DLS GENESIS Stereo 60, Stereo 100, Dual Mono, Four Channel, Five Channel, Monoblock, B-40, SM-60, SM-100, DM-200, Q-200X, SA-30, SA-50, DA-100, Q-100X, P-300X, DS 100, DQ 200 car audio amplifiers Sound handbook
GENESIS Stereo 60, GENESIS Stereo 100, GENESIS Dual Mono, GENESIS Four Channel, GENESIS Five Channel, GENESIS Monoblock, DS 100, DQ 200, GENESIS B-40, GENESIS SM-60, GENESIS SM-100, GENESIS DM-200, GENESIS Q-200X, GENESIS SA-30, GENESIS SA-50, GENESIS DA-100, GENESIS Q-100X, GENESIS P-300X. This handbook provides hints and advice for car sound builders using DLS/GENESIS amplifiers and DLS speakers. You will find information about amplifier and speaker installation and wiring, passive crossovers, cable choice and different bass box constructions.
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SOUND HANDBOOK
2000
Hints and advices for car sound builders using
DLS / GENESIS amplifiers and DLS speakers
CONTENTS:
Page
1
2 - 3
4
5 - 7
Introduction
Formulas and facts
Speaker facts
Amplifier data
8 - 10 Passive crossover filters
11 The cables
12 - 15 Installation
16 - 22 Amplifier wiring examples
23 - 29 Speaker boxes
30 - 36 Bass boxes for DLS subwoofers
37 Some useful tables
DLS Svenska AB
P.O. Box 13029, SE-402 51 Göteborg, Sweden
Tel. +46 31 84 00 60
Fax +46 31 84 40 21
E-mail: [email protected]
www.dls.se / www.audiophiles.nu
DLS SOUND HANDBOOK - INTRODUCTION
INTRODUCTION
We have made this handbook as a small help for thoose who want to do a first class car sound installation.
This book advices the reader in matters concerning amplifier and speaker installation and wiring, passive crossovers, cable choice and different bass box constructions. Information about DLS products can also be found on our Internet WEB-site www.dls.se
DLS SOUND PHILOSOPHY
DLS sound philosophy is based upon providing equipment that will accurately and faithfully reproduce all kinds of music without distortion and colouration.
The sound reproduction must be natural, the soundstage well imaged and stable even when the tweeters are mounted apart from the bass/midrange elements.
If you close your eyes the sound should be as close as possible to the real. You should be able to experience the sound as it is in the concert hall or on a rock concert. Every instrument and singer should be on it´s correct place on the stage. To achieve this you need a good front stage image and to do such an installation is not easy. DLS or GENESIS amplifiers and DLS speaker systems will help you to achive a sound as good as possible, but you also have to do a correct installation if you want a perfect result. This book will give you hints about doing a good installation.
DLS lay a great job in developing and refining the different products in order to give the market the best
Car-Hi-Fi products possible to the worlds most demanding listeners.
AMPLIFIER CLASSES
Depending upon the construction, amplifiers are divided into different classes, there are class A, AB,
B or C. The characteristic mark for a class A amplifier is the lack of switching noise distortion, which the other types have. The class A amplifier also has a higher idle current, but instead it creates a much better resoulution and dynamics. For home use the class A amplifiers are not very common, many people think they are only for sound connoisseurs and Hi-Fi entusiasts.Powers from 2x15 up to 2x50 Watts are common on these types, no high power, but instead real good AC/DC-conver ters with reliable power resources.
The most common amplifier type is class AB.
CLASS A - IN A NEW WAY
To make a pure class A amplifier for in-car use would be relatively easy, but would cause many problems.
the main problem is the efficiency of true class A operation. To provide 50 watts per channel would require a power consumption of about 250 watts continuous. This is around 21 A from a 12 V system.
A second battery and maybee alternator would be required for most installations. This would also require fan cooling to get rid of the heat.
DLS AMPLIFIER PHILOSOPHY
A wellknown french sound philosopher, Jean Hiraga, said regarding home Hi-Fi: A good sound starts in the mains plug and then through the AC/DCconverter, which must be oversized.
The same is valid for Car Hi-Fi, the amplifier must at all occasions have enough power to make a good job. Remember to use well oversized cables from the battery to the amplifier. It is also essential that the DC/DC-converter is well oversized to make it distribute enough power to the amplifiers final stage when it´s needed, otherwise both the dynamics and the good sound will be lost. The amplifier will sound
"tired" and the sound will be strained. The bass will lack the real "bass-kick" and the treble becomes sharp instead of soft and airy.
The built-in amplifers in most CD:s and stereo casette players can´t stand up to these demands. To achieve a good sound it´s necessary to install. an external high quality amplifier.
In a class "A" amplifier, the improvement in sound quality is thanks to absence of switching noise from the output transistors. The penalty for this is that the amplifier is not efficient and wastes energy. By using a special biasing circuit to ensure the output transistors do not switch off, the GENESIS amplifiers achieve all the advantages of a class "A" operation with only a small reduction in efficiency.
All amplifiers can be used in bridgemode and multimode applications.
The new GENESIS series 3 amplifiers can not be defined either as class A or AB. They are a unique
GENESIS construction. All amplifiers are 2
Ω
stable except for Monoblock and the subwoofer channel on
Five Channel which are 1
Ω
stable.
GENESIS AMPLIFIERS TO 97-10.
SA-30 class "A" B-40
SA-50
DA-100
"
"
SM-60
SM-100
Q-100X
P-300X
" DM-200
" + AB Q-200X
MONO-250 " class "AB"
"
"
"
"
GENESIS AMPLIFIERS FROM 97-11.
Stereo 60 Stereo 100
Dual Mono
Five Channel
Four Channel
Monoblock
DLS amplifiers Reference-100 and reference 200 uses class "AB" operation.
1
DLS SOUND HANDBOOK - FORMULAS AND FACTS
FORMULAS
It´s easier to understand some parts in this book if you know some of the formulas on this page. They are also useful at many other occasions.
OHMS LAW:
R = resistance in ohm, U = voltage in Volt
I = current in Ampere, P = power in Watt
MEASURE CONVERSION
The following relation between some units are useful to know of.
1 yard (yd) = 3 ft = 36 in = 0,9144 m
1 foot (ft) = 0,3048 m
1 inch (in) = 2,54 cm
1 square yard (yd 2 ) = 9 ft 2 = 1296 in 2 = 0,8361 m 2
1 square foot (ft 2 ) = 144 in 2 = 9,290 dm 2
1 square inch (in 2 ) = 6,452 cm 2
1 cubic yard (yd 3 ) = 27 ft 3 = 0,7646 m 3
1 cubic foot (ft 3 ) = 1728 in 3 = 28,32 dm 3
1 cubic inch (in 3 ) = 16,39 cm 3
1 pound (lb) = 16 oz = 0,4536 kg
1 ounce (oz) = 28,35 gram
CONVERSION GAUGE - mm
2
Gauge (ga) is an American measure for cable areas, also called AWG (American Wire Gauge).
GEOMETHRY:
Circel:
r = radius
d= diameter
O = periphery
A = area
Radius (r) = O
2
π
Diameter (d) = O
Periphery (O) = 2
π x r Area (A) =
π
x r 2
π
1 AWG = 42 mm 2
2 AWG = 33 mm 2
3 AWG = 27 mm 2
4 AWG = 21 mm 2
5 AWG = 16 mm 2
6 AWG = 13 mm 2
7 AWG = 10 mm 2
8 AWG = 8 mm 2
9 AWG = 6,8 mm 2
10 AWG = 5,3 mm 2
11 AWG = 4,2 mm 2
12 AWG = 3 mm 2
13 AWG = 2,7 mm 2
14 AWG = 2 mm 2
15 AWG = 1,65 mm 2
16 AWG = 1,3 mm 2
Box volumes (V):
When caculating the volume of a box you simply multiply the width (W) x heigth (H) x depth (D).
Use measures in dm and you will get the answer in liters.
A trapezoid box is calulated as below:
V = width (W) x heigth (H) x upper depth + lower depth
2
To get the net volume use the inner measures of the box.
W
UD
H
LD
Volume (V) of a pipe:
D = depth (length) r = radius
V = r 2 x 3,14 x D r
Use measures in dm and you will get the answer in liters.
2
SPEAKER TERMS
It´s useful to know what the most common speaker data terms stands for.
Fs = speaker resonant frequency in Hz
Fc = box resonant frequency in Hz
F3 = approximative lower frequency for vented boxes in Hz. Often called F-3 dB point = the point where the power is half.
Qes = the speakers electrical Q-value
Qms = the speakers mechanical Q-value
Qts = the speakers total Q-value
Vas = Eqvivalent air volume. The air volume having the same aqoustic compliance as the speaker suspension.
X-max = voice coil length - 2 x thickness of the inner pole plate.
Sd = the speakers effective cone area
Vb = net volyme of the box
SPL = sound pressure level in dB
Sens. = speaker sensitivity in dB at 1Watt / 1 mtr
Re = speaker DC resistance in ohms
Mms (Mmd) = moving mass
Le (Lbm) = Voice coil inductance
RMS = AC mean power
BL = The factor of theflux density in the magnetic gap in the speaker x the wire length of the voice coil
DLS SOUND HANDBOOK - FORMULAS AND FACTS
DECIBEL - dB
dB is a unit used to describe a realation. It´s used to describe an amplification as well as an attentuation.
At an attentuation a minus sign is put before the figure.
An amplification is the relation between the input and the output signal. In can be valid for voltage, current or power.
When used for power amplification you must remember that current x voltage = power. This means that the relation becomes larger, see the table below.
CONNECTING RESISTORS
The formualas below is valid when connecting resistors and inductances in series or in parallel.
It can also be used for speakers.
IN SERIES:
The total resistance is equal to the sum of all resistors in the connection.
R tot = R1 + R2 + R3 + R4 etc.
Examples of fixed dB relations:
For voltage and current: dB
0 dB
Amplification
1 time
1 dB
3 db
6 dB
10 dB
1,1 times
1,4 times
2 times (double)
3,16 times
20 dB 10 times
The amplification increases logarithmic.
4
8
Ω
Ω
6
12
Ω
R tot = 4 + 6 + 8 + 12 = 30
Ω
Ω
IN PARALLEL:
When connecting in parallel the total resistance always becomes lower, it is always lower than the lowest resistor value in the connection.
Formula:1 = 1 + 1 + 1 + 1
R R1 R2 R3 R4
For power: dB
0 dB
3 dB
6 dB
10 dB
20 dB
Amplification
1 time
2 times
4 times
10 times
100 times
4
Ω
4
Ω
8
Ω
8
Ω
An attentuation of -6 dB is a half for voltage and current and a quarter when talking about power.
1 = 1 + 1 + 1 + 1
R 4 4 8 8
R = 1,33
Ω
When connecting only two resistors in parallel you can use the formula below.
CONNECTION OF CAPACITORS
Capacitors acts in the opposite way as resistors when connected in series or parallel.
R =
R1 x R2 4 x 8
Ex.
R1 + R2 4 + 8
=
32
12
= 2,66
Ω
IN PARALLEL:
The total capacitance when connecting capacitors in parallel is the sum of each capacitor.
IN SERIES:
When connecting capacitors in series you calculate in the same way as for resistors connected in parallel.
C tot = C1 + C2 + C3 + C4 etc.
Formula: 1 = 1 + 1 + 1 + 1
C C1 C2 C3 C4
10
µ
F 50
µ
F 50
µ
F 100 µ
F
C tot = 10 + 50 + 50 + 100 = 210
µ
F
1
µ
F = 0,000001 Farad (10 -6 )
1 nF = 0,000000001 Farad (10 -9 )
1 pF = 0,000000000001 Farad (10 -12 )
10
µ
F 50
µ
F
3
100
µ
F 50
µ
F
1 = 1 + 1 + 1 + 1
C 10 50 50 100
C= 6,66
µ
F
When connecting only two capacitors you can use the same formula as in the example with two resistors connected in parallel above.
