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Operator’s Manual 4-Cycle with • SAFETY • ASSEMBLY • OPERATION • MAINTENANCE • PARTS LIST • ESPAÑOL, p. E1 CAUTION: Before using this product, read this manual and follow all safety rules and operating instructions. Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A. Visit our website: www.sears.com/craftsman P/N 769-04006 (06/08) INTRODUCTION TABLE OF CONTENTS Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Service Information . . . . . . . . . . . . . . . . . . . . . . . . .2 Rules for Safe Operation . . . . . . . . . . . . . . . . . . . . .3 Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . .7 Oil and Fuel Information . . . . . . . . . . . . . . . . . . . . . .8 Starting/Stopping Instructions . . . . . . . . . . . . . . . .10 Operating Instructions . . . . . . . . . . . . . . . . . . . . . .11 Maintenance and Repair Instructions . . . . . . . . . . .12 Cleaning and Storage . . . . . . . . . . . . . . . . . . . . . . .18 Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . .19 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . E23–E25 Repair Protection Agreement . . . . Inside Back Cover Service Numbers . . . . . . . . . . . . . . . . . . .Back Cover WARRANTY CRAFTSMAN FULL WARRANTY If this Craftsman® product fails due to a defect in material or workmanship within two years from the date of purchase, return it to any Sears store, Parts and Repair Service Center, or other Craftsman outlet in the United States for free repair (or replacement if repair proves impossible). This warranty applies for only 90 days if this product is ever used for commercial or rental purposes. This warranty covers ONLY defects in materal and workmanship. Sears will NOT pay for: • Expendable items that can wear out from normal use within the warranty period, such as cutting line, filters or spark plugs. • Repairs necessary because of accident or failure to operate or maintain the product according to all supplied instructions. • Preventive maintenance, or repairs necessary due to improper fuel mixture, contaminated or stale fuel. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Hoffman Estates, IL 60179 Repair Protection Agreements Congratulations on making a smart purchase. Your new Craftsman® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That’s when having a Repair Protection Agreement can save you money and aggravation. Here’s what the Repair Protection Agreement* includes: Expert service by our 10,000 professional repair specialists Unlimited service and no charge for parts and labor on all covered repairs Product replacement up to $1500 if your covered product can’t be fixed Discount of 10% from regular price of service and related installed parts not covered by the agreement; also, 10% off regular price of preventive maintenance check Fast help by phone – we call it Rapid Resolution – phone support from a Sears representative. Think of us as a “talking owner’s manual.” Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service. You can call anytime day or night, or schedule a service appointment online. The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund any time after the product warranty period expires. Purchase your Repair Protection Agreement today! Some limitations and exclusions apply. For prices and additional information in the U.S.A. call 1-800-827-6655. *Coverage in Canada varies on some items. For full details call Sears Canada at 1-800-361-6665. Sears Installation Service For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. or Canada call 1-800-4-MY-HOME®. 2 RULES FOR SAFE OPERATION The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. SPARK ARRESTOR NOTE NOTE: For users on U.S. Forest Land and in the states of California, Maine, Oregon and Washington. All U.S. Forest Land and the state of California (Public Resources Codes 4442 and 4443), Oregon and Washington require, by law that certain internal combustion engines operated on forest brush and/or grass-covered areas be equipped with a spark arrestor, maintained in effective working order, or the engine be constructed, equipped and maintained for the prevention of fire. Check with your state or local authorities for regulations pertaining to these requirements. Failure to follow these requirements could subject you to liability or a fine. This unit is factory equipped with a spark arrestor. If it requires replacement, ask your LOCAL SERVICE DEALER to install the accessory part #753-04036 Muffler Assembly. SYMBOL MEANING Failure to obey a safety warning will result in serious injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. DANGER: CALIFORNIA PROPOSITION 65 WARNING Failure to obey a safety warning can result in injury to yourself and others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. WARNING to obey a CAUTION: Failure safety warning may THE ENGINE EXHAUST FROM THIS PRODUCT CONTAINS CHEMICALS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. Read the Operator’s Manual and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders. FOR QUESTIONS, CALL 1–800–659–5917 WARNING: result in property damage or personal injury to yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and personal injury. Indicates danger, warning or caution. Attention is required in order to avoid serious personal injury. May be used in conjunction with other symbols or pictographs. SAFETY ALERT: NOTE: Advises you of information or instructions vital to the operation or maintenance of the equipment. • IMPORTANT SAFETY INSTRUCTIONS • READ ALL INSTRUCTIONS BEFORE OPERATING WARNING: When using the unit, you must follow the safety rules. Please read these instructions before operating the unit in order to ensure the safety of the operator and any bystanders. Please keep these instructions for later use. • Read the instructions carefully. Be familiar with the controls and proper use of the unit. • Do not operate this unit when tired, ill, or under the influence of alcohol, drugs, or medication. • Children and teens under the age of 15 must not use the unit, except for teens guided by an adult. • All guards and safety attachments must be installed properly before operating the unit. • Inspect the unit before use. Replace damaged parts. Check for fuel leaks. Make sure all fasteners are in place and secure. Replace parts that are cracked, chipped, or damaged in any way. Do not operate the unit with loose or damaged parts. • Carefully inspect the area before starting the unit. Remove all debris and hard or sharp objects such as glass, wire, etc. • Be aware of the risk of injury to the head, hands and feet. • Clear the area of children, bystanders, and pets. At a minimum, keep all children, bystanders, and pets outside a 50 feet (15 m) radius; there still may be a risk to bystanders from thrown objects. Bystanders should be encouraged to wear eye protection. If you are approached, stop the unit immediately. • Squeeze the throttle control and check that it returns auto-matically to the idle position. Make all adjustments or repairs before using unit. SAFETY WARNINGS FOR GAS UNITS Gasoline is highly flammable, and its vapors can explode if ignited. Take the following precautions: WARNING: • Store fuel only in containers specifically designed and approved for the storage of such materials. 