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MASCHIO GASPARDO S.p.A. FIORE OPERATOR’S MANUAL - PARTS BOOK SICKLE BAR MOWER Cod. G19503950 2014-01 2 cod. G19503950 TABLE OF CONTENTS Description Description of the sickle bar mower................. 5 Assembly drawing ............................................ 6 Technical specification Technical specification ...................................... 7 Handling ........................................................... 7 Safety lables Safety-Alert lables ............................................ 8 Identification machine ....................................... 8 Machine safety labels ....................................... 8 Machine safety lables and position Machine safety lables and position.................. 9 Preparing the tractor Preparing the tractor ....................................... 10 Parking instruction .......................................... 10 Stay clear of rotating drivelines ...................... 10 Installing Installing sickle bar mower on tractor .......... .. 10 PTO shaft adaptation...................................... 12 Stability of sickle bar and tractor during transport ......................................................... 13 Parking instruction .......................................... 14 Stay clear of rotating drivelines ...................... 14 Removing Removing sickle bar mower ........................... 15 Operating Operate safetly ............................................... 16 Wear appropriate clothing .............................. 17 Stay clear of rotating drivelines ..................... 17 Operating - Mechanical Lifting System Use of Mechanical lifting system .................. 18 Adapting the sickle bar mower ....................... 18 Adjustment ..................................................... 18 Mowing ........................................................... 20 Operating - Hydraulic Lifting System Use of Hydraulic lifting system ...................... 22 Adapting the sickle bar mower ....................... 24 Adjustment...................................................... 25 Using the lifting device.................................... 26 Operation of lifting device ............................... 26 Mowing on flat ground .................................... 27 Mowing on slopes ........................................... 28 Operating How to choose between sickle bars ............... 30 Service Machine Safely Practice safe maintenance ............................. 31 Wear appropriate clothing .............................. 31 Stay clear of rotating drivelines ...................... 31 Maintenance ................................................... 31 Hazard bar ...................................................... 32 Service Lubrification .................................................... 33 Routine maintenance...................................... 33 Every 2 work hours ......................................... 33 Wear-proof skids (optional) ............................ 33 Every 8 work hours ......................................... 33 Every 50 work hours ....................................... 33 Periodically (6 months) ................................... 34 After each mowing ......................................... 34 Cleaning and oiling the sickle bar .................. 35 Storage .......................................................... 35 Checking the clearance tolerance .................. 36 Extra maintenance.......................................... 38 Replacement of section-holding bar ............... 38 Replacement of sections ................................ 38 Replacement of tooth-holding bar (riveted) .... 39 Replacement of tooth (riveted) ....................... 39 Replacement of bar holding removable tooth 39 Replacement of removable tooth.................... 39 Replacing the anti-vibration yokes.................. 40 Replacement of belts ...................................... 40 Replacement of pulleys .................................. 40 Transport on road Transport on road .......................................... 41 Demolition and disposal Demolition and disposal ................................ 42 Assembly Assembly ........................................................ 43 Spare parts Spare parts ..................................................... 51 Warranty Warranty ......................................................... 68 Warranty for replacement parts ...................... 69 Operating - Quick Coupler Quick Coupler ................................................. 29 Removing sickle bar mower with Quick Coupler ................................................. 29 cod. G19503950 3 TO THE DEALER: Assembly and proper installation of this product is the responsibility of the MASCHIO GASPARDO dealer. Read manual instruction and safety rules. Make sure all items on the Dealer’s Pre-Delivery Check List in the Operator’s Manual are completed before releasing equipment to the owner. The dealer must complete the Warranty Registration, located on the MASCHIO GASPARDO website. Warranty claims will be denied if the Warranty Registration has not been completed. TO THE OWNER: Read this manual before operating your frontier equipment. The information presented will prepare you to do a better and a safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all the adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your selling dealer. The equipment you have purchased has been carefully enginereed and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment. For service, your authorized MASCHIO GASPARDO dealer has trained mechanics, genuine MASCHIO GASPARDO service parts, and the necessary tools and equipment to handle all your needs. Use only genuine MASCHIO GASPARDO service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided: Model: _________________________________ Date of Purchase _____________________________ Serial Number: (see Safety Decal section for location) _______________________________________ Provide this information to your dealer to obtain correct repair parts. Throghout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an esclamation mark), to indicate the degree of hazard for items of personal safety. This Safety-Alert Simbol indicates a hazard and means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Indicates an imminently hazardous situation that, if not avoi- DANGER. ded, will result in death or serious injury. WARNING Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. CAUTION Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. IMPORTANT Indicates that a failure to observe can cause damage to equipment. NOTE Indicates helpful information. 4 cod. G19503950 DESCRIPTION Description of the sickle bar mower This agricultural implement can only operate by means of a cardan shaft applied to the pto of an agricultural tractor equipped with lift and universal three-point hitch. Since it is movable, the mowing machine can be easily mounted on tractors with different gauges or on tracked vehicles (Fig. 1). The two-motion tooth-blade system used in mowing machines, makes possible a scissors cut which leads to a higt speed operation on a any crop. The original toothblade motion guarantees a sharp and clean cut on any type of grass, be it damp or flattened. It is thanks to the total absence of soil which this mowing system does not raise, sharp because the stems are not frayed. The sickle bar may also be used with the cutting arm tilted for working on canals, ditches and embankments (Fig. 2 and 3). ATTENTION The sickle bar is suitable only for the uses indicated. Any other use different from that described in these instructions could cause damage to the machine and represent a serious hazard for the user. It is therefore advisable to strictly comply with the following instructions in order to prevent faults which could jeopardize the correct and long-lasting operation of the implement. Compliance with the instructions in this handbook is also important since the Manufacturer declines all and every responsibility for damage to persons or property caused by negligence and failure to comply with these instructions. The Manufacturer shall, however, remain at the customers’ disposal for immediate and thorough assistance together with anything else that may be required in order to ensure the correct operation and maximum efficiency of the implement. The Manufacturer reserves the right to make any modifications and improvements to the implement as may be considered opportune, without being obliged to immediately inform the user. cod. G19503950 Fig. 1 Fig. 2 Fig. 3 5 DESCRIPTION Assembly drawing 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 External shoe; Mowing guide; Cutting arm; Upper 3rd point hitches; Gauge varying articulation; Chassis; Tirant; Lower 3rd point hitches; Hazard bar; Support; Identification label; Cover; Protective casing for connecting-rod systems; Support; Hinge (pivot point); Blade guard; PTO; Lift link adjuster chain; Hoisting arm. 2 3 4 7 5 12 10 17 13 6 8 13 9 19 18 14 15 11 16 1 Fig. 4 6 cod. G19503950 TECHNICAL SPECIFICATIONS L Model Work/width Tractor Weight Tooth Sections Side number number Drive lbs. HP inches min. - max. L FBR Plus 1.75 68.9 25 - 50 507 12 24 2.05 80.7 25 - 50 525 14 28 2.35 92.5 25 - 50 543 16 32 Work speed miles/h Belts 6.2 7.5 B-93 PTO Input speed 540 Hitch Acoustic power level Continuous equivalent acoustic uttered bay machine radiation pressure level (Weighed A) in the "worker's position" LpA (Weighed A) LWA 110.7 dB 91.7 dB Handling During handling operations, use suitable personal protection devices: If the machine is handled, it must be lifted by hooking (Fig. 5) onto the appropriate holes with a suitable winch or crane of sufficient capacity. Because of the danger involved, this operation should be carried out by trained and responsible personnel. The mass of the machine is on the identification label (11, Fig. 4). Stretch the rope to keep the machine level. The lifting points can be detected by finding the symbol (8 page 9). During handling operations make sure the implement has the required safety devices and guards. cod. G19503950 Fig. 5 7 SAFETY LABLES Safety-alert lables Read and recognize safety information. Be alert to the potential for personal injury when you see this safety-alert lables. On your machine safety labels, the words DANGER, WARNING, and CAUTION are used with a safety symbols. DANGER identifies the most serious hazards. In this manual, the word CAUTION and this symbol call attention to safety messages. Identification machine Identification label Machine safety labels 1) CAUTION: AVOID INJURY • Read Operator’s Manual • Ballast power unit per operator’s manual • Know location and function of controls • Keep all shields in place • Stay clear of power driven parts • Never carry riders • Keep people and pets a safe distance away from machine BEFORE DISMOUNTING OR SERVICING • Shut off engine and remove key • Lock brake for park • Lower or block up machine 2) CAUTION 1 Keep all shields in place. 