND DELAYS
COMPRESSOR
In order to protect compressors from destructively cycling on and off, following protection delays have been set:
CM2
ON
Unit
ON
ON ON
CM1
120 2
5 300
Time
(sec.)
COMPRESSOR- WATER PUMP (ECOLEAN / HYDROLEAN)
In both heating and cooling modes, the compressors start 150 seconds after the water pump has started, in order to stabilize the water system.
In addition to that, the water pump stops 4 minutes after the last compressor has stopped, in order to take advantage of the remaining thermal energy in the exchanger.
Compressor
150 s.
ON
Water pump
ON
240 s.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 14 •
ADVANCED FUNCTIONS
WATER PUMP- WATER FLOW SWITCH (ECOLEAN / HYDROLEAN)
The water fl ow switch ensures that the water pump does not work when there is no water fl ow. At fi rst, there is a by-pass during the fi rst
150 seconds of water pump operation which operates according to the water fl ow switch signal. When the alarm has been activated, the water pump is stopped. The water pump starts again every 90 seconds for 150 seconds, in order to try to reset the alarm. This procedure is repeated 5 times and after that the pump remains stopped until the alarm is reset manually.
ALARM fl ow
open close
PUMP
150” 5” 90” 150” 90” 150”
9.- DEFROST (HYDROLEAN)
The defrosting process is activated during heating mode in the heat pump units, when the outside temperature is low and the outdoor coil is likely to be frozen. To melt the ice, the defrosting function will switch the unit to cooling operation for a short period.
During defrosting mode, the low pressure is at minimum level, so the pressure switch is disabled in this mode.
The defrost cycle is illustrated in the following picture.
Condenser pressure
(bar)
30/35
5.7
Compressors
60”
HEAT DEFROST
HEAT
60” 60”
Reverse valve
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
30” 30”
If the pressure does not reach 30/35 bars within 8 minutes from the start of the defrost cycle, the cycle fi nishes because of maximum time and the display shows “dF1” or “dF2” (according to the circuit).
The time between two defrost cycles for the same circuit is 40 minutes. The time between two defrost cycles of the two circuits is 10 minutes.
• 15 •
ADVANCED FUNCTIONS
10.- CONDENSER FAN SPEED CONTROL (EXCEPT HYDROLEAN)
The function of the fan speed control is to prevent very low condensing temperatures during cooling mode operation at outside temperatures of between 0ºC and 46ºC.
Depending on the unit, this function could be:
1.1.- PROPORTIONAL CONTROL BASED ON PRESSURE
Models: ECOLEAN: . . . . . . EAC + kit -15ºC and EAR 251-812 SM
AIRCOOLAIR: . . . ANCM + kit -15ºC and ANHM 22E-86D
AIRCUBE:. . . . . . . KSCM + kit -15ºC and KSHM 22E-86D
In this case, it is a proportional fan speed control, which varies the fan voltage supplied to the fan.
FAN SPEED
100%
NOTE
At start-up the fan works at maximum speed for 20 seconds, so as to overcome the mechanical inertia of the motor.
40%
CONDENSER PRESSURE (bar)
0%
18 18.5
20 26
1.2.- PROPORTIONAL CONTROL BASED ON PRESSURE TEMPERATURE
Models: ECOLEAN: . . . . . . EAC 251-812 SM
AIRCOOLAIR: . . ANCM 22E-86D
AIRCUBE:. . . . . . . KSCM 22E-86D
In this case too, it is a proportional fan speed control, which varies the voltage supplied to the fan.
100%
FAN SPEED
40%
0%
18 19 28 40
CONDENSER TEMPE-
RATURE (ºC)
NOTA
At start-up, the fan works at maximum speed for 20 seconds, so as to overcome the mechanical inertia of the motor.
The same time is observed with regard to compressor start-up
(irrespective of the condensing temperature) in order to improve temperatures probes reading.
1.3.- ON/OFF CONTROL BASED ON PRESSURE
Models: ECOLEAN: EAR* 1003-1804 SM
AIRCOOLAIR: ANHM* 112D-152D
AIRCUBE: KSHM* 112D-214D
ON/OFF, through the control and change between high and low fan speed through pressure switches.
