Model Series MDTM89,
Dual Temperature SWICHGAGE
®
Installation Instructions
†When used with approved ignitions or 12-24 VDC.
††Approved for CD ignition, 80-250 VDC
00-02-0165
Revised 08-25-10
Section 10
In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time. The latest version of this manual can be found at www.fwmurphy.com.
Please read the following information before installing.
BEFORE BEGINNING INSTALLATION OF THIS MURPHY
PRODUCT:
• A visual inspection of this product for damage during shipping is recommended before installation.
• It is your responsibility to ensure that qualified mechanical and electrical technicians install this product.
• Disconnect all electrical power to the machine.
• Make sure machine cannot operate during installation.
• Follow all safety warnings of the machine manufacturer.
• Read and follow all installation instructions.
• Please contact FW MURPHY immediately if you have any questions.
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Description ............................................................................................................................ 1
Mounting Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Wiring and Adjustment Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
One Thermocouple Only....................................................................................................... 2
Open Thermocouple Input .................................................................................................... 2
MDTM89 Wiring and Adjustment Instructions....................................................................... 2
Operation Test ...................................................................................................................... 3
Trip Point Adjustment Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Trip Point Adjustments.......................................................................................................... 4
Typical Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
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General Information
Description
Murphy's model MDTM89 is an electronic, dual-temperature monitor. It monitors two thermocouples, displays the temperature of the thermocouple selected, and has adjustable trip points for each input. A toggle switch provides for selection of the thermocouple to be displayed and/or the temperature trip point to be checked/adjusted. If either trip point is reached, the associated output “turns on” and can be used as a control signal, or to initiate alarms and/ or shutdown.
MDTM89 Interface Capabilities
Model
LCDT
S1501
MARK TTD
Power Source
CD Ign., 120 VAC, 12/24 VDC
120 VAC or 12/24 VDC
CD Ign., 12/24 VDC
CD Ign., 120 VAC, 12/24 VDC
Rating
Cl.I, Div.1, Gr.D, Haz. areas 1
Cl.I, Div.1, Gr.D, Haz. areas
*
Cl.I, Div.2, Gr.D, Haz. areas
2
Non-Hazardous areas TATTLETALE®
1 An isolation barrier is needed between the MDTM89 and an Annunciator rated for Class I, Division 1, Group D, Hazardous Areas.
2 When used with approved ignition. Contact Murphy for details.
Mounting Dimensions
Mount the MDTM89 temperature SWICHGAGE ® in a place where it will be protected from rain and splashing water. A minimum distance of 12 in. (305 mm) from any ignition coils or coil leads should be maintained. The
MDTM89 flush mount case is intended for mounting in a flat panel .032 in. (1 mm) to .125 in. (3 mm) thick.
First, cut a 4-3/4 in. (121 mm) diameter hole and three 1/4 in. (6 mm) diameter fastening holes as shown below.
Insert the SWICHGAGE ® from the back side of the panel. Using the three 10-24 screws, included with the SWICH-
GAGE ® , secure to the panel.
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Wiring and Adjustment Information
CAUTION: Perform the wiring operation with the power source “OFF”. Make sure the voltage and current requirements are within the SWICHGAGE® ratings. Keep all high voltage wiring, such as spark plug wires away from THER-
MOCOUPLES AND EXTENSION WIRING. Before wiring determine the voltage and polarity for the application.
One Thermocouple Only
Even though the MDTM89 is a dual temperature monitor, it will monitor and display one temperature with equal results.
When monitoring one temperature, always jumper the unused thermocouple terminals on the back of the MDTM89 with a short length of wire. The unused channel will display approximate ambient temperature.
Open Thermocouple Input
An open thermocouple input forces the monitor into upscale overrange. The monitor indicates an overrange by displaying the numeral “1” in the left most digit of the display. An overrange will turn on the trip point output, for the respective thermocouple.
Table 1. Thermocouple Extension Wire Color Code
Thermocouple
Type
J
K
Thermocouple
Extension Wire
Jx
Kx
Color Code/Material
Positive Lead
White/Iron
Yellow/Chromel
Negative Lead
Red/Constantan
Red/Alume l
Table 2. Thermocouple Extension Wire Loop
Resistance in Ohms per Foot at 68°F
Size AWG No.
14
16
18
20
24
Type “J”
.07
.137
.222
.357
.878
Type “K”
.146
.230
.374
.586
1.490
MDTM89 Wiring and Adjustment Instructions
A. Using Thermocouple Extension Wire
1. After thermocouple installation, connect the thermocouple leads to the MDTM89 according to the instructions.
IMPORTANT: Use correct wire for the thermocouple selected. USE ONLY
THERMOCOUPLE EXTENSION WIRE.
2. If the thermocouple leads are not long enough you will need to use shielded thermocouple extension wire.
The thermocouple extension wires, from your thermocouple lead wires to the terminals of the MDTM89, must be of the same material as the thermocouple lead wires. (See Table 1.)
CAUTION: The use of non thermocouple wire will cause inaccurate temperature sensing and erratic operation.
3. When connecting the thermocouple extension wire to your thermocouple leads, twist the wire connections, then install wire nuts, such as ceramic type, which have no metal insert. DO NOT SOLDER.
To prevent problems of interference from electrical noise, DO NOT route thermocouple wires in the same conduit or within 12 inches (304 mm) of ignition wires or alternating current conductors.
Metallic-overbraided, thermocouple wire is recommended. It provides electrical shielding as well as protection against wear and abrasion.
