Reklam
Reklam
E STA B L I S H E D 1 9 1 0 • F U LTO N , M I SS O U R I MINI MAC Read this entire manual. This safety alert symbol is used throughout this manual to call your attention to messages involving your personal safety and the safety of others. Failure to follow these instructions can result in injury or death. 1 1WARNING Si no entiende ingles, se prefiere que busque a alguien que interprete las instrucciones para usted. Owner: Date Purchased: Model #: Manual #: Serial #: 9MMINIMAC2461222 Operator’s Manual Danuser Machine Company, LLC 500 E. 3rd St. P.O. Box 368 Fulton, MO 65251 Tel: (573) 642-2246 E-mail: [email protected] Website: www.danuser.com Letter to Owner/Operator Dear Owner/Operator, Thank you for purchasing this Danuser Mini MAC. We appreciate your business. With a 1/4 yard capacity, the Mini MAC is designed to mix, transport, and dispense concrete or other materials where needed. Your safety as an operator of our product is very important to us. Therefore, before you assemble, install, operate, maintain, service, remove, or move your Danuser Mini MAC, read and understand this manual thoroughly. If there is anything you do not understand, immediately contact your dealer, or contact our factory direct. Tel: E-mail: (573) 642-2246 [email protected] Your satisfaction in the performance and longevity of our product is also very important to us and can be prolonged by proper assembly, installation, operation, and maintenance as instructed in this manual. Thank you again for your business and for your trust in our product. Please feel free to contact us at any time for further assistance. Sincerely, Danuser Machine Company, LLC 500 E. 3rd St. P.O. Box 368 Fulton, MO 65251 Tel: (573) 642-2246 E-mail: [email protected] Website: www.danuser.com Danuser provides this manual “as is” without warranty of any kind, either expressed or implied. Danuser assumes no responsibility for errors or omissions. Danuser assumes no liability for damages resulting from the use of the information contained herein. Danuser reserves the right to revise and improve its products as it sees fit. This manual describes the state of this product at the time of its publication and may not reflect the product in the future. Danuser is a registered trademark. Foreword Please read this manual thoroughly! Before you assemble, install, operate, maintain, service, remove, or move your Danuser Mini MAC, read this manual thoroughly. If there is anything you do not understand, immediately contact your dealer, or call our factory direct at (573) 642-2246. Powered equipment can be dangerous if not assembled, installed, operated, maintained, serviced, removed, or moved properly. Warranty Registration To activate your warranty coverage and to provide you with efficient customer service, please fill out your WARRANTY REGISTRATION FORM. This form is included in your unit’s paperwork package. If you did not complete a WARRANTY REGISTRATION FORM or did not receive one, please call Danuser. Or, register online at www.danuser.com. Your satisfaction with our product and your safety as a user of our product are both very important to us. Symbols This SAFETY ALERT symbol identifies important safety messages. Carefully read each safety message that follows. Failure to understand and obey a safety message, or recognize a safety hazard, could result in injury or death to you or others around you. The operator is ultimately responsible for the safety of himself, as well as others, in the operating area of the Mini MAC. 1 Symbol Meaning 1 DANGER Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. 1 WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, including hazards that are exposed when guards are removed. 1 CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. 3 Table of Contents This is important information for proper use of this equipment. Failure to comply may lead to premature equipment failure. Page Letter to Owner/Operator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Decals & Safety Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Hydraulic Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Assembly & Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Removal & Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Maintenance & Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Torque Values Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1234 PD 5146 3 Safety 1WARNING Working with familiar equipment can lead to careless injuries. Read and understand this manual and the manual for your vehicle before assembling, installing, operating, maintaining, servicing, removing, or moving the Danuser Mini MAC. If there is anything in this manual you do not understand, contact your dealer or Danuser. The safe use of this attachment is strictly up to you, the operator. If this attachment is used, loaned, or rented by any other person, it is the owner’s responsibility to make certain that the operator prior to operating: • • 4 Reads and understands the Operator’s Manual Is instructed in safe and proper use • The Mini MAC is designed to be operated from the vehicle operator station. Keep bystanders away from the work area. Do not operate with another person in contact with any part of the Mini MAC. • All operators of this attachment must read and understand this entire manual, paying particular attention to safety messages and operation instructions prior to assembling, installing, operating, maintaining, servicing, removing, or moving the Mini MAC. • Please remember it is also important that you read, understand, and follow the safety signs on the attachment. Clean or replace all safety signs if they cannot be clearly read and understood. They are there for your safety as well as the safety of others. Danuser will furnish new safety signs upon request at no charge. • All things with moving parts are potentially hazardous. There is no substitute for a cautious, safe-minded operator who recognizes potential hazards and follows reasonable safety