Prochem Supernova 700 Instruction manual

Polaris & Supernova

UPRIGHT CARPET & FLOOR SOIL EXTRACTOR

SAFETY, OPERATION & MAINTENANCE

INSTRUCTIONS

SP500 POLARIS 500

SP700 POLARIS 700

SP800 POLARIS 800

MODELS:

SN700 SUPERNOVA 700

SN800 SUPERNOVA 800

CAUTION – READ THE INSTRUCTION MANUAL BEFORE USING THE APPLIANCE

Polaris & Supernova Manual.doc 1/1/12 Page 1 of 45

MACHINE DATA

MODEL NO.

SERIAL NO.

DATE OF PURCHASE

DISTRIBUTOR NAME

DISTRIBUTOR TEL NO.

MANUFACTURER CONTACT Prochem Europe Ltd.

Oakcroft Road,

Chessington,

Surrey KT9 1RH, UK

Telephone: + 44 (0)20 8974 1515

Fax: + 44 (0)20 8974 1511

Email: [email protected]

Website: www.prochem.co.uk

All information and specifications in this manual are current at the date of issue. However, because of Prochem Europe policy of continual product improvement, we reserve the right to make changes at any time without notice. Please note that this manual applies to all models and explains variations including accessories used. Therefore, you may find some explanations for variations and options not installed on your equipment.


CONTENTS

WARRANTY

IMPORTANT SAFETY INSTRUCTIONS

IMPORTANT OPERATING INSTRUCTIONS

GENERAL OPERATING INSTRUCTIONS

PRACTICAL CLEANING

ACCESSORIES & CHEMICALS

GENERAL MAINTENANCE

GENERAL FAULT FINDING

SUPERNOVA FAULT FINDING & ADJUSTMENT

POLARIS 500 & 700 / SUPERNOVA 700 PARTS LIST

POLARIS / SUPERNOVA 800 & 1200 PARTS LIST

PUMP PARTS LIST

HAND TOOL PARTS LIST

WIRING DIAGRAMS

CE DECLARATION OF CONFORMITY

PAGE NO.

5

6

7

11

12

8

9

15

42

43

45

16

18

29

41


This product is marked according to the European Directive (2002/96/EC) on

Waste Electrical and Electronic Equipment (WEEE).

The symbol on this product indicates that this product must not be disposed of with normal household waste. Please protect human health and the environment by disposing of this product responsibly in the correct manner.

For further information regarding the disposal, treatment, recycling and recovery of this product, please contact:

Prochem Europe Sales Department

Telephone: +44 (0)20 8974 1515

Prochem Europe Ltd. EEE Producer Registration Number: WEE / AJ0044SY

European Directive (2002/95/EC) Restriction of use of certain Hazardous

Substances in Electrical and Electronic Equipment (RoHS).

This equipment does not contain more than the maximum permitted levels by weight of the following substances:

Lead (Pb), Mercury (Hg), Cadmium (Cd), Hexavalent Chromium (Cr (Vl)),

Polybrominated Biphenyls (PBB), Polybrominated Diphenyl Ethers (PBDE)


WARRANTY

DATE EFFECTIVE: 1/1/12

As of the above date, this warranty supersedes all previous warranties and forms part of the contract of sale.

Prochem Europe Ltd. (hereafter referred to as “Prochem”) guarantees this machine to be free from defects in materials and workmanship for the relevant time period as shown below, and from the actual date of purchase by the user. Proof of the purchase date from a Prochem Authorised Distributor will be required for performance of this warranty.

Rotationally moulded polyethylene tanks ………………………………………………………………………………....…2 Years

All other parts except maintenance items (see below) …………………………….………………………………………..1 Year

THIS WARRANTY EXCLUDES NORMAL MAINTENANCE ITEMS , including but not limited to HOSES, FILTERS, O-RINGS,

DIAPHRAGMS, VALVES, DRIVE BELTS, GASKETS, CARBON BRUSHES and damage to motors and other components as a result of failure to replace normal maintenance items. THIS LIST IS NOT EXHAUSTIVE.

To obtain performance of this warranty, contact the Prochem Authorised Distributor who supplied the product.

The Prochem Authorised Distributor is responsible as the selling agent for the provision of initial training in the correct use and application of the machine and approved chemicals. The distributor is also responsible for service maintenance and repairs during and after the warranty period and the administration of any warranty claims in conjunction with the Prochem Service Department. Failure of any of these provisions and responsibilities may invalidate the warranty and the authorised status of the distributor.

If Prochem receives notice of any defects during the warranty period, Prochem reserves the right to either repair, or replace components that prove to be defective. Goods must be returned before the warranty is approved. Goods sent out prior to the return of faulty items will be invoiced at current prices, subject to standard payment terms (see Prochem Standard Terms and

Conditions of Sale). Replacement parts supplied under warranty will be guaranteed for the remainder of the original machine warranty and NOT from the date of installation. Spare parts supplied after the expiry of machine warranty may be covered by a manufacturer’s warranty, subject to inspection by Prochem Europe Ltd. and at its sole discretion. Normal maintenance items, however, are not covered. Replacement or credit of any returned parts will be at the discretion of the Prochem Service

Department. Any subsequent refusal to accept their decision will serve to invalidate this warranty with immediate effect.

PROCHEM AUTHORISED DISTRIBUTORS are responsible for machine and accessories service back up during and after the warranty period. Prochem will furnish parts if the warranty is approved, but DISTRIBUTORS will be responsible for fitting, service, labour and related charges including travel, if applicable, and the cost of returning the machine or parts to Prochem. If any chargeable work is undertaken by Prochem for DISTRIBUTORS the labour, parts (if applicable) and return carriage will be charged at FULL LIST PRICE. If warranty is approved due to genuine manufacturing defect, then labour charges and return carriage charges may be waived at Prochem’s discretion.

Prochem may send replacement parts to customers supplied by a DISTRIBUTOR or directly by Prochem, subject to the same conditions of replacement and payment above. The customer, however, will be responsible for fitting, labour and the carriage costs of returning repaired parts. Alternatively, Prochem will undertake warranty work at Chessington, subject to the same conditions, but the customer will be responsible for all carriage charges.

Any of the following circumstances involving the machine will serve to invalidate this warranty:-

NORMAL WEAR, ACCIDENTS, USE OF THE MACHINE FOR A PURPOSE OTHER THAN THAT FOR WHICH IT WAS

INTENDED, INCORRECT MAINTENANCE, THE USE OF CHEMICALS OTHER THAN THOSE SUPPLIED OR APPROVED

BY PROCHEM, INCORRECT INSUFFICIENT OR NON-USE OF DEFOAMER, EXPOSURE TO EXTREME TEMPERATURES

OR CONDITIONS, INCORRECT INSTALLATION OR REPAIR & UNAUTHORISED INTERVENTION.

Liability is excluded for the following:-

All forms of damage and special damage founded in tort (apart from death and personal injury) and contract law including but not limited to consequential loss, loss of income and losses incurred in reliance of the contract; service, labour or third party charges and the cost of returning the machine or defective parts to Prochem or Prochem’s Authorised Distributor.

As against a person dealing as a consumer, this warranty creates specific rights in addition to any statutory rights, which are unaffected. As against a person dealing otherwise than as a consumer, however, this warranty excludes any implied term that the machine will correspond with a description or a product sample.

With the exception of some specific products which are labelled and intended to be used by a consumer, all equipment, machinery, accessories, products, services and advice supplied by Prochem is intended for professional and industrial use only.

Your Prochem unit is designed to give you many years of reliable service. If a problem should arise during or after the warranty period, contact the Prochem Authorised Distributor or the Prochem Service Department, for details of the services available.

Only the original purchaser of the new equipment may seek performance of this warranty – these rights cannot be transferred to a third party.

Prochem Europe Ltd.

Oakcroft Road, Chessington, Surrey KT9 1RH, ENGLAND

Telephone: + 44 (0)20 8974 1515 Fax: + 44 (0)20 8974 1511 Machine Warranty Issue 8 1/1/12


IMPORTANT SAFETY INSTRUCTIONS

PLEASE READ THE FOLLOWING IMPORTANT SAFETY INSTRUCTIONS (!!)

BEFORE ATTEMPTING TO USE THIS MACHINE. FAILURE TO OBSERVE THE

INSTRUCTIONS MAY RESULT IN PERSONAL INJURY.

!! CAUTION

Read the instruction manual before using the appliance.

!! SOUND PRESSURE LEVEL

The sound pressure of this machine, when in use, does not exceed 85 dB (A).

!! APPLIANCE SUITABILITY

This appliance is suitable for commercial use, for example, in hotels, schools, hospitals, factories, shops, offices and rental businesses.

This appliance is not intended for use by persons

(including children) with reduced physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

!! CHILDREN should be supervised to ensure they do not play with the appliance.

!! FOR MAINS POWERED APPLIANCES during cleaning and maintenance – the plug is to be removed from the outlet socket.

!! TRAINING

You must be trained in the operation of this machine before use. Please read this manual carefully and obtain operating instruction from your

Prochem Distributor or authorised representative in the correct use of this equipment and suitable chemicals before attempting to clean.

!! REPAIRS

Should any repairs, including supply cord replacement be required, we recommend that the appliance be returned to an authorised dealer.

