CAV10

BDC-1216
CV 324
CAV 10
INSTRUCTIONS MANUAL
MANUAL DE INSTRUCCIONES
US
E
C345 US-E
02/2010
- Technical specifications - Dimensions
- Technical data
Parameter
Unit of measurement
BDC-1216/CV324/CAV10
Volts / Hz
110/60
kW
1.6
Noise level
dB(A)
76
Protection
NEMA
Type 2
Insulation
Class
F
Capacity
gals
10.5
in
2
in/H2O
84.6
Maximum air flow rate (without hose and reductions)
cfm
190.7
Main filter surface
sq ft
16
Hepa filter surface* (if equipped)
sq ft
32.3
Voltage
Power rating
Inlet (diameter)
Max vacuum
Note
- Storage conditions:
- Operating conditions:
T : -50 ... +104°F / Humidity : ≤ 85%
Maximum altitude 2,624 ft (up to 6,561 ft with reduced
performances)
T : -50 ... +104°F / Humidity : ≤ 85%
* HEPA filtering according to the HEPA class of the filter installed.
- Dimensions (fig. 3)
Model
BDC-1216/CV324/
CAV10
A (in)
25.20
B (in)
22.44
C (in)
39.40
lbs (1)
(1)
88.00
Net weight
–i–
TABLE OF CONTENTS
Technical specifications - Dimensions ......................................................................................................... i
Instructions for use ................................................................................................................................. 2
Operator safety ...........................................................................................................................................
General information for using the vacuum cleaner .....................................................................................
Proper uses . ...............................................................................................................................................
Dust emissions into the environment ..........................................................................................................
General recommendations . ........................................................................................................................
Vacuum cleaner description - Labels ..........................................................................................................
Accessories . ...............................................................................................................................................
Packing and unpacking ...............................................................................................................................
Setting to work - connection to the power supply .......................................................................................
Dry applications ..........................................................................................................................................
Maintenance and repairs ............................................................................................................................
Controls and indicators ...............................................................................................................................
Inspection prior to starting . .........................................................................................................................
Starting up . .................................................................................................................................................
Vacuum cleaner operation ..........................................................................................................................
Shaking the main filter ................................................................................................................................
Stopping - Emergency stopping ..................................................................................................................
Emptying the container ...............................................................................................................................
At the end of a cleaning session .................................................................................................................
Maintenance and cleaning ..........................................................................................................................
Filter disassembly and replacement ...........................................................................................................
Filter replacement .......................................................................................................................................
Motor cooling fan inspection and cleaning ..................................................................................................
Tightness inspection ...................................................................................................................................
Vacuum cleaner disposal ............................................................................................................................
Wiring diagrams ..........................................................................................................................................
Troubleshooting ..........................................................................................................................................
Recommended spare parts . .......................................................................................................................
Manufacturer Service Center ......................................................................................................................
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2
2
2
2
3
3
3
3
4
4
4
4
4
4
5
5
5
5
5
5
6
6
6
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6
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7
8
US
–1–
Instructions for use
Read the operating instructions and comply with the
important safety recommendations identified by:
- Dust emissions into the environment
ATTENTION DANGER !
Indicative values of performance:
-- normal version (not suitable for vacuuming
hazardous dust): retains at least 99.1 % of particles
with size ≥ 3 μm.
- Operator safety
ATTENTION DANGER !
Before starting the vacuum cleaner, it is absolutely
essential to read these operating instructions and
to keep them ready at hand for consultation.
The vacuum cleaner can only be used by people
who have experience with the way it works and
who have been authorized and trained for the
purpose.
Before using the vacuum cleaner, operators must
be informed, instructed and trained on how to work
it and for which substances its usage is permitted
including the safe method for removing and
disposing of the vacuumed material.
- General information for using the vacuum
cleaner
Use of the vacuum cleaner is governed by the laws in
force in the country where it is used.
Besides the laws in force in the country where the
vacuum cleaner is used, the technical regulations
for ensuring safe and correct operation must also be
observed.
Do not carry out any operation that could jeopardize
the safety of people, property and the environment.
Comply with the safety indications and prescriptions in
this instruction manual.
- General recommendations
ATTENTION DANGER !
-- Risk of fire outbreaks and explosions.
The vacuum cleaner can only be used when it is
certain that active sources of ignition are not going
to be vacuumed.
It is forbidden to vacuum the following materials:
burning materials (embers, hot ashes, lighted
cigarettes, etc.), flammable liquids, aggressive
fuels (e.g. gasoline, solvents, acids, alkaline
solutions, etc.).