The fans for these models incorporate 2 speeds. The fans work on high or low speed according to :
COOLING MODE:
The on/off and low/high fan speed is managed according to the condensing pressure. See the illustration below:
High speed
COOLING MODE
HEATING MODE (heat pump units only). The low/high fan speed is managed according to the outdoor temperature thermostat.
See the illustration below:
HEATING MODE
High speed
Low speed
Low speed
Outdoor temperature ºC
0ºC
22 bar
15ºC
28 bar
30ºC
30 bar
35ºC
37 bar
Approx. outside temperature ºC
Condensing pressure
+7ºC
NOTE*: In these same models, but in cooling only version, the fan speed management is the same, apart from that, the ON/OFF signal is provide by a pressure switch instead of the control.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 16 •
ADVANCED FUNCTIONS
11.- FREE COOLING (AIRCOOLAIR)
OPTION
This option takes advantage of external conditions for cooling mode.
Freecooling is enabled when outdoor temperature is 1ºC lower than indoor temperature; when the former is:
• < 10ºC, the compressors are deactivated and the air intake gate fully opened in order to refresh with outdoor air only (suffi cient under these conditions).
• >10ºC, the air intake gate opens and delays the compressors, which turn on only if there would be insuffi cient outdoor fresh air to achieve the comfort setpoint.
The illustration below shows freecooling regulation.
SP
CM3
CM2
CM1
Without freecooling
Ambient temperature (ºC)
23
23.5
R02/4
25
23 23.5
24 24.5
26
With free cooling
Open air damper.
Close air damper.
Stop air damper.
Ambient temperature (ºc)
To get a constant air renewal, when freecoling conditions are satisfi ed, the damper is mantained opened partially (20%), according to the following values.
Par.
r40 r41
DESCRIPTION
This indicates when to carry out the minimum opening of the damper.
0= Never.
1= with freecooling.
2= with freeheating.
3= with freecooling and freeheating
4= always, except with freecooling y freeheating.
5= always, except with freeheating.
6= always, except with freecooling.
7= always
8= only for cooling mode.
9= only for heating mode.
% minimum percentage opening damper.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
Min.
Max.
Def.
0
0
9 1
100 20
• 17 •
PARAMETERS
PAR.
DESCRIPTION
Antifreeze and electrical heater
A01
A02
A03
A04
A05
Antifreeze alarm set point.
Antifreeze differential.
By-pass time for antifreeze alarm.
Antifreeze heater set point.
Antifreeze heater differential.
Auxiliary heater absolute set point (1 st step).
A08
Auxiliary heater relative set point (1 st step).
b1 b2 b3 b4 b5
A9 Auxiliary heater differential.
Auxiliary heater absolute set point (2 st
step).
A11
Auxiliary heater relative set point (1 st step).
A13
Lower discharge air temperature in freecooling.
Probes
b0
Confi g. of probe to be shown on the display:
0= probe B1. 1= probe B2
2= probe B3. 3= probe B4
4= probe B5. 5= probe B6
6= probe B7. 7= probe B8
8= Set point without compensation.
9= Dynamic set point with possible compensation.
10= Remote ON/OFF digital input status.
11= Terminal DC40 probe.
Probe B1.
Probe B2.
Probe B3.
Probe B4
Probe B5.
C12
C13
C14
C15
C17
C18
C06
C07
C08
C10
C11 b6 b7
Probe B6.
Probe B7.
Probe B8.
b8 b21 Probe DC40.
Timming and delays
C01
C02
Min. compressor ON time.
Min. compressor OFF time.
Delay between 2 starts of the same compressor.
C03
C04
C05
Delay between starts of the 2 compressor.
Delay between 2 shut-downs of the 2 compressors.
Delay at start up.
Delay in switching on the compressor after switching on the pump.
Delay in switching off the compressor after switching off the pump.
Compressor 1 timer.
Compressor 2 timer.
Compressor 3 timer.
Compressor 4 timer.
Compressor operation timer threshold (0=not used).
Evaporator pump timer.
Minimum time between 2 pump starts.
Minimum pump/indoor fan ON time.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
MIN. MAX. VAR. UD.
ECOLEAN
A7
0,3
0
A1
0,3
A1
A4 0.1
122 0.1
150 1
R16 0.1
50 0.1
R16 0.1
ºC
ºC sec.