2 Disengage and shut off all engine and/or motor power before servicing or unclogging machine. 3 Keep hands, feet and clothing away from power-driven parts. 3) DANGER: CRUSHING AND PINCH POINTS MOVING MACHINERY PARTS CAN: 1° PINCH OR CRUSH OR FALL 2° WHICH MAY CAUSE INJURY OR DEATH. 4) DANGER Entanglement in rotating driveline can cause serious injury or death. Keep all shields in place. Avoid contact with rotating parts. 5) DANGER: KEEP AWAY - SHARP BLADES • Do not put hands or feet near the cutterbar. Blade contact can result in serious injury. • Stay away until all motion has stopped and the mower is securely blocked up. • Keep fingers clear of cutterbar when folding cutterbar for transport. 6) CAUTION Operate only with 540 rpm PTO. 8 cod. G19503950 MACHINE SAFETY LABELS AND POSITION 1 3 2 1. Keep all shields in place. 2. Disengage and shut off all engine and/or motor power before servicing or unclogging machine. CRUSHING AND PINCH POINTS 3. Keep hands, feet and clothing away from power-driven parts. MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH. 4 Entanglement in rotating driveline can cause serious injury or death. Keep all shields in place. Avoid contact with rotating parts. 5 5 KEEP AWAY SHARP BLADES 8 - Do not put hands or feet near the cutterbar. Blade contact can result in serious injury. - Stay away until all motion has stopped and the mower is securely blocked up. - Keep fingers clear of cutterbar when folding cutterbar for transport. 6 Operate only with 540 rpm PTO 1 2 3 4 6 9 7 4 7 3 8 7) High noise level. Use adequate acoustic protection. 8) Coupling point for lifting. 9) Greasing point. cod. G19503950 9 9 PREPARING THE TRACTOR Preparing the tractor CAUTION: Avoid injury. Proper ballastings is required for safe operation of your sickle bar mower IMPORTANT: Refer to the tractor operator manual for proper ballasting information and tire inflation • A 540 rpm PTO • Refer to the tractor operator manual for correct ballasting and tire pressure, depending on installed equipment. Parking instruction • • • • • • Stop vehicle on a lever surface, not on a slope. Disengage PTO. Engage the park brake. STOP the engine. Remove the key. Before you leave the operator’s seat, wait for engine and all moving parts to STOP. Stay clear of rotating drivelines Entanglement in rotating driveline can cause serious injury or death: • Wear close fitting clothing. • STOP the engine and be sure PTO driveline is stopped before getting near it. Installing sickle bar on tactor The sickle bar can be hitched to I, II or quick coupler category tractor equipped with a universal three-point coupling. DANGER Application of any implement to a tractor is a very dangerous operation and must only be carried out with the utmost care in compliance with the instructions. The correct tractor/sickle bar position is established by setting the implement at such a distance from the tractor that the universal coupling remains 2-4 inches from its maximum closing position. Now proceed in the following way: 1. Back tractor into position and align draft links (A, Fig. 6) with draft link brackets on sickle bar. CAUTION: Before you work around hitch: • STOP engine. • LOCK park brake. • FIRMLY block mower on horizontal surface. 2. Connect the upper third-point and correctly regulate by means of the adjuster (B, Fig. 7). Place plate (C, Fig. 7) at the left side of the hicht integral with the same pin. Lock in place with the snap-in split pins (D, Fig. 8). 10 A Fig. 6 B C F I E Fig. 7 cod. G19503950 INSTALLING 3. Hook the oscillating arms of the tractor to pins (E and F, Fig. 7). The hoisting arm (H, Fig. 8) must be fixed underneath the tractor arm. Lock in place with the snap-in split pins (G Fig. 8) D 4. Lock the lift links using the relative chains (I, Fig. 7) and couplings parallel to the tractor. This operation must be carried out to prevent the machine from moving in a horizzontal direction. G H Fig. 8 5. Install PTO shaft to tractor (Fig. 9). IMPORTANT: Sickle bar mower MUST BE level front to rear. L M Make sure PTO shaft is locked on the tractor PTO prior to engagement (L). Check that the guard (M) is free to turn and fix it with the relative latch (M1). M1 Fig. 9 6. Remove the guard over the cutters (16, Fig. 4) and remove the tirant (7, Fig.4). O 7. Lift-up sickle bar. N 8. Remove spring locking pin (N, Fig. 10) from parking stand. 9. Remove support (O and P, Fig. 10) and remount them, upside-down in their seat . P 10. Fasten with spring locking pin (N, Fig. 10). Fig. 10 cod. G19503950 11 INSTALLING PTO shaft adaptation The PTO shaft, supplied with the machine, is of standard length. Therefore it might be necessary to adapt the PTO shaft. In that case, before doing anything, consult the Manufacturer for the eventual adaptation. Q min. 6 inches CAUTION • When the PTO shaft is fully extended, the two tubes must overlap by at least 6 inches (Q Fig. 11). When fully inserted, the minimum play must be 137/64 inches (R Fig.11). • If the implement is used on another tractor, always check the above and that the guards copletely cover the rotating parts of the PTO shaft. ATTENTION • Comply with the manufacturer’s instructions when transporting the mowing machine. Max R min. 137/64 inches Min Fig. 11 • The equipment installed can only be controlled by means of the PTO shaft complete with the necessary overload safety (i.e. clutch) devices and guards fastened with the appropriate chain. • Only the PTO shaft supplied by the Manufacturer must be used. • The engine must not be running when installing and removing the PTO shaft. • Care must be taken regarding the safety and correct Fig. 12 assembly of the PTO shaft. • Use the chain provided to stop the PTO shaft from rotating. • Always check carefully that the PTO shaft guard is always in position, both during transportation and operation. • Frequently and set intervals check the PTO shaft guard, it must always be in excellent condition. • Before engaging the PTO, check that the set rpm correS sponds to that indicated by the sticker on the equipment. • Before inserting the PTO, make sure that there are no people or animals nearby and that the rpm selected corresponds to that permitted. Never exceed the maximum admissible speed. • Watch out for the rotating universal joint. • Do not insert the PTO with the engine off or synchronized Fig. 13 with the wheels. • Always disconnect the PTO when the cardan shaft is at too wide an angle (never more than 10°,Fig. 12) and when it is not being used. • Only clean and grease the PTO shaft when the power take-off is disconnected, the engine is off, the hand brake pulled and the key removed. • When not in use, place the PTO shaft on the support provided for it. • After having dismantled the PTO, place the protective cover on the PTO shaft (S, Fig. 13). 12 cod. G19503950 INSTALLING Stability of sickle bar mower and tractor during transport When a sickle bar is coupled to a tractor, so becoming an integral part of it for the purposes of road travel, the stability of the sickle bar-tractor complex may change and cause driving or operating difficulties (rearing up or side-slipping of the tractor). The condition of equilibrium can be restored by placing a sufficient number of ballasts on the front of the tractor so that the weights on the two tractor axles are distributed sufficiently evenly. To work in safety the instructions given in the highway code should be followed; these prescribe that at least 20% of the weight of the tractor alone should be borne by the front axle and that the weight on the arms of the hoist should not be more than 30% of the weight of the tractor itself. These factors are summarized in the following formulas: Z > (M x s)-(0.2 x T x i) (d+i) The amount of ballast that should be applied according to the formula is the minimum required for circulation on the road. If for reasons of tractor performance or to improve the set-up of the sickle bar during operation it is thought necessary to raise these values, please refer to the registration document of the tractor to check its limits. When the formula for calculating the ballast gives a negative result it will not be necessary to add any weight. In any case, as long as the limits of the tractor are respected, a suitable quantity of weights may be applied in order to ensure greater stability during travel. The symbols have the following meanings: M Kg Mass weighing on arms off hoist with full load (Technical data table) T Kg Mass of tractor Z Kg Total mass of ballast i m d m s m Tractor wheelbase, that is, the horizontal distance between the tractor axles Horizontal distance between the centre of gravity of the ballast and the front axle of the tractor Horizontal distance between the centre of gravity of the operating machine and the back axle of the tractor 169/64 inches Fig. 14 (please see Fig. 14 for reference): cod. G19503950 13 INSTALLING Parking instructions • • • • • • Stop vehicle on a level surface, not on a slope. Disengage PTO. Engage the park brake. STOP the engine. Remove the key. Before you leave the operator’s seat, wait for engine and all moving parts to STOP. Stay clear of rotating drivelines Entanglement in rotating driveline can cause serious injury or death: • Wear close fitting clothing. • STOP the engine and be sure PTO driveline is stopped before getting near it. 14 cod. G19503950 REMOVING Removing sickle bar mower The sickle bar must be set-up on flat and compact ground, supported by the relative supports (A and B, Fig. 15). 1. Raise sickle bar. 2. Put parking stand (A and B, Fig. 15) in the DOWN position: install spring locking pin in order to secure parking stand (C, Fig. 15). 3. Lower sickle bar to the ground. A CAUTION: Before you work around hitch: • STOP engine. • LOCK park brake. • FIRMLY block mower on horizontal surface. C B Fig. 15 4. Unhook the PTO schaft (, Fig. 16) from the tractor and put in on the special hook. 5. Remove quik-lock pin (D, Fig. 17) and pin (E, Fig. 17) from center link (F, Fig. 17). NOTE: Put quik-lock pins and pins back into brackets on sickle bar for storage. 6. Remove draft links (J, Fig. 17) from draft link brackets (G, Fig. 17) by removing quiklock pins (H, Fig. 17) and pins (I, Fig. 17). NOTE: Put quik-lock pins and pins back into brackets on sickle bar for storage. Fig. 16 D 7. Drive tractor forward slowly. E F H G I J cod. G19503950 Fig. 17 15 OPERATING Operate safetly Carefully read all the instructions before using the machine; if in doubt, contact the technicians of the Manufacturer’s dealer. The manufacturer declines all responsibility for the nonobservance of the safety and accident prevention regulations described below. General norms 1) Pay close attention to the danger signs in this manual and on the sickle bar. 2) The labels with the instructions attached to the machine give abbreviated advice for avoiding accidents. 3) Carefully observe, with the help of the instructions, the safety and accident prevention regulations. 4) Avoid touching moving parts in any way whatsoever. 