Murphy Centurion Configurable Controller CE-05171N Operations Manual

CENTURION

Configurable Controller

Installation and

Operations Manual

CE-05171N page 1 of 44

TM

CE-05171N

Effective 05-13-05

Section 50

(00-02-0590)

1.0 Warning and Limited Warranty

WARNING!

FW MURPHY has made efforts to ensure the reliability of the

Centurion Controller and to recommend safe usage practices in system applications. Please note that in any application, operation and controller failures can occur. These failures may result in full control outputs or other outputs which may cause damage to or unsafe conditions in the equipment or process connected to the

Centurion Controller. Good engineering practices, electrical codes, and insurance regulations require that you use independent external protective devices to prevent potentially dangerous or unsafe conditions. Assume that the Centurion Controller can fail with outputs full on, outputs full off, or that other unexpected conditions can occur.

Please read the following information before installing the Centurion

Controller. This installation information is intended for Centurion

Controller. A visual inspection of this product before installation for any damage during shipping is recommended.

Disconnect all power and be sure machine is inoperative before beginning installation.

Installation is to be done only by qualified technician.

Observe all Warnings and Cautions at each section in these instructions.

Device shall be wired in accordance with Class I, Division 2 wiring methods.

This equipment is suitable for use in Class I, Division 2, Groups B,

C, and D hazardous Areas.

WARNING–Explosion Hazard–Substitution of components may impair suitability for Class I, Division 2.

Please contact FW MURPHY immediately if you have any questions.

Warranty

A limited warranty on materials and workmanship is given with this FW Murphy product.

A copy of the warranty may be viewed or printed by going to www.fwmurphy.com/support/warranty.htm

MURPHY, the Murphy logo, Centurion and C3 are registered and/or common law trademarks of Murphy Industries, Inc.

This document, including textual matter and illustrations, is copyright protected by Murphy Industries, Inc., with all rights reserved. (c) 2004 Murphy Industries, Inc.

Windows®. Modbus® and other third party product or trade names referenced herein are the property of their respective owners and are used for identification purposes only.

CE-05171N page 2 of 44

Table of Contents

1.0 WARNING AND LIMITED WARRANTY ..................................................................................

2

2.0 OVERVIEW .........................................................................................................................................

5

Basic Components and Key Features of the C3 Series .....................................................................................5

Optional Components....................................................................................................................................5

3.0 INPUT/OUTPUT TYPES ................................................................................................................

6

3.1 Input/Output Types and Specifications for the Centurion C3-1...................................................................6

3.1.1 Digital Inputs (DI)..........................................................................................................................6

3.1.2 Analog Inputs (AI) ........................................................................................................................7

3.1.3 Thermocouple Inputs (TC)........................................................................................................... 7

3.1.4 Magnetic Pickup (MPU)...............................................................................................................8

3.1.5 Digital Outputs (DO).....................................................................................................................8

3.1.6 Types and Specifications for the Optional Analog Output on the Centurion C3-1 -A.................... 9

Analog Outputs (AO).............................................................................................................................9

3.2 Input/Output Types and Specifications for the Optional C3-2 Expansion Module to the Centurion C3-1.........9

3.2.1 Analog Inputs (AI)........................................................................................................................ 9

3.2.2 Thermocouple Inputs (TC)......................................................................................................... 10

3.2.3 Analog Outputs (AO)..................................................................................................................10

4.0 HAZARDOUS AREA OPERATION .........................................................................................

10

5.0 HARDWARE INSTALLATION AND WIRING .....................................................................

11

5.1 Mounting the Centurion Controller.........................................................................................................11

5.2 Mounting the Centurion C3-3 Display..................................................................................................... 11

5.3 Power Supply Wiring............................................................................................................................. 11

Power........................................................................................................................................................11

Centurion C3-1 I/O Module................................................................................................................... 11

Centurion C3-2 Optional Expansion Module...........................................................................................11

5.4 Wiring the Centurion C3-3 Display......................................................................................................... 12

5.5 Wiring the Centurion C3-1/C3-2.........................................................................................................13/14

6.0 USING C3-3 DISPLAY TO VIEW AND CONFIGURE

THE CENTURION CONTROLLER SETTINGS .............................................................................

15

6.1 Features.............................................................................................................................................. 15

6.1.1 Keypad Description and Navigation.......................................................................... 15/16/17/18

6.1.2 Display Context........................................................................................................................19

6.1.3 Numeric Entry.......................................................................................................................... 19

6.2 Operational Screens............................................................................................................................. 20

6.2.1 Default Operating Screen......................................................................................................... 20

6.2.2 F W Murphy Logo Screen........................................................................................................ 20

6.2.3 Corporate and Version Information Screen.............................................................................. 20

6.2.4 Shutdown History Screen........................................................................................................ 21

6.2.5 Event History Screen................................................................................................................ 21

6.2.4 Active Alarms Screen............................................................................................................... 21

6.2.5 Gage Display........................................................................................................................... 22

6.2.6 Line By Line ............................................................................................................................ 22

6.2.7 Custom PID Screen............................................................................................................ 22/23

6.3 Setup Screens and Menus..................................................................................................................... 23

6.3.1 Password Screen.....................................................................................................................23

6.3.2 Digital Input.............................................................................................................................. 24

6.3.3 Digital Output........................................................................................................................... 24

6.3.4 Analog Input........................................................................................................................24/25

6.3.5 Analog Output.....................................................................................................................25/26

TTD-98055N page 3 of 44

6.3.6 Thermocouple Input................................................................................................................26

6.3.7 General Timer Setup............................................................................................................... 27

6.3.8 Maintenance Timer Setup....................................................................................................... 28

6.3.9 Set points Setup..................................................................................................................... 29

6.3.10 Control Output Setup.......................................................................................................29/30

6.3.11 PID Setup............................................................................................................................. 30

6.3.12 Initial RPM Setup.................................................................................................................. 31

6.3.13 Miscellaneous Setup............................................................................................................. 31

6.3.14 Lube No Flow Set Up........................................................................................................... 32

6.3.15 Lube No Flow Status............................................................................................................ 32

6.3.16 Super User Menu............................................................................................................ 32/33

6.3.17 Configuration Download (Download Only Screen)................................................................. 33

6.3.18 Display Board Status............................................................................................................. 33

6.3.19 Digital Input Status................................................................................................................ 34

6.3.20 Digital Output Status............................................................................................................. 34

6.3.21 Analog Input Status............................................................................................................... 34

6.3.22 Analog Output Status.......................................................................................................34/35

6.3.23 Thermocouple Status............................................................................................................ 35

6.3.24 Communication Status.....................................................................................................35/36

6.3.25 PID Diagnostics..................................................................................................................... 36

6.4 Additional Navigational Aids................................................................................................................ 37

6.4.1 Function Key........................................................................................................................... 37

6.4.2 Help Key................................................................................................................................. 37

7.0 COMMUNICATIONS ...................................................................................................................

37

7.1 Communication Ports.......................................................................................................................... 37

Port 1 (SERIAL)................................................................................................................................37

Port 2 (SERIAL)................................................................................................................................37

Port 2 (USB).....................................................................................................................................38

Port 3 (CAN).....................................................................................................................................38

7.2 Downloading Configurations and Firmware Updates............................................................................. 38

7.2.1 Boot Loader ...........................................................................................................................38

7.2.2 Downloading Configurations Via C3-3 Display........................................................................ 38

Special 35 Jump Code................................................................................................................... 38

7.2.3 Downloading Configurations Via MConfigPro Software........................................................... 39

7.2.4 Pass Through......................................................................................................................... 39

7.2.5 Downloading Firmware Updates to the C3-3 Display.............................................................. 39

Special 35 Jump Code.................................................................................................................... 39

Super User Menu......................................................................................................................... ... 39

7.2.6 Error Messages...................................................................................................................... 40

7.3 Modbus Protocol.................................................................................................................................41

7.4 Features of Transferring Data in Modbus.............................................................................................. 41

7.5 Modbus Register Address Listings........................................................................................................ 41

8.0 GLOSSARY .....................................................................................................................................

42

9.0 APPENDICES .................................................................................................................................

43

9.1 Back Panel LED Description................................................................................................................. 43

9.2 Controller Accuracies, and Tolerances ............................................................................................... 43

9.3 Restrictions on Numeric Values in Gage and PID Monitor Screens.......................................................... 43

9.4 Set Up Sheet....................................................................................................................................... 43

9.0 How to Order ................................................................................................................................

44

TTD-98055N page 4 of 44

2.0 Overview

The Centurion configurable controller is a control and monitoring system expressly designed to meet the requirements of three specific kinds of applications: Screw and Reciprocating Compressors, and Pumps. To that end, it is able to satisfy the particular needs and inevitable variations that exist in real world applications because the Centurion controller is enormously flexible and configurable within fixed parameters. The Centurion controller is a system designed to monitor, control, protect, and optimize small to medium sized gas operated compressors and pumps in the field by monitoring set points and digital, analog, and thermocouple input points and providing the logic to take corrective and/or proactive steps to maintain proper operation. The Centurion controller also allows for controlled shut down and no-flow monitoring as well as expanded and auto start up, and engine control capabilities, which are so critical to the systems the Centurion controller is designed to protect.