DLS SOUND HANDBOOK - SPEAKER FACTS
PARAMETERS DLS SPEAKERS
Data 1/1-2000
Model Fs Re Res Qms Qes Qts Vas Mms Cms Le BL S d SPL X max
DLS C4/P4
DLS C5/P5
DLS C6/P6
DLS PS4
DLS PS5
DLS PS6
Hz
89
62 ohm ohm
2,98
3,09
7,32 3,51
20,91 4,93
1,43
0,73
0.67
0,64 liter
1,79
6,02 gram
µ
M/NewtonmH Tesla-M c m 2
6,15
6,94
222
694
0,25
0,29
3,31
3,95 dB
44,13 82,1
78,54 84,8
63 3,02 14,27 4,62 0,98 0,81 13,49 10,02 645 0,25 3,49 122,0 87,1
113 4,23 16,36 4,07 1,05 0,84 1,10 4,89 403 0,18 3,74 44,13 83,7
87 4,15 13,65 3,20 0,97 0,75 5,78 6,06 550 0,18 3,76 86,5 87,8
65,8 4,15 10,89 3,23 1,23 0,89 14,34 8,65 677 0,20 3,47 122,8 87,0
DLS 425 slimline 87 4,15 13,65 3,20 0,97 0,75 5,78 6,06 550 0,18 3,76 86,5 87,8
DLS 426 slimline 65,8 4,15 10,89 3,23 1,23 0,89 14,34 8,65 677 0,20 3,47 122,8 87,0
DLS 428
DLS 962
56
81
3,35
3,37
34,08 8,29 0,82
40,89 10,62 0,87
0,74
0,81
20,34 18,17 442
11,98 13,92 275
0,36
0,28
5,14
5,23
181,0 88,3
176,0 90,5
DLS 960 50 0,59 47,50 m m
DLS R4/RC4
DLS R4 Al-cone
DLS R5 Al-cone
DLS R6 Al-cone
R8/RC8
R36 4" element
R36 6" element
T20 tweeter
RC 1 tweeter
RC1 from 8-98
U 2,5 mid
U4 bass
U5 bass
89 2,87 16,69 5,78 1,00 0,85 1,28 6,79 468 0,26 3,32 44,13 81,4
96,4 3,43 28,78 7,61 0,91 0,81 1,03 7,23 377 0,26 4,07 44,13 81,9
61
52
37
89
3,00
3,48
2,87
7,63 7,21
45,00 8,18
16,69 5,78
0,72
0,63
1,00
0,66
0,59
0,34
0,85
8,11
43
1,28
10,77 633
15,59 12,73 736
6,79 468
0,27
0,27
0,26
4,13
4,78
3,32
86,50 86,0
122,8 87,2
44,13 81,4
54
1500 -
950 5,2 -
-
950 4,0
-
-
-
-
-
0,40
-
-
11
-
0,04 -
-
-
350 3,5 -
80 2,5
61
-
3,14
-
0,74
-
0,59
-
4,08
-
4,3 854 0,18
-
3,30
28
61
3,65 26,52 3,55 0,49 0,43 7,77 9,91 683 0,41 5,33 90
93
93
91
92,5 0,5
92
87,4
2
3
U5 bass from 8-98 65
U6 bass 48
U6 bass from 7-96 68
U6 bass from 9-98 60
UC5 bass
UC6 bass
UX5
UX6
78
68
90
75
UW 10
DLS W108/108C
DLS W110/110C
DLS W112/112C
DLS W108B
DLS W110B
DLS W112B
DLS W310
3,6 3,83 0,45 0,40 7,20 7,5 634 0,37 4,75 90 90 3,5
3,57 18,79 2,90 0,55 0,46 18,37 11,69 850 0,47 4,80 119,0 87,6 3
3,30 20,06 3,91 0,64 0,55 7,65 14,08 385 0,42 5,57 119,0 87,6 3
3,6 4,2 0,63 0,55 16 8,9 800 0,26 4,6 119 90 3,5
3,30
3,3
3,3
3,3
3,49
3,93
0,93
1,51
0,86
0,97
6,5
11
4,90 1,21 0,95 7,80 3,25 674 0,31 2,50 90
4,20 1,09 0,86 20
5,8
8,13
4,40
571
561
0,21
0,16
1017 0,31
2,88
2,83
2,52
90
119
119
89
90
89
90
3
3
3
3
38 3,8 2,15 0,52 0,42 77 31,4 525 0,58 7,70 324 91,5 4,25
41,7 3,40 20,56 3,77 0,62 0,54 29,55 22,91 635 0,67 5,72 182,0 87,2 4
39,9 3,37 18,23 3,77 0,70 0,59 49,11 45,14 353 0,65 7,39 314,6 88,3 4
34,5 3,33 21,13 4,32 0,68 0,59 97,77 62,72 339 0,82 8,15 453,0 89,5 4
40,3 3,34 10,6 1,81 0,57 0,43 27,10 26,65 586 0,45 6,28 181,5 86,7 5
34,5 3,44 11,26 1,50 0,46 0,35 69,86 42,45 503 0,72 8,31 314,6 89,8 5
30,7 3,50 12,85 2,03 0,55 0,43 134,9357,39 470 0,74 8,36 452,3 90,3 5
36,0 3,43 2,49 0,32 0,28 48,6 55,15 349 1,1 11,50 314,6 92 5
DLS W312
DLS W310B
DLS W312B
DLS W510C
DLS W512C
DLS W610
DLS W612
DLS W710
DLS W712
DLS MW10
DLS MW12
DLS MW110
DLS MW112
DLS X-12
30,0 3,43 3,26 0,36 0,34 115,0 79,65 317 1,1 12,22 453,0 93
34,4 3,42 23,98 2,46 0,35 0,31 39,7 74,97 285 0,8 12,58 314,6 89
29,7 3,42 25,03 2,47 0,34 0,30 106 77,8 369 0,72 12,14 452,3 91
28,6 3,38 25,36 3,46 0,30 0,28 68,1 78,7 392 1,60 11,89 314,6 89
30,4 3,31 23,60 3,63 0,31 0,28 109 88,8 308 1,68 13,07 452,3 92
32,9 3,58 55,55 3,63 0,23 0,22 40,3 80,72 290 1,58 15,98 314,6 90
28,1 3,30 40,45 3,93 0,32 0,30 77,9 118,03271 1,53 14,66 452,3 89
32,4 3,57 71,73 3,76 0,19 0,18 42,9 78,11 308 1,49 17,43 314,6 91
28,8 3,24 43,98 3,13 0,23 0,21 80,2 109,3 279 1,43 16,69 452,3 91
35,1 3,23 20,78 2,32 0,36 0,31 28 101,9 202 1,26 14,20 314,6 89
31,7 3.57
32,05 2,14 0,24 0,21 60,2 120,2 210 0,95 18,94 452,3 91
36,7 3,20 16,82 2,34 0,44 0,37 27,5 95,37 197 1,22 12,58 314,6 87
31,8 3,34 18,68 1,71 0,31 0,26 58,8 122,1 205 0,99 16,35 452,3 90
35,7 5,00 73,33 5,16 0,35 0,33 52,4 139,3 143 1,46 21,07 511 90
9
9
9
9
9
14
9
9
9
9
5
5
5
9
OLDER DLS SUBWOOFERS
DLS 5508
DLS 5508A
DLS 5310/5510
DLS 5310A
DLS 5310B
DLS 5512
DLS 5512A
DLS 5612
DLS 5612A
DLS 5615
36
44
33
49 3,0
35
28
43 1,9
27
47 2,7
49 3,2
0,40 36
0,32 22,9
0,65 76
2,58 0,52 0,45 46,8 40,8
0,33 81,6
0,35 280
2,58 0,43 0,37 134 39,1
0,39 204
1,65 0,45 0,35 81,0 59,1
1,73 0,20 0,18 125 94,1
Data can be changed without prior notice. On some models some data are missing.
4
8,51
6,81
11,1
21,4
92 3
98 2
96 3,8
100 3,5
DLS SOUND HANDBOOK - AMPLIFIER DATA
TECHNICAL SPECIFICATIONS GENESIS AMPLIFIERS, series 3.
GENESIS Stereo 60 Stereo 100 Dual Mono
Continuous power output watts RMS, 20 Hz - 20 kHz, 0,1% distortion
Nom. power in 4
Ω
Typ. power in 4
Ω
Nom. power in 2
Ω
Typ. power in 2
Ω
Nom. power, 4
Ω
bridge
Typ. power 4
Ω bridge
2 x 30 Watt
2 x 55 Watt
2 x 60 Watt
2 x 85 Watt
1 x 120 Watt
1 x 170 Watt
2 x 50 Watt
2 x 95 Watt
2 x 100 Watt
2 x 145 Watt
1 x 200 watt
1 x 290 Watt
2 x 100 Watt
2 x 150 Watt
2 x 200 Watt
2 x 250 Watt
1 x 400 watt
1 x 500 Watt
S / N ratio, A-weighted >100 dB >100 db >100 dB
Damping factor
Input impedance
Input sensitivity
Filter high-pass
Filter low-pass
Fan output terminal
* Switchable in/out
Current draw:
Idle
Typical
Maximum
Dimensions (mm)
Weight
>200
>10 k
0,3 - 5V
20-200 Hz
Fixed 80 Hz*
No
1,0 A
5 A
23 A
150x210x62
1,6 kg
>200
>10k
0,3 - 5V
20-200 Hz
50-200 Hz*
Yes
1,6 A
7 A
37 A
200x210x62
2,1 kg
>200
>10k
0,3 - 5V
20-200 Hz
50-200 Hz*
Yes
2,5 A
12 A
58 A
300x210x62
3,2 kg
Four Channel
4 x 50 Watt
4 x 95 Watt
4 x 100 Watt
4 x 145 Watt
2 x 200 Watt
2 x 290 Watt
>100 dB
>200
>10k
0,3 - 5 V
20-200 Hz (K1 - 4)*
50-200 Hz (K1 - 4)*
Yes
2,0 A
10 A
75 A
360x210x62
3,75 kg
GENESIS Monoblock Five Channel
RMS output power per channel at 14,4 volt, 20 Hz - 20 kHz, < 0,1% distortion, (Monoblock at 0.01%)
Nom. power in 4
Ω
250 Watt 4 x 40 Watt Sub channel: 140 Watt
Typ. power in 4
Ω
Nom. power in 2
Ω
Typ. power in 2
Ω
Nom. power in 1
Ω
Typ. power in 1
Ω
Bridge mode 4
Ω
nom.
Bridge mode 4
Ω typical
400 Watt
500 Watt
750 Watt
1000 Watt
1200 Watt
-
-
4 x 55 Watt
4 x 60 Watt
4 x 80 Watt
-
-
2 x 150 Watt
2 x 160 Watt
Sub channel: 155 Watt
Sub channel: 200 watt
Sub channel: 260 Watt
Sub channel: 300 Watt
Sub channel: 360 Watt
Damping factor >500 >200
S / N ratio, A-weighted
Input sensitivity
>100 dB
0,3 - 5V
>100 dB
0,3 - 5V
Input impedance
Filter high-pass
Filter low-pass
Fan output terminal
Current draw:
Idle
Typical
Maximum
Dimensions (mm)
Weight
>10 k
Nej
Yes
50-125 Hz
3,0 A
30 A
170 A
450x210x62
5,0 kg
>10 k
80-400Hz + 15-40 Hz*
400Hz-40k + 50-125 Hz*
Yes
3,0 A
12 A
80 A
450x210x62
4,75 kg
* Switchable in/out
Recommended cable size for the DC-feed:
Cable length:
Stereo 60
Stereo 100
Dual Mono
Four Channel
Five Channel
Monoblock
<1,5 m 1,5 - 5 m > 5 m
6 mm 2 10 mm 2 16 mm 2
10 mm
16 mm
2
2
16 mm
21 mm
2
2
21 mm 2
33 mm 2
16 mm 2 21 mm 2
16 mm 2 21 mm 2
33 mm 2 33 mm 2
33 mm
33 mm
42 mm
2
2
2
Max fuse value for different cable sizes:
6 mm 2 = 9AWG 25A
10 mm 2 = 7AWG
16 mm 2 = 5AWG
40 A
60 A
21 mm 2 = 4AWG
33 mm 2 = 2AWG
42 mm 2 = 1 AWG
100 A
140 A
200 A
Recommended main fuse for amplifiers:
Amplifier
Stereo 60
Fuse
25 A
Fuse holder
FH1
Stereo 100
Dual Mono
Four Channel
Five Channel
Monoblock
40 A
50 A
60 A
60 A
125 - 150 A
FH1
FH1
FH1
FH1
FH2
5
DLS SOUND HANDBOOK - AMPLIFIER DATA
TECHNICAL SPECIFICATIONS GENESIS AMPLIFIERS, series 2
AMPLIFIERS IN CLASS AB:
GENESIS B-40 SM-60 SM-100 DM-200 Q-200X
Continuous power output watts RMS, 20 Hz - 20 kHz, 0,1% distortion
Nom. power in 4
Ω
2 x 20 W 2 x 30 W 2 x 50 W 2 x 100 W 4 x 50 W
Typical power in 4
Ω
Nom. power in 2
Ω
2 x 30 W 2 x 45 W 2 x 75 W 2 x 130 W 4 x 70 W
Typical power in 2
Ω
2 x 40 W 2 x 60 W 2 x 80 W 2 x 150 W 4 x 90 W
2 x 50 W 2 x 80 W 2 x 110 W 2 x 200 W 4 x 120 W
Bridge mode 4
Ω
nom.
60 Watt 120 Watt 160 Watt 300 Watt 2 x 180 W
Bridge mode 4
Ω typical 90 Watt 150 Watt 240 Watt 425 Watt 2 x 240 W
S / N ratio, better than 100 dB
Channel separation 60 dB
Input variable 0,2 - 3V
100 dB
70 dB
0,2 - 3V
100 db
70 dB
0,2 - 3V
100 dB
70 dB
0,2 - 3V
100 dB (A-weigthed)
60 dB
0,2 - 3V
Power consumption:
idle
4
Ω nom. power
2
Ω
nom. power
Dimensions (mm)
0,4 A
8A
16A
0,5A
13A
24A
0,8A
19A
35A
1,2A
45A
65A
1,3A
45A
65A
100x190x62 125x177x62 165x192x62 260x192x62 320x192x62
AMPLIFIERS IN CLASS "A":
GENESIS SA-30 SA-50 DA-100 Q-100X P-300X*
Continuous power output watts RMS, 20 Hz - 20 kH, 0,1% distortion
Nom. power in 4
Ω
2 x 15 W 2 x 25 W 2 x 50 W 4 x 25 W 4x40 W + 1 x 100 W
Typical power in 4
Ω
Nom. power in 2
Ω
Typical power in 2
Ω
2 x 25 W
2 x 30 W
2 x 45 W
2 x 45 W
2 x 50 W
2 x 75 W
2 x 85 W
2 x 100 W
2 x 140 W
4 x 45 W
4 x 50 W
4 x 75 W
4 x 53 W + 1 x 130 W
4 x 60 W + 1 x 200 W
4 x 78 W + 1 x 220 W
Typical power in 1 W
Bridge mode 4
Ω
nom.