ºC
ºC
ºC
0 20 0.1
ºC
0
A1
0
A7
20 0.1
R16 0.1
20 0.1
R16 0.1
ºC
ºC
ºC
ºC
3,0
5,0
0
4,5
1,0
35
------
1
33
------
------
BY DEFAULT
AIRCOOLAIR
2
5
30
------
------
------
1.5 (ANCM)
2.5 (ANHM 22E-43E)
3.5 (ANHM 52D-86D)
4.5 (ANHM 112D-152D)
1
------
2.5 (ANCM 52D-86D)
7
AIRCUBE
------
------
------
------
------
------
------
------
------
------
------
0 11 1 N 0
----------------
----------------
ºC
ºC
---------------ºC
---------------- ºC/bar
---------------ºC
----------------
----------------
ºC
ºC
---------------- ºC/bar
---------------ºC
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0 sec.
sec.
sec.
sec.
sec.
sec.
sec.
min.
hours hours hours hours hours hours min.
min.
999
999
999
999
999
999
999
150 1
8000 100
8000 100
8000 100
8000 100
100 100
8000 100
150
150
1
1
1
1
1
1
1
1
1
0
120
300
2
0
5
150
4
0
0
0
11
0
0
1
0
120
300
2
0
5
0
0
10
0
120
300
2
0
5
0
0
0
0
0
• 18 •
PARAMETERS
PAR.
DESCRIPTION MIN. MAX. VAR. UD.
ECOLEAN
BY DEFAULT
AIRCOOLAIR AIRCUBE
d03 d04 d05 d06 d07 d08 d09
Defrost
d01 Defrosting cycle activation.
Start defrosting pressure.
End defrosting pressure.
Min. time to start a defrosting cycle.
Min. duration of a defrosting cycle.
Max. duration of a defrosting cycle.
Delay between 2 defrosting cycle requests with in the same circuit.
Defrosting delay between the 2 circuits.
Fan
F02
Fan operating mode:
0= Always ON.
1=
Depending on compressor (in parallel operating mode).
2= Depending on compressors in ON/OFF control.
3= Depending on compressors in speed control mode.
Temp. value for min. speed cooling.
F05
Pressure value for min. speed cooling.
0 1 1 fl ag
1 D04 0.1
bar
D03 /12 0.1
bar
10 150 1
0 150 1 sec.
sec.
min.
1 150 1
10 150 1
0 150 1 min.
min.
0 3 1 int.
1
8
40
10
5.7
35
60
0
1
8
40
10
5.7
30
60
0
1
8
40
10
5.7
30
60
0
1 (EAC 1003-1804) 1 (ANCM 112D-152D) 1 (KSCM 112D-214D)
2 (EAR 1003-1804) 2 (ANHM 112D-152D) 2 (KSHM 112D-214D)
3 (EAC/EAR 251-812)
3 (ANCM/HM 22E-86D) 3 (KSCM/HM 22E-86D)
F06
F07
Differential value for max. speed in cooling mode (temp).
Differential value for max. speed in cooling mode (pres).
Fan shut-down differential in cooling mode (temp).
Fan shut-down differential in cooling mode (pres).
Temperature value for min. speed in heating mode.
F08
Pressure value for min speed cooling.
F09
F10
Differential value for max. speed in heating mode (temp).
Differential value for max. speed in heating mode (pres).
Fan shut-down differential in heating mode (temp).
Fan shut-down differential in heating mode (pres).
F11
F15
Fan starting time.
Activation Low Noise:
0= Deactivate.
1= Activate only in cooling mode.
2= Activate only in heating mode.
3= Activate both in cooling and heating mode.
Differential Low Noise in cooling mode.
F16
F17
Differential Low Noise in heating mode.
Setting
H06
Activate remote change over:
0= Deactivate.
1= Activate.
ON/OFF remoto:
0= Deactivate.
H07
H10
H23
H97
H99
Alarms
1= Activate.
Serial address.
Activate Modbus.
Expansion board software version.
Software version.
P04
Enable part load in high pressure:
0= Capacity control deactivated.
1= Capacity control activated for high pressure.
2= Capacity control activated for low pressure.
3= Capacity control activated for high and low pres.