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Installation Information—continued
B. Connecting Thermocouple Wires (ungrounded thermocouple)
1. Remove factory installed jumpers or shunts from TC1 and TC2 terminals before connecting thermocouple(s).
2. Connect the thermocouple leads to the thermocouples. Observe lead polarity. See Table 1 for thermocouple extension lead color code and thermocouple polarity.
NOTE: Before continuing to the next step, decide which thermocouple is to be identified as TC1 and which is to be identified as TC2. A wire marker should be installed on each end of the thermocouple lead to identify TC1 and TC2.
3. Connect the positive lead of thermocouple TC1 to the positive (+) terminal of terminal strip TC1.
4. Connect the negative lead of thermocouple TC1 to the negative (-) terminal of terminal strip TC1.
5. Connect the positive lead of thermocouple TC2 to the positive (+) terminal of terminal strip TC2.
6. Connect the negative lead of thermocouple TC2 to the negative (-) terminal of terminal strip TC2.
C. Connecting Output Wires
Wire the SWICHGAGE ® trip point outputs as shown in the typical wiring diagrams on the back of this page.
D. Connecting Power Wires
1. Determine the voltage and the polarity of the input power before attempting to connect the power leads to the MDTM89.
2. On CD ignitions, connect the shutdown lead to the MDTM89 ignition input as shown in the diagrams below.
Operation Test
NOTE: Perform the Operation Test after the MDTM89 is installed and wired appropriately.
1. a. Rotate the trip point potentiometers TC1 and TC2 clockwise until an audible click is heard or detente is felt. These are 12-turn potentiometers.
b. Start the engine or power up the monitor.
2. a. Set the display selector switch to the TC1 position to display the TC1 temperature.
b. Next depress and hold the “Push to Read” trip point push button to display the TP1 setting.
c. Rotate the TC1 trip point potentiometer counterclockwise until the display reading is equal to the temperature reading observed in step 2. a.
d. Trip point TP1 will turn on and trip the shutdown device or alarm; verify by observation.
e. Rotate the trip point potentiometer TC1 clockwise several turns to turn off TP1.
f.
Reset alarm or shutdown device.
3. a. Set the display selector switch to the TC2 position to display the TC2 temperature.
b. Next, depress and hold the “Push to Read” trip point push button to display the TP2 setting.
c. Rotate the TC2 trip point potentiometer counterclockwise until the display reading is equal to the temperature reading observed in step 3.-a.
d. Trip point TP2 will turn on and trip the shutdown device or alarm; verify by observation.
e. Rotate trip point potentiometer TC2 clockwise several turns to turn off TP2.
f.
Reset alarm or shutdown device.
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Trip Point Adjustment Information
Trip Point Adjustments
1. Power up the temperature monitor by turning on power or by starting engine.
2. Set the display selector switch to the TC1 position.
3. Depress the “Push to Read” trip point push button to read trip point.
4. Rotate the trip point potentiometer TC1 until the display indicates the desired trip point temperature for TC1.
5. Set the display selector switch to TC2 position.
6. Depress the “Push to Read” trip point push button to read the trip point.
7. Rotate the trip point potentiometer TC2 until the display indicates the desired trip point temperature for TC2.
Typical Wiring Diagram
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Specifications
Power Requirements (Operating Voltages):
MDTM89-A: 100 to 350 † VDC, CD ignition, negative ground (FET outputs).
MDTM89-E: 100 to 350 † VDC, CD ignition, negative grounds (FET outputs).
MDTM89-B: 100 to 350 † VDC, CD ignition, negative or positive ground (SCR outputs).
MDTM89-C: 12 to 24 * VDC, negative ground, 15 milliwatts (FET outputs).
MDTM89-D: 120 VAC (MDTM89-C with 120 V isolation module #IT-1) (FET outputs.) Model NOT approved by
CSA or Factory Mutual.
Power Consumption: CD ignition: 350 μa @ 100V; 120 VAC: 0.6 watts; 24 VDC: 0.5 watts.
Outputs: Model B: output turns on above trip point; output turns off when power is switched off; two (2) isolated SCR outputs, 0.5 amp @ 250 VDC.
Models A, C and D: output turns on above trip point; output turns off below trip point; two (2) isolated FET outputs, 0.5 amp @ 250 VDC.
Model E: output one turns on above trip point, output turns off below trip point: output 2 turns on below trip point, output turns off above trip point: two (2) isoloated FET outputs, 0.5 amp @250 VDC.
Ambient Cold Junction Compensation Range: 32 to 122°F (1°C from 0 to 50°C).
Operating Temperature: -4 to 158°F (-20 to 70°C).
Storage Temperature: -40 to 300°F (-40 to 150°C).
Case: Die cast aluminum.
Reset Differential: FET models: Decreases 3 Degrees (°F or °C).
SCR model: turn input power off to reset.
Measurement Range: Monitor Range 0-1999°F or °C (specify “F” or “C” in part number).
Accuracy: With J-type thermocouple: from 150-1200°F (66°-649°C) ±1.5% of reading.With K-type thermocouple: from 400-2000°F (204-1076°C) ±1.5% of reading. At calibration temperature.
Laboratory Approvals: CSA 1 and Factory Mutual 2 approved for Class I, Division 2, Group D, hazardous locations).
Thermocouple Lead Length: 150 ohm lead resistance affects monitor accuracy less than 1°.
Trip Point Accuracy: ±3°F (±2°C) of reading.
Trip Point Adjustment Range: 0-1999 Degrees.
1 When used with approved ignitions or 12-24 VDC. Contact Murphy for details.
2 Approved for CD ignition, 80–250 VDC.
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