CLIMATIC 40-MUL37E-0607-10


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CLIMATIC 40-MUL37E-0607-10 | Manualzz

User manual

CLIMATIC™ 40

Providing indoor climate comfort

MUL37E-0607 10-2008

INDEX

CONTENTS

INDEX

DESCRIPTION OF CONTROLS

1. CLIMATIC 40 CONTROL

2. DC41 TERMINAL (ECOLEAN)

3. DC40 REMOTE TERMINAL (AIRCOOLAIR)

MENU

REGULATION

1. ECOLEAN

2. AIRCOOLAIR

3. AIRCUBE

ADVANCED FUNCTIONS

1. REMOTE ON/OFF

2. REMOTE WINTER / SUMMER CHANGEOVER

3. DYNAMIC SET POINT

4. BMS COMUNICATIONS

5. TIME BANDS PROGRAM (ECOLEAN)

6. LOW NOISE

7. ANALOGUE / DIGITAL INPUT

8. TIMING AND DELAYS

9. DEFROST

10. CONDENSER FAN SPEED CONTROL

11. FREE COOLING

PARAMETERS

SAFETY DEVICES

INSTRUCTIONS FOR ASSEMBLY AND INSTALLATION

ALARMS

Page

1

2 - 4

4

5 - 7

8 - 9

10

10

10

13 - 14

14 - 15

15

16

11

11

11

12

12

13

17

18 - 20

21

22 - 23

24 - 27

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 1 •

DESCRIPTION OF CONTROLS

1. CLIMATIC 40 CONTROL

The CLIMATIC 40 controller is an electronic device that manages following ranges :

ECOLEAN : Air-water chiller

EAC/EAR units

HYDROLEAN : Water-Water chiller / Heat pump / Chiller with remote condenser

SWC / SWH / SWR units

AIRCOOLAIR : Air-Air units

ANCM/ANHM units

AIRCUBE : condensing units

KSCM - KSHM units

The thermostat allows the following operations:

• Unit ON/OFF.

• Select system operating mode.

• Set point adjustment.

• Alarm signal relay.

• Display temperature, status of unit and pending alarms.

• Programming of time bands.

• BMS comunications.

• Possibility of remote ON/OFF

ECOLEAN -

EAC/EAR-SM

HYDROLEAN

- SWC / SWH / SWR

Expansión board

Condenser temperature/pressure

Inlet water temperature

Outlet water temperature

Outside temperature

(optional)

BM40

• Inlet and outlet water, temperature/pressure condenser and outdoor temperature probes (optional).

• Proportional regulation based on inlet water temperature (cooling and heating mode).

• Defrost cycle (heat pump units), with pressure tranducer.

• Condensing pressure control with temperature probe or pressure transducer (except SWR units).

• Flow switch, antifreeze, high and low pressure protections.

• Compressors, water pump.

Fans and electrical heater management (except on HYDROLEAN units).

DC 41

Fan speed control

AIRCOOLAIR -

ANCM/ANHM

Return or remote ambient temperature

Return air duct temperature

Evaporator temperature

BM40

Outside temperature

(optional)

Fan speed control

Expansión board

• Return / remote ambient, evaporator, temperature/pressure condenser and outdoor temperature probes (optional).

• Proportional regulation based on remote ambient /return temperature

(cooling, heating and automatic mode).

• Defrost cycle (heat pump units), with pressure tranducer.

• Condensing pressure control with temperature probe or pressure transducer.

• Antifreeze, high and low pressure protections.

• Compressors, indoor and o utdoor fans, electrical heater and freecooling

(optional) management.

DC 40

Free cooling motor damper

AIRCUBE -

KSCM/KSHM

Expansión board

Condenser temperature /pressure

BM40

• Condenser temperature/pressure probes.

• Regulation based on remote free voltage contacts.

• Defrost cycle (heat pump units), with pressure tranducer.

• Condensing pressure control with temperature probe or pressure transducer.

• High and low pressure protections.

• Compressors, indoor (optional) and outdoor fans.

Fan speed control

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 2 •

DESCRIPTION OF CONTROLS

CLIMATIC 40 CONTROL

The fi gure and the table below show the symbols present on the display and on the keypad,together with their meanings:

The main screeen shows:

• Inlet water temperature for ECOLEAN and HYDROLEAN,

• Ambient temperature for AIRCOOLAIR and,

• unit status (On/Off) for AIRCUBE.

H

G

F

I

J

E D C

B A

L K

SYMBOL

1 or 2

2 or 3

A

D

E

B

C

F

G

H

LED ON

Compressor 1 and /or 2 (circuit 1) ON.

Compressor 3 and /or 4 (circuit 2) ON.

At least 1 compressor ON.

Water pump/Indoor fan ON.

Condenser fan ON.

Defrost active.

Electrical heater ON.

Alarm active.

Cooling mode.

Heat pump mode.

DESCRIPTION

Start up request.

Start up request.

LED FLASHING

Start up request.

Start up request.

Start up request.

Cooling mode request.

Heat pump mode. Request.

BUTTON

I

L

I+L

J

K

J+K

L+J

DESCRIPTION

Go up a sub-group inside the programming area.

Access the direct parameters.

Select item inside the programming area / confi rm changes to the parameters.

Program parameters afters entering password.

Select top item inside the programming area.

Increase value.

Switch from standby to heat pump mode and vice-versa.

Provides immediate access to the condenser and evaporator pressure and temperature probes.

Select bottom item inside the programming area.

Decrease value.

Switch from stand-by to chiller mode and vice-versa.

Provides immediate access to the condenser and evaporator pressure and temperature probes.

Manual alarm reset.

Immediately reset the hour counter (inside the programming area).

Force manual defrost on both circuits.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

TIME

Press once

Press for 5 s

Press once

Press for 5 s

Press once

Press once

Press for 5 s

Press once

Press once

Press once

Press for 5 s

Press once

Press for 5 s

Press for 5 s

Press for 5 s

• 3 •

DESCRIPTION OF CONTROLS

1. CLIMATIC 40 CONTROL

1.1.- ECOLEAN / HYDROLEAN

1.1.1.- TURN ON/OFF THE UNIT

In order to turn on the unit, press the “ ” button for 5 seconds, for the heat pump mode, or the “ ” button, for the cooling mode.

The display shows unit’s operating mode together with the symbols of the working elements (compressors, water pump etc.).

In order to turn off the unit, press the “ ” button for 5 seconds (if the unit is working in heat pump mode) or the “ ” button (if the unit is working in the cooling mode).

1.1.2.- SELECTING THE UNIT´S OPERATING MODE

If the unit is on stand-by, the operating mode is selected at start-up (as explained above).

If the unit is working in cooling or heating mode, in order to change the operating mode, you fi rst have to turn the unit off, and only then can you turn it on in the operating mode you want.

1.1.3.- SELECTING THE WATER TEMPERATURE OF THE SYSTEM

To modify unit’s working set point, you have to change parameter r1 (cool set point) or parameter r3 (heat set point).

To see how to change a parameter, see chapter 3 MENU (SETTINGS AND OPERATING HOURS DISPLAY MENU paragraph).

1.2.- AIRCUBE

1.2.1.- TURN ON/OFF THE UNIT

The unit is turned on by closing the On/Off contact and turned off by opening it (see section 1, advanced functions, for more details).

1.2.2.- SELECTING THE UNIT´S OPERATING MODE

The heating mode is selected by opening the remote changeover contact while the cooling mode is selected byclosing it (see section 2,

advanced functions, for more details).