3 RULES FOR SAFE OPERATION • Avoid creating a source of ignition for spilled fuel. Do not start the engine until fuel vapors dissipate. • Always stop the engine and allow it to cool before filling the fuel tank. Never remove the cap of the fuel tank, or add fuel, when the engine is hot. Never operate the unit without the fuel cap securely in place. Loosen the fuel tank cap slowly to relieve any pressure in the tank. • Add fuel in a clean, well-ventilated outdoor area where there are no sparks or flames. Slowly remove the fuel cap only after stopping engine. Do not smoke while fueling or mixing fuel. Wipe up any spilled fuel from the unit immediately. Always wipe unit dry before using. • Move the unit at least 30 feet (9.1 m) from the fueling source and site before starting the engine. Do not smoke or allow sparks and open flames near the area while adding fuel or operating the unit. WHILE OPERATING • Never start or run the unit inside a closed room or building. Breathing exhaust fumes can kill. Operate this unit only in a well ventilated outdoor area. • Wear safety glasses or goggles that meet ANSI Z87.1–1989 standards and are marked as such. Wear ear/hearing protection when operating this unit. Wear a face or dust mask if the operation is dusty. • Wear heavy, long pants, boots, gloves and a longsleeved shirt. Do not wear loose clothing, jewelry, short pants, sandals or go barefoot. Secure hair above shoulder level. • This unit has a clutch. The tines remain stationary when the engine is idling. If they do not, have the unit adjusted by an authorized service technician. • Be sure the tines are not in contact with anything before starting the unit. • Use the unit only in daylight or good artificial light. • Avoid accidental starting. Be in the starting position whenever pulling the starter rope. The operator and unit must be in a stable position while starting. See Starting/Stopping Instructions. • Use the right tool. Only use this tool for the purpose intended. • Use extreme caution when reversing or pulling the unit towards you. • Do not overreach. Always keep proper footing and balance. Take extra care when working on steep slopes or inclines. • Always hold the unit with both hands when operating. Keep a firm grip on the grips. • Keep hands, face, and feet at a distance from all moving parts. Do not touch or try to stop the tines when they are rotating. • Do not touch the engine or muffler. These parts get extremely hot from operation, even after the unit is turned off. • Do not operate the engine faster than the speed needed to cultivate. Do not run the engine at high speed when you are not cultivating. • Always stop the engine when cultivating is delayed or when walking from one cultivating location to another. • If you strike or become entangled with a foreign object, stop the engine immediately and check for damage. Do not operate before repairing damage. Do not operate the unit with loose or damaged parts. • Stop the unit, switch the engine to off, and disconnect the spark plug for maintenance or repair. • Use only original equipment manufacturer replacement parts and accessories for this unit. These are available from your authorized service dealer. Use of any unauthorized parts or accessories could lead to serious injury to the user, or damage to the unit, and void your warranty. • Keep unit clean of vegetation and other materials. They may become lodged between the tines and guard. • To reduce fire hazard, replace faulty muffler and spark arrestor, keep the engine and muffler free from grass, leaves, excessive grease or carbon build up. AFTER USE • Clean tines with a household cleaner to remove any gum buildup. Oil the tines with machine oil to prevent rust. OTHER SAFETY WARNINGS • Never store a fueled unit inside a building where fumes may reach an open flame or spark. • Allow the engine to cool before storing or transporting. Be sure to secure the unit while transporting. • Store the unit in a dry area, locked up or up high to prevent unauthorized use or damage, out of the reach of children. • Never douse or squirt the unit with water or any other liquid. Keep handles dry, clean and free from debris. Clean after each use, see Cleaning and Storage instructions. • Keep these instructions. Refer to them often and use them to instruct other users. If you loan someone this unit, also loan them these instructions. SAVE THESE INSTRUCTIONS 4 RULES FOR SAFE OPERATION SAFETY AND INTERNATIONAL SYMBOLS This operator's manual describes safety and international symbols and pictographs that may appear on this product. Read the operator's manual for complete safety, assembly, operating and maintenance and repair information. SYMBOL MEANING SYMBOL MEANING • THROWN OBJECTS AND ROTATING CUTTER CAN CAUSE SEVERE INJURY • SAFETY ALERT SYMBOL Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs. WARNING: Do not operate without the proper guards in place. Keep away from the rotating tines. • WARNING - READ OPERATOR'S MANUAL Read the Operator’s Manual(s) and follow all warnings and safety instructions. Failure to do so can result in serious injury to the operator and/or bystanders. • ON/OFF STOP CONTROL ON / START / RUN • ON/OFF STOP CONTROL OFF or STOP • WEAR EYE AND HEARING PROTECTION WARNING: Thrown objects and loud noise can cause severe eye injury and hearing loss. Wear eye protection meeting ANSI Z87.1-1989 standards and ear protection when operating this unit. Use a full face shield when needed. • KEEP BYSTANDERS AWAY WARNING: Keep all bystanders, especially children and pets, at least 50 feet (15 m.) from the operating area. • UNLEADED FUEL Always use clean, fresh unleaded fuel. • CHOKE CONTROL 1 2 3 1 • FULL choke position. 2 • PARTIAL choke position. 3 • RUN position. • HOT SURFACE WARNING Do not touch a hot muffler or cylinder. You may get burned. These parts get extremely hot from operation. When turned off they remain hot for a short time. • GARDEN CULTIVATORS – ROTATING TINES CAN CAUSE SEVERE INJURY WARNING: Stop the • OIL Refer to operator's manual for the proper type of oil. engine and allow the tines to stop before installing or removing tines, or before cleaning or performing any maintenance. Keep hands and feet away from rotating tines. 