-40 176 0.1
ºC 28 28 28
/11 /12 0.1
bar 20 (if F2=3) / 22 (if F2=2) 20 (if F2=3) / 22 (if F2=2) 20 (if F2=3) / 22 (if F2=2)
0
0
0
0
/11
0
0
0
0
50 0.1
ºC
30 0.1
bar
50
F5
-40 176 0.1
ºC
/12
50
30
50
F8
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0 120 1
ºC bar bar
ºC bar
ºC bar
12
6
10
2
30
12 (if F3=3) /
22 (if F3=2)
0
13
1
5
20
12
6
10
2
30
12 (if F3=3) /
22 (if F3=2)
1
5
0
13
20
12
6
10
2
30
12 (if F3=3) /
22 (if F3=2)
1
5
0
13
20
0
0
0
0
0
1 200 1 ud.
0 1 1 fl ag
0 999 1 fl ag
0 999 1 fl ag
0
3
50
50
1
1
3
1
0.1
0.1
1
1
1 fl ag bar bar fl ag fl ag fl ag
0
5
1
0
1
1
0
1
0
5
1
0
1
1
0
1
0
5
1
0 (KSCM) 1 (KSHM)
1
1
0
1
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 19 •
PARAMETERS
PAR.
Regulation
r1 Cooling set point.
DESCRIPTION
r2
Differential in cooling mode.
r3 Heating set point.
r4 Differential in heating mode.
t14 t15 t16 t10 t11 t12 t13 t17 t18 t19 t20 t21 t01 t06 t07 t08 t09 t02 t03 t04 t05 r20 r21 r22 r7 r17 r18 r19
Dead zone.
Cooling compensation constant.
r23 r24 r25 r31
Clock
Maximum distance from the set point.
Start compensation temerature in cooling mode.
Start compensation temerature in heating mode.
Second cooling set point.
Second heating set point.
Select automatic change over probe.
Automatic change over set point.
Outside temp. set point to stop compressors.
Heating compensation constant.
Real Time Clock (RTC) hours.
Real Time Clock (RTC) minutes.
Real Time Clock (RTC) days.
Real Time Clock (RTC) month.
Real Time Clock (RTC) years.
Start hours for 2 nd set point in cooling.
Start mimutes for 2 nd set point in cooling.
End hours for 2 nd set point in cooling.
End minutes for 2 nd
set point in cooling.
Start hours for 2 nd
set point in heating.
Start mimutes for 2 nd
set point in heating.
End hours for 2 nd set point in heating.
End minutes for 2 nd set point in heating.
Start hours for 2 nd low noise cooling.
Start mimutes for 2 nd low noise in cooling.
End hours for 2 nd
low noise in cooling.
End minutes for 2 nd
low noise in cooling.
Start hours for 2 nd
low noise in heating.
Start mimutes for 2 nd
low noise in heating.
End hours for 2 nd low noise in heating.
End minutes for 2 nd low noise in heating.
MIN. MAX. VAR. UD.
ECOLEAN
BY DEFAULT
AIRCOOLAIR
R13 R14
0.3
R15 R16
0.3
50
50
1
-5
0.3
-40
50
5
20
176
-40 176
R13 R14
R15 R16
0 8
R15 R16
-40
-5
80
5
0.1
0.1
0.1
0.1
ºC
ºC
ºC
ºC
0.1
0.1
0.1
0.1
ºC
0.1
------
0.1
0.1
ºC
ºC
ºC
ºC
ºC
1
0.1
fl ag
ºC
0.1
ºC
0.1
------
11 (EAC/EAR 251-431)
10 (EAC/EAR 472-812) 24
9 (EAC/EAR 1003-1804)
2 (EAC/EAR 251-431) 1 (ANCM/HM 22E-43E)
3 (EAC/EAR 472-812) 2 (ANCM/HM 52D-86D)
4 (EAC/EAR 1003-1804) 4 (ANCM/HM 112D-152D)
41 (EAC/EAR 251-431)
42 (EAC/EAR 472-812) 22
43 (EAC/EAR 1003-1804)
2 (EAC/EAR 251-431)
3 (EAC/EAR 472-812)
1 (ACHM 22E-43E)
2 (ANHM 52D-86D)
4 (EAC/EAR 1003-1804) 4 (ANHM 112D-152D)
-----0.5
0
3
0
2
25
12
16
35
35
6
28
18
0
------
-15
0
0
23
-15
0
23
59
23
23
59
23
59
59
23
59
23
59
23
23
59
23
59
59
31
12
99
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
1
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
AIRCUBE
------
------
------
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
------
------
------
------
------
------
------
------
------
------
-15
0
WARNING
Default values could vary depending on optional kits or improvements.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 20 •
SAFETY DEVICES
ANTIFREEZE PROTECTION (ECOLEAN / HYDROLEAN).