NOTE

There are no set points to be made for Aircube units because the compressors are directly controlled by remote contacts.

2.- DC41 REMOTE CONTROL (ECOLEAN / HYDROLEAN)

OPTION

The DC41 terminal is an optional keypad that allows the Climatic 40 controller to be managed remotely. The buttons and indications on the display faithfully reproduce the Climatic 40 user interface.

J+K

I+L

I

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

J

L

K

• 4 •

DESCRIPTION OF CONTROLS

3.- DC40 REMOTE TERMINAL (AIRCOOLAIR)

The illustration and the table below show the symbols that appear on the display and on the keypad and their meanings. OFF appears in the main fi eld of the display if the machine is off, or the set point if the machine is working.

10

9

8

7

1 2 3

6 5

4

11

BUTTON

Mode

NAME

POWER

MODE

FAN

SLEEP

CLOCK

TEMP.

UP/DOWN

DESCRIPTION

Switch from stand-by to ON and vice-versa.

Change operating mode (cooling, heating, automatic).

Switch the indoor fan from automatic mode to always ON and vice-versa.

Activates/deactivates the sleep mode.

Activates/deactivates the time bands.

Shows the set point when the unit is OFF.

Set the temperature.

Secundary functions:

BUTTON BUTTON PRESS

3 seconds

3 seconds

5 seconds

3 seconds

FUNCTION

Sets sleep differential value of the current operating mode.

Sets the time bands (hour, day, set point).

Clock setting.

Reset alarms.

Display symbols:

SYMBOL

1

2

5

6

3

4

MEANING

Heating mode.

Cooling mode.

Automatic mode.

Set point.

Day of the week (weekday, weekend).

Hour/Temperature.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

SYMBOL

7

8

9

10

11

MEANING

On/Off time bands.

Sleep mode.

Duration or sleep mode.

Alarm.

Indoor fan mode.

• 5 •

DESCRIPTION OF CONTROLS

3.1.- TURN ON/OFF THE UNIT WITH REMOTE CONTROL DC40 (AIRCOOLAIR)

To turn on the unit press the “ ” button.

The display shows current operating mode.

3.2.- SELECTING THE UNIT´S OPERATING MODE

Once the unit is turned on, you can select Cooling, Heating or Automatic mode just pressing the “Mode” button. In the automatic mode you just choose the set point and the system automatically switches from cooling to heating mode, depending on the position of the ambient temperature with respect to the set point.

3.3.- SELECTING DESIRED ROOM TEMPERATURE

If unit is working, the “ ” buttons allow the desired room temperature to be select (set-point).

The “↑” button allows the current set point to be increased by 0.5ºC.

The “↓” button allows the current set point to be decreased by 0.5ºC.

3.4.- SELECTING THE FAN OPERATING MODE (Aircoolair)

In order to be able to select a fan operating mode, the unit’s operating mode (cooling, heating or auto) must be selected.

Pressing the side button “ ” scrolls through the following modes: FAN CONSTANTLY ON, or AUTO

FAN CONSTANTLY ON: Fan is ON continuously and the “ ” simbol will appear.

AUTO: Fan on and off together with the compressor or with the freecooling, the “ ” symbol will appear.

3.5.- SLEEP FUNCTION

This function increases (in cooling mode) or decreases (in heating mode) the operating set point according to the lower level of comfort required during the night.

Not possible with time bands program.

ACTIVATION

Press “ ” button once. The display shows “ ” symbol with “1

HR

In this way, sleep function will work for 1 hour.

” fl ashing.

If you want it to work for longer, press “ ” button repeatedly while “1

HR till max 9 hours).

” is still fl ashing (each press of the button increases by 1 hour,

Finally, the display shows the “ ” symbol with the number of hours you choose.

DEACTIVATION

Press the “ ” button once and the sleep function will be deactivated (if it was activated before). The “ ” symbol disappears from the display.

DIFFERENTIAL SETTINGS

Press “ ” button for 3 seconds. The sleep differential (the value by which you increase or decrease the comfort set point) appears on the display.

Use the “ ” buttons to set the value, then press the “ ” button to accept.

Note that cooling and heating modes have different sleep differential values, so you can modify only the current operating mode’s value.

3.6.- CLOCK SETTINGS

To set current time:

1. Press the “ ” button for 6 seconds. “rtc” and current time appears on the display (hours are fl ashing).

2. Set the hour using the “ ” buttons.

3. Press the “ ” button to accept. Minutes start fl ashing on the display.

4. Set the minutes using the “ ” buttons.

5. Press the “ ” button to accept. “day” and the number of the day of the week appear on the display (Monday=1, Tuesday=2 etc.)

6. Set the day by using the “ ” buttons.

7. Press the “ ” button to accept.

3.7.- TIME BANDS PROGRAM

This function allows you to programme time bands during the week, each one with a different set point. In this way you can adapt the cooling/heating provided by the unit according to each moment of the day.

You can set two time bands for the weekdays and another two for the weekend.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 6 •

DESCRIPTION OF CONTROLS

a) Enter time bands menu.

3 sec.

)

CONFIGURATION

b) Set 1

ST

time band for weekday start hour.

Time band 1

Weekdays c) Accept.

(

) d) Set 1

ST

time band of weekday start minutes.

e) Accept.

fl ashing f) Set 1

ST

time band of weekday set point (on/ off/temperature).

g) Accept.

Flashing

(

) h) Repeat steps b-c-d-e-f-g to programme 2 nd

time band for weekdays.

Time band 2

Flashing

Flashing i) Repeat steps b-c-d-e-f-g-h to programme the two time bands for weekends.

Weekend

)

Flashing

ACTIVATION

)

DEACTIVATION

EXAMPLE IN SUMMER

Hour

8:00

(Time band 1)

18:00

(Time band 2)

Weekdays

22°C

23°C / 25°C

Weekend

OFF

OFF

)

NOTE: You must set the DC40 clock before programming time bands.

Time bands programs keep current operating mode (if it was in cool mode, it keeps working in cool mode; if it was in automatic mode, it keeps working in automatic mode, etc.).

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 7 •

MENU

Access to the menu :

A) PROBES DISPLAY MENU

1 sec.

( Press the “ ” button to enter probes display menu.

“ b01” or “b02”, appears on the display (depending on the unit’s confi guration).

Once the probe is selected, after a few seconds, “b01” turns into its temperature/pressure measure.

B) SETPOINT SETTINGS AND OPERATING HOURS DISPLAY MENU

Press “ Sel ” button for 5 seconds.

“ ”, appears on the display.

Move inside the menu as explained below.

5 sec.

C) PARAMETERS EDITING MENU

5 sec.

a) Press “ Pgr ” and “ Sel”, at the same time, for 5 seconds.

( b) Set password “ 22 ” by the

“ ” and “ ” buttons.

c) Press “ Sel ”, to accept.

d) Press “ Sel ”, to enter parameters Editing menu.

To go to different values in the menu, proceed as above, the:

Go up a sub-group inside the programming area.

UP or increase valve.

Go down a sub-group or accept parameter modifi cations inside the programming area.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

Down or decrease valve.

