Monogram Monogram ZGU385L, Monogram ZGU385N, ZGU385NSMSS, ZGU385L, ZGU385N Installation guide
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Installation Instructions Instructions d’installation 36″ Stainless Steel Gas Cooktops Natural Gas Model: ZGU385N LP Gas Model: ZGU385L Safety Information BEFORE YOU BEGIN WARNING — Disconnect all electrical power at the main circuit breaker or fuse box before installing. Read these instructions completely and carefully. IMPORTANT • — Save these instructions for local inspector’s use. • IMPORTANT — Observe all governing This cooktop has been design certified by Underwriters Laboratories. You’ll find safety precautions in your Owner’s Manual. Read them carefully. • Installation of this cooktop must conform with local codes or, in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54–Latest Edition. • Be sure your cooktop is installed properly by a qualified installer or service technician. • To eliminate reaching over surface burners, cabinet storage above burner should be avoided. • Do not install the unit near an outside door or where a draft may affect its use. codes and ordinances. • Note to Installer – Be sure to leave these instructions with the Consumer. • Note to Consumer – Keep these instructions for future reference. • Product failure due to improper installation is not covered under the Warranty. WARNING — This appliance must be properly grounded. • IMPORTANT — Leak testing of the appliance shall be conducted according to the manufacturer’s instructions. • Proper installation is the responsibility of the installer and product failure due to improper installation is NOT covered under warranty. IN THE COMMONWEALTH OF MASSACHUSETTS: • This product must be installed by a licensed plumber or gas fitter. • When using ball-type gas shut-off valves, they shall be the T-handle type. • A flexible gas connector, when used, must not exceed 3 feet. FOR YOUR SAFETY: WARNING — If the information in this manual is not followed exactly, a fire, explosion or gas leak may result, causing property damage, personal injury or death. Be sure the installation of this product in a mobile home conforms with the Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280. If this standard does not apply, you must follow the standard for Manufactured Home Installations, ANSI A225.1 and Manufactured Home Installations, Sites and Communities, ANSI/NFPA 501A or with local codes. You can get a copy of the Federal Standard by Writing: Office of Mobile Home Standards HUD Building 451 7th Street, S.W. Washington, D.C. 24010 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance! WHAT TO DO IF YOU SMELL GAS: • Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. • Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. • If you cannot reach your gas supplier, call the fire department. Installation and service must be performed by a qualified installer, service agency or the gas supplier. 2 Safety Information ELECTRICAL REQUIREMENTS result in a hazardous condition. If there are no codes, your cooktop must be wired and fused to meet the requirements of the National Electrical Code, ANSI/NFPA No. 70—Latest Edition. You can get a copy by writing: National Fire Protection Association Batterymarch Park Quincy, MA 02269 In Canada, your cooktop must be wired and fused to meet the requirements of the Canadian Electrical Code. This appliance must be supplied with the proper voltage and frequency and connected to an individual, properly grounded branch circuit, protected by a circuit breaker or fuse having amperage as noted on the rating plate. We recommend you have the electrical wiring and hookup of your cooktop connected by a qualified electrician. After installation, have the electrician show you where your main cooktop disconnect is located. Check with your local utilities for electrical codes which apply in your area. Failure to wire your cooktop according to governing codes could CONTENTS Installation Instructions for Natural to LP Gas Conversion Tools You Will Need . . . . . . . . . . . . . . . . . . . . 15 Adjusting the Regulator . . . . . . . . . . . . . . . . . 15 Changing the Orifices . . . . . . . . . . . . . . . 15, 16 Adjusting Burner Flames . . . . . . . . . . . . . . . . 16 Installation Preparation Models Available . . . . . . . . . . . . . . . . . . . . . . . . .4 Parts Included . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Materials You May Need . . . . . . . . . . . . . . . . . 4 Tools You Will Need . . . . . . . . . . . . . . . . . . . . . . 4 Advance Planning and Installation Options . . . . . . . . . . . . . . . . . . . . . . 5 Pre-Installation Checklist . . . . . . . . . . . . . . . . . 6 Dimensions and Clearances . . . . . . . . . . . . . . 7 Gas Supply Locations . . . . . . . . . . . . . . . . . . . . 8 Installation Instructions for LP to Natural Gas Conversion Tools You Will Need . . . . . . . . . . . . . . . . . . . . 17 Adjusting the Regulator . . . . . . . . . . . . . . . . . 