This protection is activated by the control of the unit when the outlet water temperature probe (b2), located inside the water exchanger, measures +4.5ºC and deactivates when the outlet water temperature probe reaches +5.5ºC again.
When the protection is activated, the following occurs:
- If the unit is operating in STAND-BY mode: the water pump goes on, as does the electrical heater for the water exchanger and the electrical heater of the water tank (if included).
DO NOT TURN OFF THE POWER TO THE UNIT. WHEN THE POWER IS OFF THE ANTI FREEZE PROTECTION WILL
NOT OPERATE.
- If the unit is operating on cooling mode: it powers the electrical heater of the water tank, the electrical heater of the water exchanger, and it activates the hot gas injection valve (if the unit incorporates these options).
LOW WATER TEMPERATURE ALARM (ECOLEAN / HYDROLEAN).
This alarm is activated when the outlet water temperature probe (b2) measures a value of + 3 ºC (in standard unit).
The unit is stopped. The alarm can be reset manually when the outlet water temperature reaches + 8ºC (in standard unit).
NOTE : Low water temperature options can change the values of antifreeze protection and low water temperature alarm.
ANTIFREEZE PROTECTION (AIRCOOLAIR).
The unit is protected by means of a temperature probe located in the indoor piping, when the indoor temperature goes drops 2ºC:
WITHOUT FREECOOLING
- The compressors shut down and the antifreeze alarm goes on.
- The alarm is reset automatically when the temperature reaches 7ºC.
WITH FREECOOLING
- Air intake gate closes,
- Once the gate is completely closed, the compressors shut down and the antifreeze alarm goes on.
When the air intake gate is closing, if the temperature in the indoor piping goes up 2ºC, the gate stops and stays in the position reached; then, if the temperature reaches goes over 7ºC, the air damper starts to open or, if the temperature goes down 2ºC, the damper start to close again.
In addition to that, in order to prevent frozen air discharging when freecooling without the compressors working (outdoor temp. <10ºC), if the temperature in the indoor piping goes down 7ºC, the air intake gate starts to mix outdoor air with return air, thus increasing the temperature of the discharge air.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 21 •
ASSEMBLY AND INSTALLATION INSTRUCTIONS
DC40
Installation instructions :
1. Separate the cover of the instrument from the bodypart using a screwdriver as shown in Fig. 8.1.
2. Open the instrument with a “hinge” movement, pivoting the cover of the instrument upwards.
Fig. 8.1
Lower view
3. Fix the rear part to the wall, taking care that the connection cables pass through the hole in the centre of the rear casing.
The distances between the fastening holes are designed so as to be able to fi t the DC40 to a fl ush-mounting connection box compliant with the CEI C.431 - IEC 670 standards. If this is not available, use the fastening holes on the casing as a guide for drilling the holes in the wall, and then use the kit of screws and plugs supplied.
4. Connect the cables to the terminals located in the casing as indicated in the casing itself or in the electrical diagram.
2 x TWISTED PAIR
SCREEN WIRE AWG20
L.max=100m
1 x TWISTED PAIR
SCREEN WIRE AWG20
+ 2 x 1,5 mm
2
L.max=200m
GND
TX+
TX-
GO
G
Keep the DC40’s inductive load cables separate from those of any power devices (contactors, etc.) in order to prevent electromagnetic interference.
Do not lay power and communications cables together
- Run a connection from the electrical box in the outdoor unit to the DC40 device:
. 91 and 92 terminal blocks respectively to Tx+ and Tx-
(Twisted pair for communications).
. 93 and 94 terminal blocks respectively to GO and G.
(Twisted pair for 24VAC power).
. 90 to GND. (shield).
Fig. 8.2
5. Once the installation is complete, fi t the terminal onto the casing by pivoting the cover with a “hinge” movement and close it. When closing, make sure that the pins on the board fi t into the corresponding terminals.