5) Any work on and adjustment to the machine must always be done with the engine switched off and the tractor blocked. 6) People or animals must not, under any circumstances, be transported on the equipment. 7) It is strictly prohibited to drive the tractor, or allow it to be driven or with the equipment attached by persons not in possession of a driver’s license, an expert or in poor conditions of health. 8) Before starting the tractor and the equipment, check that all safety devices for transport and use are in perfect working order. 9) Before starting up the equipment, check the area surrounding the machine to ensure that there are no people, especially children or pets, nearby, and ensure that you have excellent visibility. 10) Use suitable clothing. Avoid loose clothing or garments with parts that could in any way get caught in the rotating or moving parts of the machine. 11) Before starting work, familiarize yourself with the control devices and their functions. 12) Only start working with the equipment if all the protective devices are in perfect condition, installed and in the safe position. 13) It is absolutely prohibited to stand within the machine’s radius of action where there are moving parts. 14) It is absolutely forbidden to use the equipment without the guards. 15) Before leaving the tractor, lower the implement coupled to the lift unit, stop the engine, engage the hand brake, remove the ignition key from the control panel, cover the cutters and outer skid with the relative guards. Raise the mowing bar (transport protection) according with the instructions given in this handbook. 16) The driver’s seat must never be left when the tractor engine is running. 17) Before operating the mowing machine, check that the support struts (A and B, Fig. 15 page 15) have been removed from underneath the implement. Make sure that the sickle bar has been correctly mounted and adjusted. Check that the machine is in perfect order and that all components subject to wear and deterioration are efficient. 18) Before releasing the equipment from the third point attachment, put the hoist command lever into the locked position and lower the support feet. 19) Only operate during daylight or with proper artificial light. 20) All operations must be carried out by expert personnel, equipped with protective gloves, in a clean and dust-free environment. 21) Do not climb onto the machine while it is running, even if it is stationary. 22) Before approaching the mowing bar, disengage the pto, switch off the tractor, engage the parking brake and check that the cutters are at a complete standstill. 23) The coupled implement may only be controlled through the PTO shaft complete with the necessary safety devices for overloads and with the guards fixed with the relative latch. 24) During maintenance and work operations, make sure that no other person goes near the tractor and the implement and accidentally works the controls with the risk of causing injury to persons and damage to property. 25) As a precaution, always set adeguate supports under the implement during assembly, servicing, cleaning or assembly work with the mowing bar raised. 16 cod. G19503950 OPERATING 26) DO NOT wear radio or music headphones while operating the machine. Safe operation requires your full attention. 27) DO NOT operate the tractor and sickle bar when you are tired or ill. Tractor hitch 1) Hook the equipment to a suitable, sufficiently-powered tractor by means of the appropriate device (lifter), in conformity with applicable standards. 2) The class of the equipment attachment pins must be the same as that of the lifter attachment. 3) Take care when working within the range of the lifting arms as this is a very dangerous area. 4) Be very careful when hooking and unhooking the equipment. 5) It is absolutely forbidden to stand between the tractor and linkage for acting the lifting controls from the outside (Fig. 18). 6) It is absolutely forbidden to stand in the space between the tractor and the equipment (Fig. 18) with the engine running. Fig. 18 7) The attaching of additional equipment onto the tractor brings about a different distribution of weight on the axles. Check the compatibility of the tractor performance with the weight that the mower transfers onto the three-point linkage. If in doubt consult the tractor Manufacturer. 8) Comply with the maximum admissible weight for the axle, the total mobile weight, transport regulations and the highway code. Wear appropriate clothing • Wear close fitting clothing and safely equipment appropriate for the job. • Loud noise can cause impairment or loss of hearing, wear a suitable protective device such as earplugs. Stay clear of rotating drivelines Entanglement in rotating driveline can cause serious injury or death: • Wear close fitting clothing • Stop the engine and be sure PTO shaft is stopped before getting near it. CAUTION: Before you work around hitch: • STOP engine. • LOCK park brake. • FIRMLY block mower on horizontal surface. cod. G19503950 17 OPERATING - MECHANICAL LIFTING SYSTEM Use of MECHANICAL lifting system (Fig. 19) Adapting the sickle bar mower To ensure optium use, the sickle bar must completely project from the tractor (Fig. 20); three situations are shown in the Figure 21: 1) hitching to a tractor normally used for mowing jobs; 2) hitching to a large tractor; 3) hitching to a small tractor or to certain types of tracked vehicle. Fig. 19 Fig. 20 Fig. 21 (1) (2) (3) Adjustment Before starting a mowing session, adjust the machine so that the best working setup is obtained. Correct machine setup guarantees excellent mowing, allows for the best machine-tractor performance and remarkably reduces wear of the cutting blades. • Remove safety hook (D, Fig. 22), required only for transportation, and fit it back in the slot positioned above the chassis. • Fit the sickle bar by adjusting the tractor tie-rods so that, when the sickle bar attachment is fitted to the three points on the tractor, the external tip of the cutting arm is approximately 2 inches. foward with respect to the arm base (Fig. 23). D E Fig. 22 18 Fig. 23 cod. G19503950 OPERATING - MECHANICAL LIFTING SYSTEM K G F 19.6 ÷ 21.7 inches • Connect one end of the chain (F, Fig. 24) to the Fig. 24 mower using the supplied pin and the other end to a stationary point on the tractor. Adjust the height of the mower to the ground (19.6 to 21.7 inches, Fig. 24) by moving the rings of the chain (F, Fig. 24) in the hole on the plate (G, Fig. 24). When the lifter is lowered, this precaution will constantly hold the mower at the same height from ground level. • Act on the tie rod-spring (K, Fig. 24) to bring the internal skid close to the ground (without discharging the weight on the ground), lightening the load of the machine on the cutter bar. • Adjusting the hoisting chain (H, Fig. 25) so that during mowing the hoisting arm (I, Fig. 25) is free to move up and down; in this way, the cutting arm can follow any unevenness of the ground. So that the mower will work well, we advise you to fix the chain (H Fig. 25) to the lifting arm (I Fig. 25) at the level of the 7th or 8th link of the chain. • Adjust the heigt of the cutting arm from the ground with chain (J, Fig. 26). Lower the mower; when the external tip of the arm touches the ground, the inner shoe must remain approximately 10 cm. above ground level (Fig. 26). Adjust by moving the chain links. So that the mower will work well, we advise you to fix the chain (J, Fig. 25-26) to the equalizer (L, Fig. 25-26), leaving the last links of the chain free. • Adjust inclination of the cutting arm teeth using tie rod (M, Fig. 27). For low, moist and thick fodder, tilt the teeth downwards by shortening the tie rod (M, Fig. 27). For ground with rocks and stones tilt the teeth upwards by lengthening the tie rod (M, Fig. 27). • Adjust the cutting height (Fig. 28) by moving the mowing bar on the holes of the inner mowing bar support (N), and, turning the nut of the outer mowing bar support (M), bring it level with the ground. Fig. 25 I 7°/8° H L 1° J Fig. 26 Fig. 27 M O N Min. 1,2 inches Max. 2,7 inches Fig. 28 cod. G19503950 19 OPERATING - MECHANICAL LIFTING SYSTEM Mowing Q • Remove the supports (P and Q, Fig. 29) and remount them, upside-down in their seat . Install spring locking pin in order to secure parking stand (R). R P Fig. 29 • Remove tie rod (S, Fig. 30) from the cutting arm. • Remove safety hook (D, Fig. 22), required only for transportation, and fit it back in the slot positioned above the chassis. • The sickle bar is fitted with a safety device for protection against obstacles. If this device is tripped by impact with an obstacle, stop the tractor without raising the cutting arm. Check that the cardan shaft has not become seperated, if so, reassemble it. Position the safety tie rod parallel to the ground, and reverse the tractor until the safety tie rod hooks up again. If the tie rod releases easly, adjust spring (T, Fig. 31) using nut (U, Fig. 31) which should be tightened half turn at a time. Fig. 30 S ATTENTION A spring compression other than that indicated in Figure 31 (0.59 inches) can make the safety device ineffective. For successful mowing and to avoid jamming, we advise you to: • Set and maintain the power take-off at a constant rate of 540 rpm to ensure correct blade frequency; maintain an engine speed of 1800÷2000 rpm. • compatibly with the soil conditions and the type of grass, maintain a steady work speed: no slower than 5 mph to favor the discharging of the mown grass and no faster than 6.2 mph to avoid breaking or damaging the machine’s structure. • if the grass is tangled or flattened, keep the cutting bar grazing the ground. 20 s he ) c in m 59 5 m . 