5 KNOW YOUR UNIT Applications • Cultivating sod and light to medium soil • Cultivating in garden areas, around trees, etc. • Edging STOP/OFF (O) Throttle Control Primer Bulb START/ON (I) Handlebar Knob Handlebar Muffler Starter Rope Grip Front Handle Tine Guard Choke Control Wheel Support Bracket Cultivator Tines Edger Wheel 6 Edger Blade ASSEMBLY INSTRUCTIONS NOTE: Before setting up your cultivator / edger, disconnect the spark plug wire from the spark plug. ADJUSTING TINE DEPTH POSITIONING THE HANDLEBARS To adjust the wheel support bracket proceed as follows: 1. Stop engine and disconnect spark plug to avoid accidental starting. 1. Loosen the two knobs on the inside of the handlebars (Fig. 1). 2. Remove cotter pin from the clevis pin and slide clevis pin out of tailpiece bracket (Fig. 3). 2. With the unit upright, swing the handlebars up into the operating position (Fig. 2). 3. Slide the wheel support bracket up or down in the tailpiece, aligning the holes to the desire height. NOTE: Take care not to pinch the throttle cable or switch wires when positioning the handlebar. 4. Place the clevis pin through the hole and secure with cotter pin. 3. Tighten the knobs to secure the handlebars in place. Clevis Pin NOTE: Do not over-tighten the knobs. 4. Reconnect the spark plug wire to the spark plug. Cotter Pin Handlebars Bolt Handlebar Knob Wheel Support Bracket Tailpiece Bracket Hole Washer Fig. 1 Fig. 3 ATTACHING THE EDGER WHEEL AND BLADE To convert the cultivator to an edger proceed as follows: 1. Push the On/Off switch to Off (O) position to stop engine and tines and disconnect spark plug to avoid accidental starting. NOTE: It may be necessary to lay the cultivator / edger back in a horizontal position on a flat level surface with the upper handle touching the ground. 2. Remove the click pin from each end of the tine shaft and slide the tines off the shaft. 3. Slide the edger wheel, with the hub facing inward, onto the right side of the tine shaft and secure with the click pin in the inside hole (Fig. 4). 4. Slide the edger blade with the hub facing out onto the left side of tine shaft and secure with the click pin in the inside hole (Fig. 4). 5. The edger guide line indicates where cutting will occur. Guide the unit along a flowerbed, sidewalk, or driveway so the edger guide line is above the desired line of cut. Edger Guide Line Fig. 2 Hub Edger Wheel Click Pin Tine Shaft Edger Blade Fig. 4 7 OIL AND FUEL INFORMATION CAUTION: OVERFILLING OIL CRANKCASE MAY CAUSE PRODUCT DAMAGE. Check and maintain the proper oil level in the crank case; it is important and cannot be overemphasized. Check the oil before each use and change it as needed. See Changing the Oil. Funnel Spout RECOMMENDED OIL TYPE Using the proper type and weight of oil in the crankcase is extremely important. Check the oil before each use and change the oil regularly. Using incorrect or dirty oil can cause premature engine wear and failure. Use a high-quality SAE 30 weight oil of API (American Petroleum Institute) service class SF, SG, SH. Fig. 5 Oil Fill Plug/Dipstick ADDING OIL TO CRANKCASE: INITIAL USE NOTE: This unit is shipped without oil in the crankcase. In order to avoid damage to the unit, put oil in the crankcase before attempting to start unit. Your unit is supplied with one 3.04 fluid oz. (90 ml.) bottle of SAE 30 SF, SG, SH oil (Fig. 5). NOTE: Save the bottle to measure the correct amount for future oil changes. See Changing the Oil. Fig. 6 NOTE: Your new 4-Cycle cultivator is shipped for operation in conditions above 40°F (4°C). For cold weather operation, where temperatures fall below 40°F (4°C), use a high-quality SAE 10W30 weight oil of API (American Petroleum Institute) service class SF, SG, SH. O-Ring Oil Fill Plug/Dipstick 1. Unscrew the oil bottle top and remove the paper seal covering the opening. Replace the top and cut the tip off the funnel spout (Fig. 5). 2. Place the unit on a flat level surface with the cultivator in a horizontal position (Fig. 6). 3. Remove the oil plug / dipstick from the crankcase (Fig. 7). 4. Pour the entire bottle of oil into the oil fill hole (Fig. 8). Oil Fill Hole Fig. 7 NOTE: Never add oil to the fuel or fuel tank. 5. Wipe up any oil that may have spilled and reinstall the oil fill plug / dipstick. The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized. Check oil before each use and change as specified in the Maintenance Schedule. Oil Fill Fig. 8 8 OIL AND FUEL INFORMATION RECOMMENDED FUEL TYPE Old fuel is the primary reason for improper unit performance. Be sure to use fresh, clean, unleaded gasoline. NOTE: This is a four cycle engine. In order to avoid damage to the unit, do not mix oil with gasoline. Definition of Blended Fuels Today's fuels are often a blend of gasoline and oxygenates such as ethanol, methanol or MTBE (ether). Alcohol-blended fuel absorbs water. As little as 1% water in the fuel can make fuel form acids when stored. When using alcohol-blended fuel, use fresh fuel that is less than 60 days old. Using Blended Fuels If you choose to use a blended fuel, or if its use is unavoidable, follow recommended precautions: • Always use fresh unleaded gasoline • Use a fuel stabilizer or an equivalent • Drain tank and run the engine dry before storing unit Using Fuel Additives The use of fuel additives will inhibit corrosion and minimize the formation of gum deposits. Using a fuel additive can keep fuel from forming harmful deposits in the carburetor for up to six (6) months. Add 0.8 oz. (23 ml.) of fuel additive per gallon of fuel to an approved gas container according to the instructions on the container. NEVER add fuel additives directly to the unit's gas tank. FUELING THE UNIT NOTE: Fill or add fuel to the tank only when the cultivator is in a horizontal position (Fig. 9). 1. Remove fuel cap. Remove the tag from the fuel tank neck. 2. Place spout of gas container into the fill hole on the fuel tank and fill tank. NOTE: Do not overfill tank. 3. Wipe up any gasoline that may have spilled. 4. Reinstall the fuel cap. 5. Move the unit at least 30 ft. (9.1 m) from the fueling source and site before starting the engine. NOTE: Dispose of the old gasoline in accordance to Federal, State and Local regulations. Fig. 9 Gasoline is extremely flammable. Ignited Vapors may explode. Always stop the engine and allow it to cool before filling the fuel tank. Do not smoke while filling the tank. Keep sparks and open flames at a distance from the area. WARNING: Remove fuel cap slowly to avoid injury from fuel spray. Never operate the unit without the fuel cap securely in place. WARNING: Add fuel in a clean, well ventilated outdoor area. Wipe up any spilled fuel immediately. Avoid creating a source of ignition for spilt fuel. Do not start the engine until fuel vapors dissipate. WARNING: 9 STARTING/STOPPING INSTRUCTIONS ON (I) Operate this unit only in a well- ventilated outdoor area. Carbon monoxide exhaust fumes can be lethal in a confined area. WARNING: OFF (O) WARNING: Avoid accidental starting. Make sure you are in the starting position when pulling the starter rope (Fig. 12). To avoid serious injury, the operator and unit must be in a stable position while starting. Throttle Control STARTING INSTRUCTIONS 1. Check the oil level in the crankcase. Refer to Checking the Oil Level. 