60 Watt
1 x 300 W
100 Watt 200 Watt 2 x 100 Watt 2 x 100 W
Bridge mode 4
Ω typical 100 Watt 160 Watt 300 Watt 2 x 160 Watt 2 x 130 W
S / N ratio, better than 100 dB 100 dB 100 db 100 dB 105 dB
Channel separation
Input variable
70 dB
0,2 - 3V
* P300X subchannel works in class AB
Power consumption:
70 dB
0,2 - 3V
70 dB
0,2 - 3V
70 dB
0,2 - 3V
70 dB
0,2 - 2V
idle
4
Ω nom. power
2
Ω
nom. power
1,3 A
8A
16A
1,7A
12A
23A
3,3A
22A
33A
3,4A
24A
46A
3,8A
87A
Dimensions (mm) 125x177x62 165x192x62 260x192x62 320x192x62 450x192x62
BUILT-IN FILTERS
Q-100x, Q-200x and P-300X are equipped with built-in 12 dB variable electronic crossovers.
Low-pass variable 60 - 150 Hz
High-pass variable 80 - 200 Hz
P-300X: K1-2: HP 80-200 Hz / 2,4 kHz - 6 kHz
K3-4: HP 80 - 200 Hz + LP 3 kHz - 40 kHz
K5: HP 15 - 40 Hz + LP 50 - 125 Hz
The high-pass filters on channel 1-2 and 3-4 can be switched in-out.
REC. CABLE SIZES FOR THE DC-FEED
Cable length:
B-40/SA-30/50
<1,5 m 1,5 - 5 m > 5 m
6 mm 2 10 mm 2 16 mm 2
SM-60/SM-100 6 mm 2
DA-100/DM-200 10 mm
10 mm
2 16 mm
2
2
16 mm 2
21 mm 2
Q-100X
Q-200X
10 mm 2 16 mm 2
16 mm 2 21 mm
Mono-250/P-300X 16 mm 2 21 mm 2
2
21 mm
33 mm
33 mm
2
2
2
6
DLS SOUND HANDBOOK - DLS AMPLIFIER SPECIFICATIONS
TECHNICAL SPECIFICATIONES OF DLS AMPLIFIERS
MODEL DS 100/Reference 100 DQ 200/Reference 200
Number of channels
Mode
2
AB
RMS output power at 13,5 VDC, 20 Hz - 20 kHz, max 0,1% THD:
4 ohm nominal power 2 x 50 Watts
4 ohm max effekt
2 ohm max effekt
Bryggkoppling 4 ohm
2 x 65 Watts
2 x 100 Watts
220 Watts
4
AB
4 x 50 Watts
4 x 60 Watts
4 x 80 Watts
2 x 180 Watts
THD
S/N ratio, A-weighted
Damping factor
Input impedance
Input sensitivity
Filter highpass
Filter lowpass
* Can be switched in/out
Filter slope
Fuses
Max power cable area power:
Max speaker cable area
Protection circuits
Power consumption:
Idle
Max consumption
Remote
Dimensions:
Width
Weigth
Heigth
Depth
< 0,1%
> 100 dB
> 200
15 kohm
0,3 - 5,5 volt
15 - 200 Hz
50 - 200 Hz*
12 dB/octave
25 A x 2
16 mm 2
6 mm 2
Current and thermal
0,7 A
37 A
26 mA
290 mm
65 mm
240 mm
4 kg
< 0,1%
> 100 dB
> 200
15 kohm
0,3 - 5,5 volt
15 - 200 Hz
50 - 200 Hz*
12 dB/octave
25 A x 2
16 mm 2
6 mm 2
Current and thermal
1,0 A
55 A
26 mA
400 mm
65 mm
240 mm
5,4 kg
Recommended cable size for the DC-feed.
Cable length: < 1,5 m 1,5 - 5 m > 5 m
Amplifier:
DS 100
DQ 200
10 mm
16 mm
2
2
16 mm
21 mm
2
2
21 mm
33 mm
2
2
Recommended main fuse:
Amplifier Fuse
DS 100 AGU 40 A
Fuse holder
FH1/FH1B
DQ 200 AGU 60 A FH1/FH1B
7
DLS SOUND HANDBOOK - PASSIVE X-OVER FILTERS
CROSSOVER FILTERS
The ideal speaker element that can reproduce all frequencies from lowest bass to highest treble is not yet invented. Instead we have to use two or more speakers where each speaker is adapted to a part of the frequency range.
To make this work the input signal to each speaker element must contain only the frequencies it´s designed for. For this purpose we need crossover filters.
CROSSOVER EXAMPLES:
(without conjugate compensation)
3-WAY SYSTEM:
12 dB filter slope
+
123
123
10 mH 123
123
300
µ
F
12
12
10 mH 12
12
5,6
µ
F
12
0,18
12
12 mH
-
300
µ
F
ACTIVE CROSSOVERS
Crossovers can be ACTIVE or PASSIVE. An active filter is connected before the amplifier line input. You need one amplifier for each speaker pair which will become rather expensive.
But the advantages are that it´s possible to mix speakers with different impedance or sensitivity and still be able to balance the system.
Most 4, 5 and 6-channel amplifiers are equipped with built-in active crossovers that can be adjusted in frequency and switched in-out.
GENESIS Q-100X, Q-200X and P-300X are equipped with these features. All GENESIS series 3 amplifiers are equipped with built-in active crossovers
Sub-bass
0-95 Hz
Mid-range Tweeter
95 Hz - 5 kHz 5 kHz -
4-WAY SYSTEM:
12 dB filter slope
+
300
µ
F
50
µ
F
123
10 mH
123
123
123
12
12
12
1,75 mH
12
123
123
123
123
12
12
12
12
5,6
µ
F
12
12
12
12
PASSIVE CROSSOVERS
Passive crossover consists of coils and capacitors, and sometimes resistors for impedance adaption. A passive filter is connected between the amplifier and the speaker and is of LC-type, (coil and capacitor).
-
Sub-bass
0-95 Hz
Mid-bass Mid-range Tweeter
95 - 520 Hz 520 - 5 kHz 5 kHz -
The systems above are shown without impedance compensation. Read below about conjugate links.
A coil stops the higher frequencies while the low passes through, a capacitor works in the opposite way.
By changing the component values, different crossover frequencies are obtained. The coils must be of high quality with a large wire area to avoid losses and distortion. Air coils without iron core are the best but they can be rather big for high values. For high values we often use coils with an iron core. The best capacitors are of polyester type. For large capacitance values bipolar electrolytic capacitors are used.
Resistors are used in a filter for impedance adaption. Read the part about conjugate compensation.
A passive filter steals more power than an active.
CROSSOVER FREQUENCIES:
In a two-way system with separate tweeter a crossover frequency from 3 - 8 kHz is normal.
In a three-way system it´s normal to split the sub at 200-
400 Hz and the tweeter at 3 - 8 kHz.
In a four-way system the x-over frequencies can be as follows. To the subwoofer 80-130 Hz, mid-bass 400-
600 Hz and the tweeter 3 - 8 kHz.
This is a just a recommendation. Depending upon the speaker data and where the different elements are mounted in the car, other x-over frequencies could be better.
8
PHASE SHIFT IN CROSSOVER FILTERS
All passive crossovers will phase shift the signal.
A 6 dB filter shifts 90 degrees and a 12 dB 180 degrees. Because of this you should always try to phase reverse the tweeter in a system to see what phase is creating the best sound. In a 3-way system it´s normal to phase reverse the tweeter. All tweeters used in a system must have the same polarity
(phase). Also subwoofers with a 12 dB crossover should you try to phase reverse. If the subwoofer cone is moving but you don´t achieve any good bass you can try to phase reverse. If two subwoofers are connected with different polarity (phase), the sound from each speaker will kill the sound from the other, resulting in a poor bass reproduction.
CONJUGATE COMPENSATION:
Conjugate compensation is a way to equal the speaker load over the whole frequency range. A 4 ohm speaker can have an impedance peak up to 25 times the normal at the resonant frequency (Fs). To make the calculated crossover filter to match, you can connect a conjugate link in parallel with the speaker.
It´s normally made of a capacitor and a resistor. If you cant calculate the exact component values for the conjugate link you can use a 33
µ
F capacitor in series with a 3,9 ohm resistor to most 4", 5,25" and
6,5" speakers.
DLS SOUND HANDBOOK - PASSIVE X-OVER FILTERS
PASSIVE 6 dB LOW-PASS
A 6 dB x-over filter has a 6 dB slope / octave. The output from an amplifier is only a quarter after falling with 6 dB. A 6dB filter is also called 1:st order filter.
A common use for a 6 dB low-pass filter is for a subwoofer to stop frequencies over, as for example,
100 Hz.
A 6 dB low-pass filter consists of a coil. The x-over frequency is decided by the inductance value measured in the unit Henry (H) and parts of a Henry.
For speakers we normally use coils with the unit mH.
1 H = 1000 mH.
PASSIVE 6 dB HIGH-PASS
A 6 dB high-pass x-over filter consists of a capacitor.
The crossover frequency varies with the capacitor value that is measured in the unit Farad and parts of
Farad. Normally we use
µ
F values for speakers.,
1 F = 1000 000
µ
F
Capacitor values from approx. 10
µ
F and up are normally of bipolar electrolytic type. For lower values we often use polyester capacitors. A capacitor as in the drawing below let the high frequencies pass and stops the lower.
1:st order 6 dB low-pass filter:
+
123456
L
123456
123456
1:st order 6 dB high-pass filter:
C
+
-
-
CALCULATION FORMULA: CALCULATION FORMULA:
L (mH) = 160 x Z
Fc
Z = speaker impedance in
Ω
Fc = x-over frequency in Hz
L= Coil inductance in mH
When connecting coils in series the values are added.
Use this formula when connecting in parallel:
1 1 + 1 + 1
L L L L
Inductance values for different x-over frequencies:
X-over fq.
2
Ω
Hz L (mH)
Speaker impedance
4
Ω
8
Ω
L (mH) L (mH)
65
80
5
4
10
8
20
16
100
130
200
360
3,2
2,5
1,6
0,9
6,4
5
3,2
1,75
12,8
10
6,4
3,5
500
800
1000
0,65
0,4
0,32
1,3
0,8
0,64
2,6
1,6
1,28
X-over frequencies at given values:
10 mH
2
Ω
32 Hz
4
Ω
64 Hz
8
Ω
128 Hz
6,3 mH
50 Hz
101 Hz
203 Hz
1,75 mH
183 Hz
365 Hz
730 Hz
C (
µ
F) = 160000
Fc x Z
Z = speaker impedance in
Ω
Fc = x-over frequency in Hz
C = Capacitor value in
µ
F
When connecting capacitors in parallel the values are added. Use this formula when connecting in series.
1
=
C
1 + 1 + 1
C C C
Capacitor values for different x-over frequencies:
X-over fq.
2
Ω
Hz C (
µ
F)
80 1000
100
130
800
600
200
500
800
1000
2000
5000
400
160
100
80
40
16
Speaker impedance
4
Ω
8
Ω
C (
µ
F) C (
µ
F)
500 250
400
300
200
150
200
80
50
40
20
8
100
40
25
20
10
4
X-over frequencies at given values:
2
Ω
4
Ω
8
Ω
300
µ
F 200
µ
F 150
µ
F 50
µ
F 6,8
µ
F
266 Hz 400 Hz 533 Hz 1,6 kHz 11,7 kHz
133 Hz 200 Hz 266 Hz 800 Hz 5,85 kHz
67 Hz 100 Hz 133 Hz 400 Hz 2,92 kHz
9
DLS SOUND HANDBOOK - PASSIVE X-OVER FILTERS
PASSIVE 12 dB LOW-PASS
A 12 dB x-over filter has a 12 dB slope / octave.
A 12 dB filter is a combination of a coil and a capacitor. It is also called 2:nd order filter. 12 dB low-pass filters are often used for subwoofers in order to stop frequencies over the x-over frequency, for example 100 Hz. A combination of a low- and high-pass filter is called a band-pass filter.
2:nd order 12 dB low-pass filter:
PASSIVE 12 dB HIGH-PASS
The difference between the passive 12 dB high-pass x-over filter and the low-pass filter is that the coil and capacitor change place. For a certain x-over frequency the component values are the same for both high- and low-pass filters. A high-pass filter let high frequencies pass, and stops the lower.
2:nd order 12 dB high-pass filter:
123456
123456
L
C
C
123
123
123
123
L
CALCULATION FORMULA:
L (mH) = 225 x Z
Fc
C (
µ
F) = 112500
Fc x Z
Z = speaker impedance in
Ω
Fc = x-over frequency in Hz
L = coil inductance in mH
C = capacitor capacitance in
µ
F
When connecting coils in series the values are added.
Use this formula when connecting in parallel:
1 1 + 1 + 1
=
L L L L
CALCULATION FORMULA:
L (mH) = 225 x Z
Fc
C (
µ
F) = 112500
Fc x Z
Z = speaker impedance in
Ω
Fc = x-over frequency in Hz
L = coil inductance in mH
C = capacitor capacitance in
µ
F
When connecting capacitors in parallel the values are added. Use this formula when connecting in series.
1
C
=
1 + 1 + 1
C C C
COMPONENT VALUES FOR 12 dB PASSIVE CROSSOVERS
X-over freq.
in Hz C (
µµµµµ
F)
2
Ω
L (mH) C (
µµµµµ
F)
4
Ω
L (mH) C (
µµµµµ
F)
8
Ω
L (mH)
62,5
95
140
190
375
520
800
3500
5000
900
600
400
300
150
108
70
16
11
7,2
5
3,2
2,35
1,2
0,87
0,56
0,12
0,09
450
300
200
150
75
54
35
8
5,6
The same component values are used for both highand low-pass filters, but they change place.
Use coils with low resistance, air coils are the best.
Coils with iron core must be able to handle high current or the iron core magnetic saturation becomes to high causing distortion.
Capacitors must be of bipolar type, 50 - 100 Volt.