0 (1 T U Fig. 31 cod. G19503950 OPERATING - MECHANICAL LIFTING SYSTEM ATTENTION If the blades becomes jammed, it is advisable to operate carefully wearing suitable personal protection. All the maintenance, adjustments and work preparation operations, must be carried out with the tractor strictly switched off and properly stationary, with the ignition key turned off and the sickle bar on the ground. • • • • • CAUTION Always raise the implement in order to reverse or change direction. The cutting arm should not be raised abruptly in order to avoid damaging the cutting blades. Power take-off must not exceed 540 r.p.m. Never run the engine at maximum power while mowing. In order to prevent breakages or damage, the speed of the tractor must never exceed 6.2 mph when the implement is working. DANGER The mowing machine has sharp cutting blades. Always make sure that there are no persons, domestic animals, electrical cables, pipes and so forth, within the field of action of the implement. cod. G19503950 21 OPERATING - HYDRAULIC LIFTING SYSTEM Use of HYDRAULIC lifting system (Fig. 32) To install the hydraulic lifting kit of the mower, on versions with mechanical lifting, it is necessary to remove some parts of the equipment. Some pieces to be detached from the equipment are indicated on page 23 (ref. 1). Install the Kit following the instructions given on page 23 (ref. 2 to 11). Fig. 32 22 cod. G19503950 OPERATING - HYDRAULIC LIFTING SYSTEM 1 2 5 4 3 M8 x 25 M16 x 70 M12 x 45 6 7 8 M8 x 25 9 cod. G19503950 10 11 23 OPERATING - HYDRAULIC LIFTING SYSTEM Adapting the sickle bar mower Fig. 33 To ensure optium use, the sickle bar must completely project from the tractor (Fig. 33); three situations are shown in the Figure 34: 1) hitching to a tractor normally used for mowing jobs; 2) hitching to a large tractor; 3) hitching to a small tractor or to certain types of tracked vehicle. Fig. 34 (1) (2) When the frame joint is moved (A, Fig. 35), the position of the stop bushing (C, Fig. 35) of the cylinder linkage must consequently be changed, according to the cases shown in figures 35 and 36. (3) Fig. 35 A B C Connections between frame joint and stop bushing for the movement of the mowing bar. Fig. 36 A1 A2 B C2 A3 C3 C1 24 cod. G19503950 OPERATING - HYDRAULIC LIFTING SYSTEM D E Fig. 38 Adjustment Fig. 39 Before starting a mowing session, adjust the machine so that the best working setup is obtained. Correct machine setup guarantees excellent mowing, allows for the best machine-tractor performance and remarkably reduces wear of the cutting blades. • Remove safety hook (D, Fig. 37), required only for transportation, and fit it back in the slot positioned above the chassis. • Fit the sickle bar by adjusting the tractor tie-rods so that, when the sickle bar attachment is fitted to the three points on the tractor, the external tip of the cutting arm is approximately 2 inches. foward with respect to the arm base (Fig. 38). • Connect one end of the chain (F, Fig. 39) to the mower using the supplied pin and the other end to a stationary point on the tractor. Adjust the height of the mower to the ground (19.6 to 21.7 inches, Fig. 39) by moving the rings of the chain (F, Fig. 39) in the hole on the plate (G, Fig. 39). When the lifter is lowered, this precaution will constantly hold the mower at the same height from ground level. • Act on the tie rod-spring (K, Fig. 39) to bring the internal skid close to the ground (without discharging the weight on the ground), lightening the load of the machine on the cutter bar. • Adjust inclination of the cutting arm teeth using tie rod (M, Fig. 40). for low, moist and thick fodder, tilt the teeth downwards by shortening the tie rod (M, Fig. 40). for ground with rocks and stones tilt the teeth upwards by lengthening the tie rod (M, Fig. 40). • Adjust the cutting height (Fig. 41) by moving the mowing bar on the holes of the inner mowing bar support (N), and, turning the nut of the outer mowing bar support (O), bring it level with the ground. cod. G19503950 K G F 19.6 ÷ 21.7 inches Fig. 37 Fig. 40 M O N Min. 1,2 inches Max. 2,7 inches Fig. 41 25 OPERATING - HYDRAULIC LIFTING SYSTEM Using the lifting device Fig. 42 Once you have positioned the equipment, prepare it for mowing: • release the blade tie rod; • remove the support prop; • remove the blade protection. Operation of lifting device S T Fig. 43 Put the rope (S, Fig. 42) for releasing the bracket (T, Fig. 42) inside the tractor cabin. Climb into the tractor and operate the hydraulic distributor to lower the blade (Fig. 43) into the mowing position. CAUTION: While working regularly check that the bracket (T) is still resting along the cylinder rod (Fig. 44). Fig. 44 T Raising of the cutter bar for road transport • Fit the guards over the cutters and outer skid (C Fig. 60. • From the tractor, pull the rope (S, Fig. 45) to disable the bracket (T, Fig. 45) and operate the hydraulic distributor to fully raise the cutter bar. • Sicure it with the hooking tie rod. T S Fig. 45 26 cod. G19503950 OPERATING - HYDRAULIC LIFTING SYSTEM Mowing on flat ground (or ground with small depressions) Fig. 46 Z For mowing operations on level ground, couple the lever mechanisms (V and Z, Fig. 46) in position (X, Fig. 46). Lastly insert the lifting device as described in the previous paragraph. V Fig. 47 19.6 ÷ 21.7 inches U -15° With the rapid lifting device engaged, the bar (U, Fig. 47) has a negative inclination of -15° with respect to the horizontal plane during mowing, and a positive inclination that varies according to the lie of the land. This system has been devised for mowing quickly and safely on flat ground or ground with small depressions. X T 12.5 inches U 25° cod. G19503950 Fig. 48 19.6 ÷ 21.7 inches The operation of the lifting device up to the stop of the bracket on the cylinder (T, Fig. 48) allows the equipment to be raised by approx. 12.5 inches from the ground and, at the same time, an inclination of the blade (U, Fig. 48) of + 25°, so that the end of field maneuvers can be carried out. 27 OPERATING - HYDRAULIC LIFTING SYSTEM Mowing on slopes Figure 49 show type of mowing on sloping ground (banks, canals, etc.). Fig. 49 CAUTION: For mowing on surfaces that are not parallel to the tractor plane, we recommend removing the moving guide from the outer mowing bar support. To mount pulling of Figure 50 in order to improve the excursion and use of the sickle bar. Fig. 50 Only for mowing on sloping ground, it is necessary to prepare the machine according to the instructions given below: S1 W1 T S W 1) Move the lever mechanisms (V and Z, Fig. 51) to position (Y). 2) Lift the bracket (T) as shown in Figure 51, and lock it with the rod (W) in the lower position of the slot (ref. W1, Fig. 51). 3) To avoid unpleasant problems during movement of the cutter bar, detach the steel cable (S) from the rod (W) and retrieve it up to position (S1) . Z Y V Fig. 51 In this way the bar can be adjusted with the hydraulic cylinder to mow at different angles: from -45° to +90° with respect to the horizontal plane formed by the tractor (Fig. 52). IMPORTANT: The sickle bar can operates in each position between -45° to +90°. 28 +90 -45 Fig. 52 cod. G19503950 OPERATING - QUICK COUPLER Quick Coupler The Quick Coupler must be used only with hydraulic lifting system. 1) Install hitch Quick Coupler (A, Fig. 53) on the tractor (see tractor operator manual). 2) Parking the sickle bar on a flat and compact ground supported by the relative supports. Then slowly move the tractor back until the Quick Coupler (A) is in range with the point hitches (B and C, Fig. 53). D B D A C C Fig. 53 3) Raise the Quick Coupler (A, Fig. 53) and make sure that sickle bar hitch is in the right position (E, Fig. 54). E CAUTION: Before you work around hitch: • STOP engine. • LOCK park brake. • FIRMLY block mower on horizontal surface. Fig. 54 Removing sickle bar mower with Quick Coupler 1. Raise sickle bar. 2. Put parking stand (F and G, Fig. 55) in the DOWN position: install spring locking pin in order to secure parking stand (H , Fig. 55). 3. Lower sickle bar to the ground. 4. Raise the two Quick Coupler levers (D, Fig. 53) to unloch sickle bar. 5. Lower Quick Coupler till further free the sickle bar. F H G Fig. 55 cod. G19503950 29 OPERATING How to choose between sickle bars TYPE OF THE FORAGE TYPE OF THE GROUND Humid, packed and low (cat coat) Humid and packed (Lucerne-Clover) Big and high (forage of the sorghum, corn) Normal DSE - SD/SN DSE - SD DSE - SN DSE - SN Stny field DSE - SD/SN DSE - SD DSE - SN DSE - SN Normal DSE - SD/SN DSE - SD DSE - SN DSE - SN Stny field DSE - SD/SN DSE - SD DSE - SN DSE - SN Normal DSE - SD/SN DSE - SD DSE - SN DSE - SN Stny field DSE - SD/SN DSE - SD DSE - SN DSE - SN Mountain Hill Level Dry and lignificated (gramineae) Normal Section (SN) Self sharping double section (SD) Replaceable Tooth (DSE) 30 cod. G19503950 SERVICE MACHINE SAFETLY Practice safe maintenance • Understand service procedure before doing work. Keep area clean and dry. To avoid ... • Never lubricate, service, or adjust machine while it is moving. Keep safety devices in place and in working condition. Keep hardware tight. • To prevent from getting caught, keep hands, feet, clothing, jewelry, and long hair away from any moving parts. • Before servicing machine, lower it to the ground. Disengage all power and stop the vehicle engine. Lock vehicle park brake and remove the key. • Securely support any machine elements that must be raised for maintenance. • Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris. • Unauthorized modifications to the machine may impair its function and safety. Wear appropriate clothing • Wear close fitting clothing and safety equipment appropriate for the job. • Loud noise can cause impairment or loss of hearing, wear a suitable protective device such as earplugs. • Do not wear radio or music headphones while servicing the machine. Safe servicing requires your full attention. Stay clear of rotating PTO shaft Entanglement in rotating driveline can cause serious injury or death: • Stop the engine and be sure PTO shaft is stopped before getting near it. Maintenance Various servicing operations are listed in the following paragraphs. Lower running costs and longer machine life depend on constant and methodical compliance with these operations. During work and maintenance operations, use suitable personal protective gear: CAUTION • The given frequencies are indicative and refer to normal conditions of use. They may therefore be subject to variations in relation to the type of service, a more or less dusty environment, seasonal factors, etc. • In the case of heavy-duty conditions, the maintenance operations should obviously be more frequent. • Before injecting grease into the lubricators, the greasing points must be thoroughly cleaned to prevent mud, dust or foreign bodies from mixing with the lubricant, thus reducing lubricating effect. ATTENTION It is absolutely essential to disengage the tractor pto, lower the mowing machine, switch off the tractor, ensure that this is at a complete standstill and remove the key before servicing, adjusting the implement for work. All assembly operations must be carried out on a work bench. • • • • • Always keep oils and greases well away from children’s reach. Always thoroughly read the warnings and precautions indicated on the containers. Avoid contact with the skin. Always thoroughly and fully wash after use. The utilized oils should be treated in compliance with the current laws in force. cod. G19503950 31 SERVICE MACHINE SAFETLY • Do not proceed with maintenance and cleaning if the power take-off has not been disconnected first, the engine power off, the hand brake pulled and the tractor blocked with a wooden block or stone of the right size under the wheels. • Periodically check that the bolts and nuts are tight, and if necessary tighten them again. For this it would be advisable to use a torque wrench, respecting the values of 52 Nm for M10 bolts, resistance class 8.8, and 143 Nm for M14 bolts resistance class 8.8 (Table 1: Bolts tightening torques). • During assembling, maintenance, cleaning, fitting, etc., with the mowing machine raised, place adequate supports under the equipment as a precaution. • The spare parts must correspond to the manufacturer’s specifications. Use only original spares. Bolts tightening torques - settings given in Nm (lb-ft) Fine pitch screws (metric) M8 x 1 M10 