17 Changing the Orifices . . . . . . . . . . . . . . . 17, 18 Adjusting Burner Flames . . . . . . . . . . . . . . . . 18 Installation Instructions Step-by-Step Instructions . . . . . . . . . . . . 9–11 Operation Checklist . . . . . . . . . . . . . . . . . . . . . 11 Installation Options Installation With a Downdraft Vent . . . . . . 12 Installation Over a Warming Drawer . . . . 13 Installation Over a Single Oven . . . . . . . . . . 14 3 Installation Preparation MODELS AVAILABLE ZGU385N 36″ natural gas cooktop ZGU385L 36″ LP gas cooktop These models are factory set for either natural gas or LP gas operation. Be sure to order the correct model for the installation situation. PARTS INCLUDED TOOLS YOU WILL NEED FOR INSTALLATION Pencil 2 Screws Regulator 2 Hold Down Brackets Saber Saw Phillips Head Screwdriver MATERIALS YOU MAY NEED Pipe Wrench Ruler or Straightedge Joint Sealant Pipe Fittings Shut Off Valve CSA-Approved Flexible Gas Line 1/2″ Min. ID, 1/2″ NPT Connection, 3-foot Maximum Length (Massachusetts Only) NOTE: Purchase new line, do not use previously used flexible gas line. Safety Glasses 4 1/8″ Drill Bit & Electric or Hand Drill Installation Preparation ADVANCE PLANNING INSTALLATION OPTIONS • Refer to “Installation Preparation” for information on appropriate placement and necessary clearances when planning installation. Cooktop and ZVB36 Downdraft Vent Combination Installation These cooktops may be installed with a 36″ Monogram Downdraft Vent, model ZVB36. See page 12 for cutout and clearances. • Avoid placing cabinetry directly above cooktop when possible. – The countertop must have a deep flat surface to accommodate the combined installation of the cooktop and vent. • If cabinetry is used above cooking surface: – Use cabinets no more than 13″ deep. – The downdraft vent with blower, motor and ductwork will occupy the base cabinet. – Maintain 30″ minimum clearance between cooktop and unprotected cabinets directly above cooktop. – Consideration must be given to electrical and gas supply locations. See page 8. – If clearance is less than 30″, protect cabinet bottoms with flame-retardant millboard at least 1/4″ thick, or gypsum board at least 3/16″ thick, covered with 28 gauge sheet steel or .02″ thick copper. Cooktop and ZTD910 or ZKD910 Warming Drawer Combination Installation These cooktops may be installed over a Monogram 30″ or 27″ Warming Drawer, model ZTD910 or ZKD910. See page 13 for cutout and clearances. – Clearance between cooktop and protected cabinetry must not be less than 24″. – Consideration must be given to electrical and gas supply locations. See page 8. – An exhaust hood that projects at least 5″ beyond front of cabinets can reduce risk of burns caused by reaching over heated surface units. Cooktop and ZET1 or ZET938 Single Oven Combination Installation These cooktops may be installed over a Monogram 30″ Oven, model ZET1 or ZET938. See page 14 for cutout and clearances. – Working areas adjacent to the cooktop should have 18″ minimum clearance between countertop and cabinet bottom. – Consideration must be given to electrical and gas supply locations. See page 8. • A 36″ or wider exhaust hood with 350 CFM or greater airflow rating is recommended for use over this Monogram cooktop. Installation Above Cabinet Drawers • Installation must conform with local codes. In the absence of local codes, the gas cooktop must comply with the National Fuel Gas Code, ANSI Z223.1, latest edition. • When installing the cooktop above a base cabinet with drawers, it may be necessary to use a shorter depth (front to back) drawer to allow clearance for the gas connection. • Gas supply should be located near the opening for this cooktop (see Preparing the Opening and Gas Connection sections of this manual). The supply should provide natural gas at 7″ of water column pressure (11″ of water column for LP gas) and a maximum of 14″ of water column for natural or LP gas. • The electric spark ignition feature for this model requires a 120V electrical power supply be located in the immediate vicinity of this cooktop (see Electrical Connections section of this manual). WB28T10185 High Altitude Kit For operation above 5,000 feet, order WB28T10185 Conversion Kit. This kit includes orifices for both LP and Natural gas operation. 5 Installation Preparation PRE-INSTALLATION CHECKLIST 1. When preparing cooktop opening, make sure the inside of the cabinet and the cooktop do not interfere with each other. (See section on preparing the opening.) 3. Remove Installation Instructions from literature package and read them carefully before you begin. Be sure to place all literature, Owner’s Manual, Installations, etc. in a safe place for future reference. 2. Slide the cooktop out of the end of the box. Remove packaging materials, grate boxes, regulator and literature package from the cooktop before beginning installation. 