14,4
10
6,4
4,7
2,4
1,75
1,12
0,25
0,18
225
150
100
75
38
27
18
4
2,8
28,8
20
12,8
9,5
4,8
3,5
2,25
0,5
0,36
IMPORTANT WHEN CONNECTING FILTER !
When connecting a 12 dB low-pass x-over to a subwoofer it´s suitable to solder the capacitor directly on the sub terminals between + and -.
If the sub is disconnected without disconnecting the capacitor at the same time the amplifier can be damaged.
A 12 dB filter connected without a speaker will overload the amplier (if it´s turned on) and damage the output circuits.
10
DLS SOUND HANDBOOK - THE CABLES
THE CABLES - AN IMPORTANT LINK
No chain is stronger than it´s weakest link !
It´s not unusual that people buy expensive amplifiers and speakers but forget the wiring. DLS have high quality cables for both amateurs and professional users.
Cables made of oxygen free copper (OFC).
Cables made of oxygen free copper will not oxidize as normal copper do. The oxidation increases the
DC-resistance and as a result of this the voltage drop in the cable. All DLS cables use oxygen free copper.
DLS POWER CABLES.
As we have said before the DC-feed to the amplifier is of great impor tance. The amplifier must in all occasions have enough current, otherwise both the dynamics and good sound will be lost.
DLS power cables of oxygen free copper are made of a lot of small cores to make it soft and flexible with lowest DC-resistance. Use the table below to choose the correct DC-feed.
Cable length:
DLS DS 100
DLS DQ 200
Stereo 60
Stereo 100
Dual Mono
Four Channel
Five Channel
Monoblock
<1,5 m 1,5 - 5 m > 5 m
10 mm 2 16 mm 2 21 mm 2
16 mm
6 mm 2
2 21 mm
10 mm 2
2 33 mm 2
16 mm 2
10 mm
16 mm
16 mm
16 mm
33 mm
2
2
2
2
2
16 mm
21 mm
21 mm
21 mm
33 mm
2
2
2
2
2
21 mm 2
33 mm 2
33 mm 2
33 mm 2
42 mm 2
SKIN-EFFECT AND INDUCTANCE
In a conductor the higher frequencies moves on the surface, while lower frequencies moves in the center of the cable. To make the active resistance
( impedance and inductance) as low as possible for each frequency some cables use different strand sizes for different frequencies. Higher frequencies prefer a cable with very thin strands while the lower frequencies will find the lowest active resistance in a thicker strand. To minimize the cable resistance further the cable can be designed with a combination of copper and silver plated strands.
One of the advantages with DLS speaker- and signal cables are the low inductance. Opposite an ordinary DC-resistance the inductance is linear. It means that higher frequencies will be more supressed than the lower which can create a distored and false sound reproduction. Inductance will occour when an AC-current flows in an electromagnetic field.
These fields are causing eddy currents superposed the normal current leading to an increase of resistance. They also make the current flow to decrease towards the center of the conductor (skineffect). A low inductance is to prefer. This is achieved by using raw materials with high purity. A low inductance will also be achieved by twisting the strands in the conductor. When the current to the speaker passes through the speaker coil, which is an inductance, it creates eddy currents that goes back to the amplifier called counter- Electro Motive Force
(EMF). The EMF is also reduced by a correct cable construction with twisted strands.
In many installations the current capacity is improved with extra batteries (OPTIMA) with low inner resistance or large 1 Farad capacitors, DLS Power
Caps. If you don´t want to spend money on extra batteries at least you shouldn´t save money on the
DC-feed.
DLS SPEAKER CABLES.
Also the speaker feed must be of high quality. Use cables with an area of at least 1,5 mm 2 .DLS speaker cables are soft and flexible with a construction that minimizes the loss over the whole frequency range.
DLS speaker cable design gives the following advantages:
❑ Maximum reduction of the EMF which causes
phase shift resulting in bad sound quality.
❑ Lowest possible damping resistance on all
frequencies by using the skin effect.
❑ Lowest possible power loss.
DLS SC 4x1 and SC 4x1,5 are special speaker cables with four leads. They are twisted and has a powerful insulation protecting them from mechanical agitation.
The four leads are connected in pairs as they have different strand sizes using the skin effect to minimize the resistance on all frequencies.
The capacitance, inductance and EMF are reduced by the twisted cores in the cable.
Two of the four leads have a strand size of 0,1 mm 2 , and the two others have 0,2 mm 2 .
DLS SC 2x1,5, SC 2x2,5 and SC 2x4 are the standard two-lead speaker cables made of oxygen free copper. They have twisted strands and are soft and flexible for easy installations.
11
SIGNAL CABLES:
The signal cables must be of good quality as well as the speaker cables.
The construction of the cable must have the best possible reduction of inductance and capacitance together with a low damping over the whole frequency range.
The shielding is also important to avoid interference noise from the electric system of the car.
DLS SL2PRO and SL5PRO are triple shielded but without a remote wire. A remote wire included with the signal cable may induce interference. These cables are also quasi-balanced for maximum performance.
Also use RCA phono connectors of highest quality with good shielding and gold plated for minimum contact resistance.
DLS SOUND HANDBOOK - INSTALLATION
INSTALLATION
THE HEAD UNIT
The heart in a car stereo installation is the car stereo, often called head unit. Today it´s normally a tuner with an external CD-changer or built-in CD-player.
The well-known brands are the best choice if you want a high quality product.
One important detail is to buy a head unit with RCA pre-outs which makes it easier when you want to do a more sophisticated installation than standard. The head unit is normally installed in the dash-boards original fitting, just make sure it´s fastened properly. If possible use heavier DC-feeds than the originals used in the car. If you use the internal amplifier to feed any speaker pair this is important. The ground wire must have the same area as the +-feed.
If you have interference noise from the alternator or ignition its´often the ground connection that is wrong.
Try different places for the ground connection, the best is close to a unit (the amplifier).
THE AMPLIFIER
An extra amplifier should be installed in a place where it can be satisfactory cooled. Many amplifiers get very hot and need a good cooling.
In some installations you might need one or two external cooling fans.
First check if there are any cable mats or fuel pipes behind the place where you plan to mount the amplifier. Alternatively use an extra particle board or the bass box when you mount the amplifier and you will have a better ground insulation. To avoid interference noise this can be to prefer.
Install the amplifier far away from your radio aerial.
Sometimes the amplifiers DC/DC-converter generates high frequency interference.
THE CABLES
As we have said before the cables are very important.
In the table on page 5 you find recommended areas for the DC-feed for different amplifiers. The ground wire must have the same area as the +-wire. Connect the ground wire as close as possible to the amplifier.
Connect all units in the system to the same ground point to avoid interference.
Use high quality speaker cables with an area of at least 1,5 mm 2 to the side systems and 2,5 mm 2 to the subwoofers, (or more).
Signal cables must have good shielding, otherwise they can pick up interference noise.
Avoid to place the power cables on the same side of the car as the signal cables. Also try to avoid the cars own cable mats to come close to the signal cables.
Any extra cable must be laid out in zig-zag style and definitely not coiled.
Don´t let the cables pass sharp edges that can hurt the cable insulation causing short circuits or other problems.
THE DC-FEED
To avoid damage to the amplifier or the electric system of the car the DC-feed installation must be made with care. A main fuse should be installed close to the battery. The fuse value depends on what kind of amplifier / amplifiers you use, but a fuse value of 40
- 60 A is normal.
Use either glass fuses or automatic circuit breakers.
If the amplifiers are installed in the back of the car it´s normal to install a separate fuse block from which you distribute the power to the separate units. Each unit will then be separately fuse protected. See the drawing below.
Battery
Main fuse
Fuse block
Wiring diagram with 3 amplifiers, main fuse and a fuse block with a fuse for each unit.
The main fuse holders use either a glass fuse of
AGU-type (max 80A), or ANL-fuses with values up to 250 Amps. There are fuse blocks for 2, 3 or 4
AGU fuses.
Automatic circuit breakers is another good alternative as main fuse. They also have a test button with which you easily can switch off the power to all units.
The ground wires from all units can easily be connected together with a power block type PB1.
For best function with lowest possible DC-resistance in all connection points, all the above products are gold plated with 24 K gold. Besides of a good function it´s also gives a good impression.
EXTRA BATTERY
In many exclusive installations, and most competition cars, extra batteries are installed. Sometimes also extra alternators for improved charging, or extra capacitors of 0,5 or 1 Farad value.
The purpose of this is to make sure that the amplifiers always gets enough current even at very high volumes, otherwise the sound will be destroyed at high volumes.
For a normal listener the ordinary car battery is sufficient. Just make sure you have DC-feeds that´s big enough. But if you plan to compete or just want to get the most out of your equipment it´s always right to install an extra battery or extra capacitors that works as a current reservoir.
These extra batterys are of a special type with low internal resistance that can handle large current flows.
12
DLS SOUND HANBOOK - INSTALLATION
SPEAKER INSTALLATION
An important part of the installation is of course the speakers.
How they are installed varies from car to car and depends upon the possibilities in each type.
The factory pre-made installation holes are not always ideal for other types of speakers than original. We will give you some hints of what to think of when installing speakers.
ORIGINAL INSTALLATION
The easiest way to install a speaker in a car is to use the factory pre-made holes. If you use car specific speakers, the installation job becomes very easy. But the problem is that these type of speakers are usually not of the highest quality and will not satisfy a demanding listener.
The high quality speakers often have large magnets making it necessary to first measure the space and sometimes make changes in the door or dash-board to make them fit. Especially the depth is important to check so that the side windows goes clear from the magnet.
Some car models requires special adaptors or distances to make the speaker fit when you use other speakers than the original.
If possible use some kind of baffle on the back of the door panel. Make sure the baffle is fastened properly and fasten the speaker in the baffle. This is easy to make and will normally result in a better sound than without baffle.
A speaker installation high up on the door-side is to recommend, but if the pre-made hole is at the bottom part of the door it´s difficult to change.
A 2/3-way system should be installed with the elements close to each other to achieve the best sound image. An alternative is to install the bass element in the door and the tweeter on the dashboard.
A door or dashboard installation is actually an "openair" installation since there is no limiting box.
ORIGINAL MOUNTING:
ADVANTAGES:
- Fast, easy and simple
Exemple of a door installation with new baffles.
NEW DOOR BAFFLES
If you want to improve your door installation you should build a new door-side. This must be adapted to the door side and is normally made of MDF or particle board. The baffle is covered with cloth or vinyl matching the car interior. Some car sound builders changes the whole door-side to a new one.
The speaker element is directed to obtain the best sound image. They are also fastened properly to avoid rattle.
They are normally mounted with a sealed speaker box behind the elements. The volumes needed for a
4" or 5,25" element are only a few liters.
BAFFLE MOUNTING:
ADVANTAGES:
- The speakers are mounted in real baffles.
- A box construction that improves the sound
quality with less rattling.
- Higher power handling capacity.
- Better sound image (front stage).
DISADVANTAGES:
- The speakers have no baffle = rattle.
- Bad power handling capacity.
- Bad sound image.
- No box to the speaker element.
DISADVANTAGES:
- More work and more expensive mounting.
- The cars original door sides are affected.
- The installation requires a lot of knowledge to
make the installation to look professional.
13
DLS SOUND HANDBOOK - INSTALLATION
KICK-PANELS
Another installation alternative giving a good sound image is the kick-panel. It´s placed down on the floor in front of the door on both sides. It can contain the whole system with bass, midrange and tweeter or a bass and midrange with the tweeter installed on the dashboard. The best places for the speakers must be tested out in the respective car.
Kick-panels are normally made of MDF or particle board and are build as sealed boxes or as membrane boxes where the element is allowed to breath through a membrane of foam rubber or similar.
Kick-panels are very popular in competition cars.
MOUNTING IN KICK-PANELS:
ADVANTAGES:
- Stable mounting without rattling.
- Superb sound image.
- Higher power handling capacity.
- Less affection on the cars interior.
DISADVANTAGES:
- More mounting work.
- Possibilites to damage the speaker if kicking on
them with the feets.
HIGH MOUNTED KICK-PANELS:
In some cars the kick-panel can be mounted invisible up under the dashboard. Can create a good sound image despite the strange mounting.
Kick-panel
CENTER CHANNEL SPEAKER
A center channel speaker can be used to improve the sound image in installations where the speaker mounting makes it difficult to achieve a correct sound image.
On a DLS or GENESIS amplifier you connect the center channel speaker in bridge mode between left and right channel and then you obtain the sum signal of both channels.
It can be mounted on the middle of the dashboard.
DASHBOARD MOUNTING
A mounting of the midrange and tweeter up on the dashboard will result in an improved sound image. It will be moved up on the dashboard. Some cars that have suitable original dashboard mounting holes can be used.
The tweeters should be mounted on the dashboard or on the door poles. The woofer elements should be mounted in a door-side or in a kick-panel. Suitable for DLS U-35/U-36 or R36/RC36.
REAR FILL
A well mounted front system is the most important in a sound system. In some cases we also use rear mounted speakers used as "rear fill". Rear fill speakers will improve the front stage image by adding a weak sound from the rear filling up the sound stage and giving it a deep. As Rear fill speakers we can use midrange elements in combination with a passive or active bandpass filter, mounted in the rear. A suitable frequency response can be from 500 - 6000
Hz. The level must be dampened easiest made with a series resistor of 10 - 20 ohms in series with the + lead. The rear fill speaker can also be connected in multimode. In this case you use only one element working as a center channel speaker.
DLS / GENESIS
In this example the signal is dampened with a
20 ohm resistor.
The level can then be adjusted with the variable resistor. The component values can need to be changed sometimes.