2. Fill the fuel tank with fresh, clean unleaded gasoline. Refer to Fueling the Unit. 3. Put the On/Off Stop Control in the ON [I] position (Fig. 10). 4. Place the choke lever in Position 1 (Fig. 11). 5. Fully press and release the primer bulb 10 times, slowly. Some amount of fuel should be visible in the primer bulb and fuel lines (Fig. 11). If you can’t see fuel in the bulb, press and release the bulb as many times as it takes before you can see fuel in it. 6. Hold the throttle and handlebar with one hand and grab the starter rope with your other hand. Use your foot to hold down the cultivator (Fig. 12). NOTE: Tilt the unit back slightly to bring the tines off the ground when starting. 7. While squeezing the throttle control, pull the starter rope with a smooth and steady pull. Repeat this 5 times. NOTE: The unit uses the Incredi-Pull™ starting system , which significantly reduces the effort required to start the engine. You must pull the starter rope out far enough to hear the engine attempt to start. There is no need to pull the rope briskly-- there is no harsh resistance when pulling. Be aware that this starting method is vastly different from (and much easier than) what you may be used to. 8. Move the choke lever to Position 2. 9. While squeezing the throttle control, pull the starter rope in the same manner as explained in Step 7. Pull 1 to 3 times to start the engine. 10. Keep the throttle squeezed and allow the engine to warm up for 15 to 30 seconds. 11. Place the choke lever in Position 3. Release the throttle control to the idle position and begin operation. IF... The engine does not start, repeat Steps 4 - 11. IF... The engine fails to start after a few attempts, place the choke lever in Position 3 and squeeze the throttle control. Pull the starter rope 3 to 8 times. The engine should start. If not, continue pulling starter rope until the engine starts. IF WARM... If the engine is already warm, make sure the On/Off Stop control is in the ON position and start the unit with the choke lever in Position 2. After the unit starts, move the choke lever to Position 3. 10 Fig. 10 Choke Lever Position 3 Position 2 Position 1 Primer Bulb Fig. 11 Cultivator Equipped With Incredi-Pull Starting Fig. 12 STOPPING INSTRUCTIONS 1. Release your hand from the throttle control. Allow the engine to cool down by idling. 2. Put the On/Off Stop Control in the OFF (O) position. OPERATING INSTRUCTIONS OPERATING TIPS Dress properly to reduce the risk of injury when operating this unit. Do not wear loose clothing or jewelry. Wear eye and ear/hearing protection. Wear heavy long pants, boots and gloves. Do not wear short pants, sandals or operate barefoot. WARNING: 1. Move the cultivator to the work area prior to starting the engine. Transport the cultivator by pushing or pulling it along on its wheels. To prevent serious personal injury, never pick-up or carry the unit while the engine is running. WARNING: 2. Start the unit by following the Starting Instructions. 3. With the engine running and the tines off the ground, depress the throttle control to increase the engine speed. 4. While holding the upper handle with both hands, slowly lower the cultivator until the tines make contact with the ground (Fig. 13). 5. As cultivating action begins, tilt the cultivator up slightly using the handle so that the tines can penetrate the ground. 6. Once the ground has been broken, continue at a moderate pace until you are familiar with the controls and the handling of the cultivator. 7. If the tines are digging too deep or not deep enough, adjust the wheel bracket as described in Adjusting Tine Depth. To prevent serious personal injury, use extreme caution when reversing or pulling the unit towards you. WARNING: Fig. 13 TRANSPORTING THE UNIT To prevent serious personal injury, always stop the engine when operation is delayed or when transporting the unit from one location to another WARNING: 1. Stop the engine. 2. Tilt the unit back until the tines clear the ground. 3. Push or pull the unit to the next location to be cultivated. 11 MAINTENANCE AND REPAIR INSTRUCTIONS MAINTENANCE SCHEDULE Perform these required maintenance procedures at the frequency stated in the table. These procedures should also be a part of any seasonal tune-up. NOTE: Maintenance, replacement, or repair of the emission control devices and system may be performed by a Sears or other qualified service dealer. Call 1-800-4-MY-HOME® for more information. NOTE: Some maintenance procedures may require special tools or skills. If you are unsure about these procedures, take your unit to a Sears or other qualified service dealer. Call 1-800-4-MYHOME® for more information. To prevent serious injury, never perform maintenance or repairs with unit running. Always service and repair a cool unit. Disconnect the spark plug wire to ensure that the unit cannot start. WARNING: FREQUENCY MAINTENANCE REQUIRED REFER TO Before starting engine Fill fuel tank with fresh fuel Check oil Page 9 Page 13 Every 10 hours Clean and re-oil air filter Page 14 First change at 10 hours Every 25 hours thereafter Every 25 hours Change oil Change oil Clean spark arrestor Page 13 Page 13 Page 15 Every 25 hours Check spark plug condition and gap Page 15 TINE REMOVAL AND REPLACEMENT All 4 tines should be replaced at the same time because they will wear evenly through normal use. Work on one side at a time. 5. Place one “A” tine and one “B” tine onto the shaft. 6. Secure the new tines to the shaft with click pins. It may be necessary to wash the dirt off the tines and shaft for ease of removal. To prevent serious personal injury, always wear heavy gloves when handling the tines. WARNING: “A” Tine 1. Put the On/Off Stop Control in the STOP (O) position and disconnect the spark plug wire. NOTE: It may be necessary to lay the cultivator back in a horizontal position on a flat level surface with the upper handle touching the ground. 2. Remove the click pin from each end of the tine shaft. Slide the tines off of the shaft (Fig. 14). 3. Clean and oil the shaft. 