4. Make sure you have all the tools and materials you need before starting the installation of the cooktop. • Use the shipping carton as a pad to protect customer countertops or flooring. 5. Your home must provide the adequate electrical service needed to safely and properly use your cooktop. (Refer to section on electrical requirements.) Foam support 6. When installing your cooktop in your home, make sure all local codes and ordinances are followed exactly as stated. 7. Make sure the wall coverings, countertop and cabinets around the cooktop can withstand heat (up to 200°F) generated by the cooktop. Left and right side grate boxes Regulator taped to the underside Center grate box Foam packaging 6 Installation Preparation DIMENSIONS AND CLEARANCES 1. Overall cooktop dimensions: 3. Make sure the wall coverings, countertop and cabinets around the cooktop can withstand heat (up to 200°F) generated by the cooktop. 36-3/4″ 21-3/16″ deep at center 20-5/16″ 13″ max. 3-3/4″ 36″ min. 2. Use a 36″ or wider base cabinet. • Cut the opening in the countertop. To ensure accuracy, it is best to make a template for the opening. Make sure the sides of the opening are parallel and the rear and front cuts are exactly perpendicular to the sides. • Observe all minimum clearances. 12″ min. from cutout to side wall 3-3/8″ min. from cutout to rear vertical combustibles 12″ min. from cutout to side wall 19-1/8″ 33-7/8″ 2-1/2″ min. from cutout to front of countertop 36″ or wider cabinet base recommended 7 18″ min. 30″ min. Installation Preparation POWER SUPPLY LOCATIONS Install a manual shut-off valve in the gas line in an easily accessible location outside the cooktop. Be sure you know how and where to shut off the gas supply to the cooktop. Install the electrical outlet 12″ below the countertop. Gas supply: These cooktops are shipped from the factory set for either natural gas or LP gas. Check to be sure you have the correct cooktop for the type of gas being used. • The pressure regulator must be connected in series with the manifold of the cooktop and must remain in series with the supply line regardless of type of gas being used. • The natural gas model is designed to operate at 5″ water column pressure. A regulator is required at the natural gas source to provide a minimum of 6″ water column to the cooktop regulator. • The liquid propane model is designed to operate at 10″ water column pressure. A regulator is required at the LP source to provide a minimum of 11″ water column to the cooktop regulator. • Maximum inlet pressure for the regulator supplied with the cooktop is 14″ water column regardless of the gas being used. For ease of installation, and if local codes permit, the gas supply line into the cooktop should be 1/2″ or 3/4″ ID flexible metal appliance connector, three to five feet long. Electrical supply: This cooktop features pilotless electric ignition for energy savings and reliability. It operates on a 120 volt, 60 Hz power supply. A separate circuit, protected by a 15 amp time delay fuse or circuit breaker, is required. Optional Combination Installations This cooktop may be installed in combination with a ZVB36 Monogram Downdraft Vent, a ZET1 or ZET938 Single Oven or a ZTD910 Warming Drawer. • The gas and electrical supply must be located where it will not interfere with vent housing, the oven or the warming drawer. Review pages 12 to 14 for additional installation requirements. • A properly-grounded 3-prong receptacle should be located within reach of the cooktop’s four-foot power cord. NOTE: Purchase new flexible line. DO NOT USE OLD, PREVIOUSLY USED FLEXIBLE LINE. Rear–Burner Box 16-15/16” 1-15/16” Gas Inlet IMPORTANT: (Please read carefully). FOR PERSONAL SAFETY, THIS APPLIANCE MUST BE PROPERLY GROUNDED. The gas inlet is located on the bottom of the burner box at the rear and center. • The power cord of this appliance is equipped with a three-prong (grounding) plug which mates with a standard three-prong grounding wall receptacle to minimize the possibility of electric shock hazard from this appliance. • The customer should have the wall receptacle and circuit checked by a qualified electrician to make sure the receptacle is properly grounded and has correct polarity. • Make gas connection through rear wall, or on cabinet floor at rear, as illustrated. 1. Install the house gas supply at least 1″ from the back wall. • Where a standard two-prong wall receptacle is encountered, it is the personal responsibility and obligation of the customer to have it replaced with a properly grounded three-prong wall receptacle. 2. Locate the electrical outlet 12″ below the countertop. Do Not, Under Any Circumstances, Cut Or Remove The Third (Ground) Prong From The Power Cord. 12” Do not use an extension cord. Gas supply line 1” min. 8 Installation Instructions 1 INSTALL THE COOKTOP 2 INSTALL PRESSURE REGULATOR (cont.) A. Remove the screws on the sides of the cooktop burner box. Use those screws to attach the side mounting brackets. Burner Box B. Insert the cooktop centered into the cutout opening. Make sure the front edge of the countertop is parallel to the cooktop. 