The Centurion controller provides real-time data via communications ports to a connected display and/or supervisory system. This advanced system offers multiple options for remote communications and operation including HMI's, PLC's,

PC’s, and SCADA systems. The industry standard Modbus protocol means greater support for a wide variety of communication equipment including radio and satellite communications systems.

The heart of the Centurion system is the Main Input/Output (I/O) Module, known as C3-1, which can be mounted on a standard DIN rail. While it is designed to work with any Modbus (Master) compliant HMI (Human Machine Interface) or with no operator interface at all, it is optimally configured and field-configurable through MConfigPro, powerful software developed to configure the controller. Parameters can be modified through C3-3 Display, F W Murphy’s specially programmed controller display, in the field without special need for laptop or software.

Basic Components and Key Features of the C3

TM

Series

The C3 Series consists of a Display Module, a Main I/O Module, and optional Expansion I/O Module. No special cables are required. The Centurion system is designed for use within a weatherproof enclosure only.

■ Display Module (C3-3 Head): 128 x 64 LCD graphic display; (-40 to 85) °C

■ Main I/O Module (C3-1):

• 32 Digital Inputs (DI)

• 10 Digital Outputs (DO)

• Separate direct input for Analog and Thermocouple inputs:

–

12 AI on the Centurion C3-1

–

8 TC on the Centurion C3-1

• 1 Magnetic Pickup (MPU).

• C3-1-A: Same as C3-1, plus two (2) Analog Output (AO).

■ Expansion I/O Module (C3-2) as required: 8 AI, 8 TC, and 4 AO

Optional Components:

The C3-1 hardware may be configured with 2 analog outputs and it may be augmented through an Expansion Module

(C3-2) which provides analog outputs and additional analog and thermocouple inputs.

C3-1-A with Analog Outputs:

■ 2 Analog Outputs

C3-2 Expansion:

■ 8 Analog Inputs

■ 8 Thermocouple Inputs

■ 4 Analog Outputs

CE-05171N page 5 of 44

3.0 Input/Output Types

3.1 Input/Output Types and Specifications for the Centurion C3-1

CAN

J1939

Communications

(RS4232, 485, USB)

Digital Outputs

(DO) See 3.1.5

Optional

Analog Outputs

(AO) See 3.1.6

Magnetic Pickup

(MPU) See 3.1.4

C3-1

Thermocouple Inputs

(TC) See 3.1.3

Analog Inputs

(AI) See 3.1.2

3.1.1 Digital Inputs (DI)

Number of Devices: 32

Device Types: Discrete Input, Normally Open (N/O) or Normally Closed (N/C), active high/active low, non-incendive.

There is one screw terminal connector for each digital input.

Terminals 30 to 61 are DI terminals.

Green LEDs give visual indication of active input signal.

Digital Inputs

(DI) See 3.1.1

C3-1

Digital Inputs

CE-05171N page 6 of 44

3.1.2 Analog Inputs (AI)

N um off D ev ce s:: 1

Device Types: Analog Input, (4 to 20) mA or (0 to 5) V, 10 bit hardware.

There is one screw terminal connector for each analog input.

Terminals 18 to 29 are AI terminals.

C3-1

Analog Inputs

3.1.3 Thermocouple Inputs (TC)

N um off D ev ce 8

Device Types: Thermocouple Input, Type J or K, 12 bit hardware.

Open Thermocouple Detection: Drives terminal reading high (max of scale).

Automatic Cold Junction Compensation is built-in.

There are two screw terminal connectors for each thermocouple.

Terminals 1 to 16 are TC terminals where White or Yellow indicate positive inputs and Red indicates negative inputs.

An additional terminal connector is provided, identified as SHD, which isolates thermocouple shields. This connection, at terminal 17, is intended to be wired to an isolated bus bar for thermocouple shield wires. If grounded thermocouples are used, the shied terminal should not be connected.

C3-1

Thermocouple Inputs

CE-05171N page 7 of 44

3.1.4 Magnetic Pickup (MPU)

N um off D ev ce 1

Device Types: Magnetic Pickup or MPU, (5 to 120) Vrms, (30 to 10k) Hz.

There are two screw terminal connectors for the Magnetic Pickup .

Terminals 64 and 65 are MPU terminals.

Magnetic Pickup

C3-1

3.1.5 Digital Outputs (DO)

N um off D ev ce s:: 1

Device Types: Discrete Output, Normally Open (N/O) or Normally Closed (N/C)

● Four (4) relay outputs, form C, dry contacts

● Four (4) FETs (high speed)

● Two (2) IGBTs (high power)

There are three screw terminal connectors for each relay output and two screw terminal connectors for each

FET and IGBT output.

Terminals 70 to 81 are for the four relay terminals.

Terminals 82 to 89 are for the four FET terminals.

Terminals 90 to 93 are for the two IGBT terminals.

Green LEDs give a visual indication of active output signal.

Warning:

A ea b ec me siin k iis atttta ch d tto e c err u siin g a co y h ott.. A oiid on ctt..

s.. T he urrffa arre a a un d tth es e ffa en s c n

Digital Outputs

C3-1

CE-05171N page 8 of 44

3.1.6 Types and Specifications for the Optional Analog Output on the Centurion C3-1 -A

Analog Outputs (AO)

N um off D ev ce 2

Device Types: Analog Output, (4 to 20) mA or (0-5)V, 16 bit hardware

There are two screw terminal connectors for each analog output.

The AO optional module is added to the C3-1 at the factory inside the DIN enclosure. While these terminals are present on all models the feature may not be installed.

Optional Analog Outputs

C3-1-A

3.2 Input/Output Types and Specifications for the Optional C3-2 Expansion Module to the Centurion C3-1

3.2.1 Analog Inputs (AI)

N um err o ev es

Device Types: Analog Input, (4 to 20) mA or (0 to 5) V, 12 bit hardware.

There is one screw terminal connector for each analog input.

Terminals 126 to 133 are AI terminals.

Analog Inputs

C3-2

TTD-98055N page 9 of 44

3.2.2 Thermocouple Inputs (TC)

N um off D ev ce 8

Device Types: Thermocouple Input, Type J or K, 12 bit hardware

Open Thermocouple Detection: Drives channel reading high (max of scale).

There are two screw terminal connectors for each thermocouple input.

Terminals 109 to 124 are TC channels where White or Yellow indicate positive inputs and Red indicates negative inputs.

An additional terminal connector is provided, identified as SHD, which isolates thermocouple shields. This connection, at terminal 125, is intended to be wired to an isolated bus bar for thermocouple shield wires. If grounded thermocouples are used, the shied terminal should not be connected.

C3-2

Thermocouple Inputs

3.2.3 Analog Outputs (AO)

N um err o ev es

Device Types: Analog Output, (4 to 20) mA or (0-5) V, 16 bit hardware

There are two screw terminal connectors for each analog output.

Terminals 137 to 144 are AO terminals.

Analog Outputs

C3-2

4.0 Hazardous Area Operation

The Centurion approvals for CSA, CLASS 1, DIVISION 2, Groups B, C and D are pending.

Warning:

E pllo siio n h azza k no o b e n n--h arrd ou

– D o n diis co nn ec e e uiip en nlle s tth e p ow err h as be en ch ed orr tth e a s

TTD-98055N page 10 of 44

5.0 Hardware Installation and Wiring

5.1 Mounting the Centurion Controller

The Centurion can be mounted vertically or horizontally on a standard DIN rail. Three clamp type feet along the bottom of the controller attach to the DIN rail, however, rail stops are recommended to prevent sliding.

2-1/2 in.

(64 mm)

13-1/8 in. (333 mm)

MOUNTING

BRACKET DETAIL

C3-1 Mounting

Bracket

DIN Type

Mounting Rail

C3-1

To Panel

5.2 Mounting the Centurion C3-3 Display

The Centurion C3-3 Display can be mounted in the same hole cutout of other Murphy display modules. Four screws attached the display bezel to the mounting surface.

6-1/2 in. (165 mm) 2-1/8 in. (54 mm) 6.0 in. (152 mm)

6-1/2 in.

(165 mm)

5.50 in.

(140 mm)

5-1/4 in.

(134 mm)

5.3 Power Supply Wiring

Power

Centurion C3-1 I/O Module

Requirements: (10 to 32) VDC: 30W (Max)

There are two screw terminal connectors for power hookup at terminals 62 and 63, labeled B+ and B- respectively.

Centurion C3-2 Optional Expansion Module

Requirements: (10 to 32) VDC

There are three screw terminal connectors for power hookup at terminals 134 to 136, labeled B+, B- and B- respectively.

3 in. (76 mm)

0.156 in. (4 mm) dia. 4 places

Power Hook Up

C3-1

Power Hook Up

C3-2

TTD-98055N page 11 of 44

5.4 Wiring the Centurion C3-3 Display

TTD-98055N page 12 of 44

5.5 Wiring the Centurion C3-1/C3-2

TTD-98055N page 13 of 44

5.5 Wiring the Centurion C3-1/C3-2 (continued)

TTD-98055N page 14 of 44

6.0 Using the C3-3 Display to View and Configure the Centurion

Controller Settings

The Murphy C3-3 Display module is a highly integrated operator interface specially programmed to complement and support Centurion controller. The primary purpose of C3-3

Display is to display operational and configuration parameters and provide access to modify the configuration parameters stored in the Centurion controller.