• 8 •

MENU

MENU TREE

PROBES SETTINGS

ATIFREEZE AND

ELECTRICAL HEATER

PROBES

COMPRESSORS

DEFROST

FANS

UNIT SETTING

ALARMS

REGULATION

TIMER SETTING

SOFTWARE

NOTES: a) Parameters that have been modifi ed without being confi rmed using the “ Sel ” button will return to their previous value.

b) After confi rming a modifi cation, escape up to the main menu to save it; otherwise, modifi cations will be cancelled.

c) If no operations are performed on the keypad for 60 seconds, the controller exits the parameter editing menu on timeout and any changes are cancelled.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 9 •

REGULATION

1.- ECOLEAN / HYDROLEAN

Inlet water temperature is thermostatically controlled via set point and tolerance range (differential) as shown in the following diagrams:

1.1- COOLING OPERATING MODE

STEP 1

STEP 2

1.2- HEATING OPERATING MODE

STEP 2

STEP 1 r1 r2

Unit 2 CM

Inlet water temperature (ºC) r4

Unit. 2 CM r3

Inlet water temperature (ºC)

1.3- AFFECTED PARAMETERS

Par.

r1 r2 r3 r4 r7

DESCRIPTION

Cooling set point

Cooling differential.

Heating set point.

Heating differential

Dead zone (HYDROLEAN)

VALUE UNIT 1CM.

VALUE UNIT 2CM.

VALUE UNIT 3CM.

VALUE UNIT 4CM.

MIN.

MAX.

DEF.

MIN.

MAX.

DEF.

MIN.

MAX.

DEF.

MIN.

MAX.

DEF.

10

0.3

20

0.3

1.0

22

50

45

50

50

11

2

41

2

1.0

9

0.3

20

0.3

1.0

22

50

45

50

50

10

3

42

3

1.0

8

0.3

20

0.3

1.0

22

50

45

50

50

9

4

43

4

1.0

8

0.3

20

0.3

1.0

22

50

45

50

50

9

4

43

4

1.0

2.- AIRCOOLAIR

Ambient (or return air duct) temperature is thermostatically controlled via set point and tolerance range (differential) as shown in the following diagrams:

2.1- AUTOMATIC MODE

(Heat pump)

2.2- AUTOMATIC MODE

(Cooling only+Electrical heater)

CM2

HEAT

CM1

COOL

CM1

CM2

EH2

HEAT

A9

EH1

A9

A11

A8 r4 r7 r7

SP

2.3- AFFECTED PARAMETERS

r2

Ambient temperature (ºC)

SP r7

Par.

DESCRIPTION

SP r2 r4 r7

A8

A9

A11

Set point (DC40).

Cooling differential.

Heating differential.

Dead zone.

SP E.H. 1 cool / SP E.H. 1 heat

Differential E.H.

SP E.H. 2 cool.

UNIT 1 COMPRESSOR

MIN.

8

0.3

0.3

0.3

0

0.3

0

MAX.

32

50

50

50

20

50

20

DEF.

23

1

1

0.5

1.5/2.5

1

2.5

UNIT 2 COMPRESSORS

MIN.

8

0.3

0.3

0.3

0

0.3

0

MAX.

32

50

50

50

20

50

20

DEF.

23

2

2

0.5

1.5/3.5

1

2.5

3.- AIRCUBE

Aircube is regulated by digital input. (see section 7, advanced functions, for more details).

COOL

CM2

CM1 r2

Ambient temperature (ºC)

UNIT 3 COMPRESSORS

MIN.

8

0.3

0.3

0.3

0

0.3

0

MAX.

32

50

50

50

20

50

20

DEF.

23

4

4

0.5

1.5/4.5

1

2.5

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 10 •

ADVANCED FUNCTIONS

1.- REMOTE ON/OFF

This function allows you to turn the unit on/off by a simply remote contact :

• Contacts 95-96 for ECOLEAN and AIRCOOLAIR units,

• Contact 890-891 for HYDROLEAN,

• Contacts 88-89 for AIRCUBE units

Close contact = ON; Open contact = OFF.

2.- REMOTE CHANGEOVER WINTER/SUMMER

On heat pump units (HYDROLEAN and AIRCOOLAIR in cooling only + electrical heater), cooling or heating mode can be selected by a remote contact :

• contacts 97-98 for AIRCOOLAIR units

• Contact 892-893 for HYDROLEAN units

Close contact = Cooling.; Open contact = Heating.

To activate this function set parameter H06=1.

WARNING

On Aircoolair units, remote changeover doesn’t work if the automatic mode has been selected by DC40.

3.- DYNAMIC SET POINT

OPTION

With this function, which needs to incorporate an additional outdoor temperature probe, it’s possible to adjust the set point dynamically based on ambient temperature.

The set point value can be increased or decreased when the external conditions are more advantageous, thus achieving extra energy saving.

Dynamic set point must be activated in the factory.

The user must set the parameters as shown in the graphics below:

ECOLEAN / HYDROLEAN

COOL

HEAT

Set point ºC r18

Set point ºC r1 r18 r3 r19

SP = r1 + (T.ext. - r19) x r17

EXAMPLE

SP

14ºC

11ºC

25ºC 35ºC

Outdoor temp. ºC r1 = 14ºC r17 = -0.3

r18 = 3ºC r19 = 25ºC

Outdoor temp. ºC

AIRCOOLAIR

SP = r3 + (T.ext. - r20) x r31

EXAMPLE r3 = 38ºC r18 = 3ºC r20 = 12ºC r31 = -0.5

6ºC

HEAT COOL

Set point ºC r18

SP (DC40) r19

SP = SP(DC40) + (T.ext. - r19) x r17

Outdoor temp. ºC

SP = SP(DC40) + (T.ext. - r20) x r31 r20

12ºC r20

Outdoor temp. ºC

SP

41ºC

38ºC

Outdoor temp. ºC

Set point ºC

SP (DC40) r18

Outdoor temp. ºC

EXAMPLE

SP

26ºC

24ºC

SP (DC40) = 24ºC r17 = 0.2

r18 = 2ºC r19 = 35ºC

35ºC 45ºC

Outdoor temp. ºC

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

EXAMPLE

SP (DC40) = 21ºC r18 = 2ºC r20 = 6ºC r31 = 0.2

-4ºC

SP

21ºC

19ºC

6ºC

Outdoor temp. ºC

• 11 •

ADVANCED FUNCTIONS

4.- BMS COMMUNICATIONS

OPTION

Given the growing and unstoppable trend towards Building Automation, driven by powerful and ever-evolving connectivity, the Climatic

40 controller offers the possibility of communicating with Building Management Systems (BMS) via Modbus protocol.

The Modbus standard interface is integrated into the control, so you don’t need any sort of gateway, router, etc.

In order for you to connect to the RS485 serial line, we provide the TTL-RS485 converter as an option for Ecolean and Aircube units.

Aircoolair units don’t need the converter (it’s integrated) but they do need the ambient or duct remote sensor option.

MODBUS

ECOLEAN

AIRCOOLAIR

For further information, please see BMS communication manual.

5.- TIME BANDS PROGRAM (Ecolean)

The Climatic 40 controller allows 2 time bands to be programmed for each day, each with a different set point.

The setting parameters are explained in the following table:**

1

2 st nd

TIME BAND

TIME BAND

EXAMPLE (Cooling):

HOUR

8:00-18:00

18:00-8:00

(t06:t07-t08-t09)

Monday

11ºC

16ºC

Start

End

COOLING

TIME

Rest of the day

(hour:minutes)

t06:t07

(hour:minutes)

t08:t09

Tuesday

11ºC

16ºC

SET POINT

Wednesday

11ºC

16ºC r1 r21

Thursday

11ºC

16ºC

Start

End

Friday

11ºC

16ºC

HEATING

TIME

Rest of the day

(hour:minutes)

t10:t11

(hour:minutes)

t12:t13

Saturday

11ºC

16ºC

SET POINT

r3 r22

Sunday

11ºC

16ºC

WARNING

Set internal clock before programming time bands (t01=hour, t02=minutes, t03=day, t04=month, t05=year).