90º Elbow Check clearances at the front, back and sides. Cooktop OPTION: You can install a 90º elbow (not supplied) onto the gas inlet and route the gas connections to avoid interference when installed over an oven, with a downdraft vent, a warming drawer or other cabinetry features. B. Complete the connection between the regulator and the shut-off valve. Secure the hold-down bracket to the cabinet sides with screws. C. Before testing for leaks, make sure all burner knobs are in the OFF position. After connecting the cooktop to gas, check system for leaks with a manometer. If a manometer is not available, turn the gas supply on to the cooktop and use a liquid leak detector at all joints and connections to check for leaks. Tighten all connections if necessary to prevent gas leakage in the cooktop or supply line. 2 INSTALL PRESSURE REGULATOR WARNING: Never reuse old flexible connectors. The use of old flexible connectors can cause gas leaks and personal injury. Always use new flexible connectors when installing a gas appliance. WARNING: Do not use a flame to check for leaks. Disconnect the cooktop and its individual shut-off valve from the gas supply piping system during any pressure testing of that system at test pressures greater than 1/2 psig (3.5 kPa). Isolate the cooktop from the gas supply piping system by closing its individual shut-off valve during any pressure testing of the gas supply system at test pressures equal to or less than 1/2 psig (3.5 kPa). To reduce the possibility of gas leaks, apply teflon tape or a thread compound approved for use with LP or Natural gases to all threaded connections. A. Screw the regulator onto the burner box bottom pipe connection. Make sure the top of the regulator is facing toward the cabinet front, and the arrow on the back of the regulator points to the cooktop. To cooktop Rear view of regulator (note direction of arrow) Pressure regulator Shut-off valve 3 CONNECT ELECTRICAL • Check to be sure the receptacle is properly grounded. Electrical outlet 12″ below countertop • Plug in the power cord. 9 Installation Instructions 4 ASSEMBLE BURNERS, CHECK IGNITION 4 ASSEMBLE BURNERS, CHECK IGNITION (cont.) The electrode of the electronic ignition system is positioned above the surface of the burner base. Do not remove a burner cap or touch the electrode of a burner while another is turned on. Damage or electrical shock may occur. D. Check igniters. Operation of the electric igniters should be tested after the cooktop and supply line have been carefully checked for leaks and the cooktop has been connected to the electrical power. A. Remove tape holding burners in position. Note the position of one larger burner base, head and cap. The large and regular size pieces are not interchangeable. • Push and turn a burner valve to the LITE position. All spark igniters will make a series of sparks (ticking sounds), but only the burner turned to LITE will light. B. Place burner heads over the burner base. Make sure the hole in the burner head is properly aligned with the electrode in the burner base. Burner cap – The burner should light when gas is available to the burner. – Once the burner lights, it should be turned to another position. • Test each valve separately until all burners have been checked. Burner head assembly IMPORTANT: If the igniter electrodes continue to spark after all of the burners are lit, check that each burner component is assembled and properly seated. E. Burner ignition. Electrode Burner base Cooktop Spark Ignition—When you turn the cooktop knob to LITE, the spark igniter makes a series of electric sparks (ticking sounds) which light the burner. During a power failure, the burners will not light automatically. In an emergency, a cooktop burner may be lit with a match by following the steps below. C. Place the burner caps on the burner heads. Make sure that the burner caps are properly seated on the burner heads. WARNING: Lighting gas burners with a match is dangerous. You should match light the cooktop burners only in an emergency. Burner cap properly seated • Light a match and hold the flame near the burner you want to light. Wooden matches work best. • Push in and turn the control knob slowly. Be sure you are turning the correct knob for the burner you are lighting. Burner cap not properly seated NOTE: If the burner does not light within five seconds, turn the knob off and wait one minute before trying again. 10 Installation Instructions 4 ASSEMBLE BURNERS, CHECK IGNITION (cont.) OPERATION CHECKLIST 1. Make sure all controls are left in the OFF position. F. Turn on each burner. On LP models, flames should be blue in color but may have yellow tips. Natural gas models should have soft, blue flames. The burner flames should not flutter or blow away from the burner. The flame should be no less than 1/4″ on the lowest setting and no greater than 1-1/2″ on highest setting. 