practices. • Personal protection equipment including hard hat, safety glasses, safety shoes, gloves, and hearing protection are recommended during assembly, installation, operation, maintenance, service, removal, or movement of attachment. • Exposure to silica dust and other dust hazards can cause serious or fatal respiratory disease. Use appropriate respiratory protection. • When the use of hand tools is required to perform any part of assembly, installation, operation, maintenance, or service of the attachment, be sure the tools used are designed and recommended by the tool manufacturer for that specific task. • Never check pressurized system for leaks with your bare hand. Wear proper hand and eye protection and use wood or cardboard when searching for suspected leaks. Oil escaping from pinhole leaks under pressure can penetrate skin and create a serious medical emergency. If any fluid is injected into the skin, gangrene, blood poisoning, even death may result. Obtain medical attention immediately. • Always use two people to handle heavy, unwieldy components during assembly, installation, maintenance, service, removal, or movement of the attachment. • Never place any part of your body where it would be in danger if movement should occur during assembly, installation, operation, maintenance, service, removal, or movement of the Mini MAC. • Only properly trained people should operate the equipment. Do not allow anyone who has not read this entire manual and understood the safety rules, safety signs, and operation instructions to use this attachment. • Never allow children to operate or be around the Mini MAC. • Do not use the Mini MAC as a work platform. Safety (continued) • Do not allow riders on the equipment at any time. There is no safe place for any riders. • Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this equipment. Consult your doctor about operating the equipment while taking prescription or over-the-counter medications. • Safe operation of equipment requires the operator’s full attention. Avoid distractions such as a radio, headphones, cell phones, etc. while operating. • Stay away from power lines when transporting, raising, or operating the attachment. Electrocution can occur without direct contact. • The Mini MAC must be securely latched to the vehicle. Ensure both locking handles are in the locked position with pins fully seated. An improperly latched Mini MAC can fall without warning. • Make sure safety grate is in place and secured before operating equipment. • Keep hands, feet, hair, jewelry, and clothing away from all moving and/or rotating parts. • Never place yourself between the vehicle and the attachment. • Never allow anyone under the attachment at any time. • Never reach into discharge end of auger. • Keep clear of auger while in operation. Never position the material by hand or with any tool when the auger is rotating. • Do not exceed the vehicle’s rated operating load. Use sufficient counterweights. Move the vehicle slowly when the attachment is raised. • Carry the load low. A heavy load can cause instability of the vehicle. Use extreme care during travel. Slow down on turns and watch out for bumps. Use all safety devices as recommended in the vehicle operator’s manual. • For operator safety, always keep the load in front of the vehicle. Load should never be tilted toward or positioned over the operator. • Do not operate the Mini MAC on steep hillsides. When operating the Mini MAC on uneven or hilly terrain, position the vehicle with the attachment uphill. With the attachment downhill, the vehicle could tip when attempting to raise the Mini MAC. Consult your vehicle operator’s manual for maximum incline allowable. • Always shut off the vehicle engine, remove the key, lower vehicle arms, and relieve all hydraulic pressure before dismounting the vehicle. Never leave equipment unattended with the vehicle running. • Never attempt adjustments, service, or repairs while the equipment is in operation. • Never work under equipment supported by hydraulics. Even with the vehicle shut off, equipment can suddenly drop if controls are actuated or if hydraulic lines burst. • Before connecting or disconnecting hydraulic lines or fittings, be sure to relieve all pressure by cycling all hydraulic controls after shutdown. Remember hydraulic systems are under pressure whenever the engine is running and may hold pressure after shutdown. • Store the attachment on a flat, level surface where children do not play. Securely block and support the attachment. • Do not modify the attachment. Modifications can weaken the integrity of the attachment and may impair the safety, function, life, and performance of the Mini MAC. 5 Safety • When making repairs or servicing the Mini MAC, use only parts that meet the original equipment manufacturer’s standards and requirements. (continued) • Always use care when operating the Mini MAC. Most accidents occur because of neglect or carelessness. Safety is a primary concern in the design, manufacture, sale, and use of the Mini MAC. Danuser confirms to you, our customer, our concern for safety. 1 DANGER Improper operation of this Mini MAC can cause serious personal injury or death. Operation of this attachment should only be done by a competent adult acting in compliance with the Operator’s Manual. Since Mini MAC operations are beyond our control, we disclaim all liability for any damages, injuries or death which may result. 2 CALIFORNIA WARNING This product can expose you to chemicals including lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. 6 Decals & Safety Signs The Mini MAC comes equipped with all safety signs in place. Their locations are shown in this section. Read and follow their instructions and ensure their care: • • • Keep safety signs clean and legible at all times. Replace safety signs that are missing, illegible, or damaged. Ensure replacement parts installed during repair have safety signs attached. To install new safety signs, follow these steps: PART NO. DANUSER109 Locations: Hopper, both sides 1. 