The frequency response in this example is between 550 -
6000 Hz. The component values can be changed if you want another frequency response.
R-
4,7
µ
F
0-20
Ω
15W
123456
123456
123456
1234
1234
1234
0,15
1234
1234 mH
1234
50
1,75 mH
µ
F
L+
20
Ω
15W
Center channel speaker 4 ohm
14
DLS SOUND HANDBOOK - INSTALLATION
HAT-RACK MOUNTING
The best sound stage for front seat listeners is achieved with door- or kick-panel mounting. In competition cars the front system combined with rear subwoofers are often the only speakers. Sometimes they are combined with a pair of small 4" or 5,25" speakers in the back used as "rear fill". These rear fill speakers are connected with x-overs giving a reproduction from 1-2 kHz and up. Tweeters are normally not used in combination with rear fill.
The traditional hat-rack mounting with a system or
6x9" speakers requires some installation work to create a good sound.
A new hat-rack made of particle board (22 mm) or
MDF-board (19 mm) must be produced. The original hat-racks are normally not sufficient to use.
If you furthermore want the speakers to have a high power handling capacity you need to make some kind of speaker box (normally of sealed type) on the back of the hat-rack, limiting the cone movement.
If you have a bass box in your trunk it´s necessary to have a box for the hat-rack speakers. If not, the low bass from the sub will have an influence on the speaker cones and destroy the sound.
DLS / GENESIS IN MULTIMODE
All DLS and GENESIS (except for MONO 250) can be used in multimode operation. Multimode means that you from one amplifier can take three different signals, left channel, right channel and the sum of right and left channel.
To the sum signal you can connect one or more subwoofers through a passive low-pass crossover.
You can also connect a center-channel speaker in multimode. (See example on page 18).
The stereo connected speakers can be either a 2/3way system or coaxial speakers. To this speakers you must use passive high-pass filters that limits the frequency response.
The advantages of multimode operation is that a single amplifier can be used for all speakers in the car. It´s easy to install, it needs less space and it´s cheaper. The disadvantages is that you need passive crossovers and it´s difficult to adjust the sound balance between the front system and the subwoofer.
The load capacity of the amplifier limits the number of speakers that you can use in the system.
GENESIS series 3 amplifiers are 2
Ω
stable, the minimum amplifier load is 2 ohms.
In many installations you must use passive filters to the different speakers in your system. Later in this book there are some wiring examples where passive filters are used.
SUBWOOFER INSTALLATION
An "open air" subwoofer installation in the hat-rack or towards the back seat calls for the same baffles of particle board or MDF-board as described above.
But the best result is normally achieved using a separate bass box of some type. Later in this book we will describe different types of boxes and give advices of how to build a box.
You will also find suitable box sizes for all DLS subwoofers.
MULTIMODE CONNECTION
This is an example of a typical multimode connetion with a front system and a subwoofer. 12 dB passive high- and low-pass filters are used in combination with the original filters used for the front system.
All speakers have an impedance of 4 ohms.
The 10 mH coils can be spared.
Change to 200
µ
F capacitors instead of 300
µ
F.
STEREO
DLS / GENESIS
AMPLIFIER
L+ LR- R+
300
µ
F
123
123
123 12
123 12
123 12
123
10 mH
300
µ
F
123
123
12 123
12 123
12 123
10 mH
123
12
12
12
12
Tweeters with filter
10 mH 12
12
300
µ
F 12
123
123
123
123
Tweeters with filter
SUBWOOFER
This connection can be used with all DLS and
GENESIS amplifiers.
15
DLS SOUND HANDBOOK - AMPLIFIER WIRING EXAMPLES
AMPLIFIER WIRING EXAMPLES
Example 1.
Basic wiring with one or two speaker pairs.
This example with one or two 4 ohm systems can be used with all DLS and GENESIS amplifier models.
The amplifier load is 2 ohms when connected in parallel. Use 2/3-way systems or coaxial speakers.
All speakers must have an impedance of 4 ohms.
Example 2.
System with a front system and a multimode connected subwoofer.
This system is similar to that on page 12. But here we use a 6 dB filter (200
µ
F capacitor) to the front system. With only one system and a subwoofer it´s sufficient with a 6 dB filter. All speakers must have an impedance of 4 ohms.
Car stereo Car stereo
L+ L-
123
123
123
123
123
123
123
Tweeter
123 with filter
123
123
123
123
Filter
123
123
123
123
123
123
123
Amplifier
R- R+
1234
1234
1234
1234
1234
1234
1234
Tweeter
123 with filter
123
123
123
123
123
123
123
123
123
123
The components inside the frames must be added to the system.
L+ L-
200
µ
F
1234
1234
1234
1234
1234
1234
1234
Tweeter with filter
1234
1234
1234
1234
Amplifier
R- R+ Highpass filter
200
µ
F
1234
1234
1234
1234
1234
1234
1234
Tweeter with filter
1234
1234
1234
1234
300
µ
F
123
123
123
10 mH
123
Subwoofer
Lowpass filter
Suitable for:
Speaker impedance:
All DLS and GENESIS models.
4 ohm
Passive filters: Not needed except for the filters coming with the speaker kits.
Advantages: One amplifier can run both front and rear speaker systems.
Disadvantages: You can´t balance the sound levels between front/rear speakers. (It´s possible to use fixed resisors in series with the speakers to adjust the levels.)
Amplifier load: 2 ohms
Suitable for: All DLS and GENESIS models.
Passive filters: To the sub: 12 dB low-pass filter with 300
µ
F capacitor + 10 mH coil giving 95 Hz x-over.
To the front system: 6 dB high-pass filter with 150 -
200
µ
F capacitor giving 180 Hz x-over. The original filters in the systems must also be used.
Capacitors must be of bipolar type.
The coil must have low resistance, 0,5 - 0,7
Ω
.
Advantages: One amplifier can be used for the whole system.
Disadvantages: You can´t adjust the sound level
Alternatives: to the subwoofer.
If you use two subs they must be of
8 ohms impedance connected in parallel to obtain a 4 ohm amplifier load.
Amplifier load: 2 ohms
16
NOTE! In multimode operation the connected subwoofers must never form an impedance lower than 4 ohms.
DLS SOUND HANDBOOK - AMPLIFIER WIRING EXAMPLES
Example 3.
System with a front and a rear system, and a multimode connected sub.
This system can be used together with most GENE-
SIS 2-channel amplifiers if 12 dB highpass crossovers are used to both front and rear systems and subwoofer. Both front and rear speakers are 2-way systems. The impedance of the subwoofer is 4 ohms.
Example 4.
System with a 4-channel amplifier, front and rear system and subwoofer.
In this example a front and a rear system are connected in parallel on FRONT. Two or three subwoofers are connected to REAR. The amplifiers built-in filters are used. Suitable for Q-100X, Q-200X,
Four Channel and DLS DQ-200.
Car stereo Car stereo
Passive 12 dB highpass x-over
12
12
12
12
Tweeter with filter
L+ L-
12
200 µµµµµ F
12
12 12
12 12
12
12
6,3 mH
Amplifier
R- R+
200 µµµµµ F
123
123
12 123
12 123
123
123
6,3 mH
123
123
123
123
123
Tweeter with filter
4-channel amplifier
Front Rear / sub
L+ R-
12
12
12
12
12
Tweeter with filter
The components inside the frames must be added to the system.
12
200 µµµµµ F
12
12 12
12 12
12 12
12
12
6,3 mH
300
µµµµµ
F
123
10 mH
123
123
Subwoofer
200 µµµµµ F
123
123
12 123
12 123
123
123
6,3 mH
123
123
123
123
123
Tweeter with filter
Passive 12 dB lowpass x-over
Tweeters with filter
The passive filters are not shown, but must naturally be used.
Tweeters with filter
4
Ω
The mono bridge mode connected sub should have an impedance of 4 ohms.
Suitable for: DLS and GENESIS 2-channel
amplifiers.
Speaker impedance: 4 ohms for all.
Passive filters:
To the sub: 12 dB lowpassfilter with 300
µ
F capacitor + 10 mH coil giving 95 Hz x-over freq.
To front/rear systems: 12 dB highpass filter with capacitor 200
µ
F and 6,3 mH coil giving 140 Hz xover frequency. The systems original filters must also be used.
Alternatives: If you use 2 subs they must be of 8 ohm impedance connected in parallel to 4 ohm.
Advantages: One amplifier for the whole system.
Disadvantages: You can´t vary the sound front/rear or the level to the subwoofer.
Amplifier load: 2 ohm
NOTE! The subwoofers must never form an impedance lower than 4 ohms.
Suitable for: GENESIS and DLS 4-channel
amplifiers
Filter: No passive filters needed. The
amplifiers built-in filters are used.
Built-in filters: Adjust the built-in filters of the amplifiers according to the owners manual.
The speaker systems own filters are also used.
Alternatives: One or two systems can be connected in parallel to the FRONT output.
Mid-basses can be connected to the speaker output of the car stereo through a 12 dB low-pass filter with
550 Hz crossover. C = 50
µ
F, L = 1,75 mH.
17
Amplifier load in the FRONT: 2 ohms example above: REAR: 2 ohms
NOTE! The subwoofers must never form an impedance lower than 4 ohms.
DLS SOUND HANDBOOK - AMPLIFIER WIRING EXAMPLES
Example 5:
System with separate amplifiers for front and rear system with fader.
Separate amplifier for the subwoofers.
This system with three amplifiers and a filter box gives you many possibilities to adjust and balance the sound in your car so that every speaker plays at the wanted level. This is an advantage compared to multimode connected systems. It´s also possible to use mid-bass speakers with a passive crossover.
Car stereo
Fader Active filter
Front system amplifier
2-channel amplifier
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
Tweeters with filter
Rear system amplifier
2-channel amplifier
2-channel amplifier
L+ R-
Subwoofer amplifier
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
123
1,75 mH
123
123
50
µ
F
Mid bass speakers with
12 dB low-pass filter.
X-over freq. 550 Hz
1,75 mH
1234
1234
50
µ
F
Tweeters with filter
4
Ω
The mono bridge mode connected sub should have an impedance of 4 ohms.
Suitable for: All DLS and GENESIS 2-channel amplifiers can be used in this example.
To DLS and GENESIS series 3 you can use the internal crossovers instead of the separate active filter.
The mid-bass speakers can be connected to either the front or the rear system.
Active filter: You can use DLS 2W1 to split the signal.
Amplifier load: front system 4 ohm
rear system with mid-subs: 2 ohm
NOTE! The subwoofers must never form an impedance lower than 4 ohms.
18
DLS SOUND HANDBOOK - AMPLIFIER WIRING EXAMPLES
Example 6:
System with separate amplifiers, one for the front system and one for the subwoofers. The rear system is fed directly from the car stereo.
In this system the built-in amplifier of the car stereo is used for the front system through a 6 dB highpassfilter with 200 Hz x-over. An active filter splits the signal between the rear and the sub amplifiers.
200
µ
F
200
µ
F
Tweeter with filter
123
123
123
123
123
123
123
123
123
123
123
123
Car stereo
/ CD
Active filter
123
123
123
123
123
123
123
123
123
123
123
123
123
Tweeter with filter
Front system amplifier
2-channel amplifier
123
123
123
123
123
123
123
123
123
123
123
123
123
Tweeters with filter
123
123
123
123
123
123
123
123
123
123
123
123
123
2-channel amplifier
L+ R-
Sub amplifier
4
Ω
The mono bridge mode connected sub should have an impedance of 4 ohms.
Suitable for: All DLS and GENESIS 2-channel amplifiers can be used in this example.
To DLS and GENESIS series 3 amplifiers you can use the internal filters instead of the Active filter.
Passive filters: To the rear system a 6 dB x-over (200
µ
F capacitor) with 200 Hz x-over frequency, 300
µ
F gives a x-over of 130 Hz, 150
µ
F gives 266 Hz.
Active filter: Use an active filter box to split the signal between front and sub system.
Disadvantages: There will be a great difference in sound quality between the rear system without external amplifier, and the front system using a separate amplifier.
Amplifier load: Rear system: 4 ohms.
NOTE! The subwoofers must never form an impedance lower than 4 ohms.
19
DLS SOUND HANDBOOK - AMPLIFIER WIRING EXAMPLES
Example 7:
System with a 4-channel amplifier, front and rear system, subwoofers and a center channel speaker.
In this system you can use DLS DQ/Ref 200, GENESIS Q-100X, Q-200X, Compact Four or Four Channel.
All these amplifiers have built-in electronic crossovers.
A center-channel speaker is connected i multimode. The center-channel level can be adjusted with a variable resistor.
Car stereo
Tweeters with filter
123
123
123
123
123
123
123
123
123
123
123
4-channel amplifiers
L+ LRR+ L+ LRR+
123
123
123
123
123
123
123
123
123
123
123
4
Ω
8
Ω
The mono bridge mode connected sub should have an impedance of 4 ohms.
4
Ω
123
123
123
123
123
1,75 mH
12
-
12
50
µ
F
12
12
+
Center channel speaker
Suitable for: All DLS and GENESIS 4-channel amplifiers.
Passive x-overs: A center channel speaker is connected in bridge mode. To adjust the level you need a variable resistor with 15 watts power handing capacity. A band-pass filter allows the speaker to reproduce frequencies between 550 to 6000 Hz.
Active filters: The built-in filters are used.
Amplifier load: FRONT: 1,3 ohms
REAR: 2 ohms in the example above.
NOTE! The subwoofers must never form an impedance lower than 4 ohms.
20
DLS SOUND HANDBOOK - GENESIS WIRING EXAMPLES
Example 9:
System with P-300X, 5-channel amplifier with a front 2-way system with active crossover and a subwoofer.
Channel 1 & 2 = Tweeters with active high-pass filter
A single line input is
Tweeters Channel 3 & 4 = Midrange with high- and low-pass filter often enough in this
Channel 5 = Subwoofer with low-pass filter application.