To deactivate time bands programme, set start time = end time.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 12 •

ADVANCED FUNCTIONS

6.- LOW NOISE

This function is available only in the following units:

ECOLEAN

AIRCOOLAIR

AIRCUBE

EAC + kit -15ºC y EAR 251-812 SM

ANCM + kit -15ºC y ANHM 22E-86D

KSCM + kit -15ºC y KSHM 22E-86D

This function moves the condensing pressure set point in order to lower the fan speed and thus reduce noise (specifi cally at night).

If low noise is active during cooling, the condenser control set points are increased by 5º bar. If low noise is active in heating, the set points are reduced by 1º bar.

Set F15=3 to active this function.

Also set the following parameters:

Start

End

COOLING

TIME

Rest of day

(hour:minutes)

t14:t15

(hour:minutes)

t16:t17

FAN

Standard

LOW

NOISE

Start

End

HEATING

TIME

Rest of day

(hour:minutes)

t18:t19

(hour:minutes)

t20:t21

FAN

Standard

LOW

NOISE

Low noise cooling mode shift is illustrated in the following picture.

SPEED FAN

100%

_______

- - - - - - -

Standard

“Low noise”

40%

CONDENSER

PRESSURE (bar)

0%

18 18.5

20

7.- ANALOGIC / DIGITAL INPUT

23 23.5 25 26 31

PROBES TABLE

PROBE

ECOLEAN / HYDROLEAN

EAC EAR

AIRCOOLAIR

ANCM ANHM

Ambient temperature

KSCM

AIRCUBE

KSHM

DC40 (b21) b1 b2 b3* b4 b6 b7* b8

Inlet water temperature Return or remote ambient temperature **

1 st

Outlet water temperature

Circuit condenser temperature

Outdoor temperature **

Outdoor temperature **

1 st Circuit condenser pressure

2 st

Circuit condenser pressure

1 st

Circuit evaporator temperature

1 st Circuit condenser temperature

Outdoor temperature **

1 st

Outdoor temperature **

Circuit condenser pressure

2 st

Circuit evaporator temperature

2 st Circuit condenser temperature

2 st

Circuit condenser pressure

1 st Circuit condenser temperature

2 st Circuit condenser temperature

1 st Circuit condenser pressure

2 st

Circuit condenser pressure

* Except: EAC 1003-1103-1303-1403-1604-1804-SM

ANCM 112D-128D-152D.

KSCM 112D-128D-152D-214D

** Optional elements.

NOTE:

Optional kits could change probes settings.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 13 •

ADVANCED FUNCTIONS

DIGITAL INPUT TABLE

DIGITAL INPUT

ID6

ID7

ID8

ID9

ID10

ID1

ID2

ID3

ID4

ID5

ECOLEAN / HYDROLEAN

EAC EAR

Flow switch

Cool/Heat

ON/OFF

AIRCOOLAIR

ANCM ANHM

Termal overload fan

Cool/Heat Cool/Heat

High pressure circuit 1

Low pressure circuit 1

ON/OFF

High pressure circuit 2

Low pressure circuit 2

KSCM

AIRCUBE

KSHM

ON/OFF

Cool/Heat

Step 1

Step 3

Step 2

Step 4

8.- TIMING AND DELAYS

COMPRESSOR

In order to protect compressors from destructively cycling on and off, following protection delays have been set:

CM2

ON

Unit

ON

ON ON

CM1

120 2

5 300

Time

(sec.)

COMPRESSOR- WATER PUMP (ECOLEAN / HYDROLEAN)

In both heating and cooling modes, the compressors start 150 seconds after the water pump has started, in order to stabilize the water system.

In addition to that, the water pump stops 4 minutes after the last compressor has stopped, in order to take advantage of the remaining thermal energy in the exchanger.

Compressor

150 s.

ON

Water pump

ON

240 s.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 14 •

ADVANCED FUNCTIONS

WATER PUMP- WATER FLOW SWITCH (ECOLEAN / HYDROLEAN)

The water fl ow switch ensures that the water pump does not work when there is no water fl ow. At fi rst, there is a by-pass during the fi rst

150 seconds of water pump operation which operates according to the water fl ow switch signal. When the alarm has been activated, the water pump is stopped. The water pump starts again every 90 seconds for 150 seconds, in order to try to reset the alarm. This procedure is repeated 5 times and after that the pump remains stopped until the alarm is reset manually.

ALARM fl ow

open close

PUMP

150” 5” 90” 150” 90” 150”

9.- DEFROST (HYDROLEAN)

The defrosting process is activated during heating mode in the heat pump units, when the outside temperature is low and the outdoor coil is likely to be frozen. To melt the ice, the defrosting function will switch the unit to cooling operation for a short period.

During defrosting mode, the low pressure is at minimum level, so the pressure switch is disabled in this mode.

The defrost cycle is illustrated in the following picture.

Condenser pressure

(bar)

30/35

5.7

Compressors

60”

HEAT DEFROST

HEAT

60” 60”

Reverse valve

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

30” 30”

If the pressure does not reach 30/35 bars within 8 minutes from the start of the defrost cycle, the cycle fi nishes because of maximum time and the display shows “dF1” or “dF2” (according to the circuit).

The time between two defrost cycles for the same circuit is 40 minutes. The time between two defrost cycles of the two circuits is 10 minutes.

• 15 •

ADVANCED FUNCTIONS

10.- CONDENSER FAN SPEED CONTROL (EXCEPT HYDROLEAN)

The function of the fan speed control is to prevent very low condensing temperatures during cooling mode operation at outside temperatures of between 0ºC and 46ºC.

Depending on the unit, this function could be:

1.1.- PROPORTIONAL CONTROL BASED ON PRESSURE

Models: ECOLEAN: . . . . . . EAC + kit -15ºC and EAR 251-812 SM

AIRCOOLAIR: . . . ANCM + kit -15ºC and ANHM 22E-86D

AIRCUBE:. . . . . . . KSCM + kit -15ºC and KSHM 22E-86D

In this case, it is a proportional fan speed control, which varies the fan voltage supplied to the fan.

FAN SPEED

100%

NOTE

At start-up the fan works at maximum speed for 20 seconds, so as to overcome the mechanical inertia of the motor.

40%

CONDENSER PRESSURE (bar)

0%

18 18.5

20 26

1.2.- PROPORTIONAL CONTROL BASED ON PRESSURE TEMPERATURE

Models: ECOLEAN: . . . . . . EAC 251-812 SM

AIRCOOLAIR: . . ANCM 22E-86D

AIRCUBE:. . . . . . . KSCM 22E-86D

In this case too, it is a proportional fan speed control, which varies the voltage supplied to the fan.

100%

FAN SPEED

40%

0%

18 19 28 40

CONDENSER TEMPE-

RATURE (ºC)

NOTA

At start-up, the fan works at maximum speed for 20 seconds, so as to overcome the mechanical inertia of the motor.

The same time is observed with regard to compressor start-up

(irrespective of the condensing temperature) in order to improve temperatures probes reading.

1.3.- ON/OFF CONTROL BASED ON PRESSURE

Models: ECOLEAN: EAR* 1003-1804 SM

AIRCOOLAIR: ANHM* 112D-152D

AIRCUBE: KSHM* 112D-214D

ON/OFF, through the control and change between high and low fan speed through pressure switches.