6.1 Features

• Power

– 10 - 32 VDC (LED active indication)

– Storage power able to withstand 12V crank

• Package and Design

– Same 5 x 5 design as annunciators

– 12 key keypad

• Familiar annunciator keys

• Easy navigation keys

– 128 x 64 graphic backlit display

– Configurable using PC Software

– Field Upgradeable (flash bootloader)

• Communications

– LED active indication for each port

– RS232/485 (Modbus Master)

– RS232/485/USB 1.1 Compliant Port

• Download Configuration/Monitoring

• Approvals

– Approvals for CSA, CLASS 1, DIVISION 2, Groups B, C and D are pending.

1 K ey d D es pttiio n a Na viig

REMOTE

▼▲ 0000.3H

WARMUP B2 TIME-140

Fn

HOME

ESC

ACK

SETUP

ENTER

The keypad for the C3-3 Display has 12 keys. The following table generally describes the keys and their function for each of the three screen types:

• Operating status screens

• Setup screens (Password required)

• Edit screens (Password required)

Many of the keys have a modified action relative to the current location of the cursor and the current page being displayed.

RESET

RUN

STOP

TEST

TIMER

“0”

CE-05171N page 15 of 44

HOME

ESC

ACK

Fn

SETUP

ENTER

RESET

HOME

O pe attiin g S s S crre n

Allows the user to get to the first line of the current screen, or if pressed again, to get to the default operating status screen.

S ett U p S ee n

Allows the user to get to the first line of the current screen

E diitt S crre n

No associated action.

ESC/ACK

O pe attiin g S s S crre n

Acknowledge the active message/alarm that is currently displayed in the Alarm Banner.

Acknowledges all active messages and alarms displayed in the Active Alarm Screen.

S ett U p S ee n

Exit Setup mode.

E diitt S crre n

Exit without saving changes to the current configuration.

Fn (Function Key)

O pe attiin g S s S crre n

Enter “Function mode” and display a dialog box with additional available functions. Automatically cancels upon moving to the next mode, or if no subsequent function is chosen within five seconds.

S ett U p S ee n

Enter “Function mode” and display a dialog box with additional available functions. Automatically cancels upon moving to the next mode, or if no subsequent function is chosen within five seconds.

SETUP/ENTER

O pe attiin g S s S crre n

Enter Setup Mode.

S ett U p S ee n

Enter Edit mode or Sub-menu.

E diitt S crre n

Accept and save changes made to a current parameter before exiting Edit mode.

RESET

O pe attiin g S s S crre n

Reset any active timers and alarms/faults.

S ett U p S ee n

No associated action.

E diitt S crre n

No associated action.

CE-05171N page 16 of 44

RUN

STOP

RUN/STOP

O pe attiin g S attu s S crre n

Initiate or cancel a start sequence.

S ett U p S ee n

No associated action in either Shutdown mode, or Remote mode on standby. Initiate stop sequence when held for two seconds, if equipment is running.

E diitt S crre n

No associated action.

ARROW UP

O pe attiin g S attu s S crre n

Scroll up one line. Automatically repeats if held down continuously until reaching the first line.

For history screens, scrolls up one history (for example: Shutdown or Event).

S ett U p S ee n

Scroll up one line. Automatically repeats if held down continuously until reaching the first line.

E diitt S crre n

Increment the digit selected by the cursor (from 0 to 9). The user will not be allowed to increment the selected digit if it would result in exceeding range limits.

ARROW DOWN

O pe attiin g S attu s S crre n

Scroll down one line. Automatically repeats if held down continuously until reaching the final line.

For history screens, scrolls down one history (i.e. Shutdown or Event).

S ett U p S ee n

Scroll down one line. Automatically repeats if held down continuously until reaching the final line.

E diitt S crre n

Decrement the digit selected by the cursor (from 0 to 9). The user will not be allowed to decrement the selected digit if it would result in exceeding range limits.

ARROW LEFT

O pe attiin g S attu s S crre n

Display previous screen. Automatically repeats if held down continuously until reaching the first screen.

S ett U p S ee n

Display previous screen. This key has no action when in a sub-menu.

E diitt S crre n

Move the cursor to the previous digit.

CE-05171N page 17 of 44

TEST

ARROW RIGHT

O pe attiin g S attu s S crre n

Display next screen. Automatically repeats if held down continuously until reaching the final screen.

S ett U p S ee n

Display next screen. This key has no action when in a sub-menu.

E diitt S crre n

Move the cursor to the next digit.

TEST

O pe attiin g S attu s S crre n

Enter test mode and start test timer. This is not applicable in Shutdown mode.

S ett U p S ee n

No associated action.

E diitt S crre n

No associated action.

TIMER

“0”

TIMER “0”

O pe attiin g S attu s S crre n

Zero displayed timer (Global Timers, State Timers, etc.)

S ett U p S ee n

No associated action.

E diitt S crre n

No associated action.

CE-05171N page 18 of 44

Diis plla y C on

The graphic LCD displays are organized around operating status screens and setup screens. The actual number of status screens will be related to the total number of end devices configured for the controller. In either screen set, ten (10) lines are visible at a time; with up and down arrow characters indicating more lines are available on the page. Also, for both screen sets, navigation between screens is accomplished by pressing the left or right arrow keys.

Operational/Process

Information Area

ALARM

TM

COMP. OIL PRESS. 74 PSI

SUCTION PRESS. 35.3 PSI

DISCHARGE PRESS. 265 PSI

DISC. PRESS. TARGET 270 PSI

COMP OIL TEMP 105° F

DISC. TEMPERATURE 130° F

REMOTE

▼▲ 0000.3H

WARMUP B2 TIME-140

Status Area

STATUS HOURS

STATE NAVIGATION TIMER

3 N um c E y

The C3-3 Display uses a different approach to enter values than previous Murphy controllers. Instead of holding in the arrow keys until the desired number is displayed, the Centurion display allows individual editing of each position of the desired number. This is accomplished by entering the Edit Mode and using the UP/DOWN arrow keys (1) to adjust the number above the blinking cursor (2) between 0 and 9. To edit another position, simply use the LEFT/RIGHT (3) arrow keys to move the cursor to that position (4) and repeat the edit process until the desired number is displayed.

In this way, values are “built” rather than “scrolled” through. Some digits may not be allowed to increment if it would result in exceeding range limits. Values which can be positive or negative will have a sign (±) to the left of the number. To change the sign value simply move the cursor to the sign using the LEFT arrow key and “toggle” between + and – using the U and DOWN arrow keys. If the range of the value will exceed range limits the sign may not be allowed to change. In this case, try reducing the numebr by decrementing the left most digit by one or more and attempt to change the sign again.

In some instances, a word rather than a value is represented in the Edit Mode. This works like the sign value as an ON/OFF or YES/NO prompt where the value is “toggled” between choices using the UP/DOWn arrow keys.

The value is not active in the controller until the ENTER key has been pressed to send the value to the controller.

Pressing the ESC key will discard any changes and keep the original value prior to entering the Edit Mode.

(1)

ORD

UP and DOWN

___________

▼▲ PT

0000 _

Blinking Cursor

(2) (3)

E WORD

LEFT and RIGHT

______________

____________

E L

000 _

Blinking Cursor

(4)

CE-05171N page 19 of 44

6.2 Operational Screens

In addition to the set up screens reviewed in Section 7.3, the C3-3 Display offers a number of operational displays.

On the Operating Status screens, the two bottom lines display the state, hours, mode and active timer status.

This information is key to understanding the “status” of the controller.

Mode refers to the Operating Mode of the controller and can be LOCAL or REMOTE. Depending on the configuration active in the controller, the operation may differ depending on what Mode the controller is currently displaying.

N OT

Pressing RESET or RUN/STOP is a Local function and will change the Mode to Local if it is in REMOTE.

Pressing Fn before pressing RESET or RUN/STOP is a REMOTE function and will change the Mode to REMOTE if it is in LOCAL.

1 D effa Op erra g S crre n

After turning on the power, the user will view the F W Murphy logo screen for three seconds before the next screen displays, which is a software-configured default operating screen. The MConfigPro software allows users to configure up to five screens with controller I/O groupings. Possible custom screen types that may have been configured as a default operating screen, or which may be also displayed, include: a) Custom Line by Line allows process data to be displayed in a list format with description and value.

b) Custom Gage allows user to display four (4) most important pieces of data on a 2 x 2 table in larger font.

c) Custom PID up to 4 PID screens.

For more information on configuring the optional screens through the MConfigPro software, please refer to the

Centurion Controller Programming Manual.

W M urrp y L og o S crre n

TM

The F W Murphy Logo is the first screen in the sequence of

Display screens and can be viewed by holding down the left arrow until scrolling left ceases.