x 1.25 M12 x 1.25 M14 x 1.5 M16 x 1.5 M18 x 1.5 M20 x 1.5 M22 x 1.5 M24 x 2 M27 x 2 M30 x 2 (Table 1) CLASS 6.6 15 (11) 30 (22) 51 (37.5) 81 (60) 120 (88) 173 (127) 242 (178) 321 (237) 411 (303) 601 (443) 832 (614) 8.8 26 (19) 52 (38) 91 (67) 143 (105) 214 (158) 308 (227) 431 (318) 571 (421) 731 (539) 1070 (790) 1480 (1090) 10.9 36 (26.5) 74 (54) 127 (94) 201 (148) 301 (222) 433 (319) 606 (447) 803 (592) 1028 (758) 1504 (1110) 2081 (1535) 12.9 44 (32.5) 88 (65) 153 (113) 241 (178) 361 (266) 520 (384) 727 (536) 964 (711) 1234 (910) 1806 (1333) 2498 (1843) Hazard bar The hazard bar has been included with the equipment of the machine for safety reasons, to indicate the space occupied by the mower at work. For working, position the hazard bar in position (A1, Fig. 56) and lock it in place with the screw (B). For transport put it in position (A2). A1 A2 B Fig. 56 32 cod. G19503950 SERVICE Lubrification WARNING: • Firmly block sickle bar on horizontal surface. • Always keep oils and greases well away from children’s reach. • Always thoroughly read the warnings and precautions indicated on the containers. Avoid contact with the skin. • Always thoroughly and fully wash after use. The utilized oils should be treated in compliance with the current anti-pollution laws. B C Routine maintenance • During the first working hours, check that the screws are tight (Fig. 60). Every 2 work hours • Grease point (A, B and C, Fig. 57). Wear-proof skids (optional) In the presence of abrasive terrain (rocky, sandy, etc.) wear-proof skids can be provided on request to protect the cutterbar. External wear-proof skids are available in all versions (DE, Fig 58), whereas, the central wear-proof skid is also applied only in the versions with a cutting width of L. 2.05 and L. 2.35 (F, Fig 58). They can be adjusted in 3 different positions to obtain 3 different cutting heights. It is important to set all the wear-proof skids to the same position, which corresponds to the same cutting height. When adjusting the central wear-proof skid, pay utmost attention to the precise mounting of the adjustment deflector to obtain the correct cutting height. A Fig. 57 L. 1.45/1.75 3 2 1 D Every 8 work hours • Grease the cardan shaft and its telescoping parts. • Adjust belt tension periodically by adjusting nut (G, Fig. 59). Check tension via the viewing panel on the belt guard. Belt slack must not exceed 1 inch. It is essential to close the inspection hatch with the relative lid after the belts have been examined. Every 50 work hours • Check the tightness of the connecting rod bolts regularly (Fig. 60). • Checking the clearance tolerance. cod. G19503950 E L. 2.05/2.35 F 1 2 3 Fig. 58 33 SERVICE Periodically (6 months) • Grease point (A, B and C, Fig. 57). After each mowing • Clean and oil the mowing bar blades according to the instructions in the chapter entitled: “Cleaning and oiling the cutters”. G Fig. 59 Lubricants • It is advisable to use SAE 85W/140 OIL or equivalent for the reduction unit (or gear box) and side transmission. • It is advisable to use GR MU EP 2 GREASE or equivalent for all greasing points. 34 Fig. 60 cod. G19503950 SERVICE Cleaning and oiling the sickle bar DANGER Cleaning and oiling are very dangerous operations. Always comply with the following instructions: • Lift the implement by means of the lift links in a flat place where it cannot slip; • Operate the mowing bar, checking that there are no persons or animals in the vicinity; • Brake the tractor and make sure it is unable to move; • Wash the sickle bar with a jet of pressurized water, standing at least one and a half meters away from the implement; • Switch off the tractor, remove the starter key and disengage the pto; • Check the condition of the cutters; • When the mowing bar is dry, lubricate the cutting blades with very viscous oil; • Operate the sickle bar for a few seconds, checking that there are no persons or animals in the vicinity; • Switch off the tractor, remove the starter key and disengage the pto; • Fit the guards over the cutters and outer skid (C, Fig. 61). C Fig. 61 IMPORTANT! The cutting blades must be cleaned and lubricated every day after work. Storage It is advisable to proceed in the following way at the end of the season or if the machine is to remain inactive for a long period of time: • Treat the implement in compliance with the instructions given in the chapter entitled: “Cleaning and oiling the cutters”. • Carefully check for any damaged or worn parts and replace these as necessary. • Fully torque all screws and bolts. • Apply a little lubricant to the unpainted parts. • Protect the entire implement with a cover. • Lastly, store the implement in a dry place where it cannot be tampered with by unauthorized persons; the mowing machine must be set-up on flat and compact ground, supported by the relative supports (H and I, Fig. 62). H I Fig. 62 Careful compliance with these instructions will be all to the advantage of the user who will be sure to use an implement in perfect conditions when work begins again. cod. G19503950 35 SERVICE Checking the clearance tolerance Fig. 63 L ATTENTION It is absolutely essential to disengage the tractor pto, lower the mowing machine, switch off the tractor, ensure that this is at a complete standstill and remove the key before servicing, adjusting the implement for work. All assembly operations must be carried out on a work bench. N M Before activating the mower, one must periodically check that the blade holder rod (M, Fig. 63) and the upper blade guides (N) are coupled properly. After many hours of work, wear of the blade guide material may be seen, and this will cause an increase in the coupling tolerance with the tooth blade. An excessive coupling tolerance between the parts results in material entering between the same, causing likely breakage of the cutting blades or parts of them, also compromising the quality of the cut. In contrast, a reduced coupling tolerance generates a strong sliding friction of the blade with consequent breakage of the blade holder rod, the blade head or other elements of the hinge (connecting-rod assembly). Fig. 64 Fig. 65 It is therefore advisable to restore the correct tolerance! The check must be carried out on all blade guides (Fig. 65) using a ~0.04 inches (1 mm) thick shim plate, supplied. Always use personal protective equipment. The tolerance allowed for optimal coupling is determined by the insertion of a single plate (Z1, Fig. 66). Fig. 66 9 m s m e 2 h 30 inc 36 . 11 CAUTION When fitting the blade guide it is important to leave a coupling tolerance of about ~0.04 inches (1 mm) with the sections holder rod (L, Fig. 63). thicknes ~0.04 inches 1 mm Z1 Z2 3 1. 0 18 m in m ch es If a plate does not fit between the teeth blade and the blade guide one must add a shim (Fig. 63-64); If instead two coupled plates can be inserted (Z2, Fig. 66) one must remove a shim to restore the optimal coupling tolerance conditions. cod. G19503950 SERVICE Only with some models, before disassembling the blade guides (N, Fig. 63), one must previously remove the finger blade tie rod (W) in Figure 67. Use a punch to facilitate the operation (T, Fig. 67). Subsequently, only after having made sure that the blade guides have been blocked, one must tighten the finger blade again via the nuts, located at both ends, keeping to the 0.59 inches (15 mm) shown in Figure 67. Use a punch to facilitate the operation (T, Fig. 67) This measurement allows to maintain the cutting bar in traction, without bending it downwards. W ~15 mm ~ 0.59 inches ~15 mm ~ 0.59 inches T Fig. 67 IMPORTANT: When replacing the teeth or the tooth-holding bar, carry out the check described above. When required, put back the shims to avoid striping or damage. cod. G19503950 37 SERVICE Extra maintenance Fig. 68 ATTENTION It is absolutely essential to disengage the tractor pto, lower the mowing machine, switch off the tractor, ensure that this is at a complete standstill and remove the key before servicing, adjusting the implement for work. All assembly operations must be carried out on a work bench. During all maintenance operations on moving parts, it is important to grease all the points indicated in Figure 57 before starting the machine. B Replacing the cutting blades ATTENTION The expansion pins must be reassembled as shown in Figure 68 (A), by tightening the screw and the conical nut with a torque not exceeding 30 Nm. Every time the expansion pins are disassembled and reassembled, one must grease the blade head concerned (C, Fig. 57). A C Replacement of section-holding bar (E, fig. 70) • With the implement resting on the ground, open the mowing bar. • Remove the expansion pin (B, Fig. 68) and pull out the section-holding bar (Fig. 69) with the hooking tie rod (C, Fig. 69). • Insert the new section-holding bar and lock it in place with the expansion pin. Lubricate the cutters with very viscous oil during the assembly phase. Fig. 69 Replacement of sections (D, fig. 70) • With the implement resting on the ground, open the mowing bar. • Remove the expansion pin (B, Fig. 68) and slide out the section-holding bar (Fig. 69). • Remove the damaged section using a pin punch (7, Fig. 4 on page 6). • Rivet a new section with the rivets provided (D, Fig. 70). • Insert the section-holding bar and lock it in place with the expansion pin. 38 cod. G19503950 SERVICE Replacement of tooth-holding bar (riveted) (G Fig. 71) • With the implement resting on the ground, open the mowing bar. • Remove the expansion pin (B, Fig. 68) and slide out the toothholding bar (Fig. 69). • Insert the new tooth-holding bar and lock it in place with the expansion pin. Replacement of tooth (riveted) (F fig. 71) • With the implement resting on the ground, open the mowing bar. • Remove the expansion pin (B, Fig. 68) and slide out the toothholding bar (Fig. 69). • Remove the damaged tooth using a pin punch. • Rivet a new tooth with the rivets provided (F, Fig. 71). • Insert the tooth-holding bar and lock it in place with the expansion pin. ATTENTION It is absolutely essential to disengage the tractor pto, lower the mowing machine, switch off the tractor, ensure that this is at a complete standstill and remove the key before servicing, adjusting the implement for work. All assembly operations must be carried out on a work bench. Replacement of bar holding removable tooth • With the implement resting on the ground, raise the mowing bar and secure it with the hooking tie rod. • Unscrew all the tooth fastening screws (Fig. 72). • Remove all the teeth (Fig. 73). • Remove the expansion pin and slide out the bar. • Insert the new tooth-holding bar and lock it in place with the expansion pin. • Reposition the teeth by fixing them with new screws and washers. D E Fig. 70 F G Fig. 71 Fig. 72 Replacement of removable tooth • With the implement resting on the ground, raise the mowing bar and secure it with the hooking tie rod. • Unscrew the screws of the tooth to be replaced (Fig. 72). • Pull out the tooth (Fig. 73) and replace it with a new one, blocking it with new screws and washers. For this it would be advisable to use a torque wrench, respecting the values of 30 Nm. Fig. 73 cod. G19503950 39 SERVICE Replacing the anti-vibration yokes H I Dismantling • Remove the protection. • Remove the expansion pins (M, Fig. 74). • Loosen and remove screws L, H, I (Fig. 74). • Remove the support (N, Fig. 74). • Remove the yokes (P, Fig. 74). Assembly 1) Insert the new yokes with the intermediate spacer (O, Fig. 74). 