No passive crossovers are needed. The built-in active
L+
Ch1 filters are used to all speakers.
In
L-
R+
Ch2
R-
L+
Midrange/bass If you want to balance the front/rear level you must add a line-in to the sub input on channel 5.
In Ch3
L-
R+
Ch4
R-
+
In
Ch5 -
Subwoofer
/ woofers
Example 10:
System with P-300X, front system, "rear fill", and a subwoofer.
With two line inputs it is possible to adjust the balance between front and rear speaker systems.
In
In
In
L+
Ch1
Ch2
L-
R+
R-
Ch3
Ch4
Ch5
L+
L-
+
-
R+
R-
1234
1234
12345678
12345678 LP-filter
12345678
1234567
1234567
LP-filter
1234567
1234
1234
"rear fill" speakers
Front 2-way system incl. filter
In this example the speakers own passive filters are used to the front system in combination with the built-in highpass filters on channel 1-2.
On channel 3-4 är "rear fill" speakers are connected. the amplifiers built-in filters are used.
The sub also uses the built-in filters.
Subwoofer using the builtin filters of the amplifier.
Example 11:
System with P-300X. Front system connected in bridge mode to ch. 1 -
4. subwoofer to ch 5.
Connect the inputs in parallell with Y-adaptors
L+
In Ch1
L-
12345
12345
In
In
Ch2
Ch3
Ch4
Ch5
R+
R-
L+
L-
R+
R-
+
-
1234567
1234567
LP-filter
1234567
1234567
LP-filter
1234
1234
1234
Front system connected in bridge mode to channel 1 - 4.
The speakers own filters are used in combination with the built-in filters in the amplifier.
(Adjust the ch 3-4 lowpass filter to 40 kHz x-over freq.)
Subwoofer is using the ch 5 built-in filters.
Subwoofer using the amplifiers built-in filters
21
DLS SOUND HANDBOOK - GENESIS WIRING EXAMPLES
Example 9:
System with GENESIS Five Channel, 5 channel amplifier with a front 3-way system with active x-over. (Not for P-300X).
All other wiring examples can be found in the owners manual for Five Channel.
The diagram shows the connection of a 3-way system, DLS U36 or similar, where tweeter and midrange speakers are connected to ch 1-2, midbasses to ch 3-4, and subwoofers to ch 5 (not shown). Passive crossover is used between tweeter and midrange.
SPEAKERS
1/L + 2/R +
SPEAKERS
- 3/L + 4/R +
_
+
_
FILTER
+
_
FILTER
+
MID-BASS
_
+
- This is suitable for 3-way speaker systems like DLS R-36, RC-36, U35 or U-36.
The passive crossover box must be used for tweeter and midrange.
NOTE! When using DLS U35 / U36 in this way, the 33
µµµµµ
F capacitor inside the filter must be cut off at one end.
TWEETER
MID-
RANGE
Filter Ch 3-4
LP filt HP filt LEVEL
kHz Hz Volt
6
180
2 1
0,3
3 40 80 400 4
Filter Ch 1-2
BUTTON OUT !
LEVEL HP filt HPx20
Volt Hz 80-400 Hz
1,6-8 kHz
180
2 1
400
4
0,3 80
BUTTON IN!
LP filt LP filt HP filt LEVEL
kHz Hz Volts
0,3-4 kHz
INPUT CONNECTORS
4(R) 3(L) 2(R) 1(L)
LEVEL HP filt HP
Volt Hz x20
In this example ch 1-2 plays from 400 Hz and up.
Ch 3-4 plays between
100 - 400 Hz.
22
LINE OUT FROM CAR STEREO.
AUTOMATIC INTERNAL TRANS-
FER TO CH 3-4 & 5.
DLS SOUND HANDBOOK - SPEAKER BOXES
WHY DO WE NEED SPEAKER BOXES?
A Hi-Fi speaker for home use is always mounted in a box to reproduce the best possible sound.
Traditional mounting in cars are in a door side or in the hat rack, this is a simple baffle mounting. You can of course achieve a better sound in your car by using suitable speaker boxes.
In a correct adapted box the sound is improved and the power handling capacity increases.
If you have a subwoofer in your trunk and a pair of
"open air"- mounted speakers in the hat-rack the air pumping from the sub will effect the hat-rack speakers and make the cones move a little ruining the sound from them. This is one of many good reasons to use boxes also in your car.
Normally we use boxes for the subwoofer but also the rest of the speakers sounds better mounted in a suitable box.
We will now describe the different types of boxes normally used in a car.
SPEAKER BOXES, GENERAL
Build your boxes in a stable and air-tight material.
The best is MDF-board, 19 mm, or particle board,
22 mm. Larger boxes must have braces inside to avoid resonance. The box must be completely airtight. Use sealing compound in all joints, also in the hole for the cable. The size of the box are decided by the speaker data, but also the car type and music have an influence on the box size. Deep bass demands larger boxes than disco music.
VENTED BOXES
A speaker in a vented box has higher efficiency (3 dB) and higher power handling capacity than in a sealed box. In a vented box the sound from the speaker and the port work together creating a higher sound level. The sound from the port must come out in the same phase as from the speaker otherwise the sound result is real bad.
The size of the box are decided by the speaker data just as in the sealed box. Also the car type and music type have an influence on the box size.
Often the size of the car decides the practical size of the box. A smaller box has a higher resonant frequency than the larger one. The size of the box should not be so large that the speaker plays below it´s own free air resonance (Fs), then it looses in power handling capacity.
The port in a vented box should be mounted on the same side of the box as the speaker. But sometimes this is impossible. The port opening inside the box must have a free area behind the port, to the wall behind, of at least the port diameter. There must also be a free area in front of the port. A large sub needs a larger port to avoid whistling sounds. Use ports with conical openings to avoid this. The port must also be fastened properly to avoid rattle.
As port material 3" or 4" PVC tubes are normally used. In a correct tuned box you should be able to feel the air pumping out from the port. At high volumes the air can blow out a burning match, if not the box and port are mismatched.
SEALED BOXES
Sealed boxes are easy to build. The size is not critical, but it can´t be too small. The speaker data such as
Fs, Qts, Vas and X-max decides the size of the box.
Large speakers need larger boxes. Two speakers need a box of the double size etc. The box must be completely air-tight. Sealed boxes are normally used for door-panels or kick-panels. Most 4", 5,25" and
6,5" speakers can be used in sealed boxes.
A sealed box should be filled with acoustic wool up to 75 - 100%.
A sealed box has a lower efficiency than vented boxes but they can handle high power and are easy to build.
A subwoofer in a sealed box creates a tight bass suitable for the audiophiles listening to classical music, jazz and soft rock.
DLS subwoofers can be used in vented boxes as well as in sealed boxes.
The port does not have to be fully inside the box as long as the area and length are correct. for example you can mount the port through a hat-rack. In a small box this can have an effect on the box tuning since the volume changes, avoid such small boxes.
Suitable port diameters for different speaker sizes:
8"
10"
4 - 8 cm
6 - 10 cm
12"
15"
8 - 15 cm
10 - 15 cm
Sometimes you need two or more ports in a box.
You can convert from one to two or more ports as long as the total port area is the same.
All DLS subwoofers works well in vented boxes.
If you use a 30-40 Hz subsonic highpass filter on the line input of your amplifier you will achieve a tight and well-defined bass in your bass-box. ( All GENE-
SIS series 3 amplifiers as well as the DLS amplifiers have a built-in subsonic filter.)
23
PORT LENGTH CALCULATION
The following formula can be used:
L(cm) =17914 x
d 2
Fc 2 x Vb
L = port length in cm d = inner diameter of port in cm
Vb = net volume of the box in liter
Fc = Box resonant frequency in Hz
DLS SOUND HANDBOOK SPEAKER BOXES
BANDPASS BOXES
In all bandpass boxes the speakers are hidden inside the box, all sound is coming out through the ports. There are different types of bandpass boxes and they have in common that they are a bit more difficult to build.
BOX DESCRIPTION
Mechanical orders for speaker boxes:
1:th order
Speaker in free air. Not in practical use, the speaker is acoustically shortened.
2:nd order
Speaker mounted on a baffle, normally called
"open air".
This is not a box, just a way of mounting the speaker. For example in a hat-rack or behind the rear seat. Can create a good sound with the correct speaker parameters. The speaker should have a low resonant frequency.
3:rd order
Speaker mounted in a sealed box.
A sealed box is easy to build and calculate. It also has a high power handling capacity. On the other hand it has low efficiency and the box must be rather big to create a deep bass. With a rather small box and a 20-40 Hz subsonic filter you will get a box suitable for hard rock with a fast attack in the bass.
4:th order
Speaker mounted in a vented box, often called bass reflex box.
A vented box has a higher efficiency and a higher power handling capacity than the sealed box - but only if it´s correctly calculated with a suitable speaker element. Suitable for all kinds of music.
The power handling capacity below the F-3db point is rather weak. It is important that the ports are correctly tuned, they must not be too small, then whistling sounds can occcour. With a wrong port the sound from the ports comes out phase reversed and causes a blurred sound.
5:th order
Speaker mounted in a sealed box, playing into a vented box.
This type of box can play one octave only, but it has a high power capacity and gives a 3-5 dB raise at it´s tuned frequency. Suitable for disco and hard-rock music. Difficult to build and calculate and you can´t have speaker cloth in front of the ports.
6:th order
Speaker mounted in a vented box where both the speaker and the port is playing into another ported box.
This box is also difficult to calculate and build. Plays 2 octaves and gives a natural cut-off for higher frequencis with 12 dB/oct.
which reduces the audible distortion. It has a high efficiency and power handling capacity. Low F-3dB and a top at the tuned frquencies. Small ports gives a whistling sound and you can´t have speaker cloth in front of the port. Build as isobaric it creates a powerful and distinct deep bass.
SPEAKER CONSTRUCTION suspension chassie voice coil magnet speaker cone dust cap spider pole plates
24
DLS SOUND HANDBOOK - SPEAKER BOXES
7:th order bandpass box
Speaker mounted in a vented box playing into another vented box. All ports going out.
What is valid for 6:th order boxes is also valid for 7:th order boxes. The difference is that this box gives a 6 - 10 dB peak at the tuned frequencies.
8:th order bandpass box
Speaker mounted in a vented box playing into another vented box with all ports playing into a third vented box.
This type of box becomes rather large but the port openings can be covered with cloth. It has like the 6:th and 7:th order boxes high efficiency and power handling capacity. It also gives a 6 - 10 dB peak at the tuned frequencies.
3-chamber bandpass boxes
Both 5:th order boxes and 7:th order boxes can be built as 3-chamber boxes with two speakers playing into a ported chamber. The picture shows a 5:th order 3-chamber box. In a 7:th order 3chamber box all chambers have ports.
ISOBARIC BOXES
Two speakers mounted on the same axis and operating in the same phase and direction (push and pull).
All box types can be built isobaric giving the following advantages and disadvantages.
Advantages: Reduced box volume with the same F-3 dB
Higher efficiency
Lower distortion
Disadvantages: Difficult to build and calculate
The speaker specifications changes (Qts and
Vas)
Isobaric-connection:
Isobaric speakers are connected with the inner sub in phase with the outer, but phase reversed as in the drawing below.
If both are in boxes the one in the smallest box should be phase reversed.
+
+ -
Speakers in parallel
-
+
+
-
+
-
+ +
-
Speakers in series
-
-
4:th order isobaric box
7:th order isobaric bandpass box
Use DLS BP-75 and BP-110 conical ports to avoid noice from the ports.
25
SPEAKER LOADS
Most car audio speakers have a 4 ohm impedance.
DLS amplifiers can be loaded down to 2 ohm on each stereo channel.
In mono bridge mode operation the speaker load must never be less than 4 ohm. If you are using more than one driver they must be connected in a way so the impedance still is 4 ohm when connected to the amplifier. When you run the amplifier in mono bridge mode it sees a 4 ohm load as 2 ohm. On page 4 you find different speaker wiring examples.
Don´t forget that the output power from a multimode connected amplifier is more than double the normal power. The speakers must be able to handle this power.
SPEAKER CONNECTION
Always use high quality speaker cables such as DLS
SC 2x1,5, SC 2x2,5 or SC 2x4. Subwoofer connection requires 2 x 4 mm 2 cable.
Connect the speaker + (marked with + or a red dot) to the amplifier + terminal, and the speaker - to the amplifier -.
When fitting the cables to the amplifier terminals, remove only 10 mm of the insulation. Twist the wire strand together and insert the wire after loosening the terminal screw. Do not over tighten as this can cut the cable strands.
If you want an extra high class speaker cable choose any of the DLS SCP, SCK, SC 4x1 or SC 4x1,5 cables.
Two speakers in parallel
+ +
2 ohm
-
Only for stereo mode, not bridge mode.
-
+
Two speakers in series.
+
8 ohm
+ +
-
-
We don´t recommend this connection.
-
Four speakers in series/parallel to 4 ohm.
+ + +
4 ohm
Each speaker is 4 ohm
+
-
+
-
-
Three speakers in parallel
+
1,3 ohm
-
+
-
+
Each speaker is 4 ohm
+
-
-
Only for Five Channel monokanal & Monoblock
SPEAKER POLARITY CHECK.
All speakers in a car audio system should be connected in phase (the same polarity). All speaker cones must move in the same direction. Out of phase speakers will cause a lack of bass, and a poor stereo soundstage.
Checking polarity:
Hold the - connection of the speaker wire to the - terminal of a 1,5 Volt flashlight battery. Tap the + wire on to the + terminal of the battery, and obser ve the movement of the cone. The cone should move outwards when the wire touches the battery, and inwards when the battery is removed. If it is the other way around, the speaker has been connected backwards and it must be removed and connected correctly.