Logo Screen

3.. C orrp e a nd siio n IIn orrm attiio n S crre n

FW MURPHY - MVIEW

WWW.FWMURPHY.COM

[email protected]

(918) 317-4100

TM

Following the F W Murphy Logo screen is the F W Murphy corporate contact information which also lists firmware version information for the Centurion C3-3 Display, the C3-1 I/O

Module and the MConfigPro Software.

DISPLAY VER XI.XI.XI

CONTROLLER VERSION XI.XI.XI

MCONFIG PRO VER XI.XI.XI

Info Screen

CE-05171N page 20 of 44

4.. S hu ow y S crre n

TM

PANEL ESD

00059:16:09

LOW SUCT PRESS

00059:15:11

OVERCRANK

00054:04:40

5 E ve

Shutdown History Sreen y S crre n

TM

PANEL ESD

00059:16:09

PANEL RESET

00059:15:58

LOW SUCT PRESS

00059:15:11

The history of the last twenty shutdowns is displayed on this screen, with the most recent at the top of the list and the oldest at the bottom.

Each event is displayed with the shutdown label on one line and the hour meter reading on the following line. Pressing the up/down arrows will scroll up/down one shutdown at a time rather than one line at a time.

The “1 / 3” at the right end of the top line means the user is viewing shutdown one of a total of three stored. The newest shutdown will always be number one and it will push the older shutdowns further down the list.

The user easily can view the events (alarms, etc.) logged before and after a shutdown of interest.

There will be a maximum of thirty two events in this history and beyond that a new event will cause the oldest event to be discarded.

4 A cttiiv

C arrm s S ee n

Event History Sreen

LOW SUCT PRESS

LOW BATTERY VOLTS

TM All active alarms and warnings will be displayed on this screen.

The top line is the screen heading and the next six lines display alarms. If there are more than six active alarms, there will be up/down arrow icons at the bottom of the screen and the user can press the up/down arrow keys to scroll up or down.

Unacknowledged alarms will be preceded by a musical note character and acknowledged alarms will have a bar through the staff of the note.

Pressing ACK on this screen will acknowledge all active alarms.

___________________________________

ACK-ACK ALL ALARMS

Alarms Screen

TM

COMP. OIL PRESS. 74 PSI

SUCTION PRESS. 35.3 PSI

DISCHARGE PRESS. 265 PSI

DISC. PRESS. TARGET 270 PSI

COMP OIL TEMP 105° F

DISC. TEMPERATURE 130° F

REMOTE

▼▲ 0000.3H

WARMUP B2 TIME-140

Operating Status Screen 3

This screen shows the alarm annunciation as it will appear on a status screen.

The alarm message(s) will overwrite the bottom line of the active screen area and then briefly clear once a second. This will continue until it is acknowledged with the ACK, key unless it is a self-clearing alarm. If there is more than one unacknowledged alarm active, each alarm will be displayed for one second each until acknowledged. The ACK key will acknowledge the alarm currently displayed. Pressing the Fn key followed by the ACK key will switch to the Alarms screen.

CE-05171N page 21 of 44

5 G ag

OIL PRS

Diis plla

C

42

PSI

WTR TEMP

145

TM

°F

BATTERY ENG SPEED

13.7

VDC

1250

RPM

___________________________________

REMOTE 0000.5H

WARMUP B2 TIME=140

This is an example of a custom gage display. Configured software orders the data as needed. This display provides larger characters for easier viewing as well as a means to prominently display items of interest. Unacknowledged alarms will overwrite the bottom half of the lower two gage boxes. The two bottom lines are used to display the mode, hours, state and active timer status.

Custom Gage Sreen

Liin e B Liin e

TM

ENGINE SPEED 1140 RPM

ENGINE OIL PRESS. 47 PSI

INTAKE MFD PRESS. 7.5 ‘HG

JKT WTR TEMP 130° F

AUX WTR TEMP 92° F

This is an example of a line by line status screen for engine parameters.

The MConfigPro software orders the available data as needed.

Notice that there are no up/down arrows at the bottom of the screen because there are no additional lines to be displayed on this screen.

___________________________________

REMOTE 0000.3H

WARMUP B2 TIME-140

Operating Status Screen 1

TM

COMP. OIL PRESS. 74 PSI

SUCTION PRESS. 35.3 PSI

DISCHARGE PRESS. 265 PSI

DISC. PRESS. TARGET 270 PSI

COMP OIL TEMP 105° F

DISC. TEMPERATURE 130° F

COOLER TEMPERATURE 105° F

REMOTE

▼▲ 0000.3H

WARMUP B2 TIME-140

This is an example of a line by line status screen with more parameters.

If the parameters do not fit on a single screen, up/down arrow icons at the bottom of the screen can be used to scroll up or down. The two bottom lines are used to display the mode, hours, state and active timer status.

Operating Status Screen 2

7 C us m P D S crre n

TM

SETPOINT 75 PSI

75%

LINE PRESSURE 65 PSI

75%

CONTROL OUTPUT

80%

SUCTION PID

___________________________________

REMOTE

▼▲ 0000.3H

WARMUP B2 TIME=140

The user may choose to display any configured PID functions in this convenient format. The control output will be displayed as a percentage of the range. The bottom two lines are used to display the mode, hours, state and active timer status.

CUSTOM PID Sreen

CE-05171N page 22 of 44

6.3 Setup Screens and Menus

1 P as sw orrd crre n

ENTER PASSWORD

▼▲ ENTER-ACCEPT

ESC-CANCEL

Password Screen

COM FAIL DISABLE

SETUP T/O DISABLE

CONFIG FAIL DISABLE

RESET FAULT HISTORY

TM

TM

▼▲ ENTER-EDIT

MORE MENUS

Super User Menu Screen

TM

Some settings are password protected, including the setup screens.

This is the first screen seen when the SETUP/ENTER key is pressed.

The password need only be entered once during any editing session. The password will reset when the editing session is exited, or is timed-out due to keyboard inactivity.

The cursor begins at the last digit on the right. The user can adjust the value of each digit with the up/down arrows while the left/right arrows are used to select the digit to edit.

Passwords are assigned using the MConfigPro software and each digit can range from zero to nine (except the first digit on the left) for a total range of 00000 to 65535 for the complete password.

The user will not be allowed to increment the selected digit if it would result in exceeding range limits.

There are three separate levels of passwords to accommodate several security needs:

• “Standard” password – Allows access to every feature except the Super User menu. Valid Standard passwords can be zero or any number between 100 and 65535. If the

Standard password is set to zero, the result is that anyone can have read/write access to setup menus.

• “Super User” password – Adds the Super User menu to the

Standard menus. Valid Super User passwords can be in the range of 100 to 65535. The Super User password can not be the same as the Standard password.

• “Download Only” password – This Special 35 Jump Code allows access to a download menu and is set to a fixed value of 35. This allows a configuration to be downloaded in the event that the current passwords are lost or no initial configuration has been downloaded.

If the Standard password is not zero and a password of all zeroes is entered, the user will have “view only” access.

Inactivity Timeout: Setup procedures must be started and completed in a timely manner. Note that after 3 minutes without activity, the keypad returns the default operational screen and a password must be re-entered to return to the setup and edit menus.

COM 1 CONFIG DOWNLOAD

COM 2 CONFIG DOWNLOAD

USB CONFIG DOWNLOAD

FIRMWARE DOWNLOAD

___________________________________

▼▲ ENTER-EDIT

ESC-EXIT THIS MENU

Download Only Screen

CE-05171N page 23 of 44

all IIn utt

TM

DIGITAL INPUT 1

DIGITAL INPUT 2

DIGITAL INPUT 3

DIGITAL INPUT 4

▼▲ ENTER-EDIT

MORE MENUS

Digital Inputs Setup Screen 1

C

TM

DIGITAL INPUT 1

DIGITAL INPUT 2

DIGITAL INPUT 3

DIGITAL INPUT 4

Digital Input: For up to 32 configured Digital Input devices, the user may select whether an input is normally open (N/O), or normally closed (N/C).

ENTER-ACCEPT

▼▲ MODIFY SELECTION

Digital Inputs Setup Screen 2 all O uttp

C

TM

DIGITAL OUTPUT 1

DIGITAL OUTPUT 2

DIGITAL OUTPUT 3

DIGITAL OUTPUT 4

Digital Output: For up to 10 configured Digital Output devices, the user may select whether an output is normally open (N/O), or normally closed (N/C).

▼▲ ENTER-EDIT

MORE MENUS

Digital Outputs Setup Screen 1

4 A na np utt

TM

For up to 20 configured Analog Input devices, the user may edit

ANALOG INPUT 1

ANALOG INPUT 2

ANALOG INPUT 3

ANALOG INPUT 4 expected from the device.

to highest reading expected from the device.

most cases, 0% addresses a typical application and it is the Centurion’s default value.

▼▲ ENTER-SUBMENU

MORE MENUS In most cases, 100% addresses a typical application and it is the Centurion’s default value.