The fans for these models incorporate 2 speeds. The fans work on high or low speed according to :

COOLING MODE:

The on/off and low/high fan speed is managed according to the condensing pressure. See the illustration below:

High speed

COOLING MODE

HEATING MODE (heat pump units only). The low/high fan speed is managed according to the outdoor temperature thermostat.

See the illustration below:

HEATING MODE

High speed

Low speed

Low speed

Outdoor temperature ºC

0ºC

22 bar

15ºC

28 bar

30ºC

30 bar

35ºC

37 bar

Approx. outside temperature ºC

Condensing pressure

+7ºC

NOTE*: In these same models, but in cooling only version, the fan speed management is the same, apart from that, the ON/OFF signal is provide by a pressure switch instead of the control.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 16 •

ADVANCED FUNCTIONS

11.- FREE COOLING (AIRCOOLAIR)

OPTION

This option takes advantage of external conditions for cooling mode.

Freecooling is enabled when outdoor temperature is 1ºC lower than indoor temperature; when the former is:

• < 10ºC, the compressors are deactivated and the air intake gate fully opened in order to refresh with outdoor air only (suffi cient under these conditions).

• >10ºC, the air intake gate opens and delays the compressors, which turn on only if there would be insuffi cient outdoor fresh air to achieve the comfort setpoint.

The illustration below shows freecooling regulation.

SP

CM3

CM2

CM1

Without freecooling

Ambient temperature (ºC)

23

23.5

R02/4

25

23 23.5

24 24.5

26

With free cooling

Open air damper.

Close air damper.

Stop air damper.

Ambient temperature (ºc)

To get a constant air renewal, when freecoling conditions are satisfi ed, the damper is mantained opened partially (20%), according to the following values.

Par.

r40 r41

DESCRIPTION

This indicates when to carry out the minimum opening of the damper.

0= Never.

1= with freecooling.

2= with freeheating.

3= with freecooling and freeheating

4= always, except with freecooling y freeheating.

5= always, except with freeheating.

6= always, except with freecooling.

7= always

8= only for cooling mode.

9= only for heating mode.

% minimum percentage opening damper.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

Min.

Max.

Def.

0

0

9 1

100 20

• 17 •

PARAMETERS

PAR.

DESCRIPTION

Antifreeze and electrical heater

A01

A02

A03

A04

A05

Antifreeze alarm set point.

Antifreeze differential.

By-pass time for antifreeze alarm.

Antifreeze heater set point.

Antifreeze heater differential.

Auxiliary heater absolute set point (1 st step).

A08

Auxiliary heater relative set point (1 st step).

b1 b2 b3 b4 b5

A9 Auxiliary heater differential.

Auxiliary heater absolute set point (2 st

step).

A11

Auxiliary heater relative set point (1 st step).

A13

Lower discharge air temperature in freecooling.

Probes

b0

Confi g. of probe to be shown on the display:

0= probe B1. 1= probe B2

2= probe B3. 3= probe B4

4= probe B5. 5= probe B6

6= probe B7. 7= probe B8

8= Set point without compensation.

9= Dynamic set point with possible compensation.

10= Remote ON/OFF digital input status.

11= Terminal DC40 probe.

Probe B1.

Probe B2.

Probe B3.

Probe B4

Probe B5.

C12

C13

C14

C15

C17

C18

C06

C07

C08

C10

C11 b6 b7

Probe B6.

Probe B7.

Probe B8.

b8 b21 Probe DC40.

Timming and delays

C01

C02

Min. compressor ON time.

Min. compressor OFF time.

Delay between 2 starts of the same compressor.

C03

C04

C05

Delay between starts of the 2 compressor.

Delay between 2 shut-downs of the 2 compressors.

Delay at start up.

Delay in switching on the compressor after switching on the pump.

Delay in switching off the compressor after switching off the pump.

Compressor 1 timer.

Compressor 2 timer.

Compressor 3 timer.

Compressor 4 timer.

Compressor operation timer threshold (0=not used).

Evaporator pump timer.

Minimum time between 2 pump starts.

Minimum pump/indoor fan ON time.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

MIN. MAX. VAR. UD.

ECOLEAN

A7

0,3

0

A1

0,3

A1

A4 0.1

122 0.1

150 1

R16 0.1

50 0.1

R16 0.1

ºC

ºC sec.

ºC

ºC

ºC

0 20 0.1

ºC

0

A1

0

A7

20 0.1

R16 0.1

20 0.1

R16 0.1

ºC

ºC

ºC

ºC

3,0

5,0

0

4,5

1,0

35

------

1

33

------

------

BY DEFAULT

AIRCOOLAIR

2

5

30

------

------

------

1.5 (ANCM)

2.5 (ANHM 22E-43E)

3.5 (ANHM 52D-86D)

4.5 (ANHM 112D-152D)

1

------

2.5 (ANCM 52D-86D)

7

AIRCUBE

------

------

------

------

------

------

------

------

------

------

------

0 11 1 N 0

----------------

----------------

ºC

ºC

---------------ºC

---------------- ºC/bar

---------------ºC

----------------

----------------

ºC

ºC

---------------- ºC/bar

---------------ºC

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0 sec.

sec.

sec.

sec.

sec.

sec.

sec.

min.

hours hours hours hours hours hours min.

min.

999

999

999

999

999

999

999

150 1

8000 100

8000 100

8000 100

8000 100

100 100

8000 100

150

150

1

1

1

1

1

1

1

1

1

0

120

300

2

0

5

150

4

0

0

0

11

0

0

1

0

120

300

2

0

5

0

0

10

0

120

300

2

0

5

0

0

0

0

0

• 18 •

PARAMETERS

PAR.

DESCRIPTION MIN. MAX. VAR. UD.

ECOLEAN

BY DEFAULT

AIRCOOLAIR AIRCUBE

d03 d04 d05 d06 d07 d08 d09

Defrost

d01 Defrosting cycle activation.

Start defrosting pressure.

End defrosting pressure.

Min. time to start a defrosting cycle.

Min. duration of a defrosting cycle.

Max. duration of a defrosting cycle.

Delay between 2 defrosting cycle requests with in the same circuit.

Defrosting delay between the 2 circuits.

Fan

F02

Fan operating mode:

0= Always ON.

1=

Depending on compressor (in parallel operating mode).

2= Depending on compressors in ON/OFF control.

3= Depending on compressors in speed control mode.

Temp. value for min. speed cooling.

F05

Pressure value for min. speed cooling.

0 1 1 fl ag

1 D04 0.1

bar

D03 /12 0.1

bar

10 150 1

0 150 1 sec.

sec.

min.

1 150 1

10 150 1

0 150 1 min.

min.

0 3 1 int.

1

8

40

10

5.7

35

60

0

1

8

40

10

5.7

30

60

0

1

8

40

10

5.7

30

60

0

1 (EAC 1003-1804) 1 (ANCM 112D-152D) 1 (KSCM 112D-214D)

2 (EAR 1003-1804) 2 (ANHM 112D-152D) 2 (KSHM 112D-214D)

3 (EAC/EAR 251-812)

3 (ANCM/HM 22E-86D) 3 (KSCM/HM 22E-86D)

F06

F07

Differential value for max. speed in cooling mode (temp).

Differential value for max. speed in cooling mode (pres).

Fan shut-down differential in cooling mode (temp).

Fan shut-down differential in cooling mode (pres).