Installation warnings
- Disconnect the power supply before working on the DC40 during operations of assembly, maintenance and replacement.
- The terminal must be fastened to the wall in such a way as to allow the circulation of air through the slits on the rear casing.
- Avoid installing the boards in environments with the following characteristics:
- Avoid locations where there is a great variation in room temperature.
- Near doors leading to the outside.
- On outside walls.
- Where it will be exposed to direct sunlight or to conditioned air fl ow.
- Where there are strong magnetic and/or radio frequency interference (for example, near transmitting antennae).
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 22 •
ASSEMBLY AND INSTALLATION INSTRUCTIONS
DC41
Installation instructions:
1. Pass the telephone cable through the hole in the rear of the casing.
2. Fasten the rear of the casing to the box using the round-head screws.
3. Connect the telephone cable to the RJ12 terminal of the DC41.
4. Rest the front panel on the rear of the casing and fasten the assembly using the countersunk screws, as shown in Fig. 8.3.
5. Finally, click the frame in place.
A
Fig. 8.3
156.2
Electrical connections:
1. Disconnect the power supply before working on the DC41 during operations of assembly, maintenance and replacement.
2. Make the connection between the “DT41” power supply and the DC41 terminal using the telephone cable (80 cm) supplied. If the cable is not long enough, use a pin-to-pin telephone cable with a maximum length of 10 m.
DC41
Keep the DC41’s inductive load cables separate from those of any power devices (contactors, etc.) in order to prevent electromagnetic interference.
Do not lay power and communications cables together
Fig. 8.4
Max. L=10m.
Thelefone cable
2 x TWISTED PAIR SCREEN
WIRE AWG20
Max. L.=100m
92
91
90
Max. L.=200m. AWG20.
DT41
93 94
Max. L.=200m
Ø=1,5mm
2
1 x TWISTED PAIR
SCREEN WIRE AWG20
+ 2 x 1,5 mm 2
Max. L.=200m
- Connect from the electrical box in the outdoor unit to DT41 device:
. 91 and 92 terminal blocks respectively to Tx+ and Tx -. (Twisted pair for communications).
. 93 and 94 terminal blocks respectively to GO and G. (Twisted pair for power 24VAC).
. 90 to GND. (shield).
Insert 120Ω terminal resistor between + y - of DT40 device (see electrical drawing) for lines longer then 20 m.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 23 •
ALARMS
ALARMS/WARNINGS DISPLAY
The unit self-protects by means of safety devices; when any of these safety devices detects an anomaly, this is shown on the Climatic
40 display and, in Aircoolair units only, also on the DC41 display (even if it has a different alarm code), in order to warn the operator.
Depending on the type of anomaly, Climatic 40 shows:
• Alarm. Serious anomaly. This is one that has a direct effect on the operation of the unit.
• Warning. Non-serious anomaly. This is one that has no direct effect on the operation of the unit.
The activation of an alarm results in:
- Alarm code being shown on Climatic 40 display alternately with the main menu.
- Only in Aircoolair units, an alarm code (different from the one for the Climatic 40) being shown on the DC40 display alternately with the main menu.
- A red bell appears on the Climatic 40 display and the alarm relay is activated. (contacts 99-100).
- In some cases, depending on the type of alarm, some of the outputs may be blocked, thus stopping the unit.
The activation of a warning results in:
- A warning code being shown only on the Climatic 40 display, alternately with the main menu.
ALARM/WARNING RESET
Some alarms are reset automatically. When the cause is no longer present, they disappear from the display.
Others alarms are reset manually and, once the alarm conditions have disappeared, they need to be reset by the user as shown below:
CLIMATIC 40
5 Sec.
DC 40
5 Sec.
)
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
DC 41
3 Sec.
)
• 24 •
ALARMS
ALARMS/WARNINGS CODES
DISP
CL40/
DC41
DISP
DC40
HP1
HP
DESCRIPTION EFFECT
High pressure switch alarm, circuit 1.
This alarm may indicate the following problems:
- High pressure switch protection.
- Compressor stopped.
- Excessive refrigerant charge.
- Insuffi cient water fl ow in heating cycle
(Ecolean).
RE ACTION
Circuit 1 compressors stop
AUTO/MAN.
in 1 hour
Reset and check:
- Coil is clean and not blocked.
- Water fl ow on the heating cycle (Ecolean).