Analog Inputs Setup Screen 1

CE-05171N page 24 of 44

TM

MOVING AVERAGE SAMPLES

RAW COUNT OFFSET

RAW COUNT SPAN

MINIMUM

▼▲ ENTER-EDIT

ESC EXIT THIS MENU

Analog Input 1 Setup Screen

TM

MOVING AVERAGE SAMPLES

RAW COUNT OFFSET

RAW COUNT SPAN

MINIMUM

▼▲ ENTER-ACCEPT

ESC-CANCEL

Analog Input 1 Setup Screen

5 A na g O uttp utt

C

ANALOG OUTPUT 1

ANALOG OUTPUT 2

ANALOG OUTPUT 3

ANALOG OUTPUT 4

TM

User may edit: the device.

to highest reading expected from the device.

most cases, 0% addresses a typical application and it is the Centurion’s default value.

In most cases, 100% addresses a typical application and it is the Centurion’s default value.

▼▲ ENTER-SUBMENU

MORE MENUS

Analog Output Setup Screen

TM

RAW COUNT OFFSET

RAW COUNT SPAN

MINIMUM

MAXIMUM

___________________________________

▼▲ ENTER-EDIT

ESC-EXIT THIS MENU

Analog Output 1 Setup Screen

CE-05171N page 25 of 44

TM

RAW COUNT OFFSET

RAW COUNT SPAN

MINIMUM

MAXIMUM

___________________________________

00000

▼▲ ENTER-ACCEPT

ESC-CANCEL

Analog Output 1 Setup Screen 1

6 T he co up e IIn utt

TM

THERMOCOUPLE 1

THERMOCOUPLE 2

THERMOCOUPLE 3

THERMOCOUPLE 4

User may:

▼▲ ENTER-SUBMENU

MOORE MENUS

Thermocouple Setup Screen

TM

THERMOCOUPLE TYPE

THERMOCOUPLE OFFSET

___________________________________

▼▲ ENTER-EDIT

ESC-EXIT THIS MENU

Thermocouple 1 Setup Screen

TM

THERMOCOUPLE OFFSET

___________________________________

▼▲ ENTER-ACCEPT

ESC-CANCEL

Thermocouple 1 Setup Screen 1

CE-05171N page 26 of 44

7 G en Tiim err S ettu p

TM

B1 TIMER

B2 TIMER

C TIMER

S1 TIMER

▼▲ ENTER-EDIT

MORE MENU

General Timer Setup Screen

User may edit all general purpose timers. Generally, global timers affect engine operation. They also help define an event.

by, a Bx timer. B1 is the first global timer used for delaying an event condition detection. The timer starts in a running

State (10 – 13) depending on which have been marked ‘In

Use’. B1 is also known as the “Lockout Timer.” condition detection. B2 is also known as a secondary

“Lockout Timer.” testing for the arming of Class C events. The default and typical time for most applications is 2 seconds.

special global timers to signals. The Sx timers begin concurrently with the Bx timers.

a No Flow event. This global no flow timer is enabled after

B1 expires, and begins timing after any of the no flow transition times configured in the digital input dialog expires.

ff)) Test: Time given to allow for maintenance testing of end devices without triggering a fault or shutdown condition.

The timer initiates when switched to test mode.

output turns off. This is typically used to burn remaining fuel vapors after the fuel valve is turned off.

output turns on. This is typically used to delay ignition until engine crank rollover can occur.

ii)) Fuel On Delay: Time delay before the assigned fuel valve output is turns on. This is typically used to delay fuel until ignition has been turned on.

CE-05171N page 27 of 44

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Tiim err S ettu p

MAINTENANCE TIMER 1

MAINTENANCE TIMER 2

MAINTENANCE TIMER 3

MAINTENANCE TIMER 4

TM

▼▲ ENTER-SUBMENU

MORE MENUS

Maintenance Timer Setup Screen

TM

TIMER DURATION

TIME REMAINING

___________________________________

▼▲ ENTER-EDIT

ESC-EXIT THIS MENU

Maint_1 Setup Screen

TM

TIME REMAINING

The user may access and edit the ten (10) maintenance settings for timer duration. The user may also access and reset all timer duration and time remaining settings. Note that while these are configured through MConfigPro, they must be manually initiated, or restarted, in C3-3 Display. All maintenance timer units are in hours.

___________________________________

▼▲ RESET-RESET TIMER

ESC-EXIT THIS MENU

Maint_1 Setup Screen 1

CE-05171N page 28 of 44

9 S ett p

C s S ettu

SETPOINTS 1-16

SETPOINTS 17-32

SETPOINTS 33-48

SETPOINTS 49-64

TM

___________________________________

▼▲ ENTER-SUBMENU

MORE MENUS

Setpoints Setup Screen

TM

User can edit any of the 128 set points that are configured.

Set points further configure analog inputs and thermocouple inputs by defining a threshold, exception or any other out-oflimit event that may require action. Multiple set points are often applied to a process and they may be configured as often as needed to meet changing conditions.

Common alarm and shutdown set points a user might have configured include:

High Shutdown

Low warning

Open Warning

High Warning

Low Shutdown

A user might also have configured other set point settings which are not used to indicate alarm or shutdown. For example, a set point provides a less flexible, but simpler alternative to controlling the pump’s start and stop functions.

To edit a configured set point:

SETPOINTS 1

SETPOINTS 2

SETPOINTS 3

SETPOINTS 4

▼▲ ENTER-EDIT

ESC-EXIT THIS MENU

Setpoint Setup Screen 1

3..1

0 C nttrro uttp utt S ettu p

TM moving the cursor to the sign symbol position and use the up and down keys to toggle the sign.

For more on Set Points, please refer to the Centurion

Configurable Controller Programming Manual.

CONTROL OUTPUT 1

CONTROL OUTPUT 2

CONTROL OUTPUT 3

CONTROL OUTPUT 4

▼▲ ENTER-MENU

MORE MENU

Control Output Setup Screen

INC MAX ON TIME

INC OFF TIME

INC CHANGEOVER ON TIME

INC CHANGEOVER OFF TIME

TM

▼▲ ENTER-EDIT

ESC-EXIT THIS MENU

Control Output 1 Setup Screen

The Centurion controller allows users to define up to eight (8) outputs to augment control not otherwise defined.

The Centurion controller can be configured through MConfigPro software to define an analog output, a digital output, a single pulsed digital output, or two pulsed digital outputs.

Note that Control Outputs 1 through 4, are directly related to

Proportional Integral Derivative (PID) calculation loops and are further defined in the PID dialog screens described in Section

6.3.11. For example, PID 1 is assigned its control from

Control Output 1, PID 2 from Control Output 2, and so on.

If the configured output is a pulsed cycle, the user may edit those behaviors by following the available steps: mum on-time for Increase pulses.)

Increase pulses.) on-time for single pulse on direction change for Increase).

off-time for single pulse on direction change for Increase).

mum on-time for Decrease pulses.) ff)) Assign value to Decrease Off Time. (Set fixed off-time for

Decrease pulses.) time for single pulse on direction change for Decrease).

CE-05171N page 29 of 44

3..1

1 P D S ettu

C

TM

PID 1

PID 2

PID 3

PID 4

___________________________________

▼▲ ENTER-SUBMENU

MORE MENUS

PID Setup Screen

TM

OVERRIDE RAMP TIME

OVERRIDE RAMP AMOUNT

RAMP TIME

MAX % OF CHANGE

▼▲ ENTER-EDIT

ESC-EXIT THIS MENU

PID 1 Setup Screen off-time for single pulse on direction change for Decrease).

For more on Control Output, please refer to the Centurion

Configurable Controller Programming Manual.

Users may view and edit up to four (4) MConfigPro software configured Proportional Integral Derivative (PID) calculation loops.

A PID provides a constant feed back loop, in which the PID can correct for a measured process variable against a desired set point, output the corrective action to the process and wait for and recalculate the next measurement.

The ultimate goal of the PID is to reduce the error to zero.

During the time a PID is enabled, the PID always overrides a control output. Recall that PID 1 is assigned its control from control output 1, PID 2 from control output 2, and so on.

To View and Edit PID Settings: before making the next adjustment.

given direction (positive or negative) that the set point should be altered to regain balanced processes. In the example of the discharge and suction pressure application, this value would indicate how much the PID should resist its goal in reaching the set point. change. This represents the total amount of change allowed into or out of the ramp amount from the set point.

The maximum change value should be large enough to effect change.

base value.

which the PID will not calculate error.

tional to the change of error.

1 0)) Integral: To prevent the PID from oscillating or overshooting the set point, assign a value to “reset” the system to produce zero error, or nudge the process variable to the set point. This value is typically set to zero.

1 1)) Derivative: Assign a value to the rate of change of error.

This value is typically set to zero.

1 2)) Max Override Change: Assign a percentage rate of change over which would cause harm to the system.

For more on PID, please refer to the Centurion Configurable

Controller Programming Manual.

CE-05171N page 30 of 44

3..1

2 IIn all R PM ettu

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TM

WARMUP RPM

WAIT FOR LOAD RPM

RUN LOADED RPM

COOLDOWN RPM

___________________________________

▼▲ ENTER-EDIT

MORE MENUS

Initial RPM Setup Screen

3..1

3 M sc elllla eo s S ettu p

TM

NUMBER OF CRANK ATTEMPTS

PORT 1 SLAVE ADDRESS

PORT 1 RS432/RS485

PORT 1 RESPONSE DELAY

User can access and edit the miscellaneous settings.

attempts after which an over-crank sequence will be triggered in the Event logic.

