Q3200U Universal Hot Surface Igniter Kit

APPLICATION

The Q3200U Universal Hot Surface Igniter Kit is designed to provide a robust field service replacement igniter in gas fired appliances with Norton/St Gobain 120 VAC silicon carbide hot surface igniters. The Q3200U uses a 120 volt silicon nitride igniter design with long life and high resistance to damage or burn out in the appliance. The kit includes the specially designed silicon nitride igniter and six different bracket configurations to adapt the igniter to the specific appliance application along with accessory parts to allow mounting and wiring the igniter. Clear instructions and application templates are provided to simplify selection of the proper bracket and ease installation of the replacement.

BEFORE YOU START

1. Review this instruction sheet fully to assure you are familiar with steps and information necessary to complete the installation properly.

2. Confirm the existing hot surface igniter has failed: a. Run an appliance cycle and observe the installed igniter.

b. If the igniter glows, the problem is not the igniter.

c. If the igniter does not glow during an ignition cycle:

(1) Unplug the igniter lead wires.

(2) Set a voltmeter’s scale to 300 VAC and connect the voltmeter to the igniter harness.

(3) Run another cycle and confirm 120 VAC power at the harness during the warm up time.

3. Check the appliance construction and wiring diagram

(typically located on an appliance panel) and confirm that the appliance does not use the hot surface igniter as the flame sensor. Do not use the Q3200 kit if the existing igniter is also the flame sensor. Use an original equipment part.

4. If the appliance is a sealed combustion model, determine if the existing hot surface igniter ceramic is part of the sealing of the burner box. If it is, check carefully to determine if this kit will allow the proper appliance function.

5. Confirm the kit components: a. six brackets stamped A, B, C, D, E, and F b. one hot surface igniter with wiring leads c. two wire nuts and a thread forming screw

INSTALLATION INSTRUCTIONS

INSTALLATION

When Installing This Product…

1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.

2. Check the cross reference table on page 4 and the

templates (Fig. 1 on page 2 and Fig. 2 on page 3) to

make sure the proper igniter bracket is used for your application.

3. Installer must be a trained, experienced service technician.

4. After installation is complete, check out appliance operation as provided in these instructions.

WARNING

Fire or Explosion or Electrical Shock Hazard.

Can cause severe injury, death or property damage.

1. Never install where water can flood, drip or condense on the igniter or its controller.

2. Liquefied petroleum (LP) gas is heavier than air and will not naturally vent upward.

— Do not operate electric switches, lights, or appliances until you are sure the appliance area is free of gas.

3. Disconnect power supply before beginning wiring or making wiring connections to prevent electrical shock or equipment damage.

Remove the old igniter assembly

1. Turn off electrical power supply external to the appliance.

2. Turn off gas supply to the appliance.

3. Set thermostat to the lowest setting or OFF.

4. Remove the appliance panel to expose the burner area.

If necessary remove the burner box panel to expose the installed igniter.

5. Disconnect the installed igniter from the appliance wiring harness and move the wiring harness out of the way.

6. Carefully review the location of the installed igniter in the appliance. Pay attention to where the igniter is located relative to the burners and other parts of the appliance.

This will help confirm the location of the new igniter for installation.

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Q3200U UNIVERSAL HOT SURFACE IGNITER KIT

7. Locate and remove the screw(s) holding the installed igniter or igniter bracket assembly in place. Remove the installed igniter very carefully to avoid damaging it.

Retain the screw(s) for re-installation.

NOTE: If there is an orange rubber gasket on the original metal bracket, carefully remove the gasket from the original bracket and use it with the Q3200U bracket

E to support the replacement.

Select the proper Q3200U bracket

1. Use the cross reference table to determine which igniter models are recommended for replacement. See Table 1 on page 4.

2. Using the bracket selection templates (Fig. 1 and

Fig. 2), the cross reference (Table 1), and the original

igniter assembly, place the igniter on the templates to confirm which bracket to use for this installation.

NOTES:

1.

2.

3.

Each of the six brackets has a letter stamped on it

(A through E) for easy identification.

If bracket A is selected, use pliers to remove either Tab 1 or Tab 2 at the score line per the bracket template directions.

If bracket E is selected, ensure that the original orange gasket (if present) is reused.

3. Install the Universal igniter into the selected bracket using the provided thread forming screw.

NOTE: In some appliance applications, installation may be easier if the bracket is installed in the appliance first, then the igniter added to the bracket. As the thread forming screw for the bracket takes some force for initial tightening, start the screw in the bracket to set the threads, remove the screw, attach the bracket to the appliance using the original screw(s), and then attach the igniter and its thread forming screw to the bracket.

Install the replacement igniter

1. Carefully position the replacement igniter and bracket assembly into the appliance. Position the assembly so the existing mounting screw holes align with the mounting holes or slots in the replacement assembly.

2. Secure the replacement igniter bracket with the original igniter screws.

NOTE: In some applications, a shorter screw may simplify installation.

PLACE REMOVED IGNITER OVER TEMPLATE OUTLINE

3. Orient the replacement igniter the same way as the original igniter was positioned and secure it. Be sure the igniter portion does not touch the appliance or burners.

4. Carefully route the replacement igniter lead wires away from the burner flame and any moving parts on the combustion air blower in the appliance.

5. Locate the appliance igniter wiring harness. Clip off the connector and strip both wires to 1/4 in. (6 mm).

6. Use the provided wire nuts to attach the igniter lead wires to the appliance wiring harness. The igniter lead wires can be cut shorter if desired. Strip them to 1/4 in.