After 3 times
- Outdoor fan during cooling cycle.
- Indoor fan during heating cycle (Aircoolair).
- Compressor protection.
- Condenser air temperature is very high.
- Refrigerant charge.
HP2
LP1
LP2
TP
LP
High pressure switch alarm, circuit 2.
The same as previous alarm but this time referring to circuit 2.
Low pressure switch alarm, circuit 1.
This alarm may indicate the following problems:
- Low refrigerant.
- Low water fl ow in cooling cycle (Ecolean).
- Outdoor coil blocked in heating cycle.
- Outdoor fan stopped.
- Low pressure switch protection.
Low pressure switch alarm, circuit 2.
The same as previous alarm but this time referring to circuit 2.
Indoor fan thermal protection alarm. (Aircoolair only):
- Fan thermal protection open.
- Faulty power supply.
Circuit 2 compressors stop
The same as previous alarm but this time referring to circuit 2.
Circuit 1 compressors stop
Circuit 2 compressors stop
Reset and check:
- Coil is clean and not blocked.
AUTO/MAN.
- Water fl ow on the cooling cycle (Ecolean).
- Outdoor fan during heating cycle.
After 3 times in 1 hour
- Indoor fan during cooling cycle.
- Fuses of the fan.
- Evaporation air temperature is very low.
- Check refrigerant charge.
- Expansion valve.
AUTO/
MAN.
After 3t/h
The same as previous alarm but this time referring to circuit 2.
Unit stops
AUTO/
MAN.
After 3t/h
MAN.
Reset and check:
- Fan.
- Power supply.
T
TC1
Not used.
-----------
Call Technical Service.
TC2
LA
------
------
------
------
Call Technical Service.
Call Technical Service.
FL
FLb
E1
E2
E3
E4
E5
Not used.
------
Not used.
------
Water fl ow switch alarm.
This indicates low water fl ow in the unit. (Ecolean) only.
After 5 minutes it automatically requires to be reset manually.
------
Not used.
E00
B1 probe error.
Faulty probe or connection.
B2 probe error.
Faulty probe or connection.
B3 probe error.
Faulty probe or connection.
B4 probe/pressure transducer error.
Faulty probe or connection.
Not used.
Unit stops AUTO/MAN.
- Check water circuit is not blocked.
- Check water fi lter.
- Check water pump operation.
------
Unit stops
Unit stops
Unit stops
Unit stops
------
------
AUTO
AUTO
AUTO
AUTO
------
Call Technical Service.
Check connection of B1 probe (see electrical diagram), check continuity and change the faulty component.
Check connection of B2 probe (see electrical diagram), check continuity and change the faulty component.
Check connection of B3 probe (see electrical diagram), check continuity and change the faulty component.
Check connection of B4 probe/pressure transducer (see electrical diagram), check continuity and change the faulty component.
Call Technical Service.
E6
E7
E8
B6 probe error.
Faulty probe or connection.
B7 probe error.
Faulty probe or connection.
B8 probe/pressure transducer error.
Faulty probe or connection.
Unit stops
Unit stops
Unit stops
AUTO
AUTO
AUTO
Check connection of B6 probe(see electrical diagram), check continuity and change the faulty component.
Check connection of B7 probe (see electrical diagram), check continuity and change the faulty component.
Check connection of B8 probe/pressure transducer (see electrical diagram), check continuity and change the faulty component.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 25 •
ALARMS
ALARMS/WARNINGS CODES
DISP
CL40/
DC41
DISP
DC40
Hcl-4
DESCRIPTION EFFECT
Hc
Warning.
Compressor operating time limit exceeded.
Disabled by default.
------
RE ACTION
AUTO
Check:
- Compressor operating time (parameter C10).
- Compressor operating time limit (par. C15).
EPr ------
Warning.
Climatic 40 hardware error.
------
AUTO Call Technical Service.
Epb
Warning.
------
Climatic 40 hardware error. Unit stops AUTO Call Technical Service.
ESP ESP
Expansion board error.
Unit stops AUTO
Check:
- Green LED is on inside the board.
- J4-J9 connections (see electrical diagram).
Call Technical Service.
EL1-2 ------
Warning.
Condensing fan speed control hardware error.
Outdoor fan at maximum speed.