2. 3. 4. Clean the area where the safety sign is to be placed. Spray a little soapy water on the surface where the safety sign is to be placed. Peel the backing from the safety sign, and apply it in the position shown. Firmly press the safety sign, and squeeze out the air bubbles with a straight edge (e.g., a credit card). PART NO. DIG47 Locations: Hopper, both sides PART NO. 256012 Locations: Hopper, both sides PART NO. DIG30 Locations: Hopper, both sides PART NO. DIG15 Locations: Hopper, both sides PART NO. DIG13 Locations: Hopper, both sides PART NO. DIG46 Locations: Hopper, both sides PART NO. DIG52 Location: Hopper, discharge end 1WARNING Clean or replace all safety signs if they cannot be clearly read and understood. 7 Decals & Safety Signs (continued) PART NO. DIG35 Locations: Hopper, motor end PART NO. DIG5 Location: Hopper, motor end Model No. & Serial No. Location: Hopper, motor end 1WARNING Clean or replace all safety signs if they cannot be clearly read and understood. 8 PART NO. CA65 Location: Hopper, motor end Specifications Mini Universal Mount E B A C Mini MAC - Mini Universal Mount Operator's Manual Direction Terminology Front Left Right Rear D Height, Grate Lowered (A) 30” Height, Grate Open (B) 48.5” Overall Width (C) 24.5” Overall Length (D) 54” Overall Hopper Length (E) 38.7” Weight 370 lb. Auger Diameter 6.12” Center Column Diameter 1.32” O.D. .18” wall Auger Length 27.5” Flighting Spacing 4” Capacity 1/4 yard (6.75 ft3) 80-lb. Bags Concrete Mix Approx. 9 (1/4 yd) Dispense Rate 14 seconds @ 24 GPM Hydraulic Requirements Up to 24 GPM Up to 3,500 PSI Mounting Options Common Industry Interface (CII) 9 Specifications Bob-Tach® Mount E B A C Mini MAC - Bob-Tach® Mount Operator's Manual Direction Terminology Front Left Right Rear 10 D Height, Grate Lowered (A) 30” Height, Grate Open (B) 48.5” Overall Width (C) 36.5” Overall Length (D) 55” Overall Hopper Length (E) 38.7” Weight 435 lb. Auger Diameter 6.12” Center Column Diameter 1.32” O.D. .18” wall Auger Length 27.5” Flighting Spacing 4” Capacity 1/4 yard (6.75 ft3) 80-lb. Bags Concrete Mix Approx. 9 (1/4 yd) Dispense Rate 14 seconds @ 24 GPM Hydraulic Requirements Up to 24 GPM Up to 3,500 PSI Mounting Options Bob-Tach® for Mini Track Loaders Hydraulic Requirements Filtration Requirements: • A filter of, at least, 10 micron filtration is required. 3 The life of the hydraulic motor is almost entirely dependent upon cleanliness of the oil. Instructions in your vehicle operator’s manual regarding filter and oil changes should be carefully followed. Even small amounts of dirt in the hydraulic oil can cause premature motor failure that is not covered by warranty. Pressure and Flow Requirements: • The Mini MAC is designed to operate up to 24 GPM and up to 3,500 PSI. Hydraulic Fluid Selection Requirements: • Premium grade petroleum-based fluids will provide the best performance. • Fluids that contain anti-wear agents, rust inhibitors, anti-foaming agents, and oxidation inhibitors are recommended. • The viscosity of the fluid should never fall below 70 SUS (13 cST). The best viscosity range for the Mini MAC is 100-200 SUS (20-43 cST). 11 Assembly & Installation Prepare the Vehicle Read and understand the manual for your vehicle before assembling or installing the Mini MAC. The vehicle must be equipped with auxiliary hydraulics and a mini-skid-steer quick attach mount. The use of the Mini MAC may require the addition of counterweights to ensure the combined weight of the attachment and load does not exceed the rated capacity of your vehicle. 1 WARNING Personal protection equipment including hard hat, safety glasses, safety shoes, gloves, and hearing protection are recommended during assembly, installation, operation, maintenance, service, removal, or movement of the attachment. 1WARNING Do not exceed the vehicle’s rated operating load. If necessary, use sufficient counterweights. Recommended Tools • • 9/16” wrench 3/4" wrench • • 3/4" socket and ratchet Metal snips STEP 1: Using metal snips, remove banding that is securing Mini MAC and Bob-Tach® mount (if equipped) to the pallet along with any other packaging materials. STEP 2: Using a 9/16” wrench, remove the bolts securing the Mini MAC to the pallet. If the Mini MAC is not equipped with the Bob-Tach® mount, skip to Step 4. STEP 3: Locate the hardware bag. Using the provided bolts, washers, and nuts, install the Bob-Tach® mount to the bucket as shown. Tighten the hardware using a 3/4" wrench and a 3/4" socket and ratchet. Tighten the nut to the torque specified in the Torque Values Chart. STEP 4: Park the vehicle on level ground, and install the Mini MAC by following your vehicle operator’s manual for installing an attachment. 1WARNING The Mini MAC must be securely latched to the vehicle. Ensure both locking handles are in the locked position with pins fully seated. An improperly latched Mini MAC can fall without warning. 12 Assembly & Installation STEP 5: Connect the hydraulic hoses to the vehicle’s auxiliary hydraulics. Test the vehicle to make sure you have enough hose length to perform the full range of the loader arms’ operating heights. (continued) 1WARNING Before connecting or disconnecting hydraulic lines or fittings, be sure to relieve all pressure by cycling all hydraulic controls after shutdown. Remember hydraulic systems are under pressure whenever the engine is running and may hold pressure after shutdown. 3 3 Ensure quick couplers are clean prior to connection. Hose routing is the responsibility of the operator. Pinched and/or stretched hoses are not covered under the warranty. 1 WARNING STEP 6: Engage the vehicle’s auxiliary hydraulics to make sure the Mini MAC auger freely rotates forward and reverse. Keep hands, feet, hair, jewelry, and clothing away from all moving and/or rotating parts. STEP 7: Check the hydraulic system for leaks. 