2) Refit the support and screws L, H, I without tightening them. 3) Couple the yokes to the connecting rods and fasten them with the expansion pins. 4) Align the yokes properly using a pin or screw (M20) (Fig. 74). 5) Tighten screws H and I. 6) Tighten screw L securely. CAUTION: do not tighten the screws without having aligned the yokes correctly (P, Fig. 75). 7) Refit the protection. L O N P M Fig. 74 H I L P Fig. 75 Verifying the assembly The bolt must be removed manually with no force; if necessary, repeat the tightening steps of screws “H”, “I” and then “L”. Replacement of belts • Unscrew the screws (Q, Fig. 76) and remove the protective casing. • Loosen the belt tensioner completely (R, Fig. 76). • Replace the worn belts with new ones. • Put these at the optimum tension using the belt tensioner. Belt play should not exceed 1 inch. • Put the protective casing back in position and fix it in place with the screws (Q, Fig. 76). Replacement of pulleys Notes for replacement of pulleys, if necessary. • Unscrew the screws (Q, Fig. 76) and remove the protective casing. • Loosen the belt tensioner completely (R, Fig. 76). • Remove the belts. To replace the driving pulley (S, Fig. 77), turn it clockwise; viceversa, turn the driven pulley (T, Fig. 77) counterclockwise. 40 R Q Fig. 76 S T Fig. 77 cod. G19503950 TRANSPORT ON THE ROAD Transport on road Fig. 78 For transport, adjust and fix the chains of the side lifting arms of the tractor; lift the mowing bar (Fig. 78); secure it with the hooking tie rod (A, Fig. 79); slide in the safety hook (B, Fig. 79); cover the cutting blades and the outer mowing bar support with the guards provided (Fig. 80); lift the implement; put the hydraulic lifting command lever in the locked position. Transport on Road • When driving on public roads, be sure to follow the highway code of the country involved. • Any transport accessories must be provided with suitable signs and guards. • It is very important to remember that road holding capacity as well as direction and braking capacity can be influenced, sometimes con-siderably, by equipment being either carried or towed. • When negotiating curves, be aware of the variation in centrifugal force exerted in a position other than that of the center of gravity, with and without the equipment in tow. Also pay greater attention on sloping roads or ground. • For displacements beyond the work area, the equipment must be placed in the transportation position. • When the dimensions of carried or partially-carried equipment conceal the tractor’s signalling and lighting devices, these must also be installed on the equipment itself, in conformity with regulations of the highway code of the country involved. When in operation make sure that the lighting system is in perfect working order. cod. G19503950 Fig. 79 A B Fig. 80 41 DEMOLITION AND DISPOSAL Demolition and disposal This operation is to be carried out by the customer. Before demolishing the machine, you are advised to carefully check its physical condition and ascertain whether there are any parts of the structure that may be susceptible to structural collapse or breakage during demolition. The customer should operate in compliance with the environment protection laws in force in his/her country. CAUTION The machine demolition operations should be carried out by skilled personnel only, equipped with suitable protective clothing (safety footwear and gloves) and auxiliary tools and equipment. All the disassembly operations for demolition should be carried out with the machine stopped and detached from the tractor. Before demolishing the machine, you are advised to render harmless all the parts that may be a source of danger and therefore: • scrap the structure using specialized firms, • remove any electrical apparatus according to the laws in force, • collect oils and greases separately, to be disposed of through specialized firms, in accordance with the regulations of the country in which the machine was used. When the machine is demolished the identification label must be destroyed together with this manual. 42 cod. G19503950 ASSEMBLY Foreword This chapter describes the phases involved in assembling a crated mower. When handling and assembling the unit, and subsequently during use and maintenance, always use suitable personal protection devices (A): always wear suitable clothing and the indicated protections. See the operating manual supplied with the unit for indication of the symbols used in this manual. When handling the unit, lift it by hooking up the special attachments and using a suitable hoist or crane rated for the weight of the unit. This operation is quite dangerous and must only be performed by prepared, responsible personnel. The machine weight is indicated on the ID label. The hook-up points are identified by the “hook” symbol (B). When moving the unit, make certain that all protections and safety devices are in place. A B B C Dimensions and weight A TYPE A B C (cm - inch) (cm - inch) (cm - inch) (kg - lb) FIORE 175 (X2) 234 - 92 70 - 27.5 74 - 29 520 - 1145 FIORE 205 (X2) 234 - 92 70 - 27.5 74 - 29 560 - 1235 FIORE 235 (X2) 275 - 108 73 - 28.7 72,5 - 28.5 600 - 1320 FIORE 175 (X5) 234 - 92 140 - 55 100 - 39 1200 - 2640 FIORE 205 (X5) 234 - 92 140 - 55 100 - 39 1300 - 2860 FIORE 235 (X5) 234 - 92 140 - 55 100 - 39 1400 - 3085 cod. G19503950 43 ASSEMBLY Sickle bar components 1) 2) 3) 4) 5) 6) 7) 8) 6 THIRD POINT LINKAGE FRAME. SIDE PROP. POWER TAKE-OFF PLATE. FRONT PLATE. CUTTER BAR TIE-ROD. REAR FRAME. BLADE HOLDER. MECHANICAL OR HYDRAULIC LIFT. 1 3 4 2 5 7 44 cod. G19503950 ASSEMBLY Mechanical lifting 8 Hydraulic lifting cod. G19503950 45 ASSEMBLY 1.0 2.0 3.0 M8 x 16 46 cod. G19503950 ASSEMBLY 4.0 M12 x 35 5.0 cod. G19503950 6.0 47 ASSEMBLY 7.0 M10 x 25 M10 x 25 M12 x 60 (x4) M10 x 60 9.0 KEEP AWAY SHARP BLADES NO - Do not put hands or feet near the cutterbar. Blade contact can result in serious injury. - Stay away until all motion has stopped and the mower is securely blocked up. - Keep fingers clear of cutterbar when folding cutterbar for transport. SI CRUSHING AND PINCH POINTS MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH. A A The bushing insertion (A), for fastening of blades, must be free from interference, so it must be done without the aid of equipment! 48 cod. G19503950 ASSEMBLY 9.0 10.0 Do not tighten securing nut (A) on the moving guide completely: allow for proper movement of the guide. M8 x 40 (A) M12 x 80 M4 x 35 11.0 cod. G19503950 49 11.0 M16 x40 L. 154 M12 x40 M20 x200 50 cod. G19503950 SPARE PARTS Spare parts Orders must be transmitted through our area dealers and should always include the following indications: • Type, model and serial number of the machine. These data are punched on the data plate with which every implement is equipped. • Code number of the required spare part. This will be found in the spare parts catalogue. • Description of the part and required quantity. • Means of dispatch. If this item is not indicated, the Manufacturer, while dedicating particular care to this service, shall not be held responsible for delays in delivery caused by cases of force majeure. Transport expenses shall always be at the consignee’s charge. The goods travel at the purchaser’s risk and peril even when sold ex destination. NOTE: The terms Right or Left indicated in the descriptions refer to the implement when viewed from the rear side. Table index Frame Mechanical lifting system Transmission Hinge Cutting blade (tooth riveted) Cutting blade(removable tooth) Wear-proof skids Hydraulic lifting system cod. G19503950 Tav. 10 ......pag. 52 Tav. 20 ......pag. 54 Tav. 30 ......pag. 56 Tav. 40 ......pag. 58 Tav. 50 ......pag. 60 Tav. 60 ......pag. 62 Tav. 70 ......pag. 64 Tav. 80 ......pag. 66 51 52 7 60 21 60 62 63 4 22 6 64 4 5 64 19 69 - (0,5 mt) 6 7 5 12 58 3 60 17 71 37 74 8 20 18 38 57 58 12 50 48 3 67 11 3 15 38 3 68 37 68 16 3 38 37 65 67 2 38 37 67 3 39 45 66 70 13 40 44 29 35 3 57 28 59 60 47 46 55 58 56 61 45 36 49 30 27 60 35 62 34 9 53 36 72 55 54 46 63 52 31 49 32 73 36 43 33 51 1 10 42 44 45 25 24 23 40 45 41 14 47 46 44 45 26 TAV. 10 SPARE PARTS cod. G19503950 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Pos. G12217592 G12217821 G20970035 F01020403 F01410037 F02250680 F01020092 G12219140 G12218170 G12219200 G16214150 F01430071 G12217810 G12217650 G12217801 G21030010 G12218190 G21120319 G12236471 G21120215 G21120216 G21120217 G12219160 F01200306 F06220023 F20120400 G21030007 G21030035 G21030034 G21120308 G12217440 G12218160 G12217761 G12217950 G66248064 F20100504 G21030027 G20970067 Cod. FRAME ASS.3RD POINT FRAME ‘09 JOINT FBR WASHER 32X4X13 BOLT M6X1X16 U5739 8.8 ZN WASHER M6 6,4X12,5X1,6 U6592ZN THREADED INSERT M6X13 ZN BOLT 8 X110 5737 8.G GALVANIZ. SPRING LINK PLATE ASS.ING SNAP TIGHTE.FBR PLUS TIE CUTTING BAR FBR PLUS09 ROW-MARKER SPRING ZN WASHER D12 DIN 6798 D.INT.ZN PROP TUBE FRONT PROP ASS.HINGE HOLDER ARM ‘09 ARM ARTICULATION JUNCTION ELEMENT FBR PLUS HINGE ARM SPRING FB940 PDP GUARD INNERPROTECTION CASE FB/S OUTERPROTECTION CASE FB/S WINDOW COVER CONTR. FB/S BLADE TENSIONER ASSEMBLY NUT M14X2 4-LOBE HANDWHEEL M14 SHAFT HOOK SUPPORT TRACTOR COUPLING PLATE CHAIN L.900 FRAME COUPLING SAFETY HOOK COUPLING FB FRAME LINK HOOK ZN SLIDING ROD SNAP TIE ROD GUIDE FORK FOR TRIP TIE-ROD HINGE ARM BUSHING FB. U BOLT PIN D.16X45 RUBBER BLOCKS WASHER 54X5X32 Description 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 Pos. F20100047 G21010042 F20100115 F20100035 G12217660 F02200507 G13812311 F02200562 F02200272 G12219180 F02200195 F02200260 F01020176 G21120301 F02400013 G22310047 F01230059 F01020476 F01220033 F01020528 F01020072 G20970140 F01230034 F01430059 F01200244 F01420037 F02250708 F01410076 F01220048 F01020152 F05150484 F01060120 F01020479 F01410100 F02200363 F01420060 Cod. BOLT D22 L108 C43 ZN BUSHING 1.-2. POINT GASPARDO PIN 22X144 ZN BOLT D19 L86 C43 ZN THIRD POINT BUSH SNAP PIN D9 B/83 ZN CHAIN WITH SPRING CATCH SNAP PIN D.8X 70 ZN SPLIT PIN 10 X60 1336 GALVAN. CHAIN D.8 L.255 ZN SPLIT PIN 4 X30 U1336 ZN SPLIT PIN 8 X60 1336 ZN BOLT M12X1,75X130 5737 8.8 ZN CONE DISCONNECT FB940 GAS SPRING 38X75 SPEC. REAR ARM BUSHING DP LOCK-NUT M12X1,75 D982 ZN BOLT M10X1,5X30 U5739 8.8 ZN NUT M10X 1,5 D980 8 ZN BOLT M12X1,75X40 U5739 10.9ZN BOLT M8X1,25X50 U5737 8.8 ZN WASHER 20X2X8,5 LOCK NUT M8X1,25 D982 8 ZN WASHER M8 8,4X15X0,8 U8842J ZN NUT M8 X1,25 U5588 6.8 ZN WASHER M6 6,4X24X2 U6593 ZN TIE-ROD 2-EYES M12 GALVANIZED WASHER 12 13X 24X2,5 U6592 ZN NUT M12X1,75 D980 8 ZN SCREW M12X1,75X 40 5737 8.8 ZN ESPIRAL PROTECIEN D.27-32 BOLT M12X1,75X40 U5732 8,8 ZN BOLT M10X1,5X35 U5739 8.8 ZN WASHER M16 17X30X3 U6592 ZN SPRING SPLIT PIN 3X 62 ZN WASHER 10,5X30 Description TAV. 10 SPARE PARTS cod. G19503950 53 54 14 6 - RED 8 7 8 13 11 2 1 12 9 4 5 3 29 30 28 27 BLACK - 31 10 8 26 7 7 8 18 8 20 23 22 12 9 15 16 21 24 25 17 10 5 17 19 24 17 25 10 17 15 16 TAV. 20 SPARE PARTS cod. G19503950 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Pos. G21010042 F20100115 G12217600 G12217610 G12217620 G21120006 G21120007 F02250667 F01020323 F01220092 F01020566 F01220266 F02200507 G13812311 G12219260 G12219280 G12219270 G12219290 G12219300 G12219330 G12219320 F01020317 F01020254 F01020072 F01230034 F01020516 G20970007 G20970035 F01430071 F01200293 G21120006B Cod. BUSHING 1.