It is forbidden to vacuum the following materials:
explosive dust or the ones liable to ignite in
a spontaneous way (such as magnesium or
aluminum dusts, etc.).
The vacuum cleaner is not suitable for vacuuming
explosive or similar substances, as established
by the laws governing explosive substances,
particularly: liquid fuels and mixtures of flammable
dust and liquids.
ATTENTION DANGER !
Do not use equipment to filter or collect hazardous
or combustible materials.
Emergency
If an emergency situation occurs:
-- filter breakage
-- fire outbreak
-- short-circuit
-- motor block
-- electric shock
-- etc.
turn off the vacuum cleaner, unplug it and ask for
assistance from qualified personnel.
- Proper uses
The vacuum cleaners described in this instruction
manual are designed for industrial use.
Note
Check the substances tolerated.
ATTENTION DANGER !
The vacuum cleaners must not be used or stored
outdoors, or in damp places.
–2–
- Vacuum cleaner description - Labels
- Packing and unpacking
See fig. 1.
Dispose of the packing materials in compliance with
the laws in force.
A - Identification plate: Code of the model,
technical specifications, serial number, year of
manufacture
B - Dust container
C - Fastening latches
D - Handle
E - Inlet
F - Exhaust
G - Attention plate for filter shaking
H - Panel power plate
I - Attention plate for the vacuum cleaner's use
L - Prohibition plate for no vacuuming of
combustible or dangerous materials
M - Model plate
This vacuum cleaner creates a strong air flow which is
drawn in through the inlet (E) and blows out through
the outlet (F).
Before turning on the vacuum cleaner, fit the vacuum
hose into the inlet and then fit the required tool on to
the end part (refer to the manufacturer's accessory
catalogue or Service Center). This vacuum cleaner is
equipped with an internal baffle plate which subjects
the vacuumed substances to a circular centrifugal
movement that makes them drop into the container.
The vacuum cleaner is equipped with a main filter
which enables it to be used for the majority of
applications.
- Accessories
Various accessories are available; refer to the
manufacturer's accessory catalogue.
ATTENTION DANGER !
Use only genuine accessories supplied and
authorized by the manufacturer.
- Cardboard box packing (fig. 2)
Model
A (in)
B (in)
C (in)
BDC-1216/CV324/CAV10
26.8
24.0
41.5
lbs
103.6
- Setting to work - connection to the power
supply
ATTENTION DANGER !
-- Make sure that the vacuum cleaner is off.
-- Make sure that the vacuum cleaner is in perfect
condition before starting work.
-- Before plugging the vacuum cleaner into the
electrical mains, make sure that the voltage
rating indicated on the data plate corresponds
to that of the electrical mains.
-- Plug the vacuum cleaner into a socket with a
correctly installed ground contact/connection.
-- The plugs and connectors of the connection
cables must be protected against splashed
water.
-- Make sure that connections to the electrical
mains and plug are correct.
-- Use the vacuum cleaners only when the
connection cable to the electrical mains are in
perfect condition (damaged cables could lead to
electric shock!).
-- Regularly check that the electric cable does not
show signs of damage excessive wear, cracks
or ageing.
ATTENTION DANGER !
When the vacuum cleaner is operating, do not:
-- Crush, pull, damage or tread on the cable that
connects to the electrical mains.
-- Only disconnect the cable from the electrical
mains by removing the plug (do not pull the
cable).
-- Only replace the electric power cable with one
of the same type as the original.
-- The cable must be replaced by the
manufacturer’s Service Center staff or by
equivalent qualified personnel.
–3–
US
ATTENTION DANGER !
- Controls and indicators (fig. 4)
Sockets, plugs, connectors and installation of
the extension cable must maintain the protection
degree of the vacuum cleaner, as indicated on the
data plate.
A - Suction motor start/stop switches
Each switch controls a motor.
B - Power supply voltage indicator light
- turned on: electric power supplied;
- turned off: electric power not supplied.
ATTENTION DANGER !
The vacuum cleaner’s power socket must be
protected by a differential circuit-breaker with
surge current limitation, that shuts off the power
supply when the current dispersed towards
ground exceeds 30 mA for 30 ms or an equivalent
protection circuit.
- Inspection prior to starting
Prior to starting, check that:
-- The filter is installed.
-- All latches are tightly locked.
-- The vacuum hose "A" and tools have been correctly
fitted onto the inlet "B" (fig. 5).
-- The dust paper bag is installed.
ATTENTION DANGER !
Never spray water on the vacuum cleaner: such
action constitutes a danger hazard for persons and
could short circuit the power supply.