1/4″ to 1-1/2″ 2. The serial plate for your cooktop is located on the bottom of the burner box. In addition to the model and serial numbers, it tells you the ratings of the burners and the type of fuel and pressure the cooktop was adjusted for when it left the factory. 3. When ordering parts, always include the serial number, model number and a code letter to ensure proper replacement parts. Cooktop burner 4. Check again to be sure all installation procedures have been completed. Burners should be checked frequently WARNING: If you attempt to measure the flame, please use caution. Burns could result. G. The three cooktop grates are designed for specific positions. For maximum stability, these grates should only be used in their proper positions: they should not be interchanged. Position the two side grates with locking rails toward the center grate so that a continuous “arc” is formed with the center ribs of all three grates. Make sure the center grate is locked into position over the rails on the side grates and that all the grates are stable and level. “INSIDE” edges “OUTSIDE” edge “OUTSIDE” edge 11 Installation Options COOKTOP INSTALLATION WITH A 36″ MONOGRAM DOWNDRAFT VENT, MODEL ZVB36 COOKTOP REQUIREMENTS The countertop must have a deep flat surface to accommodate the cooktop and vent. Countertops with a rolled front edge and backsplash will not provide the flat surface area required. The installation of the downdraft vent with this cooktop requires careful consideration. Both the cooktop and the vent must be installed according to each specific installation instruction. • Review the illustration to determine the countertop surface requirements. – All cutout clearances for this installation must be observed. 36-3/4″ 3/8″ 3/8″ 1/8″ gap 21-11/16″ cutout depth 34″ cooktop and vent area cutout 7/16″ cooktop overlap (1-1/4″ at center) Front edge of countertop 3-3/8″ min. cooktop cutout to rear vertical combustible surface 23-5/16″ total flat surface required at center 2-1/2″ min. clearance to cutout 12″ min. cutout to wall, both sides BASE CABINET REQUIREMENTS POWER SUPPLY The combined installation will fit in a standard 24″ deep base cabinet. Use a 36″ or wider base cabinet. If local codes permit, the vent and cooktop may operate from the same 120V, 15 amp duplex outlet. Locate the gas and electrical supply as shown on page 8. – The vent housing, blower and ductwork will occupy the base cabinet. 12 Installation Options COOKTOP INSTALLATION OVER A MONOGRAM WARMING DRAWER, MODEL ZTD910 OR ZKD910 These cooktops may be installed over a 30″ or 27″ Warming Drawer. Both the cooktop and the warming drawer must be installed according to each specific installation instruction. POWER SUPPLY: If local codes permit, the cooktop and warming drawer may operate from the same 120V duplex outlet. Refer to installation instructions for details. Install 2x4 or 2x2 anti-tip block against rear cabinet wall 9″ from cutout floor to bottom of block Cooktop 33-7/8″ 1-1/2″ cabinet top 25″ 19-1/8″ 2-1/2″ min. 5-1/2″ min. 9″ A 9-1/4″ 36″ countertop height ZTD910 ZKD910 23-1/2″ min. Dim. A 28-1/2″ 25-1/2″ NOTE: When installing a Monogram Warming Drawer below a cooktop, a solid barrier must be installed at least 1″ from the lowest point of the bottom of cooktop burner box to the top of cutout. See Warming Drawer Installation Instructions for details. Use a 36″ or wider base cabinet. • Plan gas supply location carefully to avoid interference with the warming drawer. 13 Installation Options COOKTOP INSTALLATION OVER A 30″ MONOGRAM SINGLE OVEN, MODEL ZET1 OR ZET938 POWER SUPPLY These cooktops may be installed over the Monogram ZET1 or ZET938 single oven. Both the cooktop and the oven must be installed according to each specific installation instruction. The oven requires a separate, properly grounded 20 Amp, 3-wire 208 or 240 volt, 60 Hz power supply. The cooktop requires a separate 120V power supply. See page 8. Where codes permit, the gas shut-off valve may be located in an adjacent cabinet or other easily accessible location. – Allow 4″ Min. clearance from the top of the countertop to the top of the oven cutout. 1-1/2″ cabinet top Cooktop 33-7/8″ 25″ 19-1/8″ 2-1/2″ min. 4″ min. 27-1/4″ min. 28-1/2″ min. 27-5/16″ max. 28-5/8″ max. 36″ countertop height 23-1/2″ min. CL CL 25″ Use two 2x4’s or equivalent runners spaced 25″ centerline to centerline in the opening and flush with top of toekick. Or elevate the oven floor to desired height. The support must be level, rigidly mounted and capable of supporting 200 lbs. Use a 36″ or wider base cabinet. • For best appearance, the cooktop should be centered over the oven. 14 Installation Instructions Convert Natural Gas Model ZGU385NSMSS to LP Gas Operation 1 ADJUST THE REGULATOR SAFETY INFORMATION The pressure regulator and burner orifices are set for natural gas operation. A. Disconnect all electrical power, at the main circuit breaker or fuse box. B. Shut off the gas supply