AUTO
- Check CFM board connections (see electrical diagram).
Call Technical Service.
dF1-2 ------
Warning.
Circuit 1-2 defrost ends due to maximum time (8 minutes).
------
AUTO
d1-2 ------
Warning.
Circuit 1-2 defrosting.
-----------
A1
A2
A12
Antifreeze alarm.
- ECOLEAN Outlet temperature < 3ºC.
Reset MAN.
- AIRCOOLAIR circuit 1 indoor piping temperature < 2ºC. Reset AUTO.
-ECOLEAN compressors stop.
- AIRCOOLAIR
Close freecooling air dumper and stops circuit 1 compressors 1
MAN/AUTO
ECOLEAN: Reset and check:
- Check the water fi lter.
- Check water fl ow.
- Check that the water pump is connected to the unit’s power supply.
AIRCOOLAIR: Check:
- Indoor unit air fi lter.
- Air damper working correctly.
Antifreeze alarm, circuit 2. (Aircoolair only).
Circuit 2 indoor piping temperature < 2ºC.
Reset AUTO.
Close freecooling air dumper and stops circuit 1 compressors 2
AUTO
Check:
- Indoor unit air fi lter.
- Air damper working correctly.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 26 •
ALARMS
ALARMS/WARNINGS CODES
DISP
CL40/
DC41
DISP
DC40
Ht
DESCRIPTION
------
High ambient temperature warning.
Ambient temperature > 40ºC.
EFFECT
------
Lt ------
Warning the low ambient temperature.
Disabled by default.
AHt ------
HLt ------
Not used.
Not used.
ELS ------
Low power supply warning.
Power supply < 20.4V.
EHS ------
High power supply warning.
Power supply > 26.4V.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Not used.
Ed1 ------
Ed2 ------
SH1 ------
SH2 -----nO1 -----nO2 ------
LO1 ------
LO2 ------
HA1 ------
HA2 ------
EP1 ------
EP2 ------
ES1 ------
ES2 ------
EU1 ------
EU3 ------
Eb1 ------
Eb2 ------
L ------
Ed1 ------
Ed2 ------
PH1 ------
PH2 ------
SUL -----tEr OcH
Alarm, faulty communication between DC40 and Climatic 40. (Aircoolair only).
AcH
Generic alarm.
Some active alarms on Climatic 40.
Ahu
Not used.
AtE
CEr
UEr
DC40 internal probe alarm.
Faulty internal probe.
DC40 setting error.
DC40 hardware error.
------
------
------
------
Unit stops
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
Unit stops
------
------
------
------
------
RE ACTION
AUTO
Check location of ambient probe; avoid places where measurement of the ambient temperature by the internal sensor may be altered.
------
------
------
------
------
------
------
------
AUTO
AUTO
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
------
AUTO
Call Technical Service.
Call Technical Service.
Call Technical Service.
Check power supply of controller = 24V (see electrical diagram).
Check power supply of controller = 24V (see electrical diagram).
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
- DC40 connections (see electrical diagrams).
Call Technical Service.
Check Climatic 40 alarm code and act by accordingly.
Call Technical Service.
Call Technical Service.
Call Technical Service.
Call Technical Service.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 27 •
ALARMS
ALARM LOG
The Climatic 40 has a log where signifi cant events that stop (alarms) or limit (warnings) the operation of the unit are saved.
In order to enter the Alarm Log menu, proceed as explained in chapter 3 MENU in the paragraph PARAMETERS EDITING MENU, entering the password 44 instead of 22.
Up to 25 events can be saved, highlighting in order: event code, start hours, start minutes, start day, start month, end hours, end minutes, end day, end month.
EVENT CODE START HOURS
START MINUTES
START DAYS
START MONTHS
END HOURS END MINUTES END DAYS
END MONTHS
WARNING
The alarm log is active and operative only if the clock board is fi tted.
If there are no alarms saved, “noH” is displayed.
CLIMATIC 40 User manual • MUL37E-0607 / 10-2008
• 28 •
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Due to Lennox’s ongoing commitment to quality, the Specifications, Ratings and Dimensions are subject to change without notice and without incurring liability.
Improper installation, adjustment, alteration, service or maintenance can cause property damage or personal injury.
Installation and service must be performed by a qualified installer and servicing agency.
MUL37E-0607 10-2008
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