- Dry applications
ATTENTION DANGER !
Do not use the vacuum cleaner if the filter is faulty.
- Starting up
Note
The supplied filter must be correctly installed.
-- Lock the castor brakes before starting the vacuum
cleaner “E” (fig. 6).
-- Operate the switches "A" (fig. 4).
- Maintenance and repairs
- Vacuum cleaner operation
ATTENTION DANGER !
ATTENTION DANGER !
Disconnect the vacuum cleaner from its power
source before cleaning, servicing or replacing
parts; the plug must be removed from the socket.
-- Carry out only the maintenance operations
described in this manual.
-- Use only original spare parts.
-- Do not modify the vacuum cleaner in any way.
-- Failure to comply with these instructions could
jeopardize your safety.
Stop the vacuum cleaner before shaking the filter.
Do not shake the filter while the vacuum cleaner is
on, as this could damage the filter itself.
If the main filter is clogged, the vacuuming
performance is reduced. If this is the case, proceed as
follows:
-- Shake the main filter by means of the knob "A" (fig.
7).
-- If the problem persists, replace the filter (see the
“Main filter replacement” paragraph).
ATTENTION DANGER !
To carry out maintenance operations which
are not described in this manual contact the
manufacturer's Service Center or his sales
network.
–4–
- Shaking the main filter
- At the end of a cleaning session
Depending on the quantity of dust cleaned up, shake
the main filter by means of the knob "A" (fig. 7) when
the vacuuming performance is considerably reduced.
1. Turn off the vacuum cleaner and remove the plug
from the socket.
2. Wind the connection cable (fig. 9).
3. Store the vacuum cleaner in a dry place, out of
reach of unauthorized people.
ATTENTION DANGER !
Stop the vacuum cleaner before shaking the filter.
Do not shake the filter while the vacuum cleaner is
on, as this could damage the filter itself.
Wait before restarting the vacuum cleaner, to allow
the dust to settle. Replace the filter element, if the
vacuuming performance is still reduced, even after
the filter has been shaken (see the “Main filter
replacement” paragraph).
- Stopping - Emergency stopping
Operate the switches "A" (fig. 4).
- Emptying the container
ATTENTION DANGER !
Before proceeding with these operations, turn off
the vacuum cleaner and remove the plug from the
power socket.
-- Before emptying the container it is advisable
to clean the filter (see “Shaking the main filter”
paragraph).
-- Release the container "A" (fig. 8), then remove and
empty it.
-- Make sure that the gasket is in perfect condition
and correctly positioned.
-- Place the container back in position and secure it
again.
Paper bag
- Maintenance and cleaning
ATTENTION DANGER !
IMPORTANT: the precautions described below
must be taken during all the maintenance
operations, including cleaning and replacing of the
filter.
a) To allow the user to carry out the maintenance
operations, the vacuum cleaner must be
disassembled, cleaned and overhauled as far as
is reasonably possible, without causing hazards
for the maintenance staff or other people.
IMPORTANT: compartments that are not
dust-tight must be opened with suitable tools
(screwdrivers, wrenches, etc.) and thoroughly
cleaned.
b) Carry out a technical inspection at least once a
year, e.g.: check the air filter to find out whether
the air-tightness of the vacuum cleaner has
been impaired in any way and make sure that
the electric control panel operates correctly.
This inspection must be carried out by the
manufacturer or by a competent person.
ATTENTION DANGER !
Use only genuine spare parts supplied and
authorized by the manufacturer.
- Filter disassembly and replacement
Use the paper bag "A" (fig. 14) supplied to collect dust.
ATTENTION DANGER !
Filter replacement is a serious matter.
The filter must be replaced with one of identical
filtering surface characteristics.
Otherwise the vacuum cleaner will not operate
correctly.
–5–
US
- Filtering chamber tightness check
- Filter replacement (fig. 10)
If the gasket "A" (fig. 13) between the container and
the filtering chamber "C" fails to guarantee tightness,
proceed as follows:
-- Loosen the four screws "B", which lock the filtering
chamber "C" against the vacuum cleaner structure.
-- Allow the filtering chamber "C" to lower down, and
tighten the screws "B" once it has reached the
tightness position.
The gasket must be replaced if it is torn, cut, etc., or if
the degree of tightness is still not optimum.
Before proceeding with these operations, turn off the
vacuum cleaner and remove the plug from the power
socket.
-- Release the stop "A" and unscrew the filter shaker
knob "B".
-- Release the fastening latches "C" and remove
the complete head "D"; then, lift the filter "E" and
remove the clamp "F", which holds the filter onto
the support ring "G".