Address Port. The factory default is 1.

▼▲ ENTER-EDIT

MORE MENUS

Miscellaneous Setup Screen

Modbus reply, assign appropriate time value for Delay

Modbus Reply Port 1.

ff)) Port 2 Mode: Select Communication Port 2 as RS232, or RS485.

Modbus reply, assign appropriate time value for Delay

Modbus Reply Port 2.

ii)) Flywheel Teeth: Define a value for Flywheel Teeth used to calculate RPM.

The following cold temperature offset values should only be adjusted by personnel with a full working knowledge of the

Centurion in conjunction with calibrated reference equipment.

jj)) Core Cold Temp Offset: Enter a non-zero Value for Core

Temperature Adjustment (in tenths) to adjust the temperature readings for all Thermocouple inputs on both the Main I/O Module

(C3-1). Entering a non-zero value will adjust the Cold Junction

Compensation reading used to calculate temperature.

Expansion Board Temperature Adjustment (in tenths) to adjust the temperature readings for all Thermocouple inputs on Expansion I/O (C3-2). Entering a non-zero value will adjust the Cold Junction Compensation reading used to calculate temperature.

ll)) Hour Meter: The user may make hour meter adjustments.

The range is 0 – 65535 hours.

CE-05171N page 31 of 44

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TM

NO-FLOW INPUT # 1

NO-FLOW INPUT # 2

NO-FLOW INPUT # 3

NO-FLOW INPUT # 4

▼▲ ENTER-SUBMENU

MORE MENUS

Lube No-Flow Setup Screen

TM

User can view and edit Lube No Flow set up. There are two levels to this menu as there are two possible adjustments per

No-Flow input. The user will select an input from the first menu and press Setup/Enter. This will display the submenu for the selected digital input if it is used for No-Flow monitoring.

Otherwise, the text label on the left side of the edit box will display “NOT IN USE”, and pressing Enter will have no effect.

At the submenu level, the user may adjust the expected transition frequency and the total cycles count (which relates to the wear rate of the sensor).

CYCLE TIME (SEC)

TOTAL CYCLES (X100)

___________________________________

▼▲ ENTER-EDIT

ESC-EXIT THIS MENU

No-Flow # 1 Setup Screen

3..1

5 L ub e N

C

Fllo w S

TM

CYCLE TIME-INPUT # 1

CYCLE TIME-INPUT # 2

CYCLE TIME-INPUT # 3

CYCLE TIME-INPUT # 4

The user may view information about the No-Flow inputs. If a digital input is designated for use as a No-Flow input, it will display how much time elapsed before the last transition, and how much time has elapsed since that transition. If the input is not designated as a No-Flow input, there will be zeros displayed. Both values have a maximum value of 999.

▼▲ CYCLE TIMER (SEC)

MORE MENUS

Lube No-Flow Status Screen

3..1

6 S up err U err M en

TM

COM FAIL DISABLE

SETUP T/O DISABLE

CONFIG FAIL DISABLE

RESET FAULT HISTORY

The Super User menu will only be visible if the Super User password has been entered.

The first three selections (a – c) allow the user to temporarily override the default behavior of the display. It may be helpful to turn off a fault annunciation screen that prevents the viewing of information on operating status screens.

▼▲ ENTER-EDIT

MORE MENUS

Super User Menu Screen

Note that the reset history commands do not permanently switch to Yes when entered, but instead toggle back to NO after sending the command to the controller.

CE-05171N page 32 of 44

TM

Also, the message “History Cleared” will be displayed until another key is pressed.

RESET FAULT HISTORY

RESET EVENT HISTORY

P1 PU/PD

P1 TERMINATION

The P1 and P2 signify Communication Port 1 and

Communication Port 2 and are for setting up the RS485 interfaces on the display’s serial ports. PU/PD designates the pull-up and pull-down resistors.

ff)) P1 PU/PD ▼▲ ENTER-EDIT

MORE MENUS

Super User Menu Screen 2

COM 1 CONFIG DOWNLOAD

COM 2 CONFIG DOWNLOAD

USB CONFIG DOWNLOAD

FACTORY AUTO TEST

TM ii)) P2 Termination

New configurations can be downloaded to the display by selecting the desired connection here. After enabling the download, download progress is indicated on the left side of the edit box as a percentage complete. After selecting Yes for download, and until No is selected after download is complete, only the Enter key will be active. See Section 6.2 for further details about downloading configurations.

jj)) Com 1 Config Download ll)) USB Config Download

▼▲ ENTER-EDIT

Super User Menu Screen 3 remain until the unit has been reset by remote command or a power cycle. See Section 7.2.5 for downloading new firmware.

3..1

7 C nffiig

C n D ow oa d ((D wn oa d O y S crre n))

TM

This menu allows for download only and can be accessed through the Special Jump Code 35. It is the only screen available by entering the password 35.

COM 1 CONFIG DOWNLOAD

COM 2 CONFIG DOWNLOAD

USB CONFIG DOWNLOAD

FIRMWARE DOWNLOAD

___________________________________ ration download through Communication Port 1.

ration download through Communication Port 2.

▼▲ ENTER-EDIT

ESC-EXIT THIS MENU

Download Only Screen

3..1

8 D plla y B arrd attu s

TM tion download through USB port.

BATTERY VOLTS

BOARD CURRENT

TEMPERATURE

HEATER PWM %

The user may view diagnostic information that reflects the operating conditions of the C3-3 Display only. The Heater

PWM% refers to the LCD heater which only operates in cold temperature conditions. The reset source indicates the cause of the last reset. Possible causes for reset include external reset, power-up, brown-out and watch dog.

MORE MENUS

MView Board Status Screen

CE-05171N page 33 of 44

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C attu s

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The user can see the state of each digital input in a table— whether it is open or closed.

MORE MENUS

Diagnostico-Digital Inputs Screen

3..2

0 D all O uttp C

TM

DIGITAL OUTPUT 1

DIGITAL OUTPUT 2

DIGITAL OUTPUT 3

DIGITAL OUTPUT 4

For each of the devices configured as In Use, the user can see the state of each output and has the ability to Force an output for the purpose of testing. A force is associated with a timeout so that it will be automatically cancelled when returning to normal operation.

▼▲ ENTER-EDIT

MORE MENUS

Diagnostic-Digital Outputs State Screen

3..2

1 A allo g IIn utt S attu s

TM

The user can view the raw counts of the analog inputs for troubleshooting.

ANALOG INPUT 1

ANALOG INPUT 2

ANALOG INPUT 3

ANALOG INPUT 4

▼▲

MORE MENUS

Diagnostic-Analog Inputs Screen

3..2

2 A allo g O uttp utt S attu s

TM

ANALOG OUTPUT 1

ANALOG OUTPUT 2

ANALOG OUTPUT 3

ANALOG OUTPUT 4

The user can see the state of each output, and if in Test mode, has the ability to Force an output for the purpose of testing. Analog outputs under the control of PID or other

Control Output settings cannot be forced. To force a PID controlled output, place the PID in Manual mode and operate the manual output value.

▼▲ ENTER-EDIT

MORE MENUS

Diagnostic Analog-Outputs Status Screen

CE-05171N page 34 of 44

TM

ANALOG OUTPUT 1

ANALOG OUTPUT 2

ANALOG OUTPUT 3

ANALOG OUTPUT 4

MUST BE IN TEST MODE

ESC-CANCEL

Diagnostic Analog-Outputs Status Screen 2

C

TM

ANALOG OUTPUT 1

ANALOG OUTPUT 2

ANALOG OUTPUT 3

ANALOG OUTPUT 4

▲▼ ENTER-EDIT

MORE MENUS (TEST MODE)

Diagnostic Analog-Outputs Status Screen 3

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THERMOCOUPLE 1

THERMOCOUPLE 2

THERMOCOUPLE 3

THERMOCOUPLE 4

The user may view the raw counts of the thermocouple inputs for troubleshooting.

▲▼

MORE MENUS

Diagnostic Thermocouples Screen

3..2

4 C mm niic attiio n S attu s

TM

Users may view the statistics for both of the display unit serial ports, including Modbus requests and responses.