Temperature value for min. speed in heating mode.

F08

Pressure value for min speed cooling.

F09

F10

Differential value for max. speed in heating mode (temp).

Differential value for max. speed in heating mode (pres).

Fan shut-down differential in heating mode (temp).

Fan shut-down differential in heating mode (pres).

F11

F15

Fan starting time.

Activation Low Noise:

0= Deactivate.

1= Activate only in cooling mode.

2= Activate only in heating mode.

3= Activate both in cooling and heating mode.

Differential Low Noise in cooling mode.

F16

F17

Differential Low Noise in heating mode.

Setting

H06

Activate remote change over:

0= Deactivate.

1= Activate.

ON/OFF remoto:

0= Deactivate.

H07

H10

H23

H97

H99

Alarms

1= Activate.

Serial address.

Activate Modbus.

Expansion board software version.

Software version.

P04

Enable part load in high pressure:

0= Capacity control deactivated.

1= Capacity control activated for high pressure.

2= Capacity control activated for low pressure.

3= Capacity control activated for high and low pres.

-40 176 0.1

ºC 28 28 28

/11 /12 0.1

bar 20 (if F2=3) / 22 (if F2=2) 20 (if F2=3) / 22 (if F2=2) 20 (if F2=3) / 22 (if F2=2)

0

0

0

0

/11

0

0

0

0

50 0.1

ºC

30 0.1

bar

50

F5

-40 176 0.1

ºC

/12

50

30

50

F8

0.1

0.1

0.1

0.1

0.1

0.1

0.1

0 120 1

ºC bar bar

ºC bar

ºC bar

12

6

10

2

30

12 (if F3=3) /

22 (if F3=2)

0

13

1

5

20

12

6

10

2

30

12 (if F3=3) /

22 (if F3=2)

1

5

0

13

20

12

6

10

2

30

12 (if F3=3) /

22 (if F3=2)

1

5

0

13

20

0

0

0

0

0

1 200 1 ud.

0 1 1 fl ag

0 999 1 fl ag

0 999 1 fl ag

0

3

50

50

1

1

3

1

0.1

0.1

1

1

1 fl ag bar bar fl ag fl ag fl ag

0

5

1

0

1

1

0

1

0

5

1

0

1

1

0

1

0

5

1

0 (KSCM) 1 (KSHM)

1

1

0

1

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 19 •

PARAMETERS

PAR.

Regulation

r1 Cooling set point.

DESCRIPTION

r2

Differential in cooling mode.

r3 Heating set point.

r4 Differential in heating mode.

t14 t15 t16 t10 t11 t12 t13 t17 t18 t19 t20 t21 t01 t06 t07 t08 t09 t02 t03 t04 t05 r20 r21 r22 r7 r17 r18 r19

Dead zone.

Cooling compensation constant.

r23 r24 r25 r31

Clock

Maximum distance from the set point.

Start compensation temerature in cooling mode.

Start compensation temerature in heating mode.

Second cooling set point.

Second heating set point.

Select automatic change over probe.

Automatic change over set point.

Outside temp. set point to stop compressors.

Heating compensation constant.

Real Time Clock (RTC) hours.

Real Time Clock (RTC) minutes.

Real Time Clock (RTC) days.

Real Time Clock (RTC) month.

Real Time Clock (RTC) years.

Start hours for 2 nd set point in cooling.

Start mimutes for 2 nd set point in cooling.

End hours for 2 nd set point in cooling.

End minutes for 2 nd

set point in cooling.

Start hours for 2 nd

set point in heating.

Start mimutes for 2 nd

set point in heating.

End hours for 2 nd set point in heating.

End minutes for 2 nd set point in heating.

Start hours for 2 nd low noise cooling.

Start mimutes for 2 nd low noise in cooling.

End hours for 2 nd

low noise in cooling.

End minutes for 2 nd

low noise in cooling.

Start hours for 2 nd

low noise in heating.

Start mimutes for 2 nd

low noise in heating.

End hours for 2 nd low noise in heating.

End minutes for 2 nd low noise in heating.

MIN. MAX. VAR. UD.

ECOLEAN

BY DEFAULT

AIRCOOLAIR

R13 R14

0.3

R15 R16

0.3

50

50

1

-5

0.3

-40

50

5

20

176

-40 176

R13 R14

R15 R16

0 8

R15 R16

-40

-5

80

5

0.1

0.1

0.1

0.1

ºC

ºC

ºC

ºC

0.1

0.1

0.1

0.1

ºC

0.1

------

0.1

0.1

ºC

ºC

ºC

ºC

ºC

1

0.1

fl ag

ºC

0.1

ºC

0.1

------

11 (EAC/EAR 251-431)

10 (EAC/EAR 472-812) 24

9 (EAC/EAR 1003-1804)

2 (EAC/EAR 251-431) 1 (ANCM/HM 22E-43E)

3 (EAC/EAR 472-812) 2 (ANCM/HM 52D-86D)

4 (EAC/EAR 1003-1804) 4 (ANCM/HM 112D-152D)

41 (EAC/EAR 251-431)

42 (EAC/EAR 472-812) 22

43 (EAC/EAR 1003-1804)

2 (EAC/EAR 251-431)

3 (EAC/EAR 472-812)

1 (ACHM 22E-43E)

2 (ANHM 52D-86D)

4 (EAC/EAR 1003-1804) 4 (ANHM 112D-152D)

-----0.5

0

3

0

2

25

12

16

35

35

6

28

18

0

------

-15

0

0

23

-15

0

23

59

23

23

59

23

59

59

23

59

23

59

23

23

59

23

59

59

31

12

99

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

1

0

0

1

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

AIRCUBE

------

------

------

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

------

------

------

------

------

------

------

------

------

------

-15

0

WARNING

Default values could vary depending on optional kits or improvements.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 20 •

SAFETY DEVICES

ANTIFREEZE PROTECTION (ECOLEAN / HYDROLEAN).

This protection is activated by the control of the unit when the outlet water temperature probe (b2), located inside the water exchanger, measures +4.5ºC and deactivates when the outlet water temperature probe reaches +5.5ºC again.

When the protection is activated, the following occurs:

- If the unit is operating in STAND-BY mode: the water pump goes on, as does the electrical heater for the water exchanger and the electrical heater of the water tank (if included).

DO NOT TURN OFF THE POWER TO THE UNIT. WHEN THE POWER IS OFF THE ANTI FREEZE PROTECTION WILL

NOT OPERATE.

- If the unit is operating on cooling mode: it powers the electrical heater of the water tank, the electrical heater of the water exchanger, and it activates the hot gas injection valve (if the unit incorporates these options).

LOW WATER TEMPERATURE ALARM (ECOLEAN / HYDROLEAN).

This alarm is activated when the outlet water temperature probe (b2) measures a value of + 3 ºC (in standard unit).

The unit is stopped. The alarm can be reset manually when the outlet water temperature reaches + 8ºC (in standard unit).

NOTE : Low water temperature options can change the values of antifreeze protection and low water temperature alarm.

ANTIFREEZE PROTECTION (AIRCOOLAIR).

The unit is protected by means of a temperature probe located in the indoor piping, when the indoor temperature goes drops 2ºC:

WITHOUT FREECOOLING

- The compressors shut down and the antifreeze alarm goes on.

- The alarm is reset automatically when the temperature reaches 7ºC.

WITH FREECOOLING

- Air intake gate closes,

- Once the gate is completely closed, the compressors shut down and the antifreeze alarm goes on.