1WARNING Never check pressurized system for leaks with your bare hand. Wear proper hand and eye protection and use wood or cardboard when searching for suspected leaks. Oil escaping from pinhole leaks under pressure can penetrate skin and create a serious medical emergency. If any fluid is injected into the skin, gangrene, blood poisoning, even death may result. Obtain medical attention immediately. Operation Dispense 1 DANGER The Mini MAC is designed to be operated from the vehicle operator station. Keep bystanders away from the work area. Do not operate with another person in contact with the Mini MAC. 1 DANGER Stay away from power lines when transporting, raising, or operating the attachment. Electrocution can occur without direct contact. 1WARNING Before you operate the attachment, check over pins and connections to be sure all are securely in place. Make sure the Mini MAC is securely latched to the vehicle. Make sure the safety grate is properly installed. STEP 1: Ensure the Mini MAC is properly attached. 13 Operation Dispense (continued) STEP 2: Close the gate on the discharge end by lifting on the handle (A) and rotating it to the left or right. Once closed, lower the handle and ensure it locks into one of the slots in the latch plate (B). 1 WARNING Personal protection equipment including hard hat, safety glasses, safety shoes, gloves, and hearing protection are recommended during assembly, installation, operation, maintenance, service, removal, or movement of the attachment. 1 WARNING Safe operation of equipment requires the operator’s full attention. Avoid distractions such as radio headphones, cell phones, etc. while operating. 1 WARNING Keep hands, feet, hair, jewelry, and clothing away from all moving and/or rotating parts. 1 DANGER Do not use the Mini MAC as a work platform. 1 DANGER Do not allow riders on the equipment at any time. There is no safe place for any riders. 14 A B STEP 3: Add material(s) to the hopper. 1WARNING Do not exceed the vehicle’s rated operating load. If necessary, use sufficient counterweights. 1 DANGER Do not operate Mini MAC without safety grate in place and closed. STEP 4: Position the vehicle and, if necessary, attach chute(s) to reach the desired dispensing location. 1 DANGER For operator safety, always keep the load in front of the vehicle. Load should never be tilted toward or positioned over the operator. 1WARNING Carry the load low. A heavy load can cause instability of the vehicle. Use extreme care during travel. Slow down on turns and watch out for bumps. Use all safety devices as recommended in the vehicle operator’s manual. STEP 5: Open the gate on the discharge end by lifting on the handle and rotating it towards the center. Once open, lower the handle and ensure it locks into one of the center slots in the latch plate. Operation STEP 6: Run the auger in the forward direction to dispense material(s) 1 DANGER Dispense (continued) Do not operate with another person in contact with the Mini MAC. 1 WARNING Never place yourself between the vehicle and the attachment. Never reach into discharge end of auger. 3 If dispensing and the auger locks up, material may be lodged between the auger and the side of the hopper. Run the auger in the opposite direction to attempt to remove the bind. If this is unsuccessful, some material(s) may need to be removed. Over a clear, designated area, lift the hopper and tilt it forward in increments, testing the auger until the auger breaks free and begins moving material again. STEP 7: Shut off the vehicle’s auxiliary hydraulics when dispensing is complete. Operation Concrete Mixing & Dispensing 1 DANGER Stay away from power lines when transporting, raising, or operating the attachment. Electrocution can occur without direct contact. 1 DANGER 1WARNING The Mini MAC is designed to be operated from the vehicle operator station. Keep bystanders away from the work area. Do not operate with another person in contact with the Mini MAC. STEP 1: Ensure the Mini MAC is properly attached. 1 WARNING STEP 2: Close the gate on the discharge end by lifting on the handle (A) and rotating it to the left or right. Once closed, lower the handle and ensure it locks into one of the slots in the latch plate (B). Exposure to silica dust and other dust hazards can cause serious or fatal respiratory disease. Use appropriate respiratory protection. Before you operate the attachment, check over pins and connections to be sure all are securely in place. Make sure the Mini MAC is securely latched to the vehicle. Make sure the safety grate is properly installed. A B 15 Operation Concrete Mixing & Dispensing (continued) STEP 3: Add material(s) to the dispensing end of the hopper and liquid to the motor end. 3 1 DANGER 1 WARNING Personal protection equipment including hard hat, safety glasses, safety shoes, gloves, and hearing protection are recommended during assembly, installation, operation, maintenance, service, removal, or movement of the attachment. Do not operate the Mini MAC without safety grate in place and closed. STEP 4: Run the auger in reverse to bring the dry material(s) to the liquid. STEP 5: Add more dry material(s) and liquid to get the volume and mixture required. 3 3 1 WARNING Keep hands, feet, hair, jewelry, and clothing away from all moving and/or rotating parts. 1 DANGER Do not use the Mini MAC as a work platform. 1 DANGER Do not allow riders on the equipment at any time. There is no safe place for any riders. If mixing and the auger locks up, material may be lodged between the auger and the side of the hopper. Momentarily run the auger in the opposite direction to attempt to remove the bind. Motor stalling could occur if the mixture is too dry. 1WARNING 1 WARNING Safe operation of equipment requires the operator’s full attention. Avoid distractions such as radio headphones, cell phones, etc. while operating. Use the safety grate to break open bags by tossing a bag onto the bag breakers and rocking the bag back and forth until it splits, dumping material(s) into the hopper. Do not exceed the vehicle’s rated operating load. If necessary, use sufficient counterweights. 