P1 RECEIVE COUNT

P1 TRANSMIT COUNT

P1 FRAME ERRORS

P1 HW OVERRUNS ff)) P2 Receive Count

▲▼

MORE MENUS

Communication Status Screen 1 ii)) P2 HW Overruns jj)) P2 SW Overruns

CE-05171N page 35 of 44

TM ll)) Modbus Responses

MODBUS REGISTER

___________________________________

▲▼ ENTER-EDIT

MORE MENUS

Communication Status Screen 2

C

TM

MODBUS REGISTER

___________________________________

▲▼ ENTER-ACCEPT

ESD-CANCEL

Communication Status Screen 3

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5 P Diia gn cs

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PID 1

PID 2

PID 3

PID 4

___________________________________

▲▼ ENTER-SUBMENU

MORE MENUS

Diagnostic PIDs Screen

TM

For each of four (4) configured PIDs, user may select to edit: ing the PID components.

sponding Control Output setting to be adjusted.

ff)) Set Output (Manual):

DISPLAY PID BAR GRAPH

PROPORTIONAL

INTEGRAL

DERIVATIVE

▲▼ ENTER-SUBMENU

MORE MENUS

Diagnostic PIDs Screen 2

CE-05171N page 36 of 44

TM

SETPOINT 75 PSI

75%

LINE PRESSURE 65 PSI

75%

CONTROL OUTPUT

80%

SUCTION PID

___________________________________

ESC-EXIT

Diagnostic PIDs Sreen 3

6.4 Additional Navigational Aids

1 F un cttiio Ke y

TM

FW MURPHY - MVIEW

WWW.FWMURPHY.COM

[email protected]

(918) 317-4100

___________________________________________________

Fn-EXIT HOME-HELP

ACK-ALARMS SCREEN

REMOTE MODE COMMANDS:

RESET AND RUN/STOP

Fn Key Dialog Box Screen

2 H ellp Ke y

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TM

-MOVES SCREEN TO SCREEN

▲▼ -MOVES LINE TO LINE

HOME-TOP LINE OF SCREEN

HOME AGAIN-MAIN SCREEN

Pressing the Function (Fn) key from any screen will display a dialog box on the bottom half of the screen. All available function key commands will be displayed there. The user can then press a single key for the available commands.

In this case, the user can select from a help screen, the alarms screen or issue a remote mode command. If the Fn key is not followed by another key press in five seconds, function mode will time out and the dialog box will go away restoring the previous screen.

Note: In all cases the Fn key options will be context sensitive.

Some options will only be available from certain screens or under certain conditions.

This is the help screen the user will see by pressing the HOME key from the Fn dialog box or by pressing the Fn key followed by the HOME key from a normal screen.

Help Screen

7.0 Communications

7.1 Communication Ports

Port 1 (SERIAL)

Port 1 is intended as the primary port for the local device, the C3-3 Display, and should be utilized for C3-3 Display in order for the boot loader mode to properly execute in pass-thru mode.

Interface: Refer to the Sequence of Operations to determine how the communication port has been configured.

Protocol: Modbus (Slave)

Connection: There are three (3) screw terminal connectors for RS485.

These are identified as A, B, and SHD.

There are three (3) screw terminal connectors for RS232.

These are identified as RX, TX, and DTR.

SHD is common for both ports.

Port 2 (SERIAL)

Interface: Refer to the Sequence of Operations to determine how the communication port has been configured.

INSERT DIAGRAM? RICK NOTES ON PREVIOUS MARKUP

Protocol: Modbus (Slave), Proprietary (Binary)

Connection: There are three (3) screw terminal connectors for RS485.

These are identified as A, B, and SHD.

There are three (3) screw terminal connectors for RS232.

These are identified as RX, TX, and DTR.

SHD is common for both ports.

Modbus Slave Address Configuration: The operator may assign a unique Modbus address to each controller

(slave) unit that may be in the system. This allows the master controller to differentiate between the modules. For example, to name the controller address 21, place the shunts on LK1, LK4, and LK16 (1 + 4 +16 = 21). Typically, this configuration is set to (1) by the factory.

CE-05171N page 37 of 44

Port 2 (USB)

Interface: USB 1.1 Compliant Port capable of emulating RS232 communications via royalty free PC driver.

Protocol/Services: Modbus (Slave), Proprietary (Binary)

Connection: There is a USB Type B connector (see graphic).

Automatic selection of USB is provided when a signal is detected on the USB Type B connector.

Port 3 (CAN)

Protocol/Services: Proprietary (Binary)

Connection: There are three (3) screw terminal connectors for CAN. These are identified as HI, LOW, and SHD.

O n C 1 M aiin O M od

Located next to the USB connector is the CAN OK (COP). When in the boot loader the COP LED does not flash.

When the program is running properly the COP LED will flash on and off every 0.5 seconds.

If the checksum in the configuration file does not match the calculated checksum of the file, then the program will flash the COP LED 3 times at 0.5 second intervals and then stay off for 1.5 seconds.

O n tth e C 3--2 xp an siio O M od

When the program is running properly the COP LED will flash on and off every 0.5 seconds.

7.2 Downloading Configurations and Firmware Updates

Users will need to download configurations from the controller, as well as be able to receive occasional firmware version updates from Murphy.

1 B oo ad err

It is necessary for the Centurion controller to enter boot loader mode in order to receive downloads for a firmware update, and if configuration between the devices needs to be synchronized. During boot loader mode the Centurion is able to transmit and receive configuration updates to and from the MConfigPro software and transmit configuration updates to C3-3 Display through Pass Through.

Communications will operate according to default state parameters for configuration transfers. During boot loader mode, the transfer rate is 9600, N, 8, 1 and assumes a serial communication port setting of RS485 or a

USB connection.

Due to the Modbus strings of code, the controller recognizes whether the bootloader is for a configuration, or firmware update.

In order for the Centurion configurable controller to enter boot loader mode, the jumpers are removed during power up (power cycled). The C3-3 Display and third party HMI devices will not receive a response to polls on

Port 1 while the boot loader is active.

Power on the Centurion must be cycled with the jumper installed to resume normal operation, or run mode.

2 D ow nllo ad Co nffiig a C 3--3 Diis plla

TM

COM 1 CONFIG DOWNLOAD

COM 2 CONFIG DOWNLOAD

USB CONFIG DOWNLOAD

FIRMWARE DOWNLOAD

___________________________________

▼▲ ENTER-EDIT

ESC-EXIT THIS MENU

Download Only Screen

All configuration downloads will use a baud rate of 9600. The

Com 1 selection will use the hardware setup of the current configuration. The Com 2 selection is a fixed hardware setup for RS485. Selecting USB for configuration download connects the USB adapter to Com 2 internally.

All normal communication with the controller is stopped while in download mode.

The display will indicate the transfer is complete by displaying 100%.

S pe all 3 5 J p C od

In the case that no configuration has been downloaded, or a password has been lost, C3-3 Display allows a “Download Only” password that will allow access to the download menu.

The password is set to a fixed value of 35.

CE-05171N page 38 of 44

3 D ow nllo ad Co nffiig a M Co nffiig o S offttw

The Centurion makes it easy for a user to download a configuration through the MConfigPro software. users PC can detect, and select the appropriate port that the user’s PC will use to communicate with the

C3-3 Display or Centurion controller. Set the individual port parameters.

4 P as s T hrro h

During boot loader, the Centurion controller allows users to remain connected to both the PC and the C3-3

Display and update the two devices with a single connection.

During a download from the MConfigPro software, the user downloads to the C3-3 Display without entering boot loader mode and upon transferring the message, the Centurion controller is directed to accept the message through one port (Port 2) and pass it through another port (Port 1) directly to the C3-3 Display, as if the PC and C3-3 Display were directly connected.

5 D ow nllo ad Fiirrm wa Up da

TM

FIRMWARE UPDATE MODE

POWER AND COM LINK

MUST BE MAINTAINED o tth e C plla y

Firmware updates for the C3-3 Display require a USB connection. While boot loader mode for the display is not required for configuration downloads, it is required for firmware updates.

The bootloader can be entered by menu selection if the USB cable is currently connected, otherwise the C3-3 Display will reset and restart the current application firmware. Optionally, the bootloader can be entered by connecting the USB cable and cycling power. (This method will leave the display blank while in the bootloader.)

Firmware Download Screen

Upon entry to the bootloader, all communication to the controller will stop. There is a red status LED below the USB connector that will blink three times and then remain on while the bootloader is active.

While a file is being transferred, the Com 2 transmit LED will appear to be lit continuously. A successful download should complete in approximately five minutes.

S pe all 3 5 J mp Co e

C3-3 Display allows a “Download Only” password that will allow access to the download menu. The password is set to a fixed value of 35. Once at the Download Only screen on the C3-3

Display, the user will select to download a firmware update.

S up err U err M en

Super users will use the super user menu to download firmware updates.

All normal communication with the controller is stopped while in download mode.

The display will indicate the transfer is complete by displaying 100%.

CE-05171N page 39 of 44

orr M es ge s

There may be occasion when an invalid configuration error might display because the configuration between the

Centurion controller and its devices are out of synch--that is to say the checksums do not match. In fact, the invalid configuration screen will appear briefly after downloading configurations until comparisons are made.

Field testers may decide to ignore the message, if the user knows that the changes are not critical. The user may direct the error message to be ignored through a setting at the super user (password protected) menu. At CONFIG

FAIL DISABLE, the user would select Yes to ignore the data mismatch.

The setting is temporary as once power is cycled on the Display, the error message will continue until comparisons between the devices yield no configuration mismatch.

However, if the user knows of changes that might have resulted from changes made fine tuning in the field and wants to synchronize the data, he may choose to do so and there are a couple of options available.

● A super user could choose to also download the configuration from the super user menu on C3-3

Display.

● A user who without access to the super user menu could activate the download through the Special

Jump Code 35.

CONTROLLER COM FAIL!