4. Slide on the new tines with the hubs facing out. The four tines are marked with the letters “A” or “B.” 12 Click Pin “B” Tine Hubs Fig. 14 MAINTENANCE AND REPAIR INSTRUCTIONS CHECKING THE OIL LEVEL To prevent extensive engine wear and damage to the unit, always maintain the proper oil level in the crankcase. Never operate the unit with the oil level below the bottom of the dipstick. CAUTION: The importance of checking and maintaining the proper oil level in the crankcase cannot be overemphasized. Check oil before each use: 1. Stop the engine and allow oil to drain into the crankcase. 2. Place the unit on a flat, level surface to get a proper oil level reading (Fig. 9). 3. Keep dirt, grass clippings and other debris out of the engine. Clean the area around the oil fill plug/dipstick before removing it. 4. Remove the oil fill plug/dipstick and wipe off oil. Reinsert it all the way back in. 5. Remove the oil fill plug/dipstick and check the oil level. Oil should be up to the top of the dipstick (Fig. 15). CHANGING THE OIL For a new engine, change the oil after the first 10 hours of operation. Change the oil while the engine is still warm. The oil will flow freely and carry away more impurities. gloves to CAUTION: Wear prevent injury when handling the unit. 1. Unplug spark plug wire to prevent accidental starting. 2. Remove the oil fill plug/dipstick. 3. Pour the oil out of the oil fill hole and into a container by tipping the unit to a vertical position (Fig. 17). Allow ample time for complete drainage. Oil Fill Plug/Dipstick O-Ring Fig. 17 4. Wipe up any oil residue on the unit and clean up any oil that may have spilled. Dispose of the oil according to Federal, State and local regulations. Full Add 1.4-1.5 Oz. (41-44 ml) 5. Refill the crankcase with 3.04 fluid ounce (90 ml) of SAE 30 SF, SG, SH oil. Top of Dipstick Fig. 15 6. If the level is low, add a small amount of oil to the oil fill hole and recheck (Fig. 16). Repeat this procedure until the oil level reaches the top of the dipstick. NOTE: Use the bottle and spout saved from initial use to measure the correct amount of oil. Pour fresh fuel into the bottle and fill it to the top of the label. The top of the label on the bottle measures approximately 3.04 ounces (90 ml). Check the level with the dipstick. If the level is low, add a small amount of oil and recheck. Do not overfill (Fig. 18). NOTE: Do not overfill the unit. O-Ring Fill Level Oil Fill Plug/Dipstick Oil Fill Hole Fig. 16 NOTE: Make sure the O-ring is in place on the oil fill plug/dipstick when checking and changing the oil (Fig. 16). Fig. 18 6. Replace the oil fill plug/dipstick. 7. Reconnect the spark plug wire. 13 MAINTENANCE AND REPAIR INSTRUCTIONS AIR FILTER MAINTENANCE Cleaning the Air Filter Clean and re-oil the air filter every 10 hours of operation. It is an important item to maintain. Failure to maintain your air filter properly can result in poor performance or can cause permanent damage to your engine. 4. Apply enough clean SAE 30 motor oil to lightly coat the filter (Fig. 21). To avoid serious personal injury, always turn the unit off and allow it to cool before you clean or service it. WARNING: 1. Open the air filter cover. Push the tab on the left side of the cover in, swing the air filter cover out and off the air filter housing (Fig. 19). 2. Remove the air filter and the screen that sits behind it (Fig. 19). Screen Air Filter Fig. 21 5. Squeeze the filter to spread and remove excess oil (Fig. 21). 6. Replace the filter (Fig. 19). NOTE: If the unit is operated without the air filter, you will VOID the warranty. 7. Reinstall the air filter cover. Position the hooks on the right side of the air filter cover into the slots at the right side of the air filter housing. 8. Swing the cover to the left until the tab on the air filter cover snaps into place in the slot on the left side of the air filter housing (Fig. 19). CARBURETOR ADJUSTMENT Tab Choke Lever The idle speed of the engine is adjustable. An idle adjustment screw is reached though a hole in the top of the engine cover (Fig. 22). Air Filter Cover Air Filter Housing Hooks Slot Air Filter Check Fuel Old fuel is usually the reason for improper unit performance. Drain and refill the tank with fresh fuel prior to making any adjustments. Refer to Oil and Fuel Information. Tab Clean Air Filter The condition of the air filter is important to the operation of the unit. A dirty air filter will restrict air flow. This is often mistaken for an out of adjustment carburetor. Check the condition of the air filter before adjusting the idle speed screw. Refer to Air Filter Maintenance. Fig. 19 3. Wash the filter in detergent and water (Fig. 20). Rinse the filter thoroughly and allow it to dry. Adjust Idle Speed Screw This unit needs to run during idle speed adjustment. Wear protective clothing and observe all safety instructions to prevent serious personal injury. WARNING: If, after checking the fuel and cleaning the air filter, the engine still will not idle, adjust the idle speed screw as follows: 1. Start the engine and let it run at a high idle for a minute to warm up. Refer to Starting/Stopping Instructions. Fig. 20 14 NOTE: Ensure the tines are not in contact with the ground when adjusting the idle. MAINTENANCE AND REPAIR INSTRUCTIONS 2. Release the throttle trigger and let the engine idle. If the engine stops, insert a small phillips or flat blade screwdriver into the hole in the air filter/muffler cover (Fig. 22). Turn the idle speed screw in, clockwise, 1/8 of a turn at a time (as needed) until the engine idles smoothly. 0.025 in. (0.635 mm.) NOTE: The tines should not rotate when the engine idles. 3. If the tines rotate when the engine idles, turn the idle speed screw counterclockwise 1/8 of a turn at a time (as needed), to reduce idle speed. Checking the fuel, cleaning the air filter, and adjusting the idle speed should solve most engine problems. If not and all of the following are true: • the engine will not idle Fig. 23 Do not sand blast, scrape or clean electrodes. Grit in the engine could damage the cylinder. WARNING: • the engine hesitates or stalls on acceleration • there is a loss of engine power Have the carburetor adjusted by a Sears or other qualified service dealer. 4. Install a correctly-gapped spark plug in the cylinder head. Turn the 5/8 in. socket clockwise until snug. If using a torque wrench torque to: 110-120 in.•lb. (12.3-13.5 N•m) Do not over tighten. Idle Adjustment Screw SPARK ARRESTOR MAINTENANCE 1 1. Remove the muffler cover. See Rocker Arm Clearance. 2. With a flat blade screwdriver or Torx T-20 bit, remove the screw attaching the spark arrestor cover to the muffler (Fig. 24). 2 3 Muffler Spark Arrestor Screen Fig. 22 REPLACING THE SPARK PLUG Use a replacement Champion RDZ19H spark plug. The correct air gap is 0.025 in. (0.635 mm.). Remove the plug after every 25 hours of operation and check its condition. 