to the cooktop by closing the manual shut-off valve. C. Adjust the pressure regulator by the following instructions: • Unscrew the cap. • Place your thumb against the flat side of the spring retainer and press down to remove the retainer. • Carefully look at the spring retainer to locate the NAT or LP position. Gasket Cap To convert this cooktop from natural gas operation to LP operation, the regulator and burner orifices must be converted. LP burner orifices are attached to the regulator. CAUTION — The cooktop, as shipped from the factory, is set for use with its intended gas. If you wish to use your cooktop with the alternate gas, you must first replace the orifices and convert the pressure regulator. WARNING — This conversion must be performed by a qualified installer or gas supplier in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Failure to follow instructions could result in serious injury or property damage. The qualified agency performing this work assumes responsibility for the conversion. LP NAT NAT LP NAT LP NAT L.P./propane position NAT. position CAUTION — The following adjustments must be made before turning on the burner. Failure to do so could result in serious injury. Be sure pressure regulator has been converted as described in Step 1. Spring retainer LP DOWN FOR OFF Pressure regulator • Turn the spring retainer over so that the desired gas is showing on the bottom. • Snap the retainer back into position. • Screw the cap back onto the regulator. TOOLS YOU WILL NEED FOR CONVERSION 2 CHANGE BURNER ORIFICES Crescent wrench 7mm nutdriver Safety glasses Small flat-head screwdriver (2 to 2.4 mm or 3/32″ tip size, 60 mm long) Burner cap INSTALLATION TIP: First remove all orifices and then start replacing them. This will help to prevent the possibility that some may not be replaced. Burner A. Remove the burner grates, burner caps and burner heads. head B. Using a 7mm nut driver, remove the top burner orifices. There are two orifices per burner. Burner The main orifice is Spark igniter base located low in the center of the burner, while the Simmer simmer orifice is located Main orifice higher beside the center orifice of the burner. 15 Installation Instructions for Natural to LP Gas Conversion 2 CHANGE BURNER ORIFICES (cont.) 3 ADJUST BURNER FLAMES IMPORTANT: Orifices must be located exactly as shown. Carefully read and observe each orifice label for correct location. The 34SL and 51SN are for all five burners. SIMMER ORIFICES MAIN ORIFICES A. Turn all burners on highest setting and check the flames. They should be blue in color and may have some yellow tipping at the ends of the flame when using LP gas. Foreign particles in the gas line may cause an orange flame at first, but this will soon disappear. B. Turn the cooktop burner knob to “LO” while observing the flame. Adjust the setting of the upper row of flames using the valve bypass screw as follows: Adjustments must be made with two other burners in operation on a medium setting. This prevents the upper row of flames from being set too low, resulting in the flame being extinguished when other burners are turned on. C. To adjust the flame, remove the knobs. Insert a screwdriver through the access hole in valve shaft as shown. 84XL 138XN • If the flames were too small or fluttered, open the valve more than the original setting. • If the flames blew away from the burner, close the valve more than the original setting. D. Make the adjustment by slowly turning the screw until flame appearance is correct. E. Testing Flame Stability: Test 1 – Turn the knob from “HI” to “LO” quickly. If the upper row of flames goes out at this setting, increase the flame size and test again. Test 2 – With the burner on “LO”, open and close the cabinet door under the cooktop. If the flame is extinguished by the air currents created by the door movement, increase the flame height and test again. NOTE: When the burner is on the “SIM” setting, the upper row of flames will go out. F. Flame Recheck: After the adjustment is made, turn all burners off. Ignite each burner individually. Observe the flame at the “HI” position. Rotate the knob to the lowest setting and be sure that the flame size decreases as the knob is rotated counterclockwise. Once the conversion is complete and checked ok, fill out the conversion sticker and include your name, organization and date conversion was made. Apply the sticker near the cooktop gas inlet opening to alert others in the future that this appliance has been converted. If converting back to the original gas, please remove the sticker so others know the appliance is set to use its original gas. 108XL 190XN 84XL 148XN C. Install the proper orifices in the exact locations as noted in the illustrations above. D. Return the natural gas orifices to the bracket and reattach the bracket and the instruction sheet to the pressure regulator using the screw removed previously. E. Replace the burner bases, heads, caps and top grates. 