3 If the mixture becomes too dry, it may be necessary to shovel material from the sides and corners of the hopper. Follow these steps to shovel material(s): 1 DANGER Do not operate with another person in contact with the Mini MAC. Never reach into discharge end of auger. 1 DANGER Keep clear of auger while in operation. Never position the material by hand or with any tool when the auger is rotating. A: If material begins to build up on the sides of the hopper, stop mixing. B: Rest the Mini MAC on a solid, level surface, and deactivate all hydraulics. C: Open the safety grate to gain access to the inside of the hopper. 1WARNING Ensure safety grate is properly resting in the open position. 16 D: Shovel the material away from the sides and toward the center of the hopper. E: Close the safety grate. Operation 1 DANGER Concrete Mixing & Dispensing (continued) 1 WARNING Do not operate Mini MAC without the safety grate in place and closed. STEP 6: When mixing is complete, position the vehicle and, if necessary, attach additional chute(s) to reach the desired dispensing location. 1 DANGER Never place yourself between the vehicle and the attachment. For operator safety, always keep the load in front of the vehicle. Load should never be tilted toward or positioned over the operator. 1WARNING Carry the load low. A heavy load can cause instability of the vehicle. Use extreme care during travel. Slow down on turns and watch out for bumps. Use all safety devices as recommended in the vehicle operator’s manual. STEP 7: Open the gate on the discharge end by lifting on the handle and rotating it towards the center. Once open, lower the handle and ensure it locks into one of the center slots in the latch plate. STEP 8: Run the auger in the forward direction to dispense material(s). 1 DANGER Do not operate with another person in contact with the Mini MAC. Never reach into discharge end of auger. 3 If dispensing and the auger locks up, material may be lodged between the auger and the side of the hopper. Run the auger in the opposite direction to attempt to remove the bind. If this is unsuccessful, some material(s) may need to be removed. Over a clear, designated area, lift the hopper and tilt it forward in increments, testing the auger until the auger breaks free and begins moving material again. STEP 9: Shut off the vehicle’s auxiliary hydraulics when dispensing is complete. 17 Cleaning 1 DANGER Never attempt adjustments, service, or repairs while the equipment is in operation. Depending upon the material dispensed, it may be necessary to add a cleaner or appropriate releasing agent to aid in cleaning the Mini MAC. STEP 1: With the gate open, run the Mini MAC until all of the material is dispensed from the bucket. STEP 2: A second person, standing a safe distance away from the Mini MAC, should add water to the dispensing end of the hopper while the operator runs the auger in reverse, agitating the water and cleaning the hopper. 1 DANGER Do not operate with another person in contact with the Mini MAC. Never reach into discharge end of auger. 1 DANGER Never allow anyone under the attachment at any time. 1 WARNING STEP 3: Run the auger in the forward direction to dispense the watery mixture. 3 3 Keep hands, feet, hair, jewelry, and clothing away from all moving and/or rotating parts. 1 WARNING Personal protection equipment including hard hat, safety glasses, safety shoes, gloves, and hearing protection are recommended during assembly, installation, operation, maintenance, service, removal, or movement of the attachment. 1 WARNING Safe operation of equipment requires the operator’s full attention. Avoid distractions such as radio headphones, cell phones, etc. while operating. 18 If necessary, raise the hopper and tilt it forward to rinse out any remaining material. If necessary, to clean build-up in hard-to-reach areas, open the safety grate. Once the build-up is removed, close safety grate. 1 DANGER Do not operate the Mini MAC without safety grate in place and closed. STEP 4: Level the Mini MAC, and lower it to the ground. STEP 5: Shut off the vehicle engine, relieve all hydraulic pressure, and remove the vehicle key before leaving the vehicle operator station. STEP 6: Remove the one (1) klik pin and lift the discharge rubber flap at the discharge end of the bucket. Clean it with water. Make sure there is not any material between the auger and the discharge tube, or between the discharge tube and gate seal. STEP 7: Close the discharge rubber flap, and secure it with the one (1) klik pin. STEP 8: Depending upon the material dispensed, coat the hopper with a rust protectant or concrete releasing agent. 3 Do not allow material(s) to dry or water to freeze in the hopper. This will cause damage to the auger and the hopper. STEP 9: Leave the discharge gate in the open position to allow liquid(s) to escape during storage. Removal & Storage Before storage, the Mini MAC should be thoroughly cleaned (refer to Cleaning). Make sure the hydraulic system is properly sealed against contaminants entering the unit. Always store the Mini MAC in a dry, covered location. STEP 1: Lower the Mini MAC onto a flat, level surface in an area where children do not play. 1 DANGER STEP 2: Disconnect the hydraulic hoses from the vehicle’s auxiliary hydraulics. 1WARNING Never allow anyone under the attachment at any time. Before connecting or disconnecting hydraulic lines or fittings, be sure to relieve all pressure by cycling all hydraulic controls after shutdown. Remember hydraulic systems are under pressure whenever the engine is running and may hold pressure after shutdown. 1 WARNING Personal protection equipment including hard hat, safety glasses, safety shoes, gloves, and hearing protection are recommended during assembly, installation, operation, maintenance, service, removal, or movement of the attachment. 