!! ELECTRICAL CABLE INSPECTION &

REPLACEMENT

This machine must be earthed while in use to protect the operator from electric shock. It is equipped with a sealed and approved EC three conductor cable and three-prong 13A plug. If the supply cord is damaged it must be replaced by a special cord or assembly available from the manufacturer or its service agent. During operation a hazard may occur when running the machine over the power supply cord. The power supply cord should be regularly inspected for signs of damage.

If the power supply cord is damaged, it must be replaced.

!! EXTENSION CABLES

Avoid using extension cables with this machine. If an extension cable is used it should be of a suitable rating and no longer than 30 metres. Use only three wire CE approved extension cable with CE approved three-prong earthed plugs and three pole receptacles that accept the machine 13 amp plug.

!! DO NOT allow the rotating brushes to come into contact with the supply cord.

!! DO NOT pull the machine by the power cable or hoses and do not handle the plug or appliance with wet hands.

!! RCD CIRCUIT BREAKER

In common with other household and commercial electrical equipment, an 'RCD' circuit breaker plug device is strongly recommended for this type of equipment.

!! DO NOT use a multiple adaptor socket to connect the machine and heating units or other devices to a single extension cable.

!! DO NOT stand the machine in water to operate such as during flood extraction.

SERIOUS INJURY OR DEATH MAY RESULT IF

MACHINE IS IMMERSED IN WATER!

!! DO NOT use this machine with or near flammable vapours. These machines can ignite flammable vapours such as fuels, solvents or thinners.

!! DO NOT operate the machine unless it is completely assembled.

!! DO NOT attempt repairs or maintenance unless you are suitably qualified or experienced. Repairs and maintenance should only be performed by qualified personnel and the machine should be tested for electrical safety before re-use.

!! SPRAY LIQUID ejection could be hazardous as a result of its temperature, pressure or chemical content.

!! IF FOAM or liquid escapes from the appliance, switch off immediately.

!! ALWAYS disconnect machine from mains supply when left unattended, when emptying the waste container or cleaning the appliance.

!! WHEN CLEANING THE WASTE BUCKET use a broad spectrum disinfectant cleaning agent to prevent contamination from any infectious material.

!! MOVING PARTS

Keep hair, loose clothing, fingers and all body parts away from openings and moving parts.

!! CLEANING STAIRS

Use extra care when using this machine in conjunction with extension hoses to clean stairs.

Ensure the machine is in a firm and stable position at the foot of the stairs. Do not position machine at top of stairs.


IMPORTANT OPERATING INSTRUCTIONS

PLEASE READ THE FOLLOWING IMPORTANT OPERATING INSTRUCTIONS (!)

BEFORE ATTEMPTING TO USE THIS MACHINE. FAILURE TO OBSERVE THE

INSTRUCTIONS MAY RESULT IN DAMAGE TO THE EQUIPMENT.

! DO NOT expose the machine to rain or freezing ! ALWAYS pre-test carpet, fabric or flooring surface temperatures. Drain solution system and store indoors when not in use.

! DO NOT operate the machine without solution and waste tank filters.

! DO NOT use boiling water or temperature in excess of 71

O

C.

! DO NOT use chemicals in the machine other than those manufactured or recommended by Prochem

Europe.

! DO NOT use the machine for dry vacuuming. The vacuum must only be used for wet extraction in conjunction with the spray system.

! DO NOT run the solution pump dry. Always switch off and disconnect the machine when refilling with solution.

! ALWAYS use a clean bucket to fill the solution tank.

! AFTER USE flush solution system and rinse the waste tank with clean water and remove loose fibres from the vacuum filter.

! ALWAYS observe directions and safety precautions on chemical products. for colour fastness and suitability with ready-to-use cleaning solution before proceeding.

! ALWAYS use defoamer in the waste tank to control foaming from previous shampoo residues in the carpet.

! USE ONLY genuine replacement parts for this machine, supplied by an authorised Prochem

Distributor.

! DO NOT use this machine for any purpose other than for its intended design function. Any deviation from its proper use or purpose and any consequential damage that may occur is the sole responsibility of the user.

! ALWAYS discharge soiled solution to a sewage drain linked to a sewage treatment facility.

! DO NOT discharge soiled solution into roadside storm drains.

! DO NOT put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair and anything that may reduce airflow.

! DO NOT pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.


BEFORE OPERATING THE

MACHINE

Read the manual carefully and completely before attempting to operate the unit. This manual has important information for the use and safe operation of the machine and should be kept available at all times. This machine will ensure years of satisfactory service if operated and maintained according to recommendations in this manual. If additional help or information is needed, please contact your distributor or Prochem.

Prochem carpet soil extraction machines have been designed with the operator in mind. Provided you read the instructions relating to the care of your machine and follow them carefully and take advantage of the helpful hints and advice that we have passed on, you will achieve excellent cleaning results and very quickly pay for your investment. A detailed operational guide is given in the following sections, however, the following important points must be emphasised.

FAILURE TO OBSERVE THESE

INSTRUCTIONS MAY SERIOUSLY

AFFECT THE PERFORMANCE OF

THE MACHINE AND INVALIDATE

THE WARRANTY

• Connection instructions - The 220 - 240V AC models have been fitted with the appropriate

EC type sealed power cable and 3 prong 13 amp plug for the UK market. Ensure the machine is connected to a 13 amp socket outlet having the same configuration as the plug. No adapter should be used with this machine. Any modification to the plug type may be dangerous and will void the warranty.

• This equipment is intended for commercial use only.

• This machine is designed for use on carpet and upholstery extraction applications and hard floor surfaces (Supernova model only) as per instructions and recommendations written in this manual. Any deviation from its proper use or purpose and the consequential damage that

• Disconnect the power cord from outlet before servicing. Do not leave machine connected to an electrical outlet when unattended. may occur is the sole responsibility of the end user.

GENERAL OPERATING INSTRUCTIONS

• Do not immerse or use this machine in standing water. Such use may cause electric shock.

• This equipment is not designed to handle or use combustible/volatile substances such as gasoline or kerosene, in, on, or near the machine. The use of such materials will cause an extreme hazardous condition.

• Use defoamer at all times to prevent damage to the vacuum motor(s).

• Do not use water in excess of 160°F (71°C).

• To prevent seal damage and chemical build-up to the pump system, run clean water through the solution lines after each use.

• All repairs must be carried out by an authorised

Prochem distributor.

• Repairs should only be carried out by a qualified person.

• Do not use replacement parts other than genuine manufacturers parts as specified in the parts list.

• Do not use chemicals in the machine other than those supplied or approved by Prochem

Europe.

• Do not use the machine as a 'dry' vacuum.

Always pre-vacuum carpets and floors thoroughly with a separate 'dry' vacuum cleaner.

• Keep the solution tank and filter clean. Always use a clean bucket to fill the solution tank or fill direct from water supply.

• Clean the waste bucket and vacuum filter daily.

Do not attempt to re-fill the solution tank before emptying the waste bucket.

• After use, flush through the pump, solution lines and waste tank with at least two litres of hot water (Do not use water in excess of 71°C).

• Do not allow the machine, hoses or tools to freeze. Freezing may seriously damage the pump and fittings. Always drain solution and store indoors when not in use. When in transit during freezing weather, insulate and cover machine, wand and hoses.


PRACTICAL CLEANING

CLEANING TIPS & PREPARATION

CHECKING THE FITTING AND CONDITION

Check the condition of the area to be cleaned. Look for loose carpet, heavily soiled areas, stains or spots and worn areas. Bring these to the attention of the person in charge before proceeding. Make sure all edges of the carpet are secured or tacked in place and all seams are sewn or glued tight. This is your protection against shrinkage.

IDENTIFY CARPET AND FIBRE TYPE

Synthetic fibres such as nylon and polypropylene respond well to hot water extraction cleaning and are more resistant to alkaline chemicals and shrinkage than wool or wool-mix fibres. When cleaning wool or wool-mix fibres, always use approved cleaning solutions and avoid over-wetting.

TESTING FOR COLOUR FASTNESS

Locate an inconspicuous spot on the area to be cleaned. Test carpet for colour-fastness before proceeding. Apply S709 Multi Pro diluted at 1 part to 4 parts water and cover with a clean white towel or tissue and place a weighted object on top. Wait approximately 10 minutes then remove weight and examine towel or tissue. If there is no colour transfer the carpet should be safe to clean. If there is a colour change on the carpet or transfer of colour to the towel or tissue then carry out the same test with B109 Fibre & Fabric Rinse diluted at 1 part to 20 parts water. It may be possible to clean the carpet using B109 Fibre & Fabric Rinse. For further advice contact Prochem’s technical department.

MOVING AND REPLACING FURNITURE

Remove the furniture from the area to be cleaned.

Large pieces can be moved to the opposite end of the room from where you start cleaning and replaced when cleaning is completed. Plan your cleaning route. Start cleaning at the furthest point away from where you plugged in the machine and work back towards the outlet so that the power cable will not get in the way. After cleaning carpet, always place foil protector pads under furniture legs to prevent moisture from damaging the finish and dye and rust from transferring to the carpet.

DRY VACUUMING & PRE-TREATMENT

Vacuum clean the area using an upright vacuum.

DO NOT USE THE MACHINE AS A DRY

VACUUM! Heavily soiled areas or areas of concentrated foot traffic should be pre-treated with recommended pre-spotting or pre-spray solutions.

CLEANING CARPET

1. PREPARE THE MACHINE

Make sure switch is in the “off” position and all hoses are connected. Using only approved cleaning solution, mix according to label instructions and add to the solution tank. Make sure the drain hose is clipped in the upright position To reduce foaming in the waste bucket(s), add Defoamer solution to the removable waste bucket(s) according to label instructions. For excessive foam problems introduce Defoamer through the vacuum nozzle with vacuum switched on. Do not add

Defoamer solution to solution tank. Place waste bucket(s) onto machine and close lid.

2. TO CLEAN

Turn on the vacuum, pump and brush switches.

Lift on the handle grips to ensure that the front of the machine rests on the carpet or floor surface. Slowly pull the machine backward while pressing on the carpet spray switch

(below the left handle grip). On Supernova models, the ACTIVATE switch operates the solution release and brush. Use the direction lever to operate the machine in the direction you want to clean. Monitor the extraction process through the vacuum lid. Release the spray switch 6” before ending the cleaning stroke.

NOTE: If dirty solution does not appear through the vacuum lid, check the lid is resting properly on the recovery bucket(s) and that the front of the machine is in full contact with the carpet during cleaning mode.

Roll machine forward on its four wheels for next stroke. Make overlapping passes to prevent streaking. Check solution level from time to time (see solution indicator tube on rear left corner of the back). Repeat cleaning stroke with 3” overlaps.

NOTE: If foam appears on vacuum lid, TURN

THE VACUUM SWITCH OFF IMMEDIATELY and add more defoamer to the waste bucket(s).

When the solution tank is empty, turn off the vacuum pump and brush switches and empty the waste bucket(s) into waste sink or toilet then rinse and repeat steps 1 and 2.

3. CLEAN UP

C lean lid filter screen and rinse out waste bucket(s). Wipe all surfaces including bottom of machine. Remove carpet lint and strings from brush and vacuum nozzle.

To empty solution tank, unclip the drain hose and empty into waste bucket.

Coil power cable onto cable wrap.

Clean solution line filter.

Lean machine back on its four wheels during storage or when not in use to prevent brush distortion.

Always empty machine before storage to prevent compression to wheels.


CLEANING UPHOLSTERY & STAIRS

CAUTION – WE STRONGLY RECOMMEND

ATTENDING AN UPHOLSTERY CLEANING

COURSE BEFORE ATTEMPTING TO CLEAN

FABRIC UPHOLSTERY.

General instructions

Cleaning upholstery with success requires a good knowledge of the type of fabric to be worked on.

Look for the cleaning instruction label sewn on the underside of the furniture for the recommended method of cleaning the fabric. If it calls for dry cleaning, do not attempt to clean with the wet extraction method. Otherwise, damage to the fabric could occur. Extraction works well on most wetcleanable fabrics, including synthetic (acrylic) velvets.

Before proceeding, test the fabric for colourfastness. Apply a small amount of ready-to-use cleaning solution on the fabric in an inconspicuous area. Wait for 2 to 3 minutes and blot the area with a white terry cloth towel. If no colour comes off onto the towel, the fabric should be safe to clean. If a little colour comes off, there is some risk of colours running when you clean. It may be possible to stabilise colours by cleaning with B109 Fibre &

Fabric Rinse. Refer to the “Testing For Colour-

Fastness” under Cleaning Tips and Preparation.

On heavily soiled areas like arm rests, pre-treat with a recommended pre-spray.

1. TO ATTACH ACCESSORY HOSE

Use the following procedure to connect an upholstery tool or stair tool accessory hose to the Polaris machine.

Remove 2” hose adaptor connection from machine. Attach AC1041 Accessory Hose 1 ½” assembly with adaptor plate to vacuum lid inlet.

Pull back female quick connect sleeve on the machine and insert male plug on the accessory solution hose. Attach upholstery tool or stair tool to the accessory hose.

2. Complete step 1 under Carpet Cleaning

Instructions using approved upholstery cleaning solution for fabric upholstery or carpet cleaning solution for stairs.

3. TO CLEAN UPHOLSTERY & STAIRS

Turn pump and vacuum switch on. Depress upholstery stair tool trigger while pulling tool across upholstery or stair carpet surface. Clean with the upholstery tool using as little solution as possible. Make overlapping passes to prevent streaking. Go over the area you just cleaned without depressing the solution trigger

(vacuum only) and gauge the amount of moisture extracted for dryness. On heavily soiled areas like arm rests and stair treads, pre-treat with a recommended pre-spray.

NOTE: If foam appears on vacuum lid, TURN

THE VACUUM SWITCH OFF IMMEDIATELY and add more defoamer to the waste bucket(s).

Continue cleaning until cleaning solution is used. Empty waste bucket(s) into waste sink or toilet then rinse and repeat steps 2 and 3.

4. CLEAN UP

C lean lid filter screen and rinse out waste bucket(s). Wipe all surfaces including bottom of machine. Remove carpet lint and strings from brush and vacuum nozzle.

To empty solution tank, unclip the drain hose and empty into waste bucket.

Coil power cable onto cable wrap.

Clean solution line filter.

Lean machine back on its four wheels during storage or when not in use to prevent brush distortion.

Always empty machine before storage to prevent compression to wheels.


ACCESSORIES & CHEMICALS

ACCESSORIES

VACUUM & SOLUTION ACCESSORY HOSE

A 5 metre hose assembly for use with upholstery tool or stair tool.

STAINLESS STEEL UPHOLSTERY TOOL

A lightweight stainless steel cleaning tool that, with care, will not give the problems of the softer alloy materials or plastics, the rough edges of which could damage fine fabric. Suitable for use on all wet-cleanable fine fabrics with an ultra-fine spray tip to avoid over-wetting. This tool is essential for upholstery cleaning.

CARPET & STAIR HAND TOOL

A larger and heavier hand tool designed for extraction cleaning stair carpeting, edges, small rugs and inaccessible areas. Also ideal for rinse extracting stains after treatment with an appropriate

Prochem spotting agent. These tools are NOT recommended for upholstery cleaning.

CHEMICALS

Prochem

specialise in manufacturing chemical products for the soft furnishing cleaning industry, including carpets, floor coverings, upholstery fabrics and curtains. This section refers only to the basic

Prochem

chemicals for general on-site carpet cleaning using the hot water extraction method.

S775 EXTRACTION PRO

A wide use carpet cleaning formula containing a high concentration of non-resoiling detergents, builders and brighteners for effective cleaning of synthetic and natural fibre carpets. S775 has an approximate pH of 8.5 and should be diluted with hot water at the rate of 10 ml. per litre (1 to 100).

S709 MULTI PRO

A concentrated pre-spotter and traffic lane cleaner for treating spots, stains and heavily soiled traffic areas prior to extraction cleaning. Dilute with warm water at 1 - 4 to 1 - 8 and apply by sprayer. For best results, brush into pile using Prochem carpet pile brush before following up with extraction cleaning process. S709 has a diluted pH of 10.5, therefore always pre-test fibres for colour fastness before use.

B109 FIBRE & FABRIC RINSE

A mild acidic concentrate for use as a cleaning/stabilising rinse to restore correct pH to the fibre. B109 will help to stabilise fugitive dyes and reduce the possibility of 'jute browning' caused by over-wetting or the use of alkaline cleaning solutions. B109 can be used in place of S775 in the extraction machine solution tank, or applied by sprayer after cleaning. Dilute 10 ml. per litre of warm water through your machine. B109 is normally only used when a dye test suggests the possibility of dye bleed or on light coloured carpets when JUTE is part of the construction and may cause BROWNING.

S760 LIQUID DEFOAMER

Always use S760 especially when foam problems from soapy residue left from previous shampoo cleaning are encountered. Mix 20 ml. of S760 with

500ml of cold water and add to vacuum hose and recovery tank. As you drain off to empty the recovered soiled solution, you simply add more

S760 as necessary. Remember, it is only necessary to add S760 when extraction cleaning previously shampooed carpets, so always check the recovery tank for foam at the start of each job.

STAIN REMOVERS, SPOTTERS, PROTECTORS

& DEODORISERS

Speciality products such as those listed above are available from the Prochem range. Refer to the chemical section of the Product Catalogue for more details. Individual Product Safety Data Sheets on all products are available direct from Prochem or

Authorised Prochem Distributors.

FLOOR CLEANING (SUPERNOVA MODELS)

A variety of chemical products may be used in conjunction with the Supernova machines for hard floor cleaning. For general cleaning use A250

ALKLEEN at 1 part to 50 parts water in the machine solution tank. For stone tile floors use A257 QMT

STONECLEAN at 1 part to 50 parts water. For cleaning and sanitizing hard floors, use D500

MICROSAN CONCENTRATE at 1 to 50 parts water. Hard surface chemicals used in the machine solution tank should be low or moderate foaming and non-corrosive.


GENERAL MAINTENANCE

The Polaris and Supernova machines are engineered and built to require a minimum of maintenance. But like any machine, it does require some care to keep it in optimum working condition.

Careful attention to these maintenance instructions will give you maximum operating performance and will increase the life expectancy of the machine.

To ensure a trouble-free machine, we strongly advise the following preventative maintenance.

DAILY MAINTENANCE

The following should be carried out at the end of each cleaning session.

POWER CABLE & PLUG

Check the condition of the power cable and plug.

Make sure all wires are correctly located and tightly connected. If damaged, the power cable and plug assembly must be replaced.

DO NOT ATTEMPT REPAIR.

Instruction for replacement of power cable with combined plug (all machines)

!! CAUTION - ONLY QUALIFIED MAINTENANCE

PERSONNEL SHOULD ATTEMPT THE

FOLLOWING REPAIR

Should the power cable require replacement, please follow the instructions below.

1. The replacement cable and plug shall be of the same specification as the original Prochem part number BE4901 (3 core 1.5mm with 13Amp sealed plug unit)

2. Ensure that machine is disconnected from electrical supply and open electrical housing by means of tool required.

3. Disconnect the live (brown), neutral (blue) and earth (green/yellow) wires from the cable terminal block by means of unscrewing the terminal block wire clamp screws.

4. Release the outer cable clamp next to the terminal block by unscrewing the two securing screws, then unscrew the outer cable gland to release the cable which can then be pulled out of the cable gland assembly.

5. Insert the new cable through the gland, then secure and clamp the outer cable by means of tightening the outer cable gland and the two securing screws next to the terminal block.

6. Connect the live (brown), neutral (blue) and earth (green/yellow) wires to the cable entry gland terminal block by means of inserting the wire conductors into the terminal block as follows :-

The conductor of the wire coloured brown shall be connected to the terminal marked (L), the conductor of the wire coloured blue shall be connected to the terminal marked (N) and the conductor of the wire coloured green and yellow shall be connected to the terminal marked with the Earth symbol thus -

7. Ensure that all connections are secure and close machine electrical housing and secure with tool required.

SOLUTION TANK

Rinse the solution tank and pump through with a solution of B109 Fibre & Fabric Rinse and warm water. Check the solution tank filter and clean if necessary. Unscrew bowl and rinse filter screen as required.

RECOVERY BUCKET(S) & LID

Rinse with clean water and broad spectrum disinfectant solution. Clean the vacuum filter attached to the lid. Remove soil and lint build-up on the outside and inside of the filter screen attached to the lid. Lint should be cleaned off so that airflow is not impeded. Check the lid seal (dome gasket) and repair or replace to ensure a good seal on the top of the bucket.

CLEANING HEAD, HAND TOOLS AND HOSES

Inspect the wand shoe, rotating brush, bottom cover and hand tool for sharp edges or damage. Check the spray jets for debris, correct alignment and spray pattern. Clean if necessary using only a soft bristle brush - DO NOT use metal or wire. Rinse the upholstery tool vacuum hose with hot water to prevent soil build-up.

Check all nuts and bolts and tighten if necessary.

Pay particular attention to the base cover and vacuum shoe securing screws.

Always keep the machine clean inside and out.

WARNING! FREEZING

PROTECTION

If your machine is exposed to freezing weather with solution in the components, the solution will

FREEZE

and in most cases SERIOUSLY DAMAGE the machine. To avoid damage, consider the following in the winter season. When the machine is not in use, store it in a heated building and pump out all the cleaning solution from the machine and hand tool.


WEEKLY MAINTENANCE

At least once a week, inspect the internal components, solution fittings and electrical connections. Check for signs of fluid leakage and tighten or replace fittings as necessary. Make sure all electrical connections and cables are in place.

Solution Lines and Fittings

Flush the machine with a solution of 1 part water with 20 parts B109 Fibre & Fabric Rinse in order to neutralise the alkaline residue left by the cleaning solution.

Quick connect coupler (Solution hose connection)

Spray with WD-40 or equivalent lubricant to prevent coupler from sticking.

HOW TO RELEASE THE MOTOR

HOUSING


PERSONNEL SHOULD UNDERTAKE THE

FOLLOWING PROCEDURE

1. Make sure that the power cable is unplugged from the power socket.

2. Drain the solution tank.

3. Set the handle to the low position and lock it in place.

4. Carefully raise the dome and remove the recovery bucket(s).

5. Return the handle to the upright position and lock it in place.

6. Tilt the machine backwards and downwards until the cord wrap meets the working surface.

7. The underside of the machine should now be vertical with the brush uppermost.

8. Locate the screw (Philips head) or 7/16 AF hex bolt at the top of each long frame tube almost where the tube meets the brush housing.

9. Carefully undo and withdraw the two screws/bolts making sure to support the brush housing when the second screw is loosened (the whole of the lower part of the machine pivots on the rear axle and may drop down suddenly if unsupported).

10. Lower the brush housing to the working surface to gain access to all internal items.

11. On 800 and 1200 models remove the two self-tapping screws on each side of the blue brush chamber cover to access the components at the front of the machine.

SOLUTION PUMP



FOLLOWING REPAIRS

A diaphragm type pump is fitted to the Polaris machine and requires little maintenance other than occasional inspection of the pump head to check for any fluid leakage. The following components should be inspected and cleaned, or replaced as necessary. See parts illustration in this manual for further reference.

- CHECK VALVE ASSEMBLY

- DIAPHRAGM

- CAM DRIVE BEARING

- MOTOR

In the event of a reduction in operating pressure, leakage or pump failure, refer to the 'Fault Finding

Guide' and contact your Prochem Distributor.

VACUUM MOTOR



FOLLOWING REPAIRS

The vacuum motor is lubricated for life - no additional lubrication is required. The only other maintenance that may be required is changing the motor brushes. This should only be carried out by an individual with THOROUGH knowledge of electric motors .

The brushes should be changed before the brush wears to within 3/8" of the brass holder.

With heavy usage we recommend that the brushes be checked every 3 months. The recommended inspection period for normal usage is at least every 6 months. The estimated brush life is approximately 400 to 450 hours, but inspection and replacement should take place at least every 350 hours to prevent the possibility that brush wear may cause damage to the vacuum motor.

On re-assembly, the lead wires must be kept away from the rotating parts and the motor frame. Always ensure that the green earth wire is re-connected to the vacuum motor body to ensure safe operation.

To achieve maximum life, the brushes should be seated on the commutator before full voltage is applied. Do this by applying 50% of the rated voltage for thirty minutes. In the event of electrical or mechanical failure, refer to the General Fault

Finding Guide page in this manual and contact your

Prochem Distributor. Although some service parts are available, we recommend that defective vacuums be replaced.


BRUSH DRIVE BELT

SERVICE / REPLACEMENT

1. Remove (2) ¼-20 hex screws attaching lower frame to upper frame. On models 800 and

1200, remove (4) 8-32 screws on the sides of the brush chamber cover.

2. Remove (2) spring cover plate assemblies and carefully remove springs from the slide blocks.

3. Loosen (2) ¼-20 hex screws that hold brush motor bracket in place. Push bracket toward front of machine to loosen belt.

4. Remove right open-end and left pulley-end cover plates.

5. Slide their guides. Replace worn and defective belt.

6. Re-install above components. Clean accumulated lint or debris inside the slide block guides and check for wear on the Teflon® surfaces. Replace if necessary.

The slide block washer (Item 36) must be installed between the slide block guide and inside the divider wall. Adjust belt tension by moving motor bracket toward the rear. Apply minimum belt tension when the hex bolts are tightened to allow for a smooth vertical brush movement. If the belt is too loose it will skip when brush is applied on the carpet. If the belt is too tight it won’t allow for correct up and down movement.

BRUSH ASSEMBLY / BEARINGS

SERVICE / REPLACEMENT

1. Repeat steps 1 to 4 above

2. Remove slide blocks from the ends of the brush shaft.

3. Remove (4) screws from the string guard. Tap the shaft toward the right open end to remove the bearing.

4. Remove (4) screws from slinger and pull off brush core. Scrape off old sealant build-up on the slinger and string guard. It is advisable to replace the two bearings every time the brush is replaced.

5. Re-install the above components.

CAUTION! Install shorter step on the shaft ends toward the left pulley side. Apply silicone sealant onto the ends of the brush core before re-assembling the slinger and string guard.


GENERAL FAULT FINDING GUIDE

CAUTION - Repairs should only be carried out by a QUALIFIED AND FULLY TRAINED PERSON !

ELECTRICAL SYSTEM

No electrical power

Switch is turned on but power is intermittent to all motor(s).

VACUUM SYSTEM

No vacuum

Low vacuum

SOLUTION SYSTEM

Pump motor is on but there is no spray

Uneven or weak spray

Solution drips form spray tips

BRUSH SYSTEM

Motor runs but brush does not turn

Floating brush won’t move up or down

Brush motor fails to turn on after circuit breaker has been reset

1. Defective power cable

2. House or building circuit breaker tripped switches

3. Loose “Molex” plug connector or terminal connections

1. Vacuum lid is not resting on waste bucket(s)

2. Loose vacuum hose or vacuum connection

1. Accumulated dirt on lid screen

2. Worn out vacuum lid gasket

3. Lint & dirt build-up on vacuum nozzle

4. Defective vacuum hose

5. Loose connection in the vacuum motor

1. Solution tank is empty

3. Clogged solution tank filter

4. Blocked female quick connector

5. Damaged pump diaphragm

6. Damaged or clogged pump check valve

7. Leak from pump head

8. Clogged or faulty solenoid valve

1. Partially clogged spray tips

2. Partially

3. Partially clogged pump head or check valve

4. Worn pump bearing (excessive noise)

5. Damaged pump diaphragm

6. Defective motor or rectifier

7. Worn or damaged spray tip

1. Debris caught in solenoid valve parts or plunger

1. Broken drive belt jammed

3. Loose pulley tension

2. Debris caught inside slide block guide breaker

5. Defective motor or rectifier

6. Defective wiring


SUPERNOVA FAULT FINDING GUIDE

CAUTION - Repairs should only be carried out by a QUALIFIED AND FULLY TRAINED PERSON !

VACUUM VALVE

Vacuum valve, item (8) has an air flow leak

Vacuum valve, item (8) not functioning

PULL CABLE MECHANISM

Direction control lever arm, item (20), does not lock in the up position

Pull cable item (23) jumps out of pull cable cam item

(18) in down position

BRUSH MOTOR REVERSE

Brush motor fails to reverse when direction control lever arm, item (20) is in the up (backward) position.

Brush motor fails to reverse when direction control lever arm, item (20) is in the down (forward) position.

1. Vacuum valve out of adjustment causing seal, item (15), to be incorrectly positioned. Re-adjust

(see vacuum valve pull cable adjustment procedure)

2. Damaged or worn vacuum valve seal, item (15)

3. Broken vacuum valve pull cable, item (23)

4. Loose or broken vacuum valve pull springs, item

(25)

5. Damaged vacuum valve guide face gasket, item

(15)

6. Damaged vacuum valve pressure balls, item (12), or vacuum valve pressure ball springs, item (13)

1. Vacuum valve springs, item (25), not connected or broken

2. Broken pull cable, item (23)

1. One or both shaft collar set screws, item (22) are loose. Re-tighten set screws.

2. Too much clearance between pull cable cam, item

(18) and stop bracket item (28). Add spacers, item

(17) as required to bring cam flush with stop bracket.

3. Damaged plunger item (19)

1. Loose or broken vacuum valve springs item (25).

Reconnect or replace springs.

2. Vacuum valve item (8) is too low when in up position. Readjust (see vacuum valve pull cable adjustment procedure)

1. Vacuum valve item (8) does not reach its normal up position. Adjust the pull cable jacket, item (1) and switches, item (11) as shown in the adjustment instruction section.

2. Defective reverse switch item (11)

3. Loose switch connector, item (26). Check colour coding before re-connecting terminals. Replace wire assembly if necessary.

1. Vacuum valve, item (8) does not reach its normal down position. Adjust the pull cable jacket, item (1) and switches, item (11) as shown in the adjustment instruction section. Remove any dirt or foreign objects from between the vacuum valve, item (16) in down position and the bumper, item

(29). Replace vacuum valve springs, item (25) if broken or stretched.

2. Defective reverse switch item (11)

3. Loose switch connector, item (26). Check colour coding before re-connecting terminals. Replace wire assembly if necessary.


SUPERNOVA

VACUUM VALVE AND BRUSH MOTOR REVERSE SWITCH

ADJUSTMENT PROCEDURES

VACUUM VALVE PULL CABLE ADJUSTMENT

1. Drain the solution tank and remove the recovery bucket(s) from the machine.


3. Shift the direction control lever arm to the up (backward) position.

4. Open the motor housing by actuating the latch handle lever and locking screw(s) and lifting the motor housing from the front (for later models see instruction on page 13).

5. TO MOVE THE VACUUM VALVE ITEM (8) UP:

Loosen the lower pull cable jacket nut, item (4)

Tighten upper pull cable jacket nut, item (2) until the desired position is reached (in its normal position, the upper edge of the spring bracket, item (5) is flush with the upper edge of the vacuum valve guide, item (6).

Retighten lower cable jacket nut, item (4)

6. TO MOVE THE VACUUM VALVE ITEM (8) DOWN:

Loosen the upper cable jacket nut, item (2) until the vacuum valve, item (8) reaches the desired position.

Tighten the lower cable jacket nut, item (4)

BRUSH MOTOR REVERSING SWITCH ADJUSTMENT

1. Drain the solution tank and remove the recovery bucket(s) from the machine.


3. Shift the direction control lever arm to the up (backward) position.

4. Adjust the pull cable, if required, to ensure that the vacuum valve is in the correct position (see vacuum valve pull cable adjustment procedure)

5. TO MAKE THE ADJUSTMENT:

Slightly loosen the two switch nuts, item (7) located on the switch bracket, item (9).

Rotate the three switches by pushing their bodies, item (11) toward the timing bar plate, item (27) until the switch actuating arm rollers, item (10) touch the timing bar plate.

While holding the switches, item (11) in position, retighten the two switch nuts, item (7).


POLARIS 500, POLARIS 700

& SUPERNOVA 700 PARTS LIST

MAIN BODY ASSEMBLY


POLARIS 500 & 700

BRUSH HOUSING ASSEMBLY


SUPERNOVA 700



POLARIS 500, POLARIS 700 & SUPERNOVA 700

MOTOR HOUSING ASSEMBLY


POLARIS 500, POLARIS 700 & SUPERNOVA 700

HANDLE ASSEMBLY


SUPERNOVA 700

VACUUM VALVE ASSEMBLY


REF. STOCK CODE

1

2 E02359

POLARIS 500 & 700 PARTS LIST

PART NO.

D02391

D02359

DESCRIPTION

CLIP, ADAPTER RETAINER

D02373-1

D02372

80491-1A

D02388

D02389

80500A

F00504

82235A

G00536

F02475

F02476

D02386

D02387

82376A

D00398-2

C02298

C02298

A00091-1

A00091

82368A

82367A

H00563

D02344-1

D02344

82383A

80187A

H02552

F02463-10

F02463-9

F90008

82310A

F02470-3

F02470-2

11-209-03

00185-6A

00185-6A

D00398-A

L00779-1

82378A

82405A

82406A

A00144

D02388-1

D02389-1

82407A

J00618

L00767

F02465-7

F02465-6

A00165

80263-3A

J00598

A00138

A00099

J00637

J00652

J00613

82570-1A

H02561

E02450

4

5

6

32

33

27

28

29

30

31

23

24

26

22

22

12

13

14

8

9

10

11

E82407A

E00618

E02456-7

E02456-6

15

16

17

18

E00138

E00099

TT00640

19 E00613

20

21

E02463-10

E02463-9

E90008

E02406

E02538-1

E00398-1

E00779-1

E00144

E02388-1

E02389-1

45

46

47

48

50

51

34

35

36

E02388

E02389

E80500A

E00504

37 E82235A

38 E00536B

39 E02475

E02476

43

44

40 E02386

E02387

41 E82376A

42 E00398-2

E02298

E02298

E00091

E00090

E82368A

E02367

53

E02372

E00491-1A

SHAFT, LID PIVOT 3 7/8” x 5/16”

SPRING DOME PIVOT & SLIDE BLOCK

VACUUM LID ASSEMBLY

FILTER SCREEN ASSEMBLY, VACUUM LID

HOSE, VACUUM, 2” ID

PLUG, SOLUTION TANK

RECOVERY PAIL, POLARIS 500


DRAIN NOZZLE, ½” BARB X ½” BARB

CLIP ASSEMBLY, DRAIN HOSE

DRAIN HOSE, 5/8” OD X 1/8” WALL

90 ELBOW ½” MP X 3/8” BARB


HOSE CLAMP 5/8”

HOSE CLAMP 7/8”

SOLUTION HOSE 3/8” ID

DECAL KIT, POLARIS 500


SOLUTION TANK ASSEMBLY, POLARIS 500


FILTER WITH FRAME

SOLUTION TANK MOUNTING KIT

HOUSING, MOTOR, POLARIS 500

HOUSING, MOTOR, POLARIS 700

BRUSH DRIVE MOTOR ASSEMBLY 220-240V

WIRE ASSEMBLY GROUND, BRUSH MOTOR

WIRE ASSEMBLY GROUND, VACUUM MOTOR

PULLEY, BRUSH DRIVE MOTOR

DRIVE BELT POLARIS (140XL)

COVER PLATE ASSEMBLY, SPRING

BRUSH CHAMBER ASSEMBLY, POLARIS 500

BRUSH CHAMBER ASSEMBLY, POLARIS 700

90 ELBOW 1/8” FP X ¼”C

GLIDE, BACK POLARIS 500

GLIDE, BACK POLARIS 700

GLIDE, FRONT POLARIS 500

GLIDE, FRONT POLARIS 700

SLIDE BLOCK ASSEMBLY (INCL SPRINGS & PTFE SLIDES)

WASHER, SLIDE BLOCK 1/16” x 25/64” x 2”

STRING GUARD ASSEMBLY

BRUSH, ROTARY POLARIS 500

BRUSH, ROTARY POLARIS 700

SHAFT, BRUSH POLARIS 500

SHAFT, BRUSH POLARIS 700

SLINGER ASSEMBLY, ROTARY BRUSH

WASHER, 3/32” X 7/16” X 5/8” (14”)

WASHER, 3/32” X 7/16” X 5/8” (17”)

SPRAY TIP 110 08 POLARIS 500

SPRAY TIP 110 04 POLARIS 700

COVER PLATE ASSEMBLY, OPEN END

COVER PLATE ASSEMBLY, PULLEY END

LABEL KIT, ENGLISH

PIVOT EXTENSION LID FRAME (500)


PIN ASSEMBLY, RETAINING

CLAMP ASSEMBLY, CORD

GASKET, COOLING AIR DUCT


1

2

1

2

1

1

1

1

1

1

2

1

1

2

1

1

1

1

1

2

2

1

1

4

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

QTY

1

1

1

2

5

1

1

1

2

2

1

1

1

1

REF. STOCK CODE

54 E00654

55

56

58 E82535A

E02305

59

60

PART NO.

J00654

D02394

D02397

82535A

C02305

K00674

D02398

DESCRIPTION

HOSE, EXHAUST 2”

BUSHING

61

63

81331A

82291A VACUUM MOTOR MOUNTING ASSEMBLY

64

65

70

LA4503P

F00463

117148-13 VACUUM MOTOR, 2 STAGE 220-240V REVERSE FAN

E00125 A00125 BUSHING 1/8”MP X ¼”C (POLARIS 500)

E00153 A00153 MALE ⅛” NPT X ¼”C (POLARIS 700)

71

72

E00132

E02532-1

A00132

G02537

90 ELBOW 1/8”MP X ¼”C

SOLENOID, 1/8”NPT 220-240V

75

76

80

81

82

83

84

85

PC800111

E00133

E00240

87

88 E10763-1

FJ4401B

89

90

91

E00061

E00052

11-800111

A00133

80418-6A

A00085-9

A00085-12

A00085-10

A00085-11

C00240

D02370

8090-951-250

S2100818A

82359A

A00061

A00052

93

E00709-3

GU00104

94

K00709-3

B2-K16

82414A

BUSHING, REDUCER, 3/8” X 1/8” NPT


SHAFT ASSEMBLY, HANDLE

TUBE, SOLENOID TO SPRAY TIP 17” (700)


TUBE, PUMP TO ACCESSORY LINE

TUBE, PUMP TO SOLUTION INTAKE LINE

SPACER, 3/16” X ½” X 1” OD

BRACKET, BRUSH DRIVE MOTOR

SHURFLO PUMP 230V

FLOJET PUMP 230V

LOWER FRAME ASSEMBLY

ADAPTER, 3/8” BARB X ¼” FP

90 ELBOW, ¼”FP X ¼”MP

GASKET (SEAL) IN-LINE STRAINER

QUICK DISCONNECT ¼”FP MALE

98 AI00715

102

105

106

107 E00185-32A

108

109

110

111 BE4901

112 E02187

RS4902

113 E11199

116 RS5218

121

163

164 TT00639

165

166 E02322

JE00233

167

JE00254

176 E00140

E90001A

K00715B-1 GRIP BLACK

D02403

80188A

82408A

00185-28A

E03432

82409A

B02214

B00225

B02187

233-3936

B11199

802171A

E02441

J00639

800618A

C02322

C00233

C00254

A00154

A00140

B90001

OUTLET ASSEMBLY, ACCESSORY (NOT FITTED)

CORD WRAP ASSEMBLY

CORD ASSEMBLY, HANDLE TO LOWER FRAME

POWER CORD EC 220-240V 1.5MM

TOGGLE SWITCH (EARLIER VERSION)

STRAIN RELIEF, POWER CORD

CORD ANCHOR (NOT SHOWN)

RECTIFIER (REPLACES E00843)

HOSE ASSEMBLY, VACUUM EXHAUST

SCREW, MACHINE HEX HEAD, ¼”-20 X 1 ¾”

WASHER, SPRING ¼”

90 ELBOW, ¼”FP X ¼”FP

90 ELBOW ¼” MP X ¼” C

FILTER EMI – RFI 250V


1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

3

1

2

1

1

2

2

2

1

2

1

QTY

1

1

1

4

4

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

2

1

REF. STOCK CODE

1

2 E02359

SUPERNOVA 700 PARTS LIST

PART NO.

D02391

D02359

DESCRIPTION

CLIP, ADAPTER RETAINER

D02373-1

D02372

D010159

80491-1A

H02552

F02463-9

F90008

82310A

F02470-6

82523A

00185-6A

00185-6A

D00398-6

L00779

D010154

D010055

A00144

82407A

J00618

L00767

F02465-6

A00165

80263-3A

J00598

A00138

A00099

J00637

J00652

J00613

82570-1A

D010076

D010075

80500A

F00504

82235A

G00536

F010057

D02387

82376A

D00398-2

C02298

810152A

810153A

83547A

D02344

82383A

80187A

E02450

J00654

D02394

D010074

82535A

C02305

K00674

D02398

81331A

82291A

F00463

117148-13

4

5 E02372

6 E00491-1A

45

46

47

48

50

51

24

26

27

21

22

22

23

28

29

30

31

32

12

13

14

15

8

9

10

11

E82407A

E00618

E02456-6

E00138

16

17

E00099

TT00640

18

19 E00613

20

E02463-9

E90008

E02538-1

E00398-6

E00779-160

E00144

33

34

35

36

E80500A

E00504

37 E82235A

38 E00536B

39

40 E02387

41 E82376A

42 E00398-2

43 E02298

53

54 E00654

55

56

58 E82535A

E02305

59

60

61

63

64

65 LA4503P

SHAFT, LID PIVOT 3 ⅞” X 5/16”

SPRING DOME PIVOT

SPRING, SLIDE BLOCK

VACUUM LID ASSEMBLY


HOSE, VACUUM, 2” ID

PLUG, SOLUTION TANK

RECOVERY PAIL, 700



DRAIN HOSE, 5/8” OD X 1/8” WALL



HOSE CLAMP 5/8”

HOSE CLAMP 7/8”

SOLUTION HOSE 3/8” ID

DECAL KIT, 700

SOLUTION TANK ASSEMBLY, 700

FILTER WITH FRAME


HOUSING, MOTOR, SUPERNOVA 700


WIRE ASSEMBLY GROUND, BRUSH MOTOR

WIRE ASSEMBLY GROUND, VACUUM MOTOR


DRIVE BELT, SUPERNOVA (160XL)


BRUSH CHAMBER ASSEMBLY, SUPERNOVA 700


GLIDE, BACK 17” SUPERNOVA 700

GLIDE, FRONT 17” SUPERNOVA 700




BRUSH, ROTARY 17” SUPERNOVA 700


WASHER, 3/32” X 7/16” X 5/8” (17”)



LABEL KIT, ENGLISH





HOSE, EXHAUST 2”

BUSHING

VACUUM MOTOR MOUNTING ASSEMBLY

VACUUM MOTOR, 2 STAGE 220-240V REVERSE FAN


1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

2

1

1

1

QTY

1

1

1

2

1

4

1

1

1

2

1

1

1

2

1

2

2

2

1

1

2

1

1

1

1

4

4

1

1

1

2

1

1

4

1

1

1

1

4

4

2

1

1

1

1

1

REF. STOCK CODE

71

72

E00132

E02532-1

PART NO.

A00132

G02537

75

76

80

81

83

84

85

PC800111

E00133

E00240

87

88 E10763-1

FJ4401B

89

90

91

E00061

E00052

11-800111

A00133

80418-6A

A00085-17

A00085-19

A00085-20

C00240

D03385

8090-951-250

S2100818A

810070A

A00061

A00052

93

E00709-3

GU00104

94

K00709-3

A00104

82414A

DESCRIPTION



BUSHING, REDUCER, 3/8” X 1/8” NPT




TUBE, PUMP TO ACCESSORY LINE

TUBE, PUMP TO SOLUTION INTAKE LINE

SPACER, 3/16” X ½” X 1” OD


SHURFLO PUMP 230V

FLOJET PUMP 230V






98 AI00715

100

101

102

103

104

105

106

107

108

109

110

111 BE4901

113

114

115

E11199

116 RS5218

119

120

RS5201

E00185-32A

121

122 E00657

123

124

E00621

125

126

128

129

130

131

132

133

134

E00618-1

135

136

137

138 E00464

B11199

E03435

83372A

B02175

00185-31A

802202A

J00657

J00621

D03364

83382A

83383A

A00085-15

A00156

83374A

80465A

83361A

J00618-1

J00656

H03561

810078A

810072A

F00464


83349A

D03371

D02338-2

D03356

B02192-1

80188A

82408A

B010090

E03432

82409A

B02214

B00225

SPRING, BRACKET, VACUUM VALVE ASSEMBLY

SPRING, VACUUM VALVE SLIDE RETURN

SHAFT, VACUUM VALVE

CIRCUIT BREAKER, 4A


CORD WRAP ASSEMBLY




EXTERNAL CORD ANCHOR (NOT SHOWN)

BUMPER, VACUUM VALVE

SPRING AND BALL KIT

RECTIFIER

EMC / RFI FILTER ASSEMBLY 240V

HARNESS RECTIFIER 240V

HOSE, AIR VALVE ASSEMBLY 5”

SLIDE, VACUUM VALVE ASSEMBLY

BRACKET, FRONT, PULL CABLE ASSEMBLY

SWITCH BRACKET ASSEMBLY

TUBE, TIP CONNECTOR

FLOATING HEAD RETAINING PIN ASSEMBLY

ADAPTER, FRONT HEAD

HOSE, FRONT HEAD ASSEMBLY, 1 ½”

CLAMP 1¼ X 1 7/16”

FLOATING HEAD, FRONT

FLOATING HEAD, REAR ASSEMBLY


QTY

1

1

1

1

1

1

1

2

1

1

1

1

3

1

1

1

1

1

1

1

1

1

1

1

1

1

3

3

1

2

1

1

2

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

3

2

2

1

1

1

1

2

1

1

1

8

REF. STOCK CODE

140

141 E90001A

143

144

145

146

147

148 E03350

149 E83346A

150 E80459A

151

152

153

154

155 E03347

156

157

158

159

161

162

163

164 TT00639

165

166 E02322

JE00233

JE00254

167

176 E00140

PART NO.

E00185-38A

B90001

00185-35A

B02195

B02190

00185-39A

00185-36A

D03350

83346A

80459A

K02716

C02277

C02287

K00678

D03347

D03363

83357A

D03345

K02712

D03369

00185-42A

E02441

J00639

800618A

C02322

C00233

C00254

A00154

A00140

DESCRIPTION

WIRE CONNECTOR ASSEMBLY, HANDLE, JUMPER

FILTER EMI - RFI 250V

HARNESS, POWER CORD TO SWITCHES 240V

INSULATOR, TERMINAL BLOCK 250V (TUV)

TERMINAL BLOCK 250V (TUV)

HARNESS, TERMINAL BLOCK TO EARTH POINT

HARNESS, TERMINAL BLOCK TO RFI FILTER (TUV)

CAM WITH PLUNGER, PULL CABLE

GASKET, VACUUM VALVE GUIDE

ADAPTER PLATE, VALVE GUIDE

CLIP, PULL CABLE ASSEMBLY

GUIDE, VACUUM VALVE ASSEMBLY

CABLE

HOSE ASSEMBLY, VACUUM EXHAUST



90 ELBOW, ¼”FP X ¼”FP


QTY

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

2

1

1

1

1

1

2

2

2

1

2


POLARIS & SUPERNOVA 800 & 1200 PARTS LIST

MAIN BODY ASSEMBLY


POLARIS 800 & 1200



SUPERNOVA 800 & 1200



POLARIS & SUPERNOVA 800 & 1200

MOTOR HOUSING ASSEMBLY


POLARIS 800 & 1200

HANDLE ASSEMBLY


SUPERNOVA 800 & 1200

HANDLE ASSEMBLY


SUPERNOVA 800 & 1200

VACUUM VALVE ASSEMBLY


11

12

13

14

8

9

10

REF. STOCK CODE

1

2

3

E02359

E02341

4

5

6

7

E02372

E00491-1

E02428

E82474A

E00618

E00618

E02465-2

E02465-3

15

16

17

18

E00138

E00099

19 E00613

20

21 E00575

E00576

22

22

23

E90008

24

25 E02488

26 E02538-1

27

32

33

34

35

36

28 E00398-1

29 E00779-1

30

31

E00144

E02366

E02365

E80500A

E00504

45

46

48

49

50

51

37 E82235A

38 E00536B

39 E00505

40 E02371

41 E82376A

42 E00398-2

43

44

E02298

E00091-2

E82368A

PART NO.

D02391

D02359

E02431

D02373

D02372

80491A

E02428

82474A

J00618

J00618

L00795

F02465-2

F02465-3

A00165

80263-3A

J00598

J00598

A00138

A00099

J00637

J00652

J00595

82570A

H00575

H00576

F02463-7

F02463-3

F90008

82310A

F02470-1

F02488

82538-1A

00185-6A

D00398-1

L00779-1

82378A

82362A

A00144

D02366

D02365

80500A

F00504

82235A

G00536

F00505

D02371

82376A

D00398-2

C02298

A00091-2

82368A

82367A

D02344-1

D02344

82361A

82383A

80187A

POLARIS 800 & 1200 PARTS LIST

DESCRIPTION

CLIP, ADAPTER RETAINER STEEL

HOSE ADAPTER, ALUMINIUM

SEAL, VACUUM INTAKE, NEOPRENE

SHAFT, LID PIVOT 4 7/16” x 5/16”

SPRING DOME PIVOT & SLIDE BLOCK

DOME (VACUUM LID) ASSEMBLY

GASKET, VACUUM LID NEOPRENE ½” THICK


HOSE, VACUUM, 2” ID X 6FT (POLARIS 800)


PLUG, SOLUTION TANK





DRAIN HOSE, 5/8” OD X 1/8” X 13” (POLARIS 800)




HOSE CLAMP 5/8”

HOSE CLAMP 7/8”

SOLUTION HOSE 3/8” X 15”





FILTER WITH FRAME


HOUSING, MOTOR, PLASTIC

COVER, BRUSH CHAMBER




BRUSH CHAMBER ASSEMBLY


GLIDE, BACK SS

GLIDE, FRONT SS




BRUSH

SHAFT, BRUSH ½” X 18”


WASHER, 3/32” X 7/16” X 5/8” (14”)

SPRAY TIP BRASS 1/8” NPT 110 03





BRACKET ASSEMBLY, HOSE GUIDE



GASKET, COOLING AIR DUCT 53

54 E00654

55

56

E02305

59

E02450

J00654

D02343

D02342-1

C02305

K00674 BUSHING NYLON ½”


1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

2

2

1

2

1

1

1

1

1

1

QTY

1

1

1

2

5

1

1

2

1

1

2

1

1

1

1

1

1

2

1

1

1

1

4

2

1

1

2

2

1

1

1

4

2

1

1

1

4

4

2

REF. STOCK CODE

60 AD00418

67

68

69

70

63

64

65

66

LA4503P

71

72

E00143

E00132

E02532-1

PART NO. DESCRIPTION

D00418-14 AXLE,

VACUUM MOTOR MOUNTING ASSEMBLY 82291A

F00463

117148-13

K00725

82355A

C02310

82357A

A00143

A00132

G02537


CAP, LATCH HANDLE (EARLY MODEL)

LATCH HANDLE ASSEMBLY (EARLY MODEL)

CAP SCREW, HEX HEAD ¼”-20 X 1 ¼” (EARLY MODEL)

LATCH HANDLE SPRING ASSEMBLY (EARLY MODEL)

TEE, MALE BRANCH, BRASS 1/8”MP X ¼”C TUBE FITTING



79

80

81

82

75

76

77

78

83

84

85

PC800118

E00133

E00145

E00124

E00085-13

E00085-14

E00240

87

88 E10763-1

FJ4401B

89

90

91

E00061

E00052

11-800118

A00133

A00145

A00124

B02214

80418-6A

A00085-5

A00085-4

A00085-7

A00085-6

C00240

D02370

8090-951-250

S2100818A

02341A

A00061

A00052

BUSHING, REDUCER, 3/8” X ⅛” NPT


TUBE FITTING ¼”FP X ¼”C

NUT, HEX ¼” PIPE

NUT, PIPE, PLASTIC


TUBE, COPPER ¼” OD, LEFT SPRAY TIPS

TUBE, COPPER ¼” OD, RIGHT SPRAY TIPS

TUBE, COPPER ¼” OD X 25 7/8”


SPACER, 3/16” X ½” X 1” OD


SHURFLO PUMP 230V

FLOJET PUMP 230V




93

E00709-3

GU00104

94

K00709-3

A00104

82414A



98 AI00715

102

105

106

107 E00185-32A

108

109

110

111

112

BE4901

E02187

RS4902

113 E11199

RS5218

120

121

166 E02322

JE00233

176

JE00254

E00140

E90001A


D02403

80188A

82408A

00185-33A

E03432

82409A

B02214

B00225

B02187

233-3936

B11199


CORD WRAP ASSEMBLY


LOCK NUT


TOGGLE SWITCH (EARLIER VERSION)



395-4427

00185-37A

82171A

C02322

C00233

C00254

A00140

B90001

HARNESS, RECTIFIER 220-240V

RECTIFIER, FISH PAPER ASSEMBLY




FILTER EMI – RFI 250V


2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

2

1

1

1

1

1

1

3

3

1

2

2

1

1

QTY

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

5

1

1

F11820-1

82523A

00185-6A

D00398-6

L00779

83355A

D010154

A00144

D03360

D03358

810083A

80500A

F00504

82235A

G00536

F02477

D02371

82376A

D00398-2

C02298

A00089

83352A

83353A

D02344-1

D02344

82361A

82383A

80187A

80263-3A

J00598

J00598

A00138

A00099

J00637

J00652

J00595

82570A

H00575

H00576

F11809

F11820-1

F90008

82310A

F11819

PART NO.

D02391

D02359

E02431

D02373

D02372

D03375

80491A

E02428

82474A

J00618

J00618

L00795

F11815-2

F11816

A00165

SUPERNOVA 800 & 1200 PARTS LIST

REF. STOCK CODE

1

2

3

E02359

E02341

4

5 E02372

10

11

12

6

7

8

9

E00491-1

E02428

E00618

E00618

16

17

18

19

13

14

15 E00138

E00099

E00613

22

23

24

20

21 E00575

22

E00576

E90008

29

30

31

32

33

34

25

26

E02488

E02538-1

27

28 E00398-6

E00779-160

E00144

E03360

E03358

35

36

37

E810083A

E80500A

E00504

E82235A

38 E00536B

39

40

41

E02371

E82376A

48

49

50

51

42 E00398-2

43 E02298

44

45

46

E00089

E83352A

E83353A

DESCRIPTION

CLIP, ADAPTER RETAINER STEEL

HOSE ADAPTER, ALUMINIUM

SEAL, VACUUM INTAKE, NEOPRENE

SHAFT, LID PIVOT 4 7/16” X 5/16”

SPRING DOME PIVOT

SPRING, SLIDE BLOCK

DOME (VACUUM LID) ASSEMBLY

GASKET, VACUUM LID NEOPRENE ½” THICK




PLUG, SOLUTION TANK

RECOVERY PAIL, SUPERNOVA 800

RECOVERY PAIL, SUPERNOVA 1200







HOSE CLAMP 5/8”

HOSE CLAMP 7/8”

SOLUTION HOSE 3/8” X 15”

DECAL KIT, POLARIS SUPERNOVA 800

DECAL KIT, POLARIS SUPERNOVA 1200

SOLUTION TANK ASSEMBLY, SUPERNOVA 800

SOLUTION TANK ASSEMBLY, SUPERNOVA 1200

FILTER WITH FRAME


HOUSING, MOTOR, PLASTIC

COVER, BRUSH CHAMBER



DRIVE BELT, SUPERNOVA (160XL)


BRUSH CHAMBER ASSEMBLY


GLIDE, BACK SS

GLIDE, FRONT SS

TEFLON GLIDE SET (NOT SHOWN)




BRUSH

SHAFT, BRUSH ½” X 18”


WASHER, 3/32” X 7/16” X 5/8” (14”)

SPRAY TIP BRASS 1/8” NPT 110 02





BRACKET ASSEMBLY, HOSE GUIDE



53

54 E00654

55

56

57

E02450

J00654

D02343

D02342-1

K00705



1

2

1

1

2

1

1

1

1

1

1

2

2

2

1

1

1

1

1

4

4

1

1

2

2

1

1

1

4

2

1

1

1

2

1

1

1

1

1

1

1

1

2

1

1

1

2

1

1

1

1

1

1

1

2

2

1

1

4

1

1

QTY

1

1

1

2

REF. STOCK CODE

E02305

59

60 AD00418

67

68

69

70

63

64

65 LA4503P

66

71

72

E00153

E00132

E02532-1

PART NO. DESCRIPTION

C02305

K00674 BUSHING NYLON ½”

D00418-14 AXLE,

82291A

F00463

117148-13

K00725

82355A

C02310

82357A

A00153

A00132

G02537

VACUUM MOTOR MOUNTING ASSEMBLY


LATCH HANDLE ASSEMBLY

CAP SCREW, MACHINE STEEL HEX HEAD ¼”-20 X 1 ¼”

LATCH HANDLE SPRING ASSEMBLY

TEE, MALE RUN, BRASS 1/8”MP X ¼”C TUBE FITTING



79

80

81

82

83

84

85

75

76

77

78

PC800111

E00133

E00145

E00124

E00085-13

E00085-14

E00240

87

88 E10763-1

FJ4401B

89

90

91

E00061

E00052

11-800111

A00133

A00145

A00124

B02214

80418-6A

A00085-13

A00085-14

A00085-16

A00085-6

C00240

D03365

8090-951-250

S2100818A

03370A

A00061

A00052

BUSHING, REDUCER, 3/8” X ⅛” NPT


TUBE FITTING ¼”FP X ¼”C

NUT, HEX ¼” PIPE

NUT, PIPE, PLASTIC


TUBE, COPPER ¼” OD, LEFT SPRAY TIPS

TUBE, COPPER ¼” OD, RIGHT SPRAY TIPS



SPACER, 3/16” X ½” X 1” OD


SHURFLO PUMP 230V

FLOJET PUMP 230V




E00709-3

93 GU00104

94

K00709-3

A00104

82414A



98 AI00715

100

101

102

103

105

106

107 E00185-32A

108

109

110

111 BE4901

113 E11199

114

115

116

117

118

119

120

Polaris & Supernova Manual.doc 1/1/12


83349A

010666A

D02338-2

D03356

80188A

82408A

00185-33A

E03432

82409A

B02214

B00225

SPRING BRACKET, VACUUM VALVE ASSEMBLY

SPRING, VACUUM VALVE SLIDE RETURN KIT

SHAFT, VACUUM VALVE


CORD WRAP ASSEMBLY


LOCK NUT


B11199

E03435

D03372

D03373

C00300-46

C00304

F11820-2

B02175

00185-31A



BUMPER, VACUUM VALVE

SPRING AND BALLS KIT

MANDREL BLIND RIVET ⅛ X ¼

COVER

EMC / RFI FILTER ASSEMBLY 240V

HARNESS, RECTIFIER 220-240V

Page 39 of 45

1

1

2

1

1

1

1

1

1

3

3

1

2

2

1

1

1

1

1

1

1

1

1

1

1

2

4

4

10

1

1

1

2

QTY

4

4

2

1

1

1

1

2

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

2

1

5

1

1

1

1

1

1

1

REF. STOCK CODE

121

122 E00657

123 E00621

124

125

126

128

129

130

131

132

133 E00618-1

134

136 E03366

137 E03367

138 E00464

140

144

145

146

147

148 E03350

149

150

E83346A

E80459A

151

152

153

154

155 E03347

156

157

158

159

161

162

RS5218

166 E02322

JE00233

JE00254

176 E00140

PART NO.

82202A

J00657

J00621

803364A

83348A

82172A

A00085-15

A00156

83374A

80465A

83361A

J00618-1

J00656

D03366

D03367

F00464

E00185-38A

B02195

B02190

00185-39A

00185-36A

D03350

83346A

80459A

K02716

C02277

C02257

C02287

K00678

D03347

D03363

83357A

D03345

K02712

D03369

00185-42A

395-4427

C02322

C00233

C00254

A00140

DESCRIPTION

RECTIFIER, FISH PAPER ASSEMBLY

HOSE, AIR VALVE ASSEMBLY 5”

SLIDE, VACUUM VALVE ASSEMBLY

BRACKET, FRONT, PULL CABLE ASSEMBLY

SWITCH BRACKET ASSEMBLY

TUBE, TIP CONNECTOR

FLOATING HEAD RETAINING PIN ASSEMBLY

ADAPTER, FRONT HEAD

HOSE, FRONT HEAD ASSEMBLY, 1 ½”

CLAMP 1¼ X 1 7/16”

FLOATING HEAD, FRONT

FLOATING HEAD, REAR ASSEMBLY

WIRE CONNECTOR ASSEMBLY, HANDLE, JUMPER

INSULATOR, TERMINAL BLOCK 250V (TUV)

TERMINAL BLOCK 250V

HARNESS, TERMINAL BLOCK TO EARTH POINT

HARNESS, TERMINAL BLOCK TO RFI FILTER

CAM WITH PLUNGER, PULL CABLE

GASKET, VACUUM VALVE GUIDE

COLLAR, SHAFT, ⅜ ID

SET SCREW

ADAPTER PLATE, VALVE GUIDE (ORDER WITH D03376)

CLIP, PULL CABLE ASSEMBLY

GUIDE, VACUUM VALVE ASSEMBLY

CABLE




QTY

1

1

1

1

1

1

1

1

1

1

1

1

3

2

2

1

2

1

1

2

1

1

8

1

1

1

1

2

2

1

1

1

1

1

2

1

1

1

1

2

2

2

2


PUMP PARTS LIST

SHURFLO PUMP 8000 SERIES, BY-PASS

REF. STOCK CODE

2

4 SH5205

5 PC809337

6

7 SH5203

9

PART NO.

94-379-01

94-391-26

94-385-30

DESCRIPTION QTY

1

PRESSURE SWITCH ASSEMBLY ( NOT FITTED)

COMPONENTS 1

BY-PASS VALVE AND DISCHARGE VALVE ASSEMBLY

VALVE PLATE ASSEMBLY (NOT AVAILABLE)

DIAPHRAGM, PISTON COMPONENTS & DRIVE ASSEMBLY

MOTOR ASSEMBLY (LESS BASE PLATE)

1

1

1

1

1

1


HAND TOOL PARTS LIST

AC1021


WIRING DIAGRAMS



DECLARATION OF CONFORMITY

We :

Prochem Europe Ltd.,

Oakcroft Road,

Chessington,

Surrey, KT9 1RH

UK

(Importer / EC Responsible Person)

E.D.I.C

1753, Blake Avenue,

Los Angeles,

California, 90031-1006

USA

(Manufacturer)

Declare that the product(s):

Type(s):

Model(s):

Description:

POLARIS / SUPERNOVA

SP500 / SP700 / SP800 / SP1200 / SN700 / SN800 / SN1200

CARPET / FLOOR CLEANING MACHINES 220 - 240V 50Hz

Have been manufactured in conformity with the following standards and specifications:

EN 60335-1:1995

EN 60335-2-68:1999

EN61000-3-2:2000

EN61000-3-3:1995

And comply with the requirements of (as amended):

Compatibility

A Technical file is held by Prochem Europe Ltd.

Certificate of compliance and test reports have been issued by:

SGS United Kingdom Ltd.

Unit 10, Bowburn South Industrial Estate

Bowburn, Durham DH6 5AD

Ref: DUR40718/2/R/SW/03

DUR41117/2/R/PB/03

DUR41118/2/A/SW/03

DUR40718/1/EMC/CL/03

DUR41117/01/EMC/CL/03

DUR41118/01/EMC/CL/03

Signed

(For and on behalf of the Importer / EC Responsible Person)

Name:

Position:

J Hattersley

Equipment Product Manager

Place of Issue: Chessington UK

Date of Issue:

14/3/2011


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