16 Installation Instructions Convert LP Gas Model ZGU385LSMSS to Natural Gas Operation 1 ADJUST THE REGULATOR SAFETY INFORMATION The pressure regulator and burner orifices are set for Liquid Propane (LP) gas operation. A. Disconnect all electrical power, at the main circuit breaker or fuse box. B. Shut off the gas supply to the cooktop by closing the manual shut-off valve. C. Adjust the pressure regulator by the following instructions: • Unscrew the cap. • Place your thumb against the flat side of the spring retainer and press down to remove the retainer. • Carefully look at the spring retainer to locate the NAT or LP position. Gasket Cap To convert this cooktop from LP gas operation to natural gas operation, the regulator and burner orifices must be converted. Natural gas burner orifices are attached to the regulator. CAUTION — The cooktop, as shipped from the factory, is set for use with its intended gas. If you wish to use your cooktop with the alternate gas, you must first replace the orifices and convert the pressure regulator. WARNING — This conversion must be performed by a qualified installer or gas supplier in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Failure to follow instructions could result in serious injury or property damage. The qualified agency performing this work assumes responsibility for the conversion. LP NAT NAT LP Spring retainer NAT LP LP NAT L.P./propane position NAT. position DOWN FOR OFF CAUTION — The following adjustments must be made before turning on the burner. Failure to do so could result in serious injury. Be sure pressure regulator has been converted as described in Step 1. Pressure regulator • Turn the spring retainer over so that the desired gas is showing on the bottom. • Snap the retainer back into position. • Screw the cap back onto the regulator. TOOLS YOU WILL NEED FOR CONVERSION 2 CHANGE BURNER ORIFICES Crescent wrench 7mm nutdriver Safety glasses Small flat-head screwdriver (2 to 2.4 mm or 3/32″ tip size, 60 mm long) Burner cap INSTALLATION TIP: First remove all orifices and then start replacing them. This will help to prevent the possibility that some may not be replaced. Burner A. Remove the burner grates, burner caps and burner heads. head B. Using a 7mm nut driver, remove the top burner orifices. There are two orifices per burner. Burner The main orifice is Spark igniter base located low in the center of the burner, while the Simmer simmer orifice is located Main orifice higher beside the center orifice of the burner. 17 Installation Instructions for LP to Natural Gas Conversion 2 CHANGE BURNER ORIFICES (cont.) 3 ADJUST BURNER FLAMES IMPORTANT: Orifices must be located exactly as shown. Carefully read and observe each orifice label for correct location. The 34SL and 51SN are for all five burners. SIMMER ORIFICES MAIN ORIFICES A. Turn all burners on highest setting and check the flames. They should be blue (no yellow tipping) when using natural gas. Foreign particles in the gas line may cause an orange flame at first, but this will soon disappear. B. Turn the cooktop burner knob to “LO” while observing the flame. Adjust the setting of the upper row of flames using the valve bypass screw as follows: Adjustments must be made with two other burners in operation on a medium setting. This prevents the upper row of flames from being set too low, resulting in the flame being extinguished when other burners are turned on. C. To adjust the flame, remove the knobs. Insert a screwdriver through the access hole in valve shaft as shown. 84XL 138XN • If the flames were too small or fluttered, open the valve more than the original setting. • If the flames blew away from the burner, close the valve more than the original setting. D. Make the adjustment by slowly turning the screw until flame appearance is correct. E. Testing Flame Stability: Test 1 – Turn the knob from “HI” to “LO” quickly. If the upper row of flames goes out at this setting, increase the flame size and test again. Test 2 – With the burner on “LO”, open and close the cabinet door under the cooktop. If the flame is extinguished by the air currents created by the door movement, increase the flame height and test again. NOTE: When the burner is on the “SIM” setting, the upper row of flames will go out. F. Flame Recheck: After the adjustment is made, turn all burners off. Ignite each burner individually. Observe the flame at the “HI” position. Rotate the knob to the lowest setting and be sure that the flame size decreases as the knob is rotated counterclockwise. Once the conversion is complete and checked ok, fill out the conversion sticker and include your name, organization and date conversion was made. Apply the sticker near the cooktop gas inlet opening to alert others in the future that this appliance has been converted. If converting back to the original gas, please remove the sticker so others know the appliance is set to use its original gas. 108XL 190XN 84XL 148XN C. Install the proper orifices in the exact locations as noted in the illustrations above. D. Return the LP gas orifices to the bracket and reattach the bracket and the instruction sheet to the pressure regulator using the screw removed previously. E. Replace the burner bases, heads, caps and top grates. 