1 CAUTION 3 Connect the quick couplers together to prevent contaminants from entering the Mini MAC’s hydraulic system. STEP 3: Follow your vehicle operator’s manual for removing an attachment. Securely block and support the Mini MAC. STEP 4: Tighten any loose nuts, bolts, and hydraulic components. STEP 5: Replace any damaged or missing safety signs. STEP 6: Lubricate the grease zerk. Always use two people to handle heavy, unwieldy components during assembly, installation, maintenance, service, removal, or movement of the attachment. 19 Troubleshooting Problem Auger does not rotate Possible Cause Solution Air in hydraulic system Actuate hydraulics until auger has made one full rotation in forward and in reverse. Sheared key or roll pin Remove auger and replace damaged component. Hydraulic hose pinched or obstructed Fix pinched hose or remove obstruction. Leaking or failed hydraulic hose Replace hydraulics hose. Quick couplers not engaged Check quick coupler connects to vehicle. Vehicle auxiliary hydraulics not activated Activate auxiliary hydraulics. Poor auger performance Leaking hopper Safety grate hard to open Vehicle low on hydraulic oil Add hydraulic oil to vehicle. Motor damaged Contact Danuser. Auger locked up or compacted Refer to Concrete Mixing & Dispensing. Low flow Check with flow meter. If low, investigate cause. Hydraulic hose restrictions Clear hydraulic hose. Dirty oil or filter Change oil and filter according to vehicle manufacturer’s recommendation. Low hydraulic system pressure (PSI) Check with pressure gauge. If low, investigate cause. Material build-up in discharge tube With vehicle disconnected, lift discharge rubber flap to check for build-up within tube. Clean out as necessary. Material(s) too large Reduce material size. Material dispensing too thin Run auger continuously in reverse, or thicken material. Worn motor seal Replace motor seal. Damaged hopper Contact Danuser. Worn gate seal Replace gate seal. Safety grate obstructed Ensure no material is jammed between safety grate and ears. For additional assistance, please call your dealer or contact Danuser direct: Tel: (573) 642-2246 E-mail: [email protected] 20 Maintenance & Lubrication Proper servicing and maintenance are key to the long life of any attachment. Careful inspection and routine maintenance help avoid costly downtime and repair. Do not use the Mini MAC with any damaged parts. 1WARNING 1 DANGER Never attempt adjustments, service, or repairs while the equipment is in operation. Never check pressurized system for leaks with your bare hand. Wear proper hand and eye protection and use wood or cardboard when searching for suspected leaks. Oil escaping from pinhole leaks under pressure can penetrate skin and create a serious medical emergency. If any fluid is injected into the skin, gangrene, blood poisoning, even death may result. Obtain medical attention immediately. 1 DANGER 1WARNING Never allow anyone under the attachment at any time. 1 DANGER Never work under equipment supported by hydraulics. Even with the vehicle shut off, equipment can suddenly drop if controls are actuated or if hydraulic lines burst. 1 WARNING Personal protection equipment including hard hat, safety glasses, safety shoes, gloves, and hearing protection are recommended during assembly, installation, operation, maintenance, service, removal, or movement of the attachment. Do not modify the attachment. Modifications may weaken the integrity of the attachment and may impair the safety, function, life, and performance of the Mini MAC. 1CAUTION When making repairs or servicing the Mini MAC, use only parts that meet the original equipment manufacturer’s standards and requirements. Maintenance Inspect the attachment for any damage, worn parts, or cracked welds. Repair or replace as necessary. Check for damaged or missing safety signs. Replace as necessary. Check all fasteners. Ensure they are tight and secure. (See Torque Values Chart.) Replace as necessary. Check all hydraulic components for leaks or wear. Repair or replace as necessary. Interval Before each use Before each use Daily Daily Lubrication Point Motor Mounting Plate - 1 Zerk Add multi-purpose grease until grease emerges Every 10 Hours 21 Service Recommended Tools Replacing Rubber Flight • • • 1 DANGER The Mini MAC is equipped with one (1) rubber flight at the discharge end of the auger. The flight should only be replaced when performance has been reduced. Never attempt adjustments, service, or repairs while the equipment is in operation. 1 DANGER Never allow anyone under the attachment at any time. 5/16” punch Hammer Chisel 3 • • 7/16” wrench Dead-blow hammer or mallet Use genuine Danuser replacement parts only. Substitute parts may not meet standards required for safe, dependable operation. STEP 1: Lower the Mini MAC onto a flat, level surface. STEP 2: Shut off the vehicle engine, relieve all hydraulic pressure, and remove the vehicle key before leaving the vehicle operator station. STEP 3: Open the safety grate. STEP 4: Using a 5/16” punch and hammer, remove the roll pin in the auger collar. 1 DANGER Never work under equipment supported by hydraulics. Even with the vehicle shut off, equipment can suddenly drop if controls are actuated or if hydraulic lines burst. 1 WARNING Personal protection equipment including hard hat, safety glasses, safety shoes, gloves, and hearing protection are recommended during assembly, installation, operation, maintenance, service, removal, or movement of the attachment. 1 CAUTION Always use two people to handle heavy, unwieldy components during assembly, installation, maintenance, service, removal, or movement of the attachment. 22 STEP 5: Close the gate on the discharge end by lifting on the handle and rotating it to the left or the right. Once closed, lower the handle and ensure it locks into one of the slots in the latch plate. STEP 6: Slide the auger away from the motor until the collar clears the shaft. STEP 7: Pull up and slide the auger toward the motor end of the bucket until the auger is free of the discharge tube. Service Replacing Rubber Flight (continued) STEP 8: Place the auger on a secure work platform. Use a hammer and chisel to remove the lock nuts from the flight. STEP 9: Using the supplied hardware and a 7/16” wrench, replace the worn rubber flight. The wear face should be installed toward the discharge end of the bucket. Wear Face Belting Service Replacing Rubber Gate Seal 1 DANGER Never attempt adjustments, service, or repairs while the equipment is in operation. 