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CONDENSING UNIT INSTALLATION INSTRUCTIONS
Table of Contents
CONDENSING UNIT SAFETY........................................................1
INSTALLATION REQUIREMENTS ................................................1
Tools and Parts ............................................................................2
System Requirements..................................................................2
Location Requirements ................................................................2
Electrical Requirements ...............................................................3
INSTALLATION INSTRUCTIONS ..................................................3
Inspect Shipment .........................................................................3
Connect Refrigerant Lines ...........................................................4
Charge Refrigerant Lines .............................................................5
Make Electrical Connections .......................................................6
Complete Installation..................................................................10
SEQUENCE OF OPERATION ......................................................10
SYSTEM MAINTENANCE ............................................................10
ASSISTANCE OR SERVICE .........................................................10
WARRANTY ..................................................................................11
CONDENSING UNIT SAFETY
Your safety and the safety of others are very important.
We have provided many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol.
This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER” or “WARNING.”
These words mean:
DANGER
You can be killed or seriously injured if you don't immediately follow instructions.
WARNING
You can be killed or seriously injured if you don't follow instructions.
All safety messages will tell you what the potential hazard is, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.
INSTALLATION REQUIREMENTS
These instructions are intended as a general guide only for use by qualified persons and do not supersede any national or local codes in any way. The installation must comply with all state and local codes as well as the National Electrical Code.
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The condensing unit is designed and approved for outdoor use only.
The condensing unit must be installed with no ductwork in the airstream. The outdoor fan is not designed to operate against any additional static pressure.
Whirlpool Gold ® Models W2C3 and W2C4
506111-01
Tools Needed
Tools and Parts
Gather the required tools and parts before starting installation.
Read and follow the instructions provided with any tools listed here.
Parts Needed
Check local codes and HVAC supplier. Check existing electrical supply, and read “Electrical Requirements,” “Location
Requirements,” “System Requirements” and “Connect
Refrigerant Lines.”
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Torch
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⁵⁄₁₆" (7.6 mm) nut driver
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¹⁄₄" (6.4 mm) nut driver
NOTE: Some condensing units do not contain a factory-installed filter dryer. With those units, a properly sized filter dryer must be field installed in the liquid (high pressure) line set between the outdoor condensing unit and indoor evaporator unit.
System Requirements
Condensing unit system matches are derived from actual laboratory testing of matched systems. It is recommended that only matching equipment be used to ensure proper operation and efficient performance.
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Indoor System Thermal Expansion Valve
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The designed system matches are listed in the condensing unit specification sheets and on the condensing unit refrigerant charging instructions located on the back of the service access panel.
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Check the indoor coil thermal expansion valve to see whether it matches the required thermal expansion valve for the indoor coil and condensing unit being installed.
Refer to the refrigerant charge label located on the inside of the condensing unit access panel for the correct thermal expansion valve size required.
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Refrigerant charging instructions include a list of matching indoor equipment with the proper thermal expansion valve size and amount of refrigerant charge required.
This condensing unit has been factory charged with a quantity of refrigerant (R-22) sufficient for a matched indoor coil and a maximum 20 ft (6.1 m) of refrigerant line.
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Replace the thermal expansion valve with the correct size if this size is not already installed in the indoor coil. Instructions for replacing the thermal expansion valve are provided with the indoor coil.
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Location Requirements
This condensing unit is designed to be located outdoors with sufficient clearance for free entrance to the inlet and discharge air openings. The location must also allow for adequate service access. See “Minimum Clearances.”
Minimum Clearances
Where possible, select a location for the condensing unit which is shaded from the direct rays of the sun most of the time. North or east locations are usually most desirable.
Position the condensing unit to avoid direct contact with water, snow or ice from a roofline overhead.
48" (121.9 cm)
Overhead Clearance
(Discharge Air)
12" (30.5 cm)
The condensing unit must be installed on a solid, level mounting pad that will not settle or shift. Isolate the pad from the building structure to avoid possible transmission of sound or vibration from the condensing unit into the conditioned space.