18 POUR VOTRE SÉCURITÉ AVERTISSEMENT IMPORTANT • • IMPORTANT CI QUE VOUS DEVEZ FAIRE SI VOUSSENTEZ LE GAZ: AVERTISSEMENT — • IMPORTANT 19 AVERTISSEMENT — Débranchez 20 PIÈCES COMPRISES OUTILS DONT VOUS AUREZ BESOIN POUR L’INSTALLATION Crayon MATÉRIAUX DONT VOUS POURRIEZ AVOIR BESOIN Raccords de tuyau 21 OPTIONS D’INSTALLATION 22 23 93,3 cm (36-3/4 po) 51,6 cm (20-5/16 po) Max. 33 cm (13 po) 9,5 cm (3-3/4 po) 86 cm (33-7/8 po) 24 Min. Min. 46 cm 76 cm (18 po) (30 po) 30,5 cm (12 po) L’alimentation de gaz Min. 2,5 cm (1 po) 25 Instructions d’installation 1 INSTALLEZ LA SURFACE DE CUISSON 2 INSTALLEZ LE RÉGULATEUR DE PRESSION (suite) Coude 90° 2 INSTALLEZ LE RÉGULATEUR DE PRESSION AVERTISSEMENT : AVERTISSEMENT : 26 AVERTISSEMENT : 27 Instructions d’installation LISTE DE VÉRIFICATION 60 mm (1/4 po) à 3,8 cm (1-1/2 po) AVERTISSEMENT : Rebords «INTÉRIEURS» Rebord «EXTÉRIEUR» Rebord «EXTÉRIEUR» 28 Options d’installation INSTALLATION DE LA SURFACE DE CUISSON AVEC UN ÉVENT MONOGRAM DE 36 PO (91 CM) À COURANT DESCENDANT, MODÈLE ZVB36 9,5 cm (3/8 po) 93,4 cm (36-3/4 po) 9,5 cm (3/8 po) ARMOIRE SUR PLANCHER—SPÉCIFICATIONS BLOC D’ALIMENTATION 29 Dessus d’armoire de 3,8 cm (1-1/2 po) 63,5 cm (25 po) 48,6 cm (19-1/8 po) 6,35 cm(2-1/2 po) min. 14 cm (5-1/2 po) min. 22,9 cm (9 po) 23,5 cm (9-1/4 po) A Dim. A 59,7 cm (23-1/2 po) min. ZTD910 72,4 cm (28-1/2 po) ZKD910 64,8 cm (25-1/2 po) 30 Options d’installation INSTALLATION DE LA SURFACE DE CUISSON AU-DESSUS D’UN FOUR SIMPLE MONOGRAM DE 76 CM (30 PO), MODÈLE ZET1 OU ZET938 BLOC D’ALIMENTATION 6,35 cm(2-1/2 po) min. 10,2 cm (4 po) min. 72,4 cm (28-1/2 po) min. 72,7 cm (28-5/8 po) max. 69,2 cm (27-1/4 po) min. 69,4 cm (27-5/16 po) max. 59,7 cm (23-1/2 po) min. CL CL 63,5 cm (25 po) 31 RENSEIGNEMENTS SUR LA SÉCURITÉ MISE EN GARDE LP NAT LP DOWN FOR OFF OUTILS NÉCESSAIRES POUR LA CONVERSION Position NAT. MISE EN GARDE LP NAT LP NAT Clef anglaise NAT Instructions d’installation 32 ORIFICES PRINCIPAUX 84XL 138XN 108XL 190XN 84XL 148XN 33 RENSEIGNEMENTS SUR LA SÉCURITÉ MISE EN GARDE LP NAT LP DOWN FOR OFF OUTILS NÉCESSAIRES POUR LA CONVERSION Position NAT. MISE EN GARDE LP NAT LP NAT NAT Instructions d’installation 34 ORIFICES PRINCIPAUX 84XL 138XN 108XL 190XN 84XL 148XN 35 NOTE: While performing installations described in this book, safety glasses or goggles should be worn. For Monogram® local service in your area, call 1.800.444.1845. NOTE: Product improvement is a continuing endeavor at General Electric. Therefore, materials, appearance and specifications are subject to change without notice. REMARQUE : Portez toujours des lunettes de sécurité lorsque vous procédez aux opérations décrites dans ce manuel. GE Consumer & Industrial Appliances General Electric Company Louisville, KY 40225 ge.com
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Table of contents
- 3 English
- 3 Installation Preparation
- 4 Models Available
- 4 Parts Included
- 4 Materials You May Need
- 4 Tools You Will Need
- 5 Advance Planning and Installation Options
- 6 Pre-Installation Checklist
- 7 Dimensions and Clearances
- 8 Gas Supply Locations
- 3 Installation Instructions
- 9 Step-by-Step Instructions
- 11 Operation Checklist
- 3 Installation Options
- 12 Installation With a Downdraft Vent
- 13 Installation Over a Warming Drawer
- 14 Installation Over a Single Oven
- 3 Installation Instructions for Natural to LP Gas Conversion
- 15 Tools You Will Need
- 15 Adjusting the Regulator
- 15 Changing the Orifices
- 16 Adjusting Burner Flames
- 3 Installation Instructions for LP to Natural Gas Conversion
- 17 Tools You Will Need
- 17 Adjusting the Regulator
- 17 Changing the Orifices
- 18 Adjusting Burner Flames
- 20 Français
- 20 Préparation à l’installation
- 21 Modèles disponibles
- 21 Pièces comprises
- 21 Matériaux dont vous pourriez avoir besoin
- 21 Outils dont vous aurez besoin
- 22 Options d'installation et de planification
- 23 Liste de vérification de pré-installation
- 24 Dimensions et dégagements
- 25 Emplacements de l'alimentation de gaz
- 20 Instructions d’installation
- 26 Instructions étape par étape
- 28 Liste de vérification de fonctionnement
- 20 Choix d’installation
- 29 Installation avec un évent descendant
- 30 Installation sur un tiroir chauffe-aliments
- 31 Installation sur un four simple
- 20 Instructions d'installation pour la conversion du gaz naturel au gaz PL
- 32 Outils dont vous aurez besoin
- 32 Ajuster le régulateur
- 32 Changer les orifices
- 33 Ajuster les flammes du brûleur
- 20 Instructions d’installation pour la conversion du gaz PL au gaz naturel
- 34 Outils dont vous aurez besoin
- 34 Ajuster le régulateur
- 34 Changer les orifices
- 35 Ajuster les flammes du brûleur