(6 mm) prior to attaching to the appliance wire harness.

Check out the installation

1. Recheck location of the igniter bracket assembly and lead wires to assure there is no interference and that the lead wires will not be exposed to excessive heat or moving parts when the appliance is firing.

2. Recheck the line voltage connections between the igniter harness and the appliance wiring harness to be sure they are secure. Assure that no bare wire is exposed at this connection.

3. Turn the electrical power supply on, but leave the gas supply off, and initiate a light off (call for heat) cycle.

Observe the hot surface igniter during the sequence to confirm it gets hot and that there is sufficient clearance between the igniter and other appliance parts. Also confirm that the lead wire routing does not interfere with appliance operation.

4. Remove the call for heat signal.

5. Turn the gas supply on.

6. Initiate a call for heat. Observe the light off sequence and confirm that the appliance lights properly and stays lit once the actual gas flow starts.

7. If the appliance lights and the main flame stays stable, remove the call for heat and allow the shut down

sequence to be completed. Repeat step 6 two more

times to assure the light off of the appliance is reliable.

8. If the appliance does not light properly, it may be necessary to adjust the location of the hot surface igniter. Each Q3200U bracket is designed to allow some adjustment of the igniter location in the appliance. Turn the gas supply off then loosen the mounting screw(s) and make adjustments. Retighten the screw(s) and

repeat from step 5.

HONEYWELL BRACKET AND ASSY

(NOT TO SCALE)

USE BRACKET B

B

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BRACKET B

2 3/16 (55.6)

Fig. 1. Igniter bracket B template; dimensions in in. (mm).

2

M28764

Q3200U UNIVERSAL HOT SURFACE IGNITER KIT

Fig. 2. Igniter brackets A, C, D, E, and F template; dimensions in in. (mm).

3 69-2334—01

Q3200U UNIVERSAL HOT SURFACE IGNITER KIT

Mfr.

OEM #

American

Road

Equip.

201W

Arco Air

1096048

1380680

Armstrong

Air

38322B001

LH33ZS001

Carrier/

Bryant/

Payne

Claire

Bros.

LH33ZS001A

LH33ZS002

LH33ZS002A

LH33ZS003

LH33ZS003A

LH33ZS004

C-238

C242

1474-051

D

D

A

A

A

Table 1. Q3200U Igniter Bracket Replacement Cross Reference.

a

Q3200U

Bracket b

Mfr.

Hupp

Industries

OEM #

09050 A

Q3200U

Bracket b

Mfr.

OEM #

41-402 A

Q3200U

Bracket b

Mfr.

Weil

McLain

A

B or E c

A

Intercity 1009604

1096048

Metzger

Modine

Mor-Flo

Nordyne

75-92-105 A

201N

201W

A

A

5H76032A C

3200618 A

511-330-193 B

105141000 A

632-0770

632-0880

Norton/

St Gobain 201

A

A

B

D

D

Majestic 75-92-104 A

Robertshaw

Snyder

General

41-403

41-404

41-405

41-407

41-408

41-409

41-410

41-412

41-418

1380654

1380672

1380680

B

B

A

C

B

A

D

B

B

A

B

B

OEM #

511-330-139 B

511-330-190 B

511-330-193 B

White LB 120-07549

767A-301

767A-303

767A-306

767A-311

767A-350

767A-353

767A-354

767A-357

767A-361

A

A

F

A

A

A

F

A

F

A

Q3200U

Bracket b

Coleman

1474-052 A 271 B

Superior

Fireplace 94851

A

White-

Rodgers

767A-364 A b c a

Comfort

Maker

Detroit

Radiant

1096048

201D

DMO Ind. 20834

Dornback

Furnace

271W

Ducane 20015201

Enero

Tech

10399

Evcon

1474-051

1474-052

Evcon

Coleman

D

A

A

A

B

A

025-32625-000 B

A

A

Goodman

B1401009

B1401018

B1401018S

D

C

D

HB Smith 50018

Heil 1096048

A

D

Raypak

Rheem

Roberts

Gordon

201D

201K

201L

201N

201R

201W

271N

271NM

271P

A

A

A

A

A

A

271W A

600915 B

62-22441-01 A

90434300 B

90436600 A

A

D

A

Tempstar 1096048

Trane

IGN23

IGN26

IGN30

D

340039P01 A

B138196P01 B

B144676P01 A

B144676P02 B

B340039P01 A

B

IGN34 A

Viessman 9302-094

Wayne

Home

Equip.

62821-001 A

62821-002

A

A

A

B

767A-366

767A-370

767A-371

767A-372

767A-373

767A-376

767A-377

767A-382

Williamson 9050

York

A

B

A

A

D

B

025-27766-000 A

025-27774-000 A

025-29043-000 A

025-29050-000 A

A

B

A

Table data is correct to the best of Honeywell’s knowledge as of this publication’s date. However, some appliances may have igniter applications that are beyond the capabilities of this kit.

For igniters that require bracket A, use the template (Fig. 2 on page 3) to determine the tab to be removed.

For Carrier sealed combustion furnaces, you must use bracket E and retain the existing orange gasket for use with bracket E.

Automation and Control Solutions

Honeywell International Inc.

Honeywell Limited-Honeywell Limitée

1985 Douglas Drive North

Golden Valley, MN 55422 customer.honeywell.com

35 Dynamic Drive

Toronto, Ontario M1V 4Z9

® U.S. Registered Trademark

© 2009 Honeywell International Inc.

69-2334—01 M.S. 06-09