-2. POINT GASPARDO PIN 22X144 ZN LONG ARM SHORT ARM ARM SPACER LIFTER ROCKER ARM SIDE CHAIN L.600 CLEVIS- 3/8- GALVANISED- ART. BOLT M20X200 U5737 8.8 ZN NUT M20X 2,5 D980 8 ZN BOLT M16X2X40 U5739 8.8 ZN NUT M16X 2 D980 8 ZN SNAP PIN D9 B/83 ZN CHAIN WITH SPRING CATCH CENTRAL BUSHING PIN 1-2 BUSHING PIN 1-2 CENTRAL ARM ARM- INNER SHORT ARM BUSHING 21,1 X33,7 X104 BOLT M20X2,5X150 U5737 8.8 ZN BOLT M16X2X55 U5737 10.9 ZD BOLT M8X1,25X50 U5737 8.8 ZN LOCK NUT M8X1,25 D982 8 ZN SCREW M12X1,75X45 U5739 8.8 ZN WASHER 35X8X13 WASHER 32X4X13 WASHER D12 DIN 6798 D.INT.ZN NUT M12X1,75 U5588 6.8 ZN LIFTER ROCKER Description MECHANICAL LIFTING SYSTEM Pos. Cod. Description TAV. 20 SPARE PARTS cod. G19503950 55 26 56 25 24 23 22 21 17 20 19 19 29 9 16 9 18 1 2 7 3 11 5 27 4 6 12 15 11 13 8 9 14 28 19 10 TAV. 30 SPARE PARTS cod. G19503950 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Pos. G21120117 G20970129 G21030015 F01200306 G21120318 G21120013 F02200227 F05150403 F01430059 F01020432 F04010174 G21030020 G21120152 F02050392 F08011931 F01200244 F01060045 F01020440 G20970140 G21120226 F02050056 F04010161 G21120119 G66248107 G21120121 F06010240 F01410088 G19002131 F08011933 Cod. 3 GROOVE DRIVING PULLEY WASHER 48X3X30-5 PTO SUPPORT NUT M14X2 BELT REGISTER ASSY. FB940 INTERM. TRANSM. SUPP. PIN PIN 5X 30 U1336 ZN POWER TAKE-OFF PROTECTION HOUS WASHER M8 8,4X15X0,8 U8842J ZN BOLT M8 X1,25X16 U5739 8.8 ZN BEARING D30 D62 B16 6206 2RS SPACER POWER TAKE-OFF FB SEEGER RING E. 62X 2 U7437 C70 UNIVERSAL JOINT B3 1200 AM NUT M8 X1,25 U5588 6.8 ZN BOLT 8X40 5732 4.6 GALVANIZED SCREW M8X1,25X25 U5739 8.8 ZN WASHER 20X2X8,5 BELT TIGHTENER ROLLERS SUPPORT SEEGER RING E. 17X 1 U7435 C70 BEARING D17 D40 B12 6203 2RS 3 GROOVE P.TIGHTEN. PIN BELT TIGHTENER L.70 FB TIGHTENER ROLLER 3G. CP BELT- B 93 WAS.M14 15X 28X2,5 U6592 ZB PDP GUARD UNIV. JOINT PROTECTION B3X1200 Description TRANSMISSION Pos. Cod. Description TAV. 30 SPARE PARTS cod. G19503950 57 58 18 23 12 7 39 18 4 2 8 21 19 9 20 25 24 26 10 1 9 11 24 16 17 22 3 5 25 26 28 27 42 43 41 15 44 43 42 41 6 13 43 42 36 37 30 35 22 32 14 41 40 34 22 36 29 34 35 33 31 38 TAV. 40 32 SPARE PARTS cod. G19503950 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Pos. G12236500 F04010171 F04010363 F02050392 F03011069 G21120126 G12236540 G12236610 G12236600 G21120118 G12236690 G21120137 G21120136 G21120127 G21120223 F01460139 F01230085 G20970519 G21120221 G12236500 F01220266 F01100011 G21120118 F01410064 F01430023 F01020476 F04100131 F04010409 G21170020 G66248111 G21120028 F02050403 F02050112 G21120128 F04010215 F04010362 G21120153 G21120154 Cod. HINGE HINGE BEARING D30 D62 B16 6206 Z BEARING DHK 5025 SEEGER RING E. 62X 2 U7437 C70 SEALING RING DH 50X58X4 CONIC PIN FB ANTIVIB.SHAFT SUPP.FORK FORK SPACER (HINGE SIDE) ANTIVIBRATION FORK COMP. CENTRAL FORKS SPACER CONNECTING ROD SUPPORT INTERNAL RING FB PIN SPACER FB PIN GRUB-SCREW FB HINGE SPINDLE FB/S CONTACT ELAST. WASHER D16 NUT M16X 2 D982 8 ZN BOTTOMED WASHER 39X20-25X5X1 BOLT 14X30 5931 8.8 NUT M16X2 U5588 8.8 ZN NUT M16X 2 D980 8 ZN GREASE NIPPLE M6X1 7663-A ZN DRIVEN PULLEY 3 SHEAVES ARAND. M10 10,5X20X2 U6592 ZN WASHER D10 DIN 6798 D.INT.ZN BOLT M10X1,5X30 U5739 8.8 ZN INTERNAL IR. RING 45X50X35 SHOULDER RING WR 45 HINGE ECCENTRIC DUSTCOVER HINGE FB PROTECTION PLUG SEEGER RING E.72X2,5 U7437 C70 SEEGER RING 30X 1,5 U7435 C70 PIN HINGE CONNECTING ROD FB BEARING D30 D72 B19 6306 2RSC3 BEARING DHK 2538 KIT- INT. CONN. ROD BEARING FB KIT- EXT. CONN. ROD BEARING FB Description 39 40 41 42 43 44 Pos. G21120156 G12236710 F01420037 F01430047 F01020403 F02250680 Cod. KIT- BLADE FASTENING PIN FB CONNECTING ROD PROTECTION WASHER M6 6,4X24X2 U6593 ZN WASHER D6 DIN 6798 D.INT.GALV. BOLT M6X1X16 U5739 8.8 ZN THREADED INSERT M6X13 ZN Description TAV. 40 SPARE PARTS cod. G19503950 59 60 46 37 8 42 36 42 41 47 43 39 46 37 55 58 32 38 44 45 33 50 28 29 57 58 31 56 23 - FIORE 145 52 - FIORE 175 53 - FIORE 205 54 - FIORE 235 FIORE 205/235 - 82 14 4 41 42 59 58 71 - FIORE 175 72 - FIORE 205 73 - FIORE 235 26 22 20 4 26 15 16 18 77 - FIORE 175 78 - FIORE 205 79 - FIORE 235 62 80 - FIORE 145-175 49 - FIORE 205 48 - FIORE 235 68 - FIORE 175 69 - FIORE 205 70 - FIORE 235 24 FIORE 145/175 - 21 FIORE 205/235 - 81 FIORE 205 - 83 FIORE 235 - 84 19 2 5 63 64 7 14 4 11 27 1 4 14 12 4 3 10 6 51 67 63 66 64 35 - FIORE 175 60 - FIORE 205 61 - FIORE 235 9 5 - L.145 non disponibili, richiedere L.175 - L.145 not are available, order L.175 25 - FIORE 175 30 - FIORE 205 34 - FIORE 235 65 34 74 - FIORE 175 75 - FIORE 205 76 - FIORE 235 67 18 17 13 - FIORE 205 40 - FIORE 235 TAV. 50 SPARE PARTS cod. G19503950 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Pos. G21120321 F01200270 F01430023 F01410064 F01020472 F01060081 G21120322 G21120133 G19205340 G21120324 F01030121 F01060069 G13018140 F01220033 F01020114 G21120312 G21120231 G21120044 G21120045 G21120042 G21120232 G21120041 G21120314 G21120320 G21120054 F01020479 G13013120 G21120040 G21120039 G21120112 G19200903 G21120038 F01020512 G21120266 G13013861 G13011650 F01230016 G21120134 F01060105 G13018110 F01410076 F01230059 Cod. INNER SLIDE SPACER FB940 NUT M10X 1,5 U5588 6.8 ZN WASHER D10 DIN 6798 D.INT.ZN ARAND. M10 10,5X20X2 U6592 ZN BOLT M10X1,5X25 U5739 8.8 ZN BOLT 10X60 5732 4.6- GALVANIZ HINGE PROTECTION FB940 SWATHBOARD BOLT ASSY. FB INTERNAL RUNNER’09 ASS.BLY RUNNER WIDE INT. SLIDE FB940 BOLT 12X60 5933 8.8 GALVANIZ. BOLT 10X30 5732 4.6 UPPER REINFORCED BAR 2,05 DNE NUT M10X 1,5 D980 8 ZN BOLT M10X 1,5X50 U5737 8.8 ZN SUP.INTERNAL BLADE GUIDE SHIMS MM.10 FB/S SHIMS- LOWER INT. GUIDE INTERNAL LOWER BLADE GUIDE LOWER BLADE GUIDE UPPER INTERNAL BLADE GUIDE UPPER BLADE GUIDE BAR MT. 1.45 FB940 SHIMS- UPPER BLADE GUIDE GUARD - PROTECTION MT.1-75 BOLT M10X1,5X35 U5739 8.8 ZN COMPLETE SPACER SHIMS MM.1 UPPER EXT. GUIDE UPPER OUT. BLADE GUIDE COMPL. PROTECTION MT.2-05 OUTER BAR SUPPORT FBR EXT. RUNNER SLIDE BOLT M12X1,75X35 5739 8.8 ZN COMPL. PROTECTION .MT.2-35 FB/ COMPL.RIB.TOOTH BLADE FBR 1,75 INDICATION BAR SUPPORT NORM.SELF-LOCKING NUT 4 GALVAN SWATHBOARD - ASSY. FB BOLT 12X80 5732 4.6 UPPER REINFORCED BAR 2,35 DNE WASHER 12 13X 24X2,5 U6592 ZN LOCK-NUT M12X1,75 D982 ZN Description CUTTING BLADE (TOOTH RIVETED) 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 Pos. F01060045 F01230034 G20800061 F01020012 G13011660 G13017611 G13017601 F01030501 G13014250 G13012221 G13012261 G13012301 G21120243 G13013550 G13013540 F02250519 G13014240 G13013871 G13013881 G65337002 G21120048 F01100011 G21120267 G21120259 F02250520 G21120246 G21120247 G21120248 G21120240 G21120241 G21120242 G13013620 G13013630 G13013640 G21120251 G21120252 G21120253 G13017621 G13018040 G13018050 G13018060 G13018070 Cod. BOLT 8X40 5732 4.6 GALVANIZED LOCK NUT M8X1,25 D982 8 ZN SWATHBOARD ROD ASSY. BOLT 4X40 5737 8.G GALVANIZ. INDICATIN BAR 5 HOLES BAR REINFORCEMENT 4 HOLES BAR REINFORCEMENT BOLT TSQST 10X45 8.8 GUARD ROD BAR DNE 1,75 FBR PLUS BAR DNE 2,05 FBR PLUS BAR MT. 2,35 CUT SECTION FB/S LOWER DOUBLE POINT SECTION UPPER DOUBLE POINT SECTION RIVETS TSC 6X13,8 QTY 200 RIVETED TOOTH EVO11 COMPL.RIB.TOOTH BLADE FBR 2,05 COMPL.RIB.TOOTH BLADE FBR 2,35 TRACTION SPRING GUARD FS BUSHING- BLADE HEAD 28X20X24 GREASE NIPPLE M6X1 7663-A ZN INTERNAL SECTION BLADEHEAD EXT.COMPLETE TOOTH BLADEHEAD RIVETS TSC 6X19,8 QTY 154 ROD SECTIONS MT. 1.75 FB/S ROD SECTIONS MT. 2.05 FB/S ROD SECTIONS MT. 2.35 FB/S CUTTING BLADE MT.1-75 FB/S COMPL.SECTION-HOLDING BAR 2,05 COMPL.SECTION-HOLDING BAR 2,35 DOUBLE-TIP SECTION BLADE 1.75 DOUBLE EDGED BLADE GUIDE SECT DOUBLE POINT SEC.BLADE 2,35 BLADE ROD- MT. 1.75 FB/S BLADE ROD- MT. 2.05 FB/S BLADE ROD- MT. 2.35 FB/S 2 HOLES BAR REINFORCEMENT UPPER INNER BLADE GUIDE DN UPPER BLADE GUIDE DN TIE-ROD M12 L.1650 -30 -30 TIE-ROD M12 L.1955 -30 -30 Description TAV. 50 SPARE PARTS cod. G19503950 61 62 46 37 8 55 42 36 42 41 47 58 43 39 46 37 32 38 44 45 33 58 57 50 28 14 4 56 31 26 4 30 FIORE 205/235 - 92 29 41 42 25 23 20 4 61 60 59 71 - FIORE 175 72 - FIORE 205 73 - FIORE 235 22 26 34 24 68 - FIORE 175 69 - FIORE 205 70 - FIORE 235 89 - FIORE 145 52 - FIORE 175 53 - FIORE 205 54 - FIORE 235 FIORE 145/175 - 21 FIORE 205/235 - 91 FIORE 205 - 93 FIORE 235 - 94 35 19 18 17 63 64 62 74 - FIORE 175 75 - FIORE 205 76 - FIORE 235 67 90 - FIORE 145 49 - FIORE 175-205 48 - FIORE 235 15 16 18 65 2 5 7 14 9 5 10 66 80 - FIORE 175 81 - FIORE 205 82 - FIORE 235 - L.145 non disponibili, richiedere L.175 - L.145 not are available, order L.175 77 - FIORE 175 78 - FIORE 205 79 - FIORE 235 67 63 64 6 51 83 - FIORE 175 84 - FIORE 205 85 - FIORE 235 4 4 3 11 27 1 4 14 12 (*) - FIORE 145 86 - FIORE 175 87 - FIORE 205 88 - FIORE 235 34 13 - FIORE 205 40 - FIORE 235 TAV. 60 SPARE PARTS cod. G19503950 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Pos. G21120321 F01200270 F01430023 F01410064 F01020472 F01060081 G21120322 G21120133 G19205340 G21120324 F01030121 F01060069 G13018130 F01220033 F01020114 G21120312 G13011600 G21120044 G21120045 G13013151 G19203311 G19203301 G13011501 G13011510 G13011520 F01020479 G13013120 G21120040 G21120039 G13013511 G19200903 G21120038 F01020512 F01220048 F01030111 G13011650 F01230016 G21120134 F01060105 G13018100 F01410076 F01230059 F01060045 F01230034 G20800061 F01020012 G13011660 Cod. INNER SLIDE SPACER FB940 NUT M10X 1,5 U5588 6.8 ZN WASHER D10 DIN 6798 D.INT.ZN ARAND. M10 10,5X20X2 U6592 ZN BOLT M10X1,5X25 U5739 8.8 ZN BOLT 10X60 5732 4.6- GALVANIZ HINGE PROTECTION FB940 SWATHBOARD BOLT ASSY. FB INTERNAL RUNNER’09 ASS.BLY RUNNER WIDE INT. SLIDE FB940 BOLT 12X60 5933 8.8 GALVANIZ. BOLT 10X30 5732 4.6 UPPER REINFORCED BAR 2,05 DSE NUT M10X 1,5 D980 8 ZN BOLT M10X 1,5X50 U5737 8.8 ZN SUP.INTERNAL BLADE GUIDE INT. BLADE GUIDE SUPPORT SHIMS- LOWER INT. GUIDE INTERNAL LOWER BLADE GUIDE LOWER DOUBLE BLADE GUIDE UPPER BLADE INT. GUIDE REMOVAB UPPER BLADE GUIDE REMOVABLE TI EXT. UPPER BLADE TRACK SHIM FOR UPPER BLADE GUIDE EXT.UPPER BLADE TRACK SPACER BOLT M10X1,5X35 U5739 8.8 ZN COMPLETE SPACER SHIMS MM.1 UPPER EXT. GUIDE UPPER OUT. BLADE GUIDE LOWER SINGLE BLADE GUIDE OUTER BAR SUPPORT FBR EXT. RUNNER SLIDE BOLT M12X1,75X35 5739 8.8 ZN NUT M12X1,75 D980 8 ZN BOLT 12X40 5933 8.8 GALVANIZ. INDICATION BAR SUPPORT NORM.SELF-LOCKING NUT 4 GALVAN SWATHBOARD - ASSY. FB BOLT 12X80 5732 4.6 UPPER REINFORCED BAR 2,35 DSE WASHER 12 13X 24X2,5 U6592 ZN LOCK-NUT M12X1,75 D982 ZN BOLT 8X40 5732 4.6 GALVANIZED LOCK NUT M8X1,25 D982 8 ZN SWATHBOARD ROD ASSY. BOLT 4X40 5737 8.G GALVANIZ. INDICATIN BAR Description CUTTING BLADE (REMOVABLE TOOTH) Cod. G13013081 G13013071 F01030501 G13014250 G13013420 G13013460 G13013030 G21120243 G13013550 G13013540 F02250519 G13014220 F01010222 F01460138 G65337002 G21120048 F01100011 G13013190 G13013230 F02250520 G21120246 G21120247 G21120248 G13013580 G13013590 G13013090 G13013670 G13013680 G13013110 G13013300 G13013310 G13013040 G13013340 G13013350 G13013050 G13013772 G13013782 G13013061 G21120054 G21120112 G21120266 G13013401 G13017621 G13018000 G13018010 G13018030 G13018020 Pos. 