1. Stop the engine and allow it to cool. Grasp the plug wire firmly and pull the cap from the spark plug. 2. Clean dirt from around the spark plug. Remove the spark plug from the cylinder head by turning it counterclockwise with a 5/8” socket. 3. Replace cracked, fouled or dirty spark plug. Set the air gap at 0.025 in. (0.635 mm.) using a feeler gauge (Fig. 23). Tab Screw Spark Arrestor Cover Slot Fig. 24 3. Pull the tab on the spark arrestor cover out of the muffler. Remove the spark arrestor cover. 4. Remove the spark arrestor screen from the spark arrestor cover. 5. Clean the spark arrestor screen with a wire brush or replace it. 6. Reinstall the spark arrestor screen, spark arrestor cover and screw. 15 MAINTENANCE AND REPAIR INSTRUCTIONS ROCKER ARM CLEARANCE The rocker arm clearance may need adjustment if your unit suffers a loss of performance power or has trouble starting. Adjusting the rocker arm clearance requires disassembly of the engine. If you feel unsure or unqualified to perform this, take the unit to a Sears or other qualified service dealer. NOTE: Inspect the valve to rocker arm clearance with a feeler gauge after the first 10 hours of operation and then every 25 hours of operation thereafter. • The engine must be cold when checking or adjusting the valve clearance. • This task should be performed inside, in a clean, dust free area. To adjust the rocker arm clearance: 1. Remove the two (2) screws on top of the engine cover with a Flat-head or T-25 Torx screwdriver (Fig. 25). Top View Of The Engine Remove Screws Engine Cover Screw Fig. 26 3. Disconnect the spark plug wire. 4. Clean dirt from around the spark plug. Remove the spark plug from the cylinder head by turning it counterclockwise with a 5/8” socket. 5. Remove the engine cover. NOTE: To ease engine cover removal, pull the starter rope out a little to give some slack. 6. Clean dirt from around the rocker arm cover. Remove the screw holding the rocker arm cover with a large flat blade screwdriver or Torx T-25 bit (Fig. 27). Remove the rocker arm cover and gasket. Rocker Arm Cover Gasket Muffler Fig. 25 2. Remove the screw behind the engine cover (Fig. 26). 16 Spark Plug Hole Fig. 27 MAINTENANCE AND REPAIR INSTRUCTIONS 7. Pull the starter rope slowly to bring the piston to the top of its travel, (known as top dead center). Check that: • The piston is at the top of its travel while looking in the spark plug hole (Fig. 27) • Both rocker arms move freely, and both valves are closed If these statements are not true, repeat this step. 8. Slide the feeler gauge between the rocker arm and the valve return spring. Measure the clearance between the valve stem and rocker arm (Fig. 29). Measure both the intake and exhaust valves. The recommended clearance for both intake and exhaust is 0.003 – 0.006 in. (0.076 – 0.152 mm). Use a standard automotive 0.005 in. (0.127 mm) feeler gauge. The feeler gauge should slide between the rocker arm and valve stem with a slight amount of resistance, without binding. See Figure 28 and 29. Adjusting Nuts Rocker Arms Adjusting Nut Rocker Arm 0.003–0.006 in. (0.076–0.152 mm) Feeler Gauge Valve Stem Fig. 29 9. If the clearance is not within specification: a. Turn the adjusting nut using a 5/16 inch (8 mm) wrench or nut driver (Fig. 29). INTAKE • To increase clearance, turn the adjusting nut counterclockwise. EXHAUST • To decrease clearance, turn the adjusting nut clockwise. b. Recheck both clearances, and adjust as necessary. Feeler Gauge Fig. 28 10. Reinstall the rocker arm cover using a new gasket. Torque the screw to 20–30 in•lb (2.2–3.4 N•m). 11. Reinstall the engine cover. Check alignment of the cover before tightening the screws. Tighten screws. 12. Check the spark plug and reinstall. See Replacing the Spark Plug. 13. Replace the spark plug wire. 17 MAINTENANCE AND REPAIR INSTRUCTIONS Cleaning the Unit To avoid serious personal injury, always turn the unit off and allow it to cool before you clean or perform any maintenance on it. WARNING: • • Use a small brush to clean off the outside of the unit and to keep the air vents free of obstructions. Do not use strong detergents or petroleum based cleaners, such as kerosene. Some household cleaners contain aromatic oils such as pine and lemon that can damage the plastic housings or handles. Wipe off any moisture with a soft cloth. Storage • • • • • Never store the unit with fuel in the tank where fumes may reach an open flame or spark. Allow the engine to cool before storing. Store the unit in a locked up area to prevent unauthorized use or damage. Store the unit in a dry, well-ventilated area. Do not store next to corrosive material like fertilizer. Store the unit out of the reach of children. Long Term Storage If the unit will be stored for an extended time: 1. Carefully drain all gasoline from the fuel tank by removing the fuel cap and tipping the motor housing over to allow the fuel to drain into an approved gas container. Do not use gas that has been stored for more than 60 days. Dispose of the old gasoline in accordance with Federal, State and Local regulations. 18 2. Start the engine and allow it to run until it stalls. This ensures that all gasoline has been drained from the carburetor. 3. Allow the engine to cool. Remove the spark plug and put 5 drops of high quality motor oil into the cylinder. Pull the starter rope slowly to distribute the oil. Reinstall the spark plug. NOTE: Remove the spark plug and drain all of the oil from the cylinder before attempting to start the unit after storage. 4. Change the oil, referring to the Changing the Oil section. Dispose of the old oil in accordance with Federal, State and Local regulations. 5. Thoroughly clean the unit and inspect for any loose or damaged parts. Repair or replace damaged parts and tighten loose screws, nuts or bolts. 