When the air intake gate is closing, if the temperature in the indoor piping goes up 2ºC, the gate stops and stays in the position reached; then, if the temperature reaches goes over 7ºC, the air damper starts to open or, if the temperature goes down 2ºC, the damper start to close again.

In addition to that, in order to prevent frozen air discharging when freecooling without the compressors working (outdoor temp. <10ºC), if the temperature in the indoor piping goes down 7ºC, the air intake gate starts to mix outdoor air with return air, thus increasing the temperature of the discharge air.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 21 •

ASSEMBLY AND INSTALLATION INSTRUCTIONS

DC40

Installation instructions :

1. Separate the cover of the instrument from the bodypart using a screwdriver as shown in Fig. 8.1.

2. Open the instrument with a “hinge” movement, pivoting the cover of the instrument upwards.

Fig. 8.1

Lower view

3. Fix the rear part to the wall, taking care that the connection cables pass through the hole in the centre of the rear casing.

The distances between the fastening holes are designed so as to be able to fi t the DC40 to a fl ush-mounting connection box compliant with the CEI C.431 - IEC 670 standards. If this is not available, use the fastening holes on the casing as a guide for drilling the holes in the wall, and then use the kit of screws and plugs supplied.

4. Connect the cables to the terminals located in the casing as indicated in the casing itself or in the electrical diagram.

2 x TWISTED PAIR

SCREEN WIRE AWG20

L.max=100m

1 x TWISTED PAIR

SCREEN WIRE AWG20

+ 2 x 1,5 mm

2

L.max=200m

GND

TX+

TX-

GO

G

Keep the DC40’s inductive load cables separate from those of any power devices (contactors, etc.) in order to prevent electromagnetic interference.

Do not lay power and communications cables together

- Run a connection from the electrical box in the outdoor unit to the DC40 device:

. 91 and 92 terminal blocks respectively to Tx+ and Tx-

(Twisted pair for communications).

. 93 and 94 terminal blocks respectively to GO and G.

(Twisted pair for 24VAC power).

. 90 to GND. (shield).

Fig. 8.2

5. Once the installation is complete, fi t the terminal onto the casing by pivoting the cover with a “hinge” movement and close it. When closing, make sure that the pins on the board fi t into the corresponding terminals.

Installation warnings

- Disconnect the power supply before working on the DC40 during operations of assembly, maintenance and replacement.

- The terminal must be fastened to the wall in such a way as to allow the circulation of air through the slits on the rear casing.

- Avoid installing the boards in environments with the following characteristics:

- Avoid locations where there is a great variation in room temperature.

- Near doors leading to the outside.

- On outside walls.

- Where it will be exposed to direct sunlight or to conditioned air fl ow.

- Where there are strong magnetic and/or radio frequency interference (for example, near transmitting antennae).

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 22 •

ASSEMBLY AND INSTALLATION INSTRUCTIONS

DC41

Installation instructions:

1. Pass the telephone cable through the hole in the rear of the casing.

2. Fasten the rear of the casing to the box using the round-head screws.

3. Connect the telephone cable to the RJ12 terminal of the DC41.

4. Rest the front panel on the rear of the casing and fasten the assembly using the countersunk screws, as shown in Fig. 8.3.

5. Finally, click the frame in place.

A

Fig. 8.3

156.2

Electrical connections:

1. Disconnect the power supply before working on the DC41 during operations of assembly, maintenance and replacement.

2. Make the connection between the “DT41” power supply and the DC41 terminal using the telephone cable (80 cm) supplied. If the cable is not long enough, use a pin-to-pin telephone cable with a maximum length of 10 m.

DC41

Keep the DC41’s inductive load cables separate from those of any power devices (contactors, etc.) in order to prevent electromagnetic interference.

Do not lay power and communications cables together

Fig. 8.4

Max. L=10m.

Thelefone cable

2 x TWISTED PAIR SCREEN

WIRE AWG20

Max. L.=100m

92

91

90

Max. L.=200m. AWG20.

DT41

93 94

Max. L.=200m

Ø=1,5mm

2

1 x TWISTED PAIR

SCREEN WIRE AWG20

+ 2 x 1,5 mm 2

Max. L.=200m

- Connect from the electrical box in the outdoor unit to DT41 device:

. 91 and 92 terminal blocks respectively to Tx+ and Tx -. (Twisted pair for communications).

. 93 and 94 terminal blocks respectively to GO and G. (Twisted pair for power 24VAC).

. 90 to GND. (shield).

Insert 120Ω terminal resistor between + y - of DT40 device (see electrical drawing) for lines longer then 20 m.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 23 •

ALARMS

ALARMS/WARNINGS DISPLAY

The unit self-protects by means of safety devices; when any of these safety devices detects an anomaly, this is shown on the Climatic

40 display and, in Aircoolair units only, also on the DC41 display (even if it has a different alarm code), in order to warn the operator.

Depending on the type of anomaly, Climatic 40 shows:

• Alarm. Serious anomaly. This is one that has a direct effect on the operation of the unit.

• Warning. Non-serious anomaly. This is one that has no direct effect on the operation of the unit.

The activation of an alarm results in:

- Alarm code being shown on Climatic 40 display alternately with the main menu.

- Only in Aircoolair units, an alarm code (different from the one for the Climatic 40) being shown on the DC40 display alternately with the main menu.

- A red bell appears on the Climatic 40 display and the alarm relay is activated. (contacts 99-100).

- In some cases, depending on the type of alarm, some of the outputs may be blocked, thus stopping the unit.

The activation of a warning results in:

- A warning code being shown only on the Climatic 40 display, alternately with the main menu.

ALARM/WARNING RESET

Some alarms are reset automatically. When the cause is no longer present, they disappear from the display.

Others alarms are reset manually and, once the alarm conditions have disappeared, they need to be reset by the user as shown below:

CLIMATIC 40

5 Sec.

DC 40

5 Sec.

)

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

DC 41

3 Sec.

)

• 24 •

ALARMS

ALARMS/WARNINGS CODES

DISP

CL40/

DC41

DISP

DC40

HP1

HP

DESCRIPTION EFFECT

High pressure switch alarm, circuit 1.

This alarm may indicate the following problems:

- High pressure switch protection.

- Compressor stopped.

- Excessive refrigerant charge.

- Insuffi cient water fl ow in heating cycle

(Ecolean).

RE ACTION

Circuit 1 compressors stop

AUTO/MAN.

in 1 hour

Reset and check:

- Coil is clean and not blocked.

- Water fl ow on the heating cycle (Ecolean).

After 3 times

- Outdoor fan during cooling cycle.

- Indoor fan during heating cycle (Aircoolair).

- Compressor protection.

- Condenser air temperature is very high.

- Refrigerant charge.

HP2

LP1

LP2

TP

LP

High pressure switch alarm, circuit 2.

The same as previous alarm but this time referring to circuit 2.

Low pressure switch alarm, circuit 1.

This alarm may indicate the following problems:

- Low refrigerant.

- Low water fl ow in cooling cycle (Ecolean).

- Outdoor coil blocked in heating cycle.

- Outdoor fan stopped.

- Low pressure switch protection.

Low pressure switch alarm, circuit 2.

The same as previous alarm but this time referring to circuit 2.

Indoor fan thermal protection alarm. (Aircoolair only):

- Fan thermal protection open.

- Faulty power supply.

Circuit 2 compressors stop

The same as previous alarm but this time referring to circuit 2.

Circuit 1 compressors stop

Circuit 2 compressors stop

Reset and check:

- Coil is clean and not blocked.