Clearance (Inlet Air)
The condensing unit foundation should be raised to a minimum of 3" (7.6 cm) above finish grade. In areas which have prolonged periods of temperatures below freezing, and/ or snowfall, the condensing unit should be elevated above the average snow line.
Avoid placing the condensing unit near areas such as sleeping quarters or study rooms. Normal operating sound levels may be objectionable if the condensing unit is placed near certain rooms.
A B C
24" (61 cm) Service
Access Clearance
A. Weatherproof disconnect switch
B. NEC class 1 wiring
C. NEC class 2 wiring
D. To power supply
D
E
F
G
H
12" (30.5 cm) Clearance
Between Unit and Building
E. House thermostat
F. To indoor unit
G. To indoor coil
H. Seal openings
2
WARNING
Electrical Requirements
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All field wiring must be done in accordance with National
Electrical Code requirements, applicable requirements of UL, or local codes, where applicable.
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Electrical wiring, disconnect means and over-current protection are to be supplied by the installer. Refer to the rating plate for the maximum over-current protection, minimum circuit ampacity, and operating voltage. See the wiring diagrams in “Make Electrical Connections.”
Electrical Shock Hazard
Electrically ground condensing unit or heat pump.
Connect ground wire to ground lug.
Use copper wire for supply connection.
Correct wire gauge is shown in the chart below.
Failure to follow these instructions can result in death or electrical shock.
Rating Plate Ampacity
Less than 15
16 - 20
21 - 30
31 - 50
AWG
14
12
10
8
NOTE: All outdoor wiring must be suitable for outdoor use. Use copper conductors only.
INSTALLATION INSTRUCTIONS
WARNING
Excessive Weight Hazard
Use two or more people to move and install condensing unit or heat pump.
Failure to do so can result in back or other injury.
Inspect Shipment
1. Check the condensing unit rating plate to confirm specifications are as ordered.
This condensing unit is shipped in one package, completely assembled and wired. The thermostat is shipped in a separate carton when ordered.
2. Upon receipt of equipment, inspect it for possible shipping damage. Examine the condensing unit inside the carton if the carton is damaged.
If damage is found, it should be noted on the carrier’s freight bill.
Damage claims should be filed with the carrier immediately.
Claims of shortages should be filed with the seller within 5 days.
NOTE: If any damages are discovered and reported to the carrier, do not install the condensing unit, because your claim may be denied.
3
Connect Refrigerant Lines
Refrigerant lines must be connected by a licensed, EPA certified refrigerant technician in accordance with established procedures.
14. Pack insulating material around refrigerant lines where they penetrate the structure to protect the lines and to minimize vibration transmission.
IMPORTANT:
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Connecting refrigerant lines must be clean, dehydrated, refrigerant-grade copper lines. Condensing units should be installed only with specified line sizes for approved system combinations with elevation differences up to 20 ft (6.1 m) and total length of up to 100 ft (30.5 m). See the Suction Line
Sizes and Liquid Line Sizes charts later in this section.
A
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Avoid sharp bends or possible kinking in the refrigerant lines during installation as this may cause a reduction in performance.
To avoid contamination of the refrigerant system, do not remove the caps from the lines or system connection points until connections are ready to be completed.
A. Insulating material around refrigerant lines
1. Route the suction and liquid lines from the fittings on the indoor coil to the fittings on the condensing unit. Run the lines in as direct a path as possible, avoiding unnecessary turns and bends.
2. For product efficiency, be sure that the suction line is insulated over the entire exposed length and that both suction and liquid lines are not in direct contact with floors, walls, ductwork, floor joists, or other piping.
3. Remove valve cores.
4. Wrap the service valves with a wet rag.
Suction Line Sizes
Installations exceeding 100 ft (30.5 m) are not recommended.
Btu/h Line Set Size—in. (cm) OD
18,000
³⁄₄ (1.9) ³⁄₄ (1.9) ³⁄₄ (1.9)
24,000
³⁄₄ (1.9) ³⁄₄ (1.9) ³⁄₄ (1.9)
30,000
³⁄₄ (1.9) ³⁄₄ (1.9) ³⁄₄ (1.9)
³⁄₄ (1.9)
³⁄₄ (1.9)
⁷⁄₈ (2.2)
³⁄₄ (1.9)
⁷⁄₈ (2.2)
⁷⁄₈ (2.2)
5. If not provided, install a filter dryer in the liquid line between the outdoor condensing unit and the indoor evaporator coil.