If your system also has a subwoofer connected through a passive 6 or 12 dB crossover, try to connect this with various polarity and judge what sounds best.
The phase shift in passive crossovers sometimes makes it necessary to change polarity.
+
Batteri
1,5 Volt
+
-
-
NOTE! You cant test tweeters in this way.
DLS Z-MATCH
26
If you have problems to match your speaker impedance to your amplifier we recommend the use of an impedance matching transformer.
DLS ZM1 is such a product. It´s a transformer with different taps. By connecting it in different ways you will get different impedance ratios.
For example it´s possible to connect four 4 ohm subs in series to 16 ohms, and still get a 4 ohm load on the amplifier.
DLS SOUND HANDBOOK - TROUBLE SHOOTING GUIDE
Installing car sound can sometimes cause problems. If you are not satisfied with the sound you could have made something wrong.
Some typical problems are described below with hints for solving them.
3. Problem: "Rumble" bass sound.
- The box tuning is too low, make the F-3dB higher
with a smaller box.
1. Problem: Poor bass reproduction despite of a correctly designed bass box.
- Connect a subsonic high-pass filter, 30 - 50 Hz, in
series with the amplifier input.
- Start with phase reversing the subwoofer to see if
this helps.
- Use vented or sealed boxes. Avoid band-pass
boxes, they are more difficult to build, and if
theyare incorrectly designed they create a rumble
bass sound.
- If you are using more than one subwoofer make
sure they are connected in the same phase
(polarity), if not most bass sound disappears.
(The speaker cones are moving but will not create
bass sound).
4. Problem: Poor bass reproduction in a system without separate subwoofer.
- If the bass reproduction is improved when
opening the doors of your car the box is too large,
The F-3dB point is too low. Make the box smaller.
- Is normally caused by incorrect speaker phasing.
Make sure all woofer elements in the system are
connected with the same polarity (phasing). Both
front and rear speakers.
This is easiest made with the use of a 1,5 Volt
battery. Connect the battery + to the speaker +
cable, and the - to the speaker - cable. All spea
ker cones must move outwards when the battery
is connected.
- Standing waves can "kill" some frequencies. Try
to change place for the box. You can also try to
make the bass port shorter, this will increase the
box resonant frequency.
In some cases the area under the dashboard can
work as a wave trap killing some low frequencies.
Try to fill this area and tighten it.
5. Problem: Interference sound from the alternator in systems with a separate amplifier.
- Also check the signal cable. If yuor subwoofer is
connected in mono bridge mode and one of the
leads are broken in a signal cable the sound
becomes real bad.
- Is normally caused by incorrect grounding. Try to
connect all units to the same ground point. It
should be a place close to the amplifier where the
paint is removed from the metal surface.
- You must also have enough power, especially if
you have a small sealed enclosure the power
output should be at least 200 Watts RMS.
- Poor shielding on the signal cables, or a
defective cable.
2. Problem: The real "kick" lacks in the bass sound.
- The signal cable is placed close to the cars own
cable wiring inducing interference into the signal
cable.
- The box is not correctly build, or the box is not air
tight.
- Any extra cable must not be laid in a ring, shorten
the cable or lay it in zig-zag instead.
- The sub amplifier does not get enough power, the
power cables are too small, the ground
connection bad, or some other things that is
causing voltage drop at high power outputs.
A cheap amplifier with unsufficient capacity in the
DC-converter can give the same result.
A good car battery with low inner resistance
(OPTIMA) or a Power Cap of 0,5 Farad or more
connected to the power lead will also improve the
bass reproduction.
27
DLS SOUND HANDBOOK - SPEAKER BOXES
BASS BOXES IN DIFFERENT TYPES OF CARS
1. SMALL CARS LIKE VW GOLF, OPEL KADETT, PEUGOT 205 AND SIMILAR
In this car type the bass box should be mounted with both speaker and port directed backwards.
Alternatively booth speaker and port can be directed upwards. This way of mounting is valid also for halfcombi car types.
2. SEDAN CARS LIKE VOLVO 240/740/940/850, SAAB 9000 AND SIMILAR
In this car type with the passanger compartment separated from the luggage compartment the bass box should be mounted with booth speaker and por t directed towards the rear seat. In some cars there is an opening in the middle of the rear seat for loading skis etc. You can place the box behind this opening and direct speaker or port through this opening. There must be some free space in front of the port, (between the rear seat and the port opening)
Don´t put the port through the hat rack if the speaker is directed towards the rear seat, this will give a poor sound. Alternatively you can mount both speakers and port in the hat rack with a box under it, but this requires more changes of the car original interior.
3. LARGE CARS, STATION WAGONS LIKE VOLVO 245 / 745 AND SIMILAR.
In this type of cars the best sound is achieved with the bass box mounted behind the rear seat with booth speaker and port directed backwards. Alternatively you can put the bass box on one side of the luggage compartment.
28
DLS SOUND HANDBOOK - SPEAKER BOXES
DLS-BOX COMPUTER PROGRAM
A speaker box can be calculated either by hand or with the help of a computer program. DLS-BOX 2000 is a program that easily helps you design your own box to your DLS speakers.
You choose speaker, box type, car-type and music type and the program calculates the correct box volume. The program is developed in cooperation with
Backes ljudbyggeri in Ekerö. "Dr. Backe" has many years of box building experince and assures you that if only the parameters are correct the program will give you the best speaker box.
Read his box building advices below.
Most boxes should be damped inside with syntetic
(acoustic) wool (do not use any rockwool types).
Attach the damping material on the wall opposite from the speaker and port. A sealed box should be filled up to 70-100% with acoustic wool.
In a vented box the speaker and port should be mounted on the same side, otherwise a fade-out of some frequencies can occour. In most car-types, except for SEDAN cars, the speaker and port should be directed backwards for best result.
If you plan not to cover your box with felth cloth or imitation leather you should also tighten behind the speaker element before mounting it in the box. It must be absolutely air-tigth.
If you build an isobaric-box use through screws with nuts and washers to fasten the speakers. Also tighten the screw holes with sealing compound. Be sure to connect the isobaric speaker pair in the correct way.
You can´t use felt cloth or similar in front of the ports, especially in band-pass boxes.
Good luck with your box project!
SOME ADVICES FROM DR. "BACKE"
When building a bass box the following are very important:
The box must be very steady and completely airtight. Use 22 mm particle board or 19 mm MDFboard. The par ticle board has a self resonant frequency of 14 Hz while the MDF has a resonant frequency of approx. 400 Hz. Its important to stabilize the box inside with some braces, especially the boxes made of MDF could cause "PLONK"-sounds if it´s not sufficiently braced.
If you are using a milling machine its better to use
MDF-board since particle board wears the cutter edge. After cutting all pieces to the box you attach glue in all joints and screws every 10 cm. Use more screws if the edge cutting isn´t perfect.
The length of the screws should be a little more than double the board thickness. Tighten all joints with extra silicon sealing compound.
If you build a bandpass box let one side be removable to make it easier to change speaker.
Use sealing strips in the joint. The length of the screws should be 3 times the board thickness. Mount them
6 cm apart.
Use conical bass ports for best result. (DLS BP-75 or BP-110).
If the ports are too long for the box you can add a bend to it. Either cut the tube and glue it together in angle, or use factory made tube bends.
It´s easier to use the factory made ones. The total length must be the same as for a straight tube. Make the measure in the center of the tube.
The port opening inside the box must not be closer to a box wall than the ports own diameter. Otherwise it will have negative effects on the airflow.
29
BOX EXAMPLES
On the following pages you will find examples on suitable boxes for DLS speakers and subwoofers.
If you follow the advices in this handbook we are sure you achieve a good car sound.
Good luck !
If you have any questions you are always welcome to call us on DLS in Sweden. We will do our best to assist you.
Telephone: +46 31 84 00 60
Fax:
E-mail:
+46 31 84 40 21 [email protected]
Download the DLS-BOX 2000 from our WEB-site www.dls.se or www.audiophiles.nu
DLS SOUND HANDBOOK - BASS BOXES
BASS BOXES FOR OLDER SUBS
Some bass box examples for older DLS subwoofers
SUBWOOFER ENCLOSURES
FOR NEW MODELS
SPEAKER & CAR TYPE: STATION
TYPE OF BOX: SEDAN/SMALL WAGON
DLS 5508:
Music: Normal
Vented box
Port
23 liters
3" x 22 cm
DLS 5508A:
Music: Normal
Vented box
Port
20 liters
3" x 22 cm
DLS 5310 / 5510:
Music: Normal
Sealed box
Vented box
35 liters
35 liters
Port, vented box 3" x 14 cm
DLS 5310A:
Music: Normal
Vented box
Port
DLS 5310B:
Music: Normal
Vented box
Port
DLS 5512A:
Music: Normal
Vented box
Port
DLS 5612:
Music: Normal
Vented box
Port
DLS 5615:
Music: Normal
Vented box
Port
37 liters
3" x 9 cm
39 liters
3" x 12 cm
68 liters
4" x 10 cm
54 liters
4" x 13 cm
81 liters
4" x 16 cm
26 liters
3" x 21 cm
23 liters
3" x 21 cm
41 liters
39 liters
3" x 14 cm
43 liters
3" x 8 cm
45 liters
3" x 11 cm
78 liters
4" x 9 cm
63 liters
4" x 12 cm
93 liters
4" x 15 cm
On the following pages you will find suitable enclosure volumes for all DLS subwoofers. You find actual models as well as models no longer in production.
All vloumes and ports are calculated by the use of
DLS-box 2000. In all calculations are both the displacement for the speaker driver and the port included in the given volume. You don´t have to add any volume to the size given in the examples. The easiest way to calculate the box volume is just to take the height x width x depth in dm, and the result of this calculation is the volume in liters. But it must be the inside measures of the box.
The examples shown is for sealed and vented boxes including one subwoofer. For other examples we recommend the use of DLS-box 2000. It can be downloaded free from our web-site www.dls.se.
If you have any older type of DLS subwoofer, please contact us and we will help you calculate a suitable box.