AUTO/MAN.

- Water fl ow on the cooling cycle (Ecolean).

- Outdoor fan during heating cycle.

After 3 times in 1 hour

- Indoor fan during cooling cycle.

- Fuses of the fan.

- Evaporation air temperature is very low.

- Check refrigerant charge.

- Expansion valve.

AUTO/

MAN.

After 3t/h

The same as previous alarm but this time referring to circuit 2.

Unit stops

AUTO/

MAN.

After 3t/h

MAN.

Reset and check:

- Fan.

- Power supply.

T

TC1

Not used.

-----------

Call Technical Service.

TC2

LA

------

------

------

------

Call Technical Service.

Call Technical Service.

FL

FLb

E1

E2

E3

E4

E5

Not used.

------

Not used.

------

Water fl ow switch alarm.

This indicates low water fl ow in the unit. (Ecolean) only.

After 5 minutes it automatically requires to be reset manually.

------

Not used.

E00

B1 probe error.

Faulty probe or connection.

B2 probe error.

Faulty probe or connection.

B3 probe error.

Faulty probe or connection.

B4 probe/pressure transducer error.

Faulty probe or connection.

Not used.

Unit stops AUTO/MAN.

- Check water circuit is not blocked.

- Check water fi lter.

- Check water pump operation.

------

Unit stops

Unit stops

Unit stops

Unit stops

------

------

AUTO

AUTO

AUTO

AUTO

------

Call Technical Service.

Check connection of B1 probe (see electrical diagram), check continuity and change the faulty component.

Check connection of B2 probe (see electrical diagram), check continuity and change the faulty component.

Check connection of B3 probe (see electrical diagram), check continuity and change the faulty component.

Check connection of B4 probe/pressure transducer (see electrical diagram), check continuity and change the faulty component.

Call Technical Service.

E6

E7

E8

B6 probe error.

Faulty probe or connection.

B7 probe error.

Faulty probe or connection.

B8 probe/pressure transducer error.

Faulty probe or connection.

Unit stops

Unit stops

Unit stops

AUTO

AUTO

AUTO

Check connection of B6 probe(see electrical diagram), check continuity and change the faulty component.

Check connection of B7 probe (see electrical diagram), check continuity and change the faulty component.

Check connection of B8 probe/pressure transducer (see electrical diagram), check continuity and change the faulty component.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 25 •

ALARMS

ALARMS/WARNINGS CODES

DISP

CL40/

DC41

DISP

DC40

Hcl-4

DESCRIPTION EFFECT

Hc

Warning.

Compressor operating time limit exceeded.

Disabled by default.

------

RE ACTION

AUTO

Check:

- Compressor operating time (parameter C10).

- Compressor operating time limit (par. C15).

EPr ------

Warning.

Climatic 40 hardware error.

------

AUTO Call Technical Service.

Epb

Warning.

------

Climatic 40 hardware error. Unit stops AUTO Call Technical Service.

ESP ESP

Expansion board error.

Unit stops AUTO

Check:

- Green LED is on inside the board.

- J4-J9 connections (see electrical diagram).

Call Technical Service.

EL1-2 ------

Warning.

Condensing fan speed control hardware error.

Outdoor fan at maximum speed.

AUTO

- Check CFM board connections (see electrical diagram).

Call Technical Service.

dF1-2 ------

Warning.

Circuit 1-2 defrost ends due to maximum time (8 minutes).

------

AUTO

d1-2 ------

Warning.

Circuit 1-2 defrosting.

-----------

A1

A2

A12

Antifreeze alarm.

- ECOLEAN Outlet temperature < 3ºC.

Reset MAN.

- AIRCOOLAIR circuit 1 indoor piping temperature < 2ºC. Reset AUTO.

-ECOLEAN compressors stop.

- AIRCOOLAIR

Close freecooling air dumper and stops circuit 1 compressors 1

MAN/AUTO

ECOLEAN: Reset and check:

- Check the water fi lter.

- Check water fl ow.

- Check that the water pump is connected to the unit’s power supply.

AIRCOOLAIR: Check:

- Indoor unit air fi lter.

- Air damper working correctly.

Antifreeze alarm, circuit 2. (Aircoolair only).

Circuit 2 indoor piping temperature < 2ºC.

Reset AUTO.

Close freecooling air dumper and stops circuit 1 compressors 2

AUTO

Check:

- Indoor unit air fi lter.

- Air damper working correctly.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 26 •

ALARMS

ALARMS/WARNINGS CODES

DISP

CL40/

DC41

DISP

DC40

Ht

DESCRIPTION

------

High ambient temperature warning.

Ambient temperature > 40ºC.

EFFECT

------

Lt ------

Warning the low ambient temperature.

Disabled by default.

AHt ------

HLt ------

Not used.

Not used.

ELS ------

Low power supply warning.

Power supply < 20.4V.

EHS ------

High power supply warning.

Power supply > 26.4V.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Not used.

Ed1 ------

Ed2 ------

SH1 ------

SH2 -----nO1 -----nO2 ------

LO1 ------

LO2 ------

HA1 ------

HA2 ------

EP1 ------

EP2 ------

ES1 ------

ES2 ------

EU1 ------

EU3 ------

Eb1 ------

Eb2 ------

L ------

Ed1 ------

Ed2 ------

PH1 ------

PH2 ------

SUL -----tEr OcH

Alarm, faulty communication between DC40 and Climatic 40. (Aircoolair only).

AcH

Generic alarm.

Some active alarms on Climatic 40.

Ahu

Not used.

AtE

CEr

UEr

DC40 internal probe alarm.

Faulty internal probe.

DC40 setting error.

DC40 hardware error.

------

------

------

------

Unit stops

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

Unit stops

------

------

------

------

------

RE ACTION

AUTO

Check location of ambient probe; avoid places where measurement of the ambient temperature by the internal sensor may be altered.

------

------

------

------

------

------

------

------

AUTO

AUTO

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

------

AUTO

Call Technical Service.

Call Technical Service.

Call Technical Service.

Check power supply of controller = 24V (see electrical diagram).

Check power supply of controller = 24V (see electrical diagram).

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

- DC40 connections (see electrical diagrams).

Call Technical Service.

Check Climatic 40 alarm code and act by accordingly.

Call Technical Service.

Call Technical Service.

Call Technical Service.

Call Technical Service.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 27 •

ALARMS

ALARM LOG

The Climatic 40 has a log where signifi cant events that stop (alarms) or limit (warnings) the operation of the unit are saved.

In order to enter the Alarm Log menu, proceed as explained in chapter 3 MENU in the paragraph PARAMETERS EDITING MENU, entering the password 44 instead of 22.

Up to 25 events can be saved, highlighting in order: event code, start hours, start minutes, start day, start month, end hours, end minutes, end day, end month.

EVENT CODE START HOURS

START MINUTES

START DAYS

START MONTHS

END HOURS END MINUTES END DAYS

END MONTHS

WARNING

The alarm log is active and operative only if the clock board is fi tted.

If there are no alarms saved, “noH” is displayed.

CLIMATIC 40 User manual MUL37E-0607 / 10-2008

• 28 •

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Due to Lennox’s ongoing commitment to quality, the Specifications, Ratings and Dimensions are subject to change without notice and without incurring liability.

Improper installation, adjustment, alteration, service or maintenance can cause property damage or personal injury.

Installation and service must be performed by a qualified installer and servicing agency.

MUL37E-0607 10-2008

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