6. To take up less storage area, loosen the handlebar knobs and fold the handlebar down. The unit is ready for storage. Transporting • Allow the engine to cool before transporting. • Secure the unit while transporting. • Drain the fuel tank before transporting. • Tighten fuel cap before transporting. TROUBLESHOOTING ENGINE WILL NOT START CAUSE ACTION Fill fuel tank with new fuel Primer bulb wasn't pressed enough Press primer bulb fully and slowly 10 times Engine is flooded Pull starter rope repeatedly with throttle control fully engaged and with the choke lever in Position 3 Drain gas tank and add fresh fuel Fouled spark plug Replace or clean the spark plug Plugged spark arrestor Clean or replace spark arrestor On/Off Control is in the OFF (O) position Move switch to ON (I) ENGINE WILL NOT IDLE CAUSE ACTION Air filter is plugged Replace or clean the air filter Drain gas tank and add fresh fuel ENGINE WILL NOT ACCELERATE CAUSE ACTION Drain gas tank and add fresh fuel Dirty air filter Clean or replace the air filter Plugged spark arrestor Clean or replace spark arrestor ENGINE LACKS POWER OR STALLS WHEN UNDER LOAD CAUSE ACTION Drain gas tank and add fresh fuel Fouled spark plug Replace or clean the spark plug Plugged spark arrestor Clean or replace spark arrestor Low power Rocker arm clearance adjustment (see page 18) Cultivator tines bound with dirt or grass Stop the unit, switch the On/Off Stop Control to STOP, clean and remove any debris binding the tines SIGNS OF OIL AROUND OIL FILL PLUG/DIPSTICK CAUSE Oil fill plug/dipstick loose or missing o-ring ACTION Tighten oil fill plug/dipstick, replace o-ring UNIT OCCASIONALLY HESITATES AT HIGH SPEEDS C A U SE Spark plug gap is too small/close ACTION Adjust gap to 0.025” NOTE: For repairs beyond the minor adjustments listed above, contact your nearest Sears Parts & Repair center (1-800-4-MY-HOME®) or other qualified service dealer for an adjustment. 19 SPECIFICATIONS ENGINE* Engine Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Air-Cooled, 4-Cycle Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 cu. in. (26.2 cc) Idle Speed RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,000-3,600 rpm Operating RPM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7,200-8,800 rpm Clutch Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Centrifugal Ignition Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electronic On/Off Stop Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rocker Switch Valve clearance (intake and exhaust) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.003–0.006 in. (0.076–0.0152 mm) Spark Plug Gap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.025 inch (0.635 mm) Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAE 30 Oil Crankcase Oil Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.04 oz (90 ml) Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Unleaded Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diaphragm, All-Position Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Incredi-Pull™ Starting Auto Rewind Muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Baffled with Guard Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Spring Return Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 oz (444 ml) CULTIVATOR* Cultivating Path Width (Maximum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 inches (22.86 cm) Cultivating Depth (Maximum) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 inches (15.24 cm) Approximate Weight (no fuel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 lb. (11.5 kg) *All specifications are based on the latest product information available at the time of printing. We reserve the right to make changes at any time without notice. 20 CALIFORNIA / EPA EMISSION CONTROL WARRANTY STATEMENT Your Warranty Rights and Obligations The California Air Resources Board, the Environmental Protection Agency, and Sears Brands LLC (Sears) are pleased to explain the emission control system warranty on your 2007 and later small off-road engine. In California and the 49 states, new small off-road engines must be designed, built and equipped to meet the state’s stringent anti-smog standards. Sears must warrant the emission control system on your small offroad engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your small off-road engine. Your emission control system may include parts such as the carburetor or fuel-injection system, the ignition system, and catalytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies. Where a warrantable condition exists, Sears will repair your small off-road engine at no cost to you including diagnosis, parts and labor. The 2007 and later small off-road engines are warranted for two years. If any emission-related part on your engine is defective, the part will be repaired or replaced by Sears. Owners Warranty Responsibilities As the small off-road engine owner, you are responsible for the performance of the required maintenance listed in your operator’s manual. Sears recommends that you retain all receipts covering maintenance on your small off-road engine, but Sears cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. • As the small off-road engine owner, you should however be aware that Sears may deny you warranty coverage if your small off-road engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications. • You are responsible for presenting your small off-road engine to a Sears Authorized Service Center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have any questions regarding your warranty rights and responsibilities, you should call 1–800–4–MY–HOME®. Manufacturer’s Warranty Coverage • The warranty period begins on the date the engine or equipment is delivered to the retail purchaser. • The manufacturer warrants to the initial owner and each subsequent purchaser, that the engine is free from defects in material and workmanship which cause the failure of a warranted part for a period of two years. • Repair or replacement of warranted part will be performed at no charge to the owner at an Authorized Sears Service Center. For the nearest location please contact Sears at: 1–800–4–MY–HOME®. • Any warranted part which is not scheduled for replacement, as required maintenance or which is scheduled for only for regular inspection to the effect of “Repair or Replace as Necessary” is warranted for the warranty period. Any warranted part which is scheduled for replacement as required maintenance will be warranted for the period of time up to the first scheduled replacement point for that part. • The owner will not be charged for diagnostic labor which leads to the determination that a warranted part is defective, if the diagnostic work is performed at an Authorized Sears Service Center. • The manufacturer is liable for damages to other engine components caused by the failure of a warranted part still under warranty. • Failures caused by abuse, neglect or improper maintenance are not covered under warranty. • The use of add-on or modified parts can be grounds for disallowing a warranty claim. The manufacturer is not liable to cover failures of warranted parts caused by the use of add-on or modified parts. • In order to file a claim, go to your nearest Authorized Sears Service Center. Warranty services or repairs will be provided at all Authorized Sears Service Centers. • Any manufacturer approved replacement part may be used in the performance of any warranty maintenance or repair of emission related parts and will be provided without charge to the owner. Any replacement part that is equivalent in performance or durability may be used in non-warranty maintenance or repair and will not reduce the warranty obligations of the manufacturer. Emission Warranty Parts List: The following components are included in the emission-related warranty of the engine: air filter, carburetor, primer, fuel lines, fuel pick up/ fuel filter, ignition module, spark plug, and muffler. Valves and Cam are additionally included if your engine is a 4-Stroke Model. 