6. Connect the suction and liquid lines, using a brazing compound. Braze with an alloy of silver or copper and phosphorus with a melting point above 1,100°F (593ºC).
36,000
³⁄₄ (1.9) ³⁄₄ (1.9) ³⁄₄ (1.9)
42,000
⁷⁄₈ (2.2) ⁷⁄₈ (2.2) ⁷⁄₈ (2.2)
⁷⁄₈ (2.2)
1
¹⁄₈ (2.9)
1
¹⁄₈ (2.9)
1
¹⁄₈ (2.9)
48,000
⁷⁄₈ (2.2) ⁷⁄₈ (2.2) ⁷⁄₈ (2.2)
1
¹⁄₈ (2.9)
1
¹⁄₈ (2.9)
60,000 1
¹⁄₈ (2.9) 1¹⁄₈ (2.9) 1¹⁄₈ (2.9)
1
¹⁄₈ (2.9)
1
¹⁄₈ (2.9)
NOTE: Do not use soft solder.
7. Make sure indoor coil has been put in place according to the
Installation Instructions and is connected to the refrigerant lines.
Line Set
Length
Less than
25 ft
(7.6 m)
25 ft
(7.6 m)
Over 25 ft
(7.6 m) and up to
50 ft
(15.2 m)
Over 50 ft
(15.2 m) and up to
75 ft
(22.9 m)
Over 75 ft
(22.9 m) and up to
100 ft
(30.5 m)
8. Replace valve cores.
9. Pressurize the lines and indoor coil with dry nitrogen not to exceed 20 psi.
Liquid Line Sizes
Installations exceeding 100 ft (30.5 m) are not recommended.
10. Leak test the refrigerant lines and indoor coil.
11. Evacuate the indoor coil and lines to a minimum of
500 microns to remove contamination and moisture, then disconnect the vacuum pump.
Btu/h Line Set Size—in. (cm) OD
18,000
³⁄₈ (1) ³⁄₈ (1) ³⁄₈ (1) ³⁄₈ (1) ³⁄₈ (1)
12. Open the suction and liquid service valves fully.
13. Insulate the suction line with refrigerant line insulation material of
¹⁄₄" (6.4 mm) or more wall thickness.
24,000
³⁄₈ (1)
30,000
³⁄₈ (1)
36,000
³⁄₈ (1)
42,000
³⁄₈ (1)
48,000
³⁄₈ (1)
60,000
³⁄₈ (1)
³⁄₈ (1) ³⁄₈ (1)
³⁄₈ (1) ³⁄₈ (1)
³⁄₈ (1) ³⁄₈ (1)
³⁄₈ (1) ³⁄₈ (1)
³⁄₈ (1) ³⁄₈ (1)
³⁄₈ (1) ³⁄₈ (1)
³⁄₈ (1)
³⁄₈ (1)
³⁄₈ (1)
¹⁄₂ (1.3)
¹⁄₂ (1.3)
¹⁄₂ (1.3)
³⁄₈ (1)
¹⁄₂ (1.3)
¹⁄₂ (1.3)
¹⁄₂ (1.3)
¹⁄₂ (1.3)
¹⁄₂ (1.3)
Line Set
Length
Less than
25 ft
(7.6 m)
25 ft
(7.6 m)
Over 25 ft
(7.6 m) and up to 50 ft
(15.2 m)
Over 50 ft
(15.2 m) and up to
75 ft
(22.9 m)
Over 75 ft
(22.9 m) and up to
100 ft
(30.5 m)
4
Charge Refrigerant Lines
NOTE: Refrigerant lines must be charged by a licensed, EPA certified refrigeration technician in accordance with established procedures.
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Adjustment of the refrigerant charge will be necessary based on the system combination and line length. To adjust the refrigerant size for increased line lengths, add the following amount of refrigerant.
The outdoor condensing unit should be charged during warm weather. However, applications arise in which charging must occur in the colder months. The method of charging is determined by the system’s refrigerant expansion device and the outdoor ambient temperature. Choose one of the following charge methods based on the system’s refrigerant expansion device and the outdoor ambient temperature.
Measure the Liquid Line Temperature and the Outdoor
Ambient Temperature
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For line set lengths greater than 15 ft (4.6 m), add refrigerant by weighing in 0.60 oz per ft of
³⁄₈" (1 cm) O.D. liquid line.
If necessary, adjust the refrigerant charge for compatibility with the evaporator coil.
Charge Using Sub-cooling Method (Fixed Orifice/
Thermal Expansion Valve Systems)—Outdoor
Temperatures 65°F (18ºC) or Above
1. Connect the manifold gauge set to the service valve ports as follows:
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Low pressure gauge to suction line service valve
Use this method if charging a fixed orifice or Thermal Expansion
Valve system when the outdoor ambient temperature is 65°F
(18ºC) or above.
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High pressure gauge to liquid line service valve
1. Attach the manifold gauge hose to the liquid service port.
2. Close manifold gauge set valves.
3. Connect the center manifold hose to an upright cylinder of refrigerant (R-22).
2. If the condensing unit pressures are stable, use a digital thermometer to record the liquid line temperature.
3. Record the liquid line pressure reading.
4. If room temperature is below 70°F (21ºC), set the room thermostat to call for heat. This will create the necessary load for properly charging the system in the cooling cycle.
4. Use a temperature/pressure chart for refrigerant (R-22) to determine the saturation temperature for the liquid line pressure reading.
5. When the heating demand has been satisfied, switch the thermostat to cooling mode with a set point of 68°F.
5. Subtract the liquid line temperature from the saturation temperature to determine sub-cooling.
6. When pressures have stabilized, use a digital thermometer to record the liquid and suction line temperatures.
_____ ° (Saturation Temperature °F) - _____ ° (Liquid Line
Temperature °F) = _____ ° (Sub-cooling Value °F)
7. Use a digital thermometer to record the outdoor ambient temperature.
6. Compare the sub-cooling value: For W2C3 models—10ºF to
12ºF; for W2C4 models—8ºF to 10ºF.
NOTE: The outdoor temperature will determine which charging method to use.
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If sub-cooling is greater than shown for your model, recover some refrigerant.
Charge Using Weigh-In Method (Fixed Orifice/Thermal
Expansion Valve Systems)
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If sub-cooling is less than shown for your model, add some refrigerant.
Use this method if the system is void of refrigerant, or if the outdoor ambient temperature is cool.
1. Locate and repair any leaks.
2. If necessary, recover the refrigerant from the condensing unit.
3. Conduct a leak check, then evacuate as previously outlined.
4. Weigh in the charge according to the total amount shown on the condensing unit nameplate.
NOTE: If weighing facilities are not available or if the condensing unit is being charged during warm weather, follow one of the other charging methods.
IMPORTANT:
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Refrigerant charge adjustment will be required for line set lengths greater than 15 ft (4.6 m) and for non systemmatched evaporator coils.
The condensing unit is factory-charged with the proper refrigerant charge amount for a matching evaporator and
15 ft (4.6 m) of refrigerant line. Refer to the condensing unit rating plate for the exact amount of this factory charge.
Charge Using Superheat Method (Fixed Orifice
Systems)—Outdoor Temperatures 65°F (18ºC) or Above
Use this method if charging a fixed orifice system when the outdoor ambient temperature is 65ºF (18ºC) or above.
1. Attach the manifold gauge hose to the suction service port.
2. If the condensing unit pressures are stable, use a digital thermometer to record the suction line temperature.
3. Record the suction line pressure reading.
4. Use a temperature/pressure chart for refrigerant (R-22) to determine the saturation temperature for the suction line pressure reading.
5. Subtract the saturation temperature from the suction line temperature to determine the superheat. See Superheat
Values for Fixed Orifice Systems chart.
_____ ° (Suction Line Temperature °F) - _____ ° (Saturation
Temperature °F) = _____ ° (Superheat Value °F)
6. Compare the superheat value with those shown in the chart located on the control box cover.
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If superheat is greater than shown, add some refrigerant.
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If superheat is less than shown, recover some refrigerant.
5
6
WARNING
Make Electrical Connections
Single Phase Electrical Connections
Refer to Wiring Connection Diagram—Single Phase 208/230 Volt later in this section.
WARNING
Electrical Shock Hazard
Electrically ground condensing unit or heat pump.
Connect ground wire to ground lug.
Use copper wire for supply connection.
Correct wire gauge is shown in the chart below.
Failure to follow these instructions can result in death or electrical shock.
Rating Plate Ampacity
Less than 15
16 - 20
21 - 30
31 - 50
AWG
14
12
10
8
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
1. Disconnect power.
2. Remove control box cover.
3. Connect the field supply wires L1 and L2 to contactor terminals L1 and L2.
4. Connect ground wire to ground lug.
IMPORTANT:
■
Electrical wiring, disconnect means and over-current protection are to be supplied by the installer. Refer to the rating plate for the maximum over-current protection, minimum circuit ampacity, and operating voltage. See the wiring diagrams later in this section.
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Install an adequately-sized branch circuit disconnect, according to the NEC, within sight of and readily accessible from the condensing unit.
The cable or conduit and fittings connected from the disconnect to the condensing unit shall be rated for outdoor use.
T2
L2
T1
L1
A
L2 L1
B
C
A. Ground lug
B. Field supply ground wire
C. 208/230 volt field supply wires
5. Connect low voltage circuit.
Typical Wiring Connection (low voltage circuit)
Thermostat
Indoor Unit
Outdoor Unit
4. Connect ground wire to ground lug.
T1
T2
T3
A
R
C
Y
G
R
C
G
R
C
Y
B
24V Control Wiring (NEC Class 2)
A. Do not connect C (common) connection between indoor unit and thermostat except when required by the indoor thermostat. Refer to the thermostat installation instructions.
B. C (common) connection between indoor unit and outdoor unit required for proper operation.
6. Replace control box cover.
7. Reconnect power.
Three Phase Electrical Connections
Refer to Wiring Connection Diagram—Three Phase 208/230 Volt later in this section.
WARNING
L1
L2
L3
A
L1 L2 L3
B
C
A. Ground lug
B. Field supply ground wire
C. 208/230 volt field supply wires
5. Connect low voltage circuit.
Typical Wiring Connection (low voltage circuit)
Thermostat
Indoor Unit Outdoor Unit
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or electrical shock.
IMPORTANT: If three phase connections are reversed, the compressor will run backward and go out on the overload protector. If this occurs, reverse any 2 of the field supply leads at the contactor.
1. Disconnect power.
2. Remove control box cover.
3. Connect the field supply wires L1, L2 and L3 to contactor terminals L1, L2 and L3.
A
R
C
Y
G
R
C
G
R
C
Y
24V Control Wiring (NEC Class 2)
A. Do not connect C (common) connection between indoor unit and thermostat except when required by the indoor thermostat. Refer to the thermostat installation instructions.
B. C (common) connection between indoor unit and outdoor unit required for proper operation.
6. Replace control box cover.
7. Reconnect power.
B
7
Wiring Connection Diagram—Single Phase 208/230 Volt
Outdoor
Fan
Dual
Capacitor
F
C
H
PR
BK
OR
R
Y
R S C
Compressor
Crankcase Heater
(if used)
BK
Compressor
Contactor
Timed Off
Control
2 3 1
To 24 VAC
Power Source
20 VA Minimum
NEC Class 2
C
Y1
Ground
Lug
L2
L1
208-230/60/1
Ground
L1
208-230/60/1
L2
Heater
Compressor
Equipment
Ground
BK
Contactor
Compressor
Y
Compressor
C S R
R
OR
BK
High Pressure
Switch
(if used)
High Pressure
Switch
Loss of Charge
Switch
Timed Off
Control
Loss of Charge
Switch
2
3
1
H
C
Dual Capacitor
F
PR
Outdoor Fan
Motor
Compressor
Contactor Coil
C Y1
To 24 VAC
Power Source
20 VA Minimum
NEC Class 2
Line Voltage Factory Installed
Line Voltage Field Installed
24 Volt Factory Installed
Class II Voltage Field Installed
8
Wiring Connection Diagram—Three Phase 208/230 Volt
Comp
T2
T3
T1
BK
BR
R
Fan
Motor
Y
Y
BR
V
R
Fan
Capacitor
T1
T2
T3
Contactor
L1
L2
L3
Ground
Screw
Discharge
Thermostat
(if used)I
High Pressure
Switch
(if used)
Line Voltage - Factory
Line Voltage - Factory (if used)
Line Voltage - Field
Low Voltage - Factory
Low Voltage - Factory (if used)
Low Voltage - Field
Connect to C and Y terminals of indoor control circuit having minimum
40 VA, 24 volt NEC Class II
Transformer.
Crankcase
Heater
(if used)
Refer to rating plate for line voltage 3 phase power supply. Use minimum
167ºF (75ºC) copper wire only.
Wiring Schematic
L3
T3
Compressor
Contactor
Outdoor Power Supply
L2
T2
Crankcase Heater
(if used)
L1
T1
Ground
Screw
Compressor
Motor
T2
T3
T1
Fan
Motor
Typical Schematic of Control Circuit
Compressor
Contactor Coil
Discharge Thermostat
(if used)
Thermostat Terminals
High Pressure Switch
(if used)
9
Complete Installation
1. Operate the condensing unit for a period of at least
15 minutes to allow for pressures and temperatures to stabilize.
2. If condensing unit does not appear to be functioning correctly, have condensing unit checked by a person certified by the EPA to handle refrigerant.
SEQUENCE OF OPERATION
Upon cooling demand, the thermostat closes circuit R to Y.
Closing R to Y energizes the condenser for cooling operation and closes the unit contactor, starting the compressor and outdoor fan. The thermostat automatically closes R to G circuit which also brings on the indoor fan at the same time.
Upon satisfying cooling demand, the thermostat will open the above circuits and open the main contactor, stopping the compressor and outdoor fan. If the indoor unit is equipped with a delay timer, the blower will continue to operate for 60 to
90 seconds, which improves system efficiency.
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SYSTEM MAINTENANCE
Leaves and other large obstructions should be removed from the condensing unit surfaces without damaging the fin surface of the coil.
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Routinely clean or change the indoor air filter. Should the indoor coil become dirty, thus restricting airflow, call a qualified service person to clean the coil surface.
An annual inspection by a qualified person should be performed to ensure continued high-quality performance.
ASSISTANCE OR SERVICE
If you need further assistance, you can write to the below address with any questions or concerns:
Whirlpool ® Home Cooling and Heating
14610 Breakers Drive
Jacksonville, FL 32258
Please include a daytime phone number in your correspondence.
10
LIMITED WARRANTY
Applies in U.S.A. and Canada Only
FAILURE TO MAINTAIN YOUR EQUIPMENT WILL VOID THIS WARRANTY
COVERED EQUIPMENT
The following Whirlpool ® and Whirlpool Gold ® (G) cooling and heating equipment is covered by the Limited Warranty:
Condensing Units: W2C3, W2C4, W2GC3, W4GC3, W4GC4, W4GC6, W4GC8
Heat Pumps: W2H3, W2H4, W2GH3, W4GH3, W4GH4, W4GH6, W4GH8
Gas Furnaces: WFAT, WFAR, WFCT, WFCC, WGFA, WGFB, WFAU, WGFD, WGFE
Air Handlers: WAHMS, WAHMV
Electric Furnaces: WMB
Evaporator Coils: WEC1P, WEM1P, WEU1P, WEH1P
Package Equipment: W2PG3, W2PH3, W2PC3, W4PG4, W4PH4
FIVE (5) YEAR COVERAGE—RESIDENTIAL APPLICATIONS
The covered equipment and covered component are warranted by Whirlpool
®
Home Cooling and Heating for a period of five (5) years from the date of the original installation, when installed in a residental application (single-family dwelling which includes homes, duplexes, apartments and condominiums). If, during this period, a covered component fails because of a manufacturing defect,
Whirlpool ® Home Cooling and Heating will provide a free replacement part to the owner through a licensed service contractor. You must pay shipping charges and all other costs of warranty service. Whirlpool
®
Home Cooling and Heating will not pay labor involved in diagnostic calls or in removing, repairing, servicing or replacing parts. Such cost may be covered by a separate warranty provided by the installer.
ONE (1) YEAR COVERAGE—NON-RESIDENTIAL APPLICATIONS
The covered equipment and covered component are warranted by Whirlpool ® Home Cooling and Heating for a period of one (1) year from the date of the original installation, when installed in non-residential applications. If, during this period, a covered component fails because of a manufacturing defect, Whirlpool ® Home Cooling and Heating will provide a free replacement part to the owner through a licensed service contactor. You must pay shipping charges and all other costs of warranty service, Whirlpool ® Home Cooling and
Heating will not pay labor involved in diagnostic calls or in removing, repairing, servicing or replacing parts. Such costs may be covered by a separate warranty provided by the installer.
EXTENDED COVERAGE
Your Whirlpool ® Home Cooling and Heating limited warranty provides extended coverage on the components outlined below. The extended coverage begins with the date of the original unit installation and represents the total warranty period for the specific component.
Heat Exchangers:
WFAT, WFAR, WGFA, WGFB, W2PG3—Twenty (20) Years—Residential Applications
WFAT, WFAR, WGFA, WGFB, W2PG3—Ten (10) Years—Non-Residential Applications or Subsequent Owner
Non-Direct Vent Applications:
WFCT, WFCC, WFB—Twenty (20) Years—Residential Applications
WFCT, WFCC, WFB—Ten (10) Years—Non-Residential Applications or Subsequent Owners
Direct Vent Applications:
WFAU, WFCT, WFCC, WGFD, WGFE—Limited Lifetime—Residential Applications
WFAU, WFCT, WFCC, WGFD, WGFE—Twenty (20) Years—Non-Residential Applications or Subsequent Owners
For those models for which the limited lifetime heat exchanger warranty is offered, it will apply only to those Residential Applications
Where the original purchaser of the equipment owns and occupies the residence where the equipment is located at the time of the warranty claim. When a warranty claim is made under the limited lifetime heat exchanger warranty for a Residential application and a subsequent owner or a non-owner occupies the residence where the equipment is located, then coverage under the limited lifetime heat exchanger warranty is limited to twenty (20) years. Lifetime coverage under the limited lifetime heat exchanger warranty is subject to proof of purchase and is not transferable. All terms of this warranty must be followed.
Heat Exchanger Availability: If a replacement heat exchanger is no longer available for a unit covered by this warranty, Whirlpool ® Home
Cooling and Heating will allow a credit toward the purchase of an equivalent furnace (at the current suggested distributor’s cost).
Compressors:
W2C3, W2H3, W2C4, W2H4, W2PG3, W2PH3, W2PC3—Five (5) Years
W2GC3, W4GC3, W4GC6, W2GH3, W4GH3, W4GH6—Ten (10) Years
Extended warranty coverage on compressors applies to the original equipment purchaser, subject to proof of purchase, and is not transferable. Compressor warranty is five (5) years in all non-residential applications and for subsequent owners in residential applications.
NOTE: If the date of original installation cannot be verified, the warranty period will be deemed to begin six (6) months after the
date of manufacture.
11
EXCLUDED COMPONENTS
The following components are not covered by this warranty: cabinets, cabinet pieces, air filters, driers, refrigerant, refrigerant line sets, belts, wiring, fuses, oil nozzles and unit accessories.
REPAIRS
All repairs of covered components must be made with authorized service parts by a licensed service dealer or contractor. Labor charges are not covered by this warranty. Such costs may be covered by a separate warranty provided by the installer.
CARE OF EQUIPMENT
Your new unit must be properly installed, operated and maintained in accordance with the unit installation, operation and maintenance instructions provided with each unit. Failure to provide maintenance according to Whirlpool ® Home Cooling and Heating instructions will void this warranty. You may be asked to provide written documentation of annual and other periodic preventive maintenance.
WARRANTY PROCEDURE
When warranty parts are required:
1. Be prepared to furnish the following information:
a) Complete model and serial number
b) Proof of required periodic maintenance, installation date and location
c) An accurate description of the problem
2. Call your local licensed service dealer or contractor
3. If the installing dealer is unable to provide warranty parts, check the yellow pages for another licensed service dealer or contractor in your area or contact:
Whirlpool Home Cooling and Heating
14610 Breakers Drive
Jacksonville, FL 32258
WARRANTY LIMITATIONS
1. This warranty is void if the covered equipment is removed from the original installation site.
2. This warranty does not cover damage or defect resulting from:
a) Flood, wind, fire, lightning, mold, or installation and operation in a corrosive atmosphere, or otherwise in contact with corrosive materials (chlorine, fluorine, salt, recycled waste water, urine, fertilizers, or other damaging substances or chemicals)
b) Accident, or neglect or unreasonable use or operation of the equipment including operation of electrical equipment at voltages other than the range specified on the unit nameplate (includes damages caused by brownouts)
c) Modification, change or alteration of the equipment, except as directed in writing by Whirlpool ® Home Cooling and Heating
d) Operation with system components (indoor unit, outdoor unit and refrigerant control devices) which do not match or meet the specifications recommended by Whirlpool ® Home Cooling and Heating
e) Operation of furnaces with return air temperatures of less than 60°F (16°C) or operation of a furnace field installed downstream from a cooling coil
f ) Use of contaminated or alternate refrigerant
3. The installation of replacement parts under the terms of this warranty does not extend the original warranty period.
Whirlpool
®
Home Cooling and Heating makes no express warranties other than the warranty specified above. All implied warranties, including the implied warranties of merchantability and fitness for a particular purpose, are excluded to the extent to a period legally permissible. Should such exclusion or limitation of the warranty be unenforceable, such implied warranties are in any event limited to a period of one (1) year. Liability for incidental and consequential damages is excluded. Some states do not allow limitation of incidental damages, so the limitations or exclusions may not apply to you.
Whirlpool
®
Home Cooling and Heating will not pay electricity or fuel costs, or increases in electricity or fuel costs, for any reason whatsoever, including additional or unusual use of supplemental electric heat. This warranty does not cover lodging expenses or labor charges.
Whirlpool
®
Home Cooling and Heating shall not be liable for any default or delay in performance under this warranty caused by any contingency beyond its control.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Keep this warranty and your sales slip together for future reference. You must provide proof of purchase or installation date for in-warranty service.
Write down the following information about your furnace to better help you obtain assistance or service if you ever need it. You will need to know the complete model and serial number. You can find this information located on the rating plate on the inside panel for all models except for model WFCH, which is located on the outside of the product.
506111-01
© 2008. All rights reserved.
Unit Model Number _____________________________________________
Serial Number __________________________________________________
Installation Date ________________________________________________
Installing Contractor ____________________________________________
Phone__________________________________________________________
®Registered Trademark/TM Trademark of Whirlpool, U.S.A.,
Manufactured under license by Tradewinds Distributing Company, LLC., Coconut Grove, Florida
4/01/2008
5/08
Printed in U.S.A.
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Table of contents
- 1 CONDENSING UNIT SAFETY
- 1 INSTALLATION REQUIREMENTS
- 2 Tools and Parts
- 2 System Requirements
- 2 Location Requirements
- 3 Electrical Requirements
- 3 INSTALLATION INSTRUCTIONS
- 3 Inspect Shipment
- 4 Connect Refrigerant Lines
- 5 Charge Refrigerant Lines
- 6 Make Electrical Connections
- 10 Complete Installation
- 10 SEQUENCE OF OPERATION
- 10 SYSTEM MAINTENANCE
- 10 ASSISTANCE OR SERVICE
- 11 WARRANTY