-- Remove the cage "H" and turn the filter upside
down.
-- Untie the clamps "I" and detach the cage from the
filter.
-- Dispose of the filter according to the laws in force.
-- Fit the new filter and secure it in the cage with
special clamps.
-- Assemble the components in the reverse order of
disassembly.
- Vacuum cleaner disposal
Dispose of the vacuum cleaner in compliance with the
laws in force.
- Wiring diagrams
- Motor cooling fan inspection and cleaning
See fig. 15.
Periodically clean the motor cooling fan to prevent
the motor from overheating, especially if the vacuum
cleaner is used in a dusty place.
Wiring diagram list
Name
H1
- Tightness inspection
- Hoses check
Check that the hose "A" is in good condition and
correctly fixed (fig. 11).
If the hose is damaged, broken or badly connected to
the unions, it must be replaced.
When sticky materials are treated, check for possible
clogging along the hose, in the inlet and in the dust
container.
Scrape the inlet from the outside and remove the
deposited waste as indicated in figure 11.
- Cover tightness check
If the gasket "A" (fig. 12) under the complete head "D"
has become slack, unscrew the screws "B", which lock
the fastening latches "C" in place, and allow the latter
to slide downwards until the complete head "D" closes
perfectly.
Now tighten the locking screws "B".
Replace the gasket "A" (fig. 12) if the degree of
tightness is still not optimum.
–6–
Part
Code
Voltage lamp
8 39051
S1-S2
Motor switches
8 39000
M1-M2
Motors
8 54006
- Troubleshooting
Problem
Cause
Remedy
Check if there is current in the socket
The vacuum cleaner does not start
Check if the plug and the cable are
damaged
Contact an authorized Service Center
The vacuum cleaner speed increases
Clogged main filter
Shake the filter. Replace it if this is not
sufficient
Clogged vacuum hose
Check the vacuum hose and clean it
Torn filter
Replace it with another of identical
category
Inadequate filter
Replace it with another of a suitable
category and check
Worn or broken motor carbon brushes
Remove and replace the motor carbon
brushes
Worn or failing motor bearings
Remove and replace the vacuum motor
Dust leaks from the vacuum cleaner
The suction motor is noisy
- Recommended spare parts
See fig. 16.
US
–7–
BDC-1216/CV324/CAV10
Volts/Hz
110/60
kW
1,6
dB(A)
76
NEMA
Tipo 2
Clase
F
galones
10,5
pulgadas
2
in/H2O
84,6
190,7
Superficie del filtro principal
16
Superficie del filtro Hepa* (si està equipado)
32,3
Aviso
BDC-1216/CV324/
CAV10
A (pulgadas)
25,20
B (pulgadas)
22,44
C (pulgadas)
39,40
(1)
88,00
Peso neto
–i–
2
2
2
2
2
3
3
3
3
4
4
4
4
4
4
5
5
5
5
5
5
6
6
6
6
6
7
7
8
E
–1–
ATENCIóN, PELIGRO !
–2–
- Embalaje y desembalaje
BDC-1216/CV324/CAV10
26,8
24,0
41,5
103,6
–3–
E
ATENCIóN, PELIGRO !
–4–
- Parada - Parada de emergencia
Pulsar los interruptores "A" (fig. 4).
–5–
E
–6–
8 39051
S1-S2
8 39000
M1-M2
Motores
8 54006
H1
Pieza
Causa
Sale polvo de la aspiradora
Filtro roto
Filtro incorrecto
E
–7–
ATTENZIONE! WARNING! ATTENTION! ACHTUNG! ATENCION!
• SCUOTERE SOLO A MACCHINA SPENTA •
• SHAKE THE FILTER ONLY WHEN THE EXHAUSTER IS OFF •
• SECOUER SEULEMENT APRÈS AVOIR DEBRANCHÉ L'APPAREIL •
• NUR BEI STEHENDER MASCHINE BETÄTIGEN •
• SACUDIR SOLO CON MAQUINA PARADA •
G
A
C
I
..... VOLT
L
H
F
M
D
C
E
A
B
B
2
C
1
A
B
A
B
4
3
A
B
E
5
6
A
A
7
8
9
I
II
I
H
G
A
D
III
H
B
L
E
C
F
C
10
D
C
A
B
A
12
B
C
A
B
13
11
X1
PE
L1
L1
A
L
H1
N1
N1
N
N1
L1
S1
L1
U2
V2
S2
V1
U1
1˜
M1
14
N1
PE
1˜
PE
M2
15
16