1 DANGER Never allow anyone under the attachment at any time. 1 DANGER Recommended Tools • • Hammer Chisel • • 7/16” wrench 3/4” wrench The Mini MAC is equipped with one (1) rubber seal at the discharge end of the auger. The disc should only be replaced when performance has been reduced. 3 Use genuine Danuser replacement parts only. Substitute parts may not meet standards required for safe, dependable operation. STEP 1: Lower the Mini MAC onto a flat, level surface. STEP 2: Shut off the vehicle engine, relieve all hydraulic pressure, and remove the vehicle key before leaving the vehicle operator station. STEP 3: Remove the one (1) klik pin and lift the discharge rubber flap at the discharge end of the bucket. STEP 4: Open the gate on the discharge end by lifting on the handle and rotating it to the left or the right. Rotate the gate until the heads of the two (2) 1/2” bolts can be accessed. Never work under equipment supported by hydraulics. Even with the vehicle shut off, equipment can suddenly drop if controls are actuated or if hydraulic lines burst. STEP 5: Using a 3/4” wrench, remove the two (2) bolts holding the gate seal and plate to the shaft. STEP 6: Remove the gate seal and plate assembly from the bucket. STEP 7: Using a 7/16” wrench or a hammer and a chisel, remove the 8 nuts and bolts holding the gate seal to the plate. 23 Service Replacing Rubber Gate Seal (continued) STEP 8: Using the supplied hardware and a 7/16” wrench, replace the worn rubber gate seal. The wear face should be installed toward the plate. Wear Face Belting 1 WARNING Personal protection equipment including hard hat, safety glasses, safety shoes, gloves, and hearing protection are recommended during assembly, installation, operation, maintenance, service, removal, or movement of the attachment. 1 CAUTION Always use two people to handle heavy, unwieldy components during assembly, installation, maintenance, service, removal, or movement of the attachment. 24 STEP 9: Reinstall the gate seal and plate assembly into the bucket using the supplied hardware and a 3/4” wrench. The rubber seal should be closest to the shaft. STEP 10: Check the range of motion of the newly installed gate. STEP 11: Close the discharge rubber flap and secure it with one (1) klik pin. Torque Values Chart Torque Values Chart Bolt Head Identification Bolt Size (inches) Grade 2 Grade 5 Bolt Head Identification Grade 8 ASTM A574 5.8 8.8 Class 5.8 Nm ft.-lb. Nm 4 3 6 in tpi Nm ft.-lb. Nm ft.-lb. Nm ft.-lb. Nm ft.-lb. mm x pitch 1/4” 20 7.4 5.6 11 8 16 12 19 14 M5 x 0.8 10.9 8.8 Bolt Size (Metric) Class 8.8 12.9 10.9 12.9 Class 10.9 Class 12.9 ft.-lb. Nm ft.-lb. Nm ft.-lb. 5 9 7 11 8 1/4” 28 8.5 6 13 10 18 14 22 16 M6 x 1 7 5 11 8 15 11 18 13 5/16” 18 15 11 24 17 33 25 39 29 M8 x 1.25 17 12 26 19 36 27 42 31 5/16” 24 17 13 26 19 37 27 43 32 M8 x 1 18 13 28 21 39 29 46 34 3/8” 16 27 20 42 31 59 44 69 51 M10 x 1.5 33 24 52 39 72 53 84 62 3/8” 24 31 22 47 35 67 49 79 58 M10 x 0.75 39 29 61 45 85 62 98 72 7/16” 14 43 32 67 49 95 70 110 81 M12 x 1.75 58 42 91 67 125 93 148 109 7/16” 20 49 36 75 55 105 78 123 91 M12 x 1.5 60 44 95 70 130 97 153 113 1/2” 13 66 49 105 76 145 105 168 124 M12 x 1 90 66 105 77 145 105 167 123 1/2” 20 75 55 115 85 165 120 190 140 M14 x 2 92 68 145 105 200 150 235 173 9/16” 12 95 70 150 110 210 155 235 173 M14 x 1.5 99 73 155 115 215 160 254 187 9/16” 18 105 79 165 120 235 170 262 193 M16 x 2 145 105 225 165 315 230 365 269 5/8” 11 130 97 205 150 285 210 323 238 M16 x 1.5 155 115 240 180 335 245 388 286 5/8” 18 150 110 230 170 325 240 366 270 M18 x 2.5 195 145 310 230 405 300 504 372 3/4” 10 235 170 360 265 510 375 574 423 M18 x 1.5 220 165 350 260 485 355 561 414 3/4” 16 260 190 405 295 570 420 640 472 M20 x 2.5 280 205 440 325 610 450 712 525 7/8” 9 225 165 585 430 820 605 925 682 M20 x 1.5 310 230 650 480 900 665 1052 776 7/8” 14 250 185 640 475 905 670 1020 752 M24 x 3 480 355 760 560 1050 780 1231 908 1” 8 340 250 875 645 1230 910 1386 1022 M24 x 2 525 390 830 610 1150 845 1337 986 1” 12 370 275 955 705 1350 995 1555 1147 M30 x 3.5 960 705 1510 1120 2100 1550 2447 1805 1-1/8” 7 480 355 1080 795 1750 1290 1971 1454 M30 x 2 1060 785 1680 1240 2320 1710 2706 1996 1-1/8” 12 540 395 1210 890 1960 1440 2202 1624 M36 x 3.5 1730 1270 2650 1950 3660 2700 4272 3151 M36 x 2 1880 1380 2960 2190 4100 3220 5095 3758 1-1/4” 7 680 500 1520 1120 2460 1820 2771 2044 1-1/4” 12 750 555 1680 1240 2730 2010 3068 2263 1-3/8” 6 890 655 1990 1470 3230 2380 3638 2683 1-3/8” 12 1010 745 2270 1670 3680 2710 4143 3056 1-1/2” 6 1180 870 2640 1950 4290 3160 4823 3557 1-1/2” 12 1330 980 2970 2190 4820 3560 5426 4002 KEY: in tpi = nominal thread diameter in inches threads per inch Nm = Newton-meter ft.-lb. = foot pounds mm x pitch = nominal thread diameter in millimeters by thread pitch Torque tolerance +0%, -15% of torque values. Unless otherwise specified, use torque values listed above. 25 Parts 2 CALIFORNIA WARNING This product can expose you to chemicals including lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. 16 29 28 27 25 24 26 23 17 21 30 31 15 22 19 14 13 12 11 20 32 10 9 8 7 33 6 4 1 34 18 26 35 2 3 5 Parts (continued) REF. NO. PART NO. DESCRIPTION QTY. 1 2 3 4 5 6 230470S 21156 933 7637 256026 176033 Universal Mini Hopper (Includes Decals & Safety Signs) Flat Washer (1/2”) Hex Cap Screw (1/2"–13 x 1.75", Gr. 5) Klik Pin Assembly Discharge Rubber Flap Drive Rivet 1 8 4 1 1 4 7 8 230458 230446 Gate Seal Kit Gate Seal Rod 1 1 9 10 11 12 13 230447 186060 230448S 1054 246135 Plate Handle Grip Handle (Includes REF. NO. 11) Flat Washer (5/8”) Shoulder Bolt (1/2"–13, Ø 5/8" x 1/2" L) 1 1 1 1 1 14 15 16 17 18 19 20 1533 11019 230490 230485 *230469 230493 10125 Klik Pin Assembly Chute - 24” Safety Grate Auger Assembly Mini Auger Rubber Replacement Kit Tube Toplock Nut (1/2”–13) 1 1 1 1 1 4 8 21 22 23 24 25 26 27 28 246004 246005 230441 230440 11038 230442 10040 206031 2 2 1 1 1 1 2 1 29 30 31 32 33 34 35 10048 10049 246008 246002 246029 21056 21258 Carriage Bolt (1/2”–13 x 4”, Gr. 5) Carriage Bolt (1/2”–13 x 3.5”, Gr. 5) Seal Retaining Plate Seal Roll Pin (3/8” x 2”) Hub Adapter, 45° (#10 JIC M to #10 ORB M) 1/2” Hose Assembly Kit (#10 JIC F to #10 ORB M) (Includes two hoses) Male Coupler (1/2” flush-face, ISO 16028) Female Coupler (1/2” flush-face, ISO 16028) Hydraulic Motor Set Screw (5/16”–18 x 1/2”) Grease Fitting, 45° Flat Washer (1/4”) Operator’s Manual Canister 1 1 1 1 1 2 1 * Not included with base model. 27 Parts Bob-Tach® Mount Kit 2 2 CALIFORNIA WARNING This product can expose you to chemicals including lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. 3 4 1 28 REF. NO. PART NO. DESCRIPTION QTY. 1 2 3 4 230435 12245 21156 10125 Bob-Tach® Quick Attach Plate Hex Cap Screw (1/2”–13 x 1.5”, Gr. 5) Flat Washer (1/2") Toplock Nut (1/2"–13) 1 6 12 6 Accessories 2 CALIFORNIA WARNING This product can expose you to chemicals including lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov. Chute - 24” PN 11019 - Chute can be linked to extend length. Bob-Tach® Mount Kit PN 230434 - Allows Mini MAC to be mounted to Bob-Tach® machines. Includes quick attach plate and mounting hardware. 29 Warranty DANUSER LIMITED WARRANTY Model # Serial # Danuser Machine Company, LLC (“Danuser”) warrants its products, under normal use and maintenance, to be free from defects in material and workmanship for period(s) specified below from the purchase date from an authorized Danuser Dealer. Start of the warranty period is determined by purchase date given on your returned WARRANTY REGISTRATION FORM. Proof of purchase may be required. This Limited Warranty is extended only to the original purchaser of Danuser products. Mini MAC - 1 Year Wear Items Not Covered Under Warranty - Hydraulic Hoses, Seals, and Auger Flighting 1. During the applicable warranty period, Danuser, at its option, will repair or replace any part determined by Danuser to be defective. Such repair or replacement shall take place at Danuser’s factory or a location designated by Danuser. Under no circumstances shall Danuser be obligated for the cost of any repair or replacement by anyone other than Danuser without its express written consent. 2. Parts may not be returned without written authorization from Danuser. 3. Some purchased components, including but not limited to hydraulic components, are subject to the inspection and warranty of the respective manufacturer. Thus, delays in a warranty determination can be expected while Danuser awaits their decision. 4. This warranty is void if any attempt is made to make field repairs to hydraulic components. To qualify for warranty inspection, the “failed” part(s) must be returned in its original “failed” condition. 5. To make a claim under this warranty, you may either contact your authorized Danuser Dealer or initiate a claim directly with Danuser. In either case, a Warranty Claim Form must be completed and written authorization from Danuser obtained prior to returning parts. All warranty claims must include detailed information regarding make and model of vehicle on which the Danuser product was mounted, hours of use, description of events that led up to the failure, and any other information helpful in reviewing the warranty claim. All warranty returns must be prepaid. Shipments arriving at our factory on a freight collect basis will be refused by our receiving department. The freight charge will be credited if the parts are determined by Danuser to be defective, and the associated freight costs in returning those parts will be prepaid by Danuser. NOTE: Hydraulic components must arrive with all ports sealed from dirt and moisture. If a hydraulic component arrives with open ports, the warranty is void and no inspection will be made. 6. Products or parts thereof, which, as determined by Danuser’s examination, show wear from normal use, have been improperly operated, damaged by accident or negligence, field repaired, altered or modified are not considered defective in material and workmanship and are not covered by this warranty. This warranty does not apply to parts subject to normal wear ("Wear Items") or to damage caused by the failure to perform recommended maintenance or to replace worn parts. This warranty shall not obligate Danuser to bear any cost of labor for field repair, replacement, testing, or adjustment nor for damage caused by accident, abuse, misuse, or environmental elements. 7. Any parts or labor required to repair or replace parts not covered under this warranty will be charged to the customer. Parts repaired or replaced by Danuser are then covered by this warranty only for the remainder of the original warranty as if such parts were original parts. 8. Danuser reserves the right to change its specifications and designs at any time. This warranty is exclusive and in lieu of all other express warranties, if any, including the implied warranties of merchantability and fitness for a particular purpose. It shall not extend beyond the duration of the expressed warranty provided herein and the remedy for violations of any implied warranty shall be limited to repair or replacement of the defective part pursuant to the terms contained herein. No employee, dealer, salesman, or representative is authorized to change this warranty in any way or grant any other warranty. Danuser shall not be liable for any consequential, incidental, or punitive damages, losses, or expenses, including those resulting from or caused by any defects. Danuser Machine Company, LLC 500 E. 3rd St. P.O. Box 368 Fulton, MO 65251 Tel: (573) 642-2246 E-mail: [email protected] Website: www.danuser.com PD 5146 ">
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