30
DLS SOUND HANDBOOK - BASS BOX EXAMPLES
W 108 / 108C
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol port
Sedan vol
Hardrock
Disco
Normal
Deep bass liter
18
20
23
26 cm
23
21
20
20 liter
17
20
23
26
Combi type port vol port
Station wagon vol port cm
23 liter
19 cm
22 liter
19 cm
22
21
20
19
21
25
28
21
20
19
22
26
30
20
20
18
Car type: Small Sedan Combi Station car type wagon
Music type: vol liter vol liter
vol
liter
vol
liter
Hard rock
Disco
Normal
17
20
23
17
19
22
18
21
24
19
22
26
W 110 / 110C
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol liter
Sedan port vol cm liter
Hard rock
Disco
25
28
Normal 32
Deep bass 36
16
15
14
13
24
28
32
36
Combi type port vol cm liter port cm
Station wagon vol liter port cm
16
15
26
30
15
14
28
32
15
14
14
14
35
39
13
13
37
42
13
13
Car type: Small Sedan Combi Station car type wagon
Music type: vol liter vol liter
vol
liter
vol
liter
Hard rock
Disco
Normal
25
28
32
25
28
32
26
30
35
28
32
37
W 112 / 112C
Basreflexlåda
The port length in all examples is for a
4” (110 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol port
Sedan vol
Hard rock
Disco
Normal
Deep bass liter
37
41
47
52 cm
25
24
23
21 liter
36
41
46
52
Combi type port vol port
Station wagon vol port cm
25 liter
39 cm
24 liter
40 cm
24
24
22
22
44
50
56
24
22
21
46
53
60
23
22
20
Car type: Small Sedan Combi Station car type wagon
Music type: vol liter vol liter
vol
liter
vol
liter
Hard rock
Disco
Normal
36
40
46
35
40
45
38
43
49
40
45
52
31
DLS SOUND HANDBOOK - BASS BOX EXAMPLES
W 108B
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol
Hard rock liter
16 port cm
25
Sedan vol
Combi type port vol port
Station wagon vol port liter cm
16 26 liter
17 cm
25 liter
18 cm
25
Disco
Normal
Deep bass
19
21
24
24
23
22
18
21
24
24
23
21
20
23
26
23
22
21
21
24
28
23
22
21
Car type: Small Sedan Combi Station car type wagon
Music type: vol vol liter liter
vol
liter
vol
liter
Hard rock
Disco
16
18
15
18
17 17
19 20
W 110B
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol liter
Sedan Combi type Station wagon port vol cm liter port cm vol liter port cm vol liter port cm
Hard rock
Disco
26
30
Normal 35
Deep bass 39
16
16
15
13
26
30
34
38
16
15
15
14
28
32
37
42
15
15
14
14
29
34
40
45
15
14
14
13
Car type: Small Sedan Combi Station car type wagon
Music type: vol vol liter liter
vol
liter
vol
liter
Hard rock
Disco
27
30
26
30
28 30
32 34
W 112B
Vented box
The port length in all examples is for a
4” (110 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol
Hard rock liter
39 port cm
26
Sedan vol
Combi type port vol port
Station wagon vol port liter cm
39 25 liter
42 cm
25 liter
44 cm
24
Disco
Normal
Deep bass
45
51
57
25
23
22
44
50
56
25
24
22
47
54
61
24
23
21
50
57
65
23
22
21
Car type: Small Sedan Combi Station car type wagon
Music type: vol vol liter liter
vol
liter
vol
liter
Hard rock
Disco
38
44
38
43
41 43
43 49
ULTIMATE UW10
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol
Hard rock liter
20 port cm
22
Sedan vol
Combi type port vol port
Station wagon vol port liter cm
19 23 liter
21 cm
22 liter
22 cm
22
Disco
Normal
Deep bass
22
26
29
20
20
19
22
26
29
21
21
19
24
28
31
20
20
19
25
29
33
20
19
19
Car type: Small Sedan Combi Station car type wagon
Music type: vol vol liter liter
vol
liter
vol
liter
Hard rock
Disco
19
22
19
22
20 21
23 45
32
DLS SOUND HANDBOOK - BASS BOX EXAMPLES
W 310
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol liter
Sedan port vol cm liter
Hard rock
Disco
Normal
Deep bass
23
26
30
34
19
19
17
17
22
25
29
33
Combi type port vol cm liter port cm
Station wagon vol liter port cm
19
18
18
16
24
27
32
36
19
18
17
16
25
29
34
38
18
17
17
16
Car type: Small Sedan Combi Station car type wagon
Music type: vol liter vol liter
vol
liter
vol
liter
Hard rock
Disco
22
26
22
25
24 25
27 29
W 312
Vented box
The port length in all examples is for a
4” (110 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol port
Sedan vol
Hard rock
Disco
Normal liter
36
41
47
Deep bass 52 cm
29
27
27
25 liter
36
40
46
51
Combi type port vol port
Station wagon vol port cm
29
28 liter
38
43 cm
28
27 liter
40
45 cm
28
26
26
25
50
56
26
24
53
59
25
24
Car type: Small Sedan Combi Station car type wagon
Music type: vol liter vol liter
vol
liter
vol
liter
Hard rock
Disco
35
39
34
39
37 39
42 44
W 310B
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol liter
Sedan port vol cm liter
Hard rock
Disco
Normal
Deep bass
19
22
25
28
27
25
24
22
19
21
25
28
Combi type port vol cm liter port cm
Station wagon vol liter port cm
27
25
23
23
20
23
27
31
26
24
22
22
21
24
28
33
26
24
22
21
Car type: Small Sedan Combi Station car type wagon
Music type: vol liter vol liter
vol
liter
vol
liter
Hard rock
Disco
18
21
18
21
19 20
22 24
W 312B
Vented box
The port length in all examples is for a
4” (110 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol port
Sedan vol
Hard rock
Disco
Normal
Deep bass liter
35
39
45
50 cm
32
30
29
28 liter
34
39
44
49
Combi type port vol port
Station wagon vol port cm
33 liter
37 cm
32 liter
38 cm
31
31
29
28
42
48
54
30
28
27
44
50
57
29
28
27
Car type: Small Sedan Combi Station car type wagon
Music type: vol liter vol liter
vol
liter
vol
liter
Hard rock
Disco
33
37
33
37
35 37
40 42
33
DLS SOUND HANDBOOK - BASS BOX EXAMPLES
W 510C
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol liter
Sedan Combi type Station wagon port vol cm liter port cm vol liter port cm vol liter port cm
Hard rock
Disco
Normal
Deep bass
23
26
30
34
25
24
22
20
22
26
30
34
24
23
23
21
24
27
32
37
24
22
22
20
25
29
34
39
23
22
20
20
Car type: Small Sedan Combi Station car type wagon
Music type: vol vol liter liter
vol
liter
vol
liter
Hard rock
Disco
22
25
22
25
23 25
27 28
W 512C
Vented box
The port length in all examples is for a
4” (110 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol
Hard rock liter
35 port cm
21
Sedan vol
Combi type port vol port
Station wagon vol port liter cm
34 21 liter
37 cm
21 liter
39 cm
22
Disco
Normal
Deep bass
39
45
51
22
21
22
39
45
50
22
22
21
42
48
55
23
21
20
44
51
58
22
20
21
Car type: Small Sedan Combi Station car type wagon
Music type: vol vol liter liter
vol
liter
vol
liter
Hard rock
Disco
34
39
34
38
36 38
41 43
DLS X12
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol port
Sedan vol
Hard rock liter
26 cm
19 liter
26 port cm
19
Combi type vol liter
28 port cm
18
Station wagon vol liter
29 port cm
18
Disco
Normal
Deep bass
30
34
38
18
17
16
29
34
38
18
17
16
32
36
41
18
16
16
33
38
44
17
16
16
Car type: Small Sedan Combi Station car type wagon
Music type: vol vol liter liter
vol
liter
vol
liter
Hard rock
Disco
26
30
26
29
28 29
31 33
A 4 ” port would be to prefer, but the port length is 30-40 cm, so we use a 3” port in the example above.
Below is examples with a 4" port.
DLS X12
Vented box
The port length in all examples is for a
4” (110 mm) outer diameter.
Car type: Small car
Music type: vol liter
Sedan Combi type Station wagon port vol cm liter port cm vol liter port cm vol liter port cm
Hard rock
Disco
Normal
Deep bass
29
32
37
40
42
39
37
35
29
32
36
40
41
38
37
34
30
34
39
43
39
38
36
34
31
35
41
46
39
36
35
34
34
DLS SOUND HANDBOOK - BASS BOX EXAMPLES
W 610
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol liter
Sedan port vol cm liter
Hard rock
Disco
Normal
Deep bass
19
21
25
28
28
26
24
24
19
21
25
28
Combi type port vol cm liter port cm
Station wagon vol liter port cm
29
27
25
24
20
23
27
30
28
26
24
23
21
24
28
32
26
26
24
23
Car type: Small Sedan Combi Station car type wagon
Music type: vol liter vol liter
vol
liter
vol
liter
Hard rock
Disco
18
21
18
21
19 20
22 23
W 612
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol port
Sedan vol
Hard rock
Disco
Normal liter
26
30
35
Deep bass 39 cm
22
21
20
19 liter
26
29
34
38
Combi type port vol port
Station wagon vol port cm
23
21 liter
27
32 cm
22
21 liter
29
33 cm
22
21
20
19
37
42
19
19
39
45
19
17
Car type: Small Sedan Combi Station car type wagon
Music type: vol liter vol liter
vol
liter
vol
liter
Hardrock
Disco
26
29
25
29
27 28
31 33
A 4 ” port would be better, but the port length is 40-50 cm, so we use a 3” port in these examples.
W 710
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol liter
Sedan port vol cm liter
Hard rock
Disco
Normal
Deep bass
19
22
25
28
28
28
26
25
19
21
25
28
Combi type port vol cm liter port cm
Station wagon vol liter port cm
29
27
26
24
20
23
27
31
28
27
25
24
21
24
28
32
28
26
25
23
Car type: Small Sedan Combi Station car type wagon
Music type: vol liter vol liter
vol
liter
vol
liter
Hard rock
Disco
18
21
18
21
19 20
22 23
W 712
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol port
Sedan vol
Hardrock
Disco
Normal
Deep bass liter
26
30
35
40 cm
22
21
19
19 liter
26
30
34
39
Combi type port vol port
Station wagon vol port cm
22 liter
28 cm
22 liter
29 cm
22
21
20
19
32
37
43
20
19
18
34
40
45
20
19
17
Car type: Small Sedan Combi Station car type wagon
Music type: vol liter vol liter
vol
liter
vol
liter
Hard rock
Disco
26
30
26
29
27 29
32 33
A 4 ” port would be better, but the port length is 40-50 cm, so we use a 3” port in these examples.
35
DLS SOUND HANDBOOK - BASS BOX EXAMPLES
MW 10
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol liter
Sedan Combi type Station wagon port vol cm liter port cm vol liter port cm vol liter port cm
Hard rock
Disco
Normal
Deep bass
16
19
22
24
34
32
29
28
16
18
21
24
33
32
30
29
17
20
23
26
33
31
29
27
18
21
24
28
32
31
28
27
Biltyp:
Musiktyp:
Hard rock
Disco
Golf Sedan Halv- Kombi
kombi volym volym volym volym liter liter liter liter
15
18
15
17
16 17
19 20
MW 12
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol port
Sedan vol liter
Hard rock
Disco
Normal
24
28
32
Deep bass 37 cm
22
22
20
18 liter
24
28
32
36 port cm
22
21
20
19
Combi type vol liter
26
30
35
39 port cm
22
20
20
18
Station wagon vol liter
27
31
37
42 port cm
21
20
18
18
Biltyp:
Musiktyp:
Hard rock
Disco
A 4 ” port would be better, but the port length is 40-50 cm, so we use a 3” port in these examples.
Golf Sedan Halv- Kombi
kombi volym volym volym volym liter liter liter liter
24
28
24
27
25 27
29 31
MW 110
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol liter
Sedan Combi type Station wagon port vol cm liter port cm vol liter port cm vol liter port cm
Hard rock
Disco
Normal
Deep bass
17
19
22
25
30
29
27
26
17
19
22
25
30
29
27
26
18
20
24
27
29
28
26
25
19
21
25
29
28
27
26
25
Biltyp:
Musiktyp:
Hard rock
Disco
Golf Sedan Halv- Kombi
kombi volym volym volym volym liter liter liter liter
16
18
16
18
17 18
20 21
MW 112
Vented box
The port length in all examples is for a
3” (75 mm) outer diameter.
Sealed box
Suitable for hard rock and disco music
Car type: Small car
Music type: vol liter
Sedan Combi type Station wagon port vol cm liter port cm vol liter port cm vol liter port cm
Hard rock
Disco
Normal
Deep bass
24
28
32
36
23
22
21
20
24
27
31
35
23
31
21
19
25
29
34
39
22
22
20
19
27
31
36
41
22
20
20
18
Biltyp:
Musiktyp:
Hard rock
Disco
A 4 ” port would be better, but the port length is 40-50 cm, so we use a 3” port in these examples.
Golf Sedan Halv- Kombi
kombi volym volym volym volym liter liter liter liter
24
27
23
27
25 26
29 30
36
SOME USEFUL TABLES
TABLE 1:
Shows the relation between power increase and
SPL measured 1 mtr in front of the speaker at three different speaker sensitivities.
Input power (W) 1 2 3 4 5
SPL in dB
10 15 20 50 100 200 500 1k 2k 5k
Speaker sens88
itivity in dB 95
98
91 dB
98 dB
101 dB
95 dB
102 dB
105 dB
100 dB
107 dB
110 dB
105 dB
112 dB
115 dB
110 dB 115 dB
117 dB 122 dB
120 dB 125 dB
120 db 125 dB
127 dB
130 dB
A speaker with a sensitivity of 88 dB gives a SPL of 88 dB with an input of 1 Watt. If the input power is increased to 2 Watts the SPL will be 91 dB etc. Duoble power will increase the SPL with 3 dB.
TABLE 2:
Shows how the inner resistance (impedance) of a coil changes in relation to the frequency.
Frequency in Hz
25 50 75 100 120 200 400 800 1k 1,2k 2k 4k 8k 10k 12k
mH
0,05
0,1
0,2
0,3
0,5
1
2
3
5
10
20
Resistance in ohm
1,3 2,5 3,1 3,8
1,3 2,5 5,0 6,3 7,5
1,3 1,5 2,5 5,0 10,0 12,6 15,1
1,5 1,9 2,3 3,8 7,5 15,1 18,8 22,6
1,3 2,5 3,1 3,8 6,3 12,6 25,1 31,4 37,7
1,3 2,5 5,0 6,3 7,5 12,6 25,1 50,2 62,8 75,4
1,2 1,5 2,5 5,0 10,0 12,6 15,1 25,1 50,2 100,0
1,4 1,9 2,3 3,8 7,5 15,1 18,8 22,6 37,7 62,8
1,6 2,4 3,1 3,8 6,3 12,6 25,1 31,4 37,7 62,8
1,6 3,1 4,7 6,3 7,5 12,6 25,1 50,2 62,8 75,4
3,1 6,3 9,4 12,6 15,1 25,1 50,2
For example a coil with 10 mH inductance, often used as lowpass filter for subwoofers, has an inner resistance (impedance) of 1,6 ohms at 25 Hz increasing to 6,3 ohms at 100 Hz, and 62,8 ohms at 1 kHz.
TABLE 3:
Shows how the inner resistance (impedance) of a capacitor changes in relation to the frequency.
10
22
33
47
68
100
150
220
330
1
2,2
3,3
4,7
6,8
0,22 60
0,33 40
0,47 28
0,68 19
4
3
13
6
12 10 8 6 4 3 2 1 800 700 600 500 400 300 200 120 80 60
µ
F kHz kHz kHz kHz kHz kHz kHz kHz Hz Hz Hz Hz Hz Hz Hz Hz Hz Hz
5
4
16
7
2
72
48
34
23
3
2
6
6
20
9
90
60
42
29
4
3
8
8
27
12
120
80
56
39
120
85
58
6
4
40
18
12
11
8
5
2
113
78
53
24
16
17
8
4
2
117
80
36
24
34
12
72
48
42
23
5
3
16
7
90
60
48
29
6
4
20
9
7
5
23
10
3
100
69
56
33
8
6
27
12
4
120
80
68
39
96
85
47
5
3
32
15
10
7
Resistance in ohm
6
4
3
58
40
18
12
8
5
3
2
78
53
24
16
11
8
80
36
24
16
12
4
2
8
5
60
40
28
20
6
4
13
9
60
42
39
9
6
19
13
80
56
39
27
18
12
8
37
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Key features
Natural sound reproduction
Distortion-free audio
Stable soundstage
Detailed instructions on installation
Guidance on wiring and cable selection
Information on bass box construction
Focus on high-quality equipment
Frequently asked questions
The manual primarily focuses on providing guidance for car sound builders using DLS and GENESIS amplifiers and speakers.
The manual covers topics such as amplifier and speaker installation and wiring, passive crossovers, cable choices, and different bass box constructions.
DLS sound philosophy emphasizes accurate and faithful reproduction of all music genres without distortion or coloration. The objective is to create a natural sound experience with stable soundstage and precise instrument and vocalist placement.
An oversized DC-feed ensures sufficient power delivery to the amplifier, preventing sound fatigue, strained sound, and inadequate bass response.