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 5 HOLES BAR REINFORCEMENT 4 HOLES BAR REINFORCEMENT BOLT TSQST 10X45 8.8 GUARD ROD BAR DSE 1,75 FBR PLUS BAR DSE 2,05 FBR PLUS BAR DSE FBR PLUS M.2,35 CUT SECTION FB/S LOWER DOUBLE POINT SECTION UPPER DOUBLE POINT SECTION RIVETS TSC 6X13,8 QTY 200 REMOVABLE TOOTH EVO11 BOLT 8X1X12 5740 10.9 CONTACT ELAST. WASHER D8 TRACTION SPRING GUARD FS BUSHING- BLADE HEAD 28X20X24 GREASE NIPPLE M6X1 7663-A ZN COMPL. BLADEHEAD SECTIONS DEMONT.TOOTH BLADEHEAD RIVETS TSC 6X19,8 QTY 154 ROD SECTIONS MT. 1.75 FB/S ROD SECTIONS MT. 2.05 FB/S ROD SECTIONS MT. 2.35 FB/S COMPL.SECTION-HOLDING BAR 1.75 COMPL. SECTION ROD MT 2,05 SECT.HOLDER ROD 2,35 FBR DOUBLE POINT SEC.BLADE 1,75 DS DOUBLE POINT SEC.BLADE 2,05 DS SECT.HOLDER ROD 2,35 FBR REMV. TOOTH-HOLDING BAR 1.75 REMV. TOOTH-HOLDING BAR 2.05 BLADE ROD- MT. 2,35 BLADE HEAD-TOOTH-HOLDING BAR 1 BLADEHEAD TOOTHED ROD ASS.2,05 DSS 2,35 FBR HOLDER ROD COMP.DISM.TOOTH BLADES FBR1,75 COMP.DISM.TOOTH BLADES FBR2,05 COMP.DISM.TEETH BLADES FBR2,35 GUARD - PROTECTION MT.1-75 COMPL. PROTECTION MT.2-05 COMPL. PROTECTION .MT.2-35 FB/ REMOV. TOOTH-HOLDING BAR 1,45 2 HOLES BAR REINFORCEMENT UPPER INNER BLADE GUIDE DS UPPER BLADE GUIDE DS TIE-ROD M12 L.1780 -30 -30 TIE-ROD M12 L.2085 -30 -30 Description TAV. 60 SPARE PARTS cod. G19503950 63 5 1 2 4 6 3 TAV. 70 SPARE PARTS 64 cod. G19503950 1 2 3 4 5 6 Pos. G13018160 G13018190 G13018180 G13017900 F01030097 F01220033 Cod. INTERNAL SLIDE CENTRAL SLIDE EXTERNAL SLIDE ADJ.MENT WEDGE SLIDE BAR ZN BOLT M10X1,5X 40 U5933 10.9 ZD NUT M10X 1,5 D980 8 ZN Description WEAR-PROOF SKIDS Pos. Cod. Description TAV. 70 SPARE PARTS cod. G19503950 65 66 20 36 35 35 32 31 34 34 33 33 50 9 12 41 10 42 43 11 44 40 10 1 39 13 14 16 15 38 49 5 19 21 48 22 17 23 4 6 20 2 3 18 27 25 16 29 24 26 20 7 30 27 28 23 20 8 15 37 36 15 16 47 46 51 - (0,5 mt) 45 TAV. 80 SPARE PARTS cod. G19503950 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Pos. G14911000 G12216820 G12217900 G12219070 G12219060 G12219080 G19204240 G12219020 F01020260 G20970111 F01230084 G19204260 F01020166 G18802150 G20970085 F01230059 F01020164 F01410076 F01020445 F01220022 F01060041 G20970104 F02200229 F02100141 F02100314 F01020207 F01410088 F01230072 G20970070 F01020154 G12219120 G12219050 F03151136 F01040066 F01220011 F01020440 G12219110 F01500012 Cod. CYLINDER TU 20X40 -380 CYLINDER COUPLING FORK LEVER CONNECTION STOP LIFT BAR FBR PLUS ZN LIFT LIMITER ROD LIFTING FULCRUM ROD LIFTING LEVER ASSY LIFTING PLATE FBR PLUS BOLT M16X2X70 U5737 8.8 ZN WASHER 29,8X2X16,5 SELF LOCKING NUT M16X1,5 CYLINDER COUPLING BOLT M12X1,75X80 U5737 8.8 ZN BUSHING 12,3X25X42 WASHER 40X4X13 LOCK-NUT M12X1,75 D982 ZN BOLT M12X1,75X70 U5737 8.8 ZN WASHER 12 13X 24X2,5 U6592 ZN BOLT M 8X30 NUT M8X 1,25 D980 8 ZN BOLT 8 X25 5732 4.6 GALVANIZED WASHER 21X4X8-5 SPLIT PIN 5X 45 U1336 ZN PIN EL. 8X 36 U6873 C70 BR PIN EL.5 X36 DIN 1481 INOX BOLT M14X2X70 U5737 8.8 ZN WAS.M14 15X 28X2,5 U6592 ZB SELF LOCKING NUT M14X1,5 WASHER 40X2X26 BOLT M12X1,75X45 U5737 8.8 ZN CABLE PROTECTION CABLE PROTECTION SUPPORT COLLAR A1-12 S BOLT 6 X35 5931 8.G GALVANIZ. NUT M6X1 D980 8 ZN SCREW M8X1,25X25 U5739 8.8 ZN ASSY SLIDING PLATE ZN COPPER WASHER 13X19X1,5-1/4” Description HYDRAULIC LIFTING SYSTEM 39 40 41 42 43 44 45 46 47 48 49 50 51 Pos. G16011690 G23440517 F03150211 F03151237 F05150325 F03150935 G19204250 G21120007 F02250667 F05150114 F05150410 F03100344 F05150484 Cod. UPRIGHT 1/4’’ NIPPLE WITH GRUB PIPE 1/4R2 C-F 1/4 L2000 HL/ID NIPLE MM CIL-CIL 1/4-1/2 ZN COPPER WASHER 21X27X1,5 1/2 COVER CONNECT F 1/2 RED QUICK CONNECT MALE CONE 1/2 BUSHING- TIE ROD ARM SIDE CHAIN L.600 CLEVIS- 3/8- GALVANISED- ART. HANDLE PLASTIC ROPE D5 COVER C/W WIRE D.1,9> ESPIRAL PROTECIEN D.27-32 Description TAV. 80 SPARE PARTS cod. G19503950 67 WARRANTY WARRANTY MASCHIO GASPARDO warrants this product to be free from defect in material and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Under no circumstances wilI this Warranty apply in the event that the product, in the good faith opinion of MASCHIO GASPARDO, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than MASCHIO GASPARDO, a MASCHIO GASPARDO authorized dealer or distributor, and/or a MASCHIO GASPARDO authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made with parts other than those obtainable through MASCHIO GASPARDO. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. MASCHIO GASPARDO makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by FRONTIER. Warranties for these items, if any, are provided separately by their respective manufacturers. MASCHIO GASPARDO’ obligation under this Warranty is limited to, at MASCHIO GASPARDO’ option, the repair or replacement, free of charge, of the product if MASCHIO GASPARDO, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to MASCHIO GASPARDO S.p.A. with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. MASCHIO GASPARDO shall complete such repair or replacement within a reasonable time after MASCHIO GASPARDO receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. MASCHIO GASPARDO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND MASCHIO GASPARDO SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. MASCHIO GASPARDO shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, MASCHIO GASPARDO specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect MASCHIO GASPARDO’ ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, MASCHIO GASPARDO, its authorized dealers, distributors, and service centers, is authorized to alter, modity, or enlarge this Warranty. This Warranty is effective only if the warranty registration is returned within ten (10) days. For warranty services contact your selling dealer. 68 cod. G19503950 WARRANTY WARRANTY FOR REPLACEMENT PARTS MASCHIO GASPARDO warrants this product to be free from defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product to the original purchaser. Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of MASCHIO GASPARDO, has been subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty. MASCHIO GASPARDO’ obligation under this Warranty is limited to, at MASCHIO GASPARDO’ option, the repair or replacement, free of charge, of the product if MASCHIO GASPARDO, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to MASCHIO GASPARDO with proof of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the purchase was made, transportation charges prepaid. MASCHIO GASPARDO shall complete such repair or replacement within a reasonable time after MASCHIO GASPARDO receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. MASCHIO GASPARDO MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND MASCHIO GASPARDO SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. MASCHIO GASPARDO shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality of the foregoing, MASCHIO GASPARDO specifically disclaims any damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss. This Warranty is subject to any existing conditions of supply which may directly affect MASCHIO GASPARDO’ ability to obtain materials or manufacture replacement parts. No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, MASCHIO GASPARDO, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty. For warranty services contact your selling dealer. cod. G19503950 69 NOTES 70 cod. G19503950 NOTES cod. G19503950 71 ALWAYS USE ORIGINAL SPARE PARTS DEALER: MASCHIO DEUTSCHLAND GMBH Äußere Nürmberger Straße 5 D - 91177 Thalmässing - Deutschland Tel. +49 (0) 9173 79000 Fax +49 (0) 9173 790079 [email protected] www.maschionet.de MASCHIO GASPARDO SpA Sede legale e stabilimento produttivo Via Marcello, 73 - 35011 Campodarsego (Padova) - Italy Tel. +39 049 9289810 Fax +39 049 9289900 Email: [email protected] www.maschionet.com MASCHIO GASPARDO SpA Stabilimento produttivo Via Mussons, 7 - 33075 Morsano al Tagliamento (PN) - Italy Tel. +39 0434 695410 Fax +39 0434 695425 Email: [email protected] 000 МАСКИО-ГАСПАРДО РУССИЯ Улица Пушкина, 117 Б 404126 Волжский Волгоградская область Тел. +7 8443 203100 факс. +7 8443 203101 [email protected] MASCHIO-GASPARDO ROMANIA S.R.L.MASCHIO-GASPARDO USA Inc 120 North Scott Park Road Strada Înfrátirii, F.N. 315100 Chisineu-Cris (Arad) - România Eldridge, IA 52748 - USA Ph. +1 563 2859937 Tel. +40 257 307030 Fax +1 563 2859938 Fax +40 257 307040 [email protected] [email protected] MASCHIO FRANCE Sarl 1, Rue de Mérignan ZA F - 45240 La Ferte St. Aubin France Tel. +33 (0) 2.38.64.12.12 Fax +33 (0) 2.38.64.66.79 [email protected] MASCHIO IBERICA S.L. MASCHIO-GASPARDO POLAND MASCHIO-GASPARDO UCRAINA GASPARDO-MASCHIO TURCHIA MASCHIO-GASPARDO CINA MASCHIO-GASPARDO INDIA MASCHIO-GASPARDO KOREA Research & Development MASCHIO GASPARDO S.p.A.
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Table of contents
- 5 Description of the sickle bar mower
- 6 Assembly drawing
- 7 Technical specifi cation
- 7 Handling
- 8 Safety-Alert lables
- 8 Identifi cation machine
- 8 Machine safety labels
- 9 Machine safety lables and position
- 10 Preparing the tractor
- 10 Parking instruction
- 10 Stay clear of rotating drivelines
- 10 Installing sickle bar mower on tractor
- 12 PTO shaft adaptation
- 13 transport
- 14 Parking instruction
- 14 Stay clear of rotating drivelines
- 15 Removing sickle bar mower
- 16 Operate safetly
- 17 Wear appropriate clothing
- 17 Stay clear of rotating drivelines
- 18 Use of Mechanical lifting system
- 18 Adapting the sickle bar mower
- 18 Adjustment
- 20 Mowing
- 22 Use of Hydraulic lifting system
- 24 Adapting the sickle bar mower
- 25 Adjustment
- 26 Using the lifting device
- 26 Operation of lifting device
- 27 Mowing on fl at ground
- 28 Mowing on slopes
- 29 Quick Coupler
- 30 How to choose between sickle bars
- 31 Practice safe maintenance
- 31 Wear appropriate clothing
- 31 Stay clear of rotating drivelines
- 31 Maintenance
- 32 Hazard bar
- 33 Lubrifi cation
- 33 Routine maintenance
- 33 Every 2 work hours
- 33 Wear-proof skids (optional)
- 33 Every 8 work hours
- 33 Every 50 work hours
- 34 Periodically (6 months)
- 34 After each mowing
- 35 Cleaning and oiling the sickle bar
- 35 Storage
- 36 Checking the clearance tolerance
- 38 Extra maintenance
- 38 Replacement of section-holding bar
- 38 Replacement of sections
- 39 Replacement of tooth-holding bar (riveted)
- 39 Replacement of tooth (riveted)
- 39 Replacement of removable tooth
- 40 Replacement of belts
- 40 Replacement of pulleys
- 41 Transport on road
- 42 Demolition and disposal
- 43 Assembly
- 51 Spare parts
- 68 Warranty
- 69 Warranty for replacement parts