PRESS SETUP IF COM

PORT SETTINGS NEED

TO BE MODIFIED.

TM

Comm Fail Screen

TM

INVALID CONFIGURATION

PRESS SETUP TO ACCESS

DOWNLOAD MENU

This screen indicates that the controller is not responding to poll requests. There are only two ways to exit this screen, either by normal responses resuming or if the SETUP/ENTER key is pressed.

This screen will be displayed when a configuration fault is detected.

Possible sources of the fault include a corrupt or missing configuration in the display, a corrupt or missing configuration in the controller or a mismatch of configurations in the display and controller.

Note that this error message does not always indicate a problem, but may only signify that initial comparisons between devices do not match. This screen will appear briefly after configuration downloads and may appear briefly after initial communication is established until comparisons are complete.

The fault can be resolved by downloading the proper configuration to one or both devices.

Configuration Fault Screen

CE-05171N page 40 of 44

7.3 Modbus Protocol

The Centurion configurable controller was programmed with the Modbus protocol which is a system is based on a “master” and “slave” relationship. With Modbus protocol, the master and slave are able to continue to communicate with each other through defined messages over a variety of network types. The master initiates the queries or commands, and the slave responds to the query with a message or takes action based on the query.

In this case, the master is either MConfig (or another Modbus client software), or C3-3 Display, but never both simultaneously as there can only ever be a single Modbus master.

The Centurion system communicates through Modbus using Remote Terminal Unit (RTU) transmission mode to maximize data processing.

As with all numeric data defined within Modbus, the programming is limited to accepting integers (whole numbers only, no decimals). This is important whenever a decimal point is defined for analog inputs.

For example, for the controller to properly read “100.0” with an implied decimal point of 1, the user would need to enter “1000” and 1000 would be stored in the appropriate Modbus register. From the C3-3 Display, the value will be represented with a decimal in the fixed position.

For additional information, please refer to the Centurion Configurable Controller Programming Manual.

7.4 Features of Transferring Data in Modbus

Note that text visible in the MConfigPro software and on the C3-3 Display is not stored in the Centurion controller. Except for the version description in the Version and Security dialog for each configuration file, descriptions assigned in the configuration are not stored in the Centurion controller. Descriptions for various I/O and processes are downloaded to the C3-3 Display and reside as a configuration in that device only. Configurations of the C3-3 are one way only.

Parameter changes made in the C3-3 Display are actually communicated to the Centurion controller where the logic resides. No changes made through the C3-3 Display affect the C3-3 Display configuration as the display merely reads from, and writes to the Centurion main I/O module. As such, the display can write numeric parameters to the controller.

7.5 Modbus Register Address Listings

For a complete MODBUS address map, please refer to The Centurion MODBUS reference document.

CE-05171N page 41 of 44

8.0 Glossary

A na np utt

B oo ad

Terminals A18 to A29 are analog inputs on the C3-1 Centurion main I/O module. Accepts voltage signals within the range of (0 to 5) VDC or (4 to 20) mA and are compared to controller set points or events.

Means by which the Centurion controller communicates with C3-3 Display and MConfigPro to receive and transfer new or updated configurations and firmware; and ensure data and configuration synchronization.

C on err S ett p

D

E ea ve ba all IIn d utt points can also define some other threshold, exception or event that may require action.

Multiple set points are often applied to a process and they may be manipulated as needed to meet changing conditions.

The user set range at which input may fluctuate without the controller taking any action.

The range may be fixed or variable.

Terminals 30 to 61 are the digital input channels. User selects whether digital input is normally open (N/O), or normally closed (N/C). Users may also associate these inputs with transition times for indicating no-flow conditions on divider blocks.

Defines the action required by the controller in response to any number of parameters.

Event actions range from simple alarm message to emergency shutdown (ESD).

M ag ettiic Piic k U Terminals 64 to 65 are for magnetic pick up.

Maximum of engineering applied scale to the Offset and Span.

M ax m niim m

N o--F w

Minimum of engineering applied scale to the Offset and Span.

Designed to protect against compressor or engine failures, the controller monitors the cycle time of lubrication system cycles and if that cycle time falls under a user assigned value, the controller will activate a defined associated action.

Offffs ett

P an ell R ad y

P errm siiv

User defined value to correct for known variance in the raw data.

In States, the first logical step in start up.

A process condition, (Digital Input or Analog Set point), that must be met in order for the engine to start.

Siig all

S pa arrtt D ella

An electrical quantity of voltage or current that is used to represent or signify some other physical quantity.

The difference between the full scale output and the offset as raw data.

A time delay function to prevent premature start up.

Predefined parameter of logical steps needed to successfully start and maintain an engine.

T errm all E mu atto Allows a user to modify the firmware to allow upload or download of a record to either the C3-3 display or the controller. Always download a configuration after a firmware change.

T he co up A device for measuring temperature consisting of two dissimilar metals of high purity for an accurate temperature/voltage relationship. User defines whether the calibration is J or K.

Terminals 1 to 17 are for thermocouple inputs.

CE-05171N page 42 of 44

9.0 Appendices

9.1 Back Panel LED Description

There are a total of seven (7) LED indicators on the back panel, labeled as follows:

((P 1))

T X – Turned on while Port 1 is transmitting data.

R X – Turned on while Port 1 is receiving data.

((P 2))

T X – Turned on while Port 2 is transmitting data.

R X – Turned on while Port 2 is receiving data.

U SB LIIN K – Turns on while there is a USB connection to a computer.

S TA configuration running.

Note: This indicator is not active while the bootloader is running.

S TA starts up and then stays on until leaving the bootloader.

9.2 Controller Accuracies, and Tolerances

Refer to the Centurion Configurable Controller Specification Sheet for a detailed breakdown of specifications.

9.3 Restrictions on Numeric Values in Gage and PID Monitor Screens

Due to a combination of the limited space and the spirit of the design objectives, there are certain restrictions imposed upon the formatted size of numbers in C3-3 Display screens.

● Positive numbers with no decimals can be displayed with up to four digits.

● Negative numbers are limited to three digits.

● Numbers of either sign with a decimal place are limited to three digits.

● Numbers with more than two decimal places will not be displayed at all, but will be replaced with dashes.

If a number with decimals is larger than the imposed limits, the display algorithm will attempt to adjust the precision so as to display as many of the most significant digits as possible.

9.4 Set Up Sheet

Refer to The Centurion Configuration Worksheet for a detailed workbook to document field changes to configuration parameters.

CE-05171N page 43 of 44

How To Order

Selecting a Centurion Configurable Controller C3 Series Model:

1. Specify one C3-1 Main I/O Module from Table A

Table A: C3-1 Main module Options

Model Specifications

C3-1 no analog outputs

C3-1-A two analog outputs

Main I/O Module

Model: C3-1

2. Specify one (optional) C3-2 Expansion I/O Module

Expansion I/O Module

Model: C3-2

(optional)

3. Specify one (optional) C3-3 Display Module

Display Module

Model: C3-3

(optional)

The minimum system requirements:

C3-1 Main I/O Module

Display capable of Modbus communications

The Murphy C3-3 Display Module is a highly integrated

HMI for use with the C3 Series system and is recommended for most customers.

Some systems may require additional I/O which is available on the C3-2 Expansion I/O Module.*

* Only one C3-2 Expansion I/O Module can be used with each C3 System.

Accessories

Configuration Software

MConfig Pro - Configuration software for modifying sequence of operation, set points, timers, faults, and *displays for Centurion. Includes file transfer utilities for configuration and firmware upgrades.

* Display configuration and other settings for display are only for use with the C3-3 Display Module

Replacement Parts and Assemblie s

C3-1 Plug Kit

C3-2 Plug Kit

C3-3 Plug Kit

Choke

(00000504) Printed Replacement Terminal Plugs for Centurion (C3-1) Main I/O Module

(00000505) Printed Replacement Terminal Plugs for Centurion (C3-2) Expansion I/O Module

(00000543) Printed Replacement Terminal Plugs for Centurion (C3-3) Display Module

(50000774) Ignition Noise (Choke) Filter

CONTROL SYSTEMS & SERVICES DIVISION

P.O. Box 1819; Rosenberg, Texas 77471; USA

+1 281 633 4500 fax +1 281 633 4588

e-mail [email protected]

FW Murphy

P.O. Box 470248

Tulsa, Oklahoma 74147 USA

+1 918 317 4100 fax +1 918 317 4266

e-mail [email protected]

www.fwmurphy.com

MURPHY DE MEXICO, S.A. DE C.V.

Blvd. Antonio Rocha Cordero 300, Fracción del Aguaje

San Luis Potosí, S.L.P.; México 78384

+52 444 8206264 fax +52 444 8206336

Villahermosa Office +52 993 3162117

e-mail [email protected]

www.murphymex.com.mx

FRANK W. MURPHY, LTD.

Church Rd.; Laverstock, Salisbury SP1 1QZ; U.K.

+44 1722 410055 fax +44 1722 410088

e-mail [email protected]

www.fwmurphy.co.uk

Printed in U.S.A.

In order to consistently bring you the highest quality, full featured products, we reserve the right to change our specifications and designs at any time.

CE-05171N page 44 of 44