21 CALIFORNIA EVAPORATIVE EMISSION CONTROL WARRANTY STATEMENT Your Warranty Rights and Obligations The California Air Resources Board and Sears Brands LLC (Sears) is pleased to explain the evaporative emission control system’s warranty on your 2007 model year and later small off-road (equipment type) engine. In California, new equipment that use small offengines must be designed, built, and equipped to meet the State’s stringent anti-smog standards Sears must warrant the evaporative emission control system on your small off-road Lawn & Garden engine for the period listed below provided there has been no abuse, neglect or improper maintenance of your equipment. Your evaporative emission control system may include parts such as: carburetors, fuel tanks, fuel lines, fuel caps, valves, canisters, filters, vapor hoses, clamps, connectors, and other associated components. For engines less than or equal to 80 cc, only the fuel tank is subject to the evaporative emission control warranty requirements of this section. The displacement of your small off road engine is less than 80 cc. Manufacturer’s Warranty Coverage This evaporative emission control system is warranted for two years. If any evaporative emission-related part on your equipment is defective, the part will be repaired or replaced by Sears. Owner’s Warranty Responsibilities • As the small off-road Lawn & Garden engine owner, you are responsible for performance of the required maintenance listed in your owner’s manual. Sears recommends that you retain all receipts covering maintenance on your Lawn & Garden Engine but Sears cannot deny warranty solely for the lack of receipts. • As the small off-road Lawn & Garden engine owner, you should however be aware that the Sears may deny you warranty coverage if your fuel tank has failed due to abuse, neglect, or improper maintenance or unapproved modifications. • You are responsible for presenting your Lawn & Garden fuel tank to Sears distribution center or service center as soon as the problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question regarding your warranty coverage, you should contact Sears at 1–800–4–MY–HOME®. Defects Warranty Requirements (a) The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser. (b) General Evaporative Emissions Warranty Coverage. The fuel tank must be warranted to the ultimate purchaser and any subsequent owner that the evaporative emission control system when installed was: (1) Designed, built, and equipped so as to conform with all applicable regulations; and (2) Free from defects in materials and workmanship that causes the failure of a warranted part for a period of two years. (c) The warranty on evaporative emissions-related parts will be interpreted as follows: (1) Any warranted part that is not scheduled for replacement as required maintenance in the written instructions must be warranted for the warranty period defined in subsection (b)(2). If any such part fails during the period of warranty coverage, it must be repaired or replaced by Sears. Any such part repaired or replaced under the warranty must be warranted for a time not less than the remaining warranty period. (2) Any warranted part that is scheduled only for regular inspection in the written instructions must be warranted for the warranty period defined in subsection (b)(2). A statement in such written instructions to the effect of “repair or replace as necessary” will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for a time not less than the remaining warranty period. (3) Any warranted part that is scheduled for replacement as required maintenance in the written instructions must be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part must be repaired or replaced by the Sears. Any such part repaired or replaced under warranty must be warranted for a time not less than the remainder of the period prior to the first scheduled replacement point for the part. (4) Repair or replacement of any warranted part under the warranty provisions of this article must be performed at no charge to the owner at a warranty station. (5) Not withstanding the provisions of subsection (4) above, warranty services or repairs must be provided at distribution centers that are franchised to service the subject engines or equipment. (6) The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at a warranty station. (7) Throughout the evaporative emission control system’s warranty period set out in subsection (b)(2), Sears must maintain a supply of warranted parts sufficient to meet the expected demand for such parts. (8) Manufacturer approved replacement parts must be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of the manufacturer issuing the warranty. (9) The use of any add-on or modified parts will be grounds for disallowing a warranty claim made in accordance with this article. The manufacturer issuing the warranty will not be liable under this Article to warrant failures of warranted parts caused by the use of an add-on or modified part. (10) Sears shall provide any documents that describe the warranty procedures or policies within five working days of request by the Air Resources Board. Emission Warranty Parts List (1) Fuel Tank Written instructions for the maintenance and use of the evaporative emissions control system by the owner shall be furnished with each new engine or equipment. 22 CULTIVADORA / BORDEADORA Modelo No. 316.292711 with • SEGURIDAD • MONTAJE • FUNCIONAMIENTO • MANTENIMIENTO • LISTADO DE PIEZAS Sears, Roebuck and Co., Hoffman Estates, IL 60179, U.S.A. Vaya a: www.sears.com/craftsman P/N 769-04006 (06/08) E2 PARACHISPAS SIMBOLO SIGNIFICADO PROPOSICIÓN 65 DE CALIFORNIA SI TIENE PREGUNTAS, LLAME AL 1–800–659–5917 GUARDE ESTAS INSTRUCCIONES SIGNIFICADO SIMBOLO SIGNIFICADO • LOS OBJETOS DESPEDIDOS Y LA CUCHILLA ROTATIVA PUEDEN CAUSAR GRAVES LESIONES • CONTROL DE ENCENDIDO Y APAGADO ENCENDIDO /ARRANQUE /MARCHA • USE PROTECCION OCULAR Y AUDITIVA • CONTROL DE ENCENDIDO Y APAGADO APAGADO o PARADO • CONTROL DEL OBTURADOR 1 • MANTENGA ALEJADOS A LOS ESPECTADORES 2 3 – LAS PUAS GIRATORIAS PUEDEN CAUSAR GRAVES LESIONES E5 OFF/ APAGADO (O) ON/ ENCENDIDO (I) Manubrio Púas E6 Fig. 3 Orificio Chaveta de Trinqueta CARGA E ACEITE EN EL CARTER DEL CIGÜEÑAL: USO INICIAL Fig. 5 Fig. 6 Fig. 7 • Fig. 9 E9 INSTRUCCIONES DE ARRANQUE Y APAGADO ENCENDIDO / ON ADVERTENCIA: APAGADO/ OFF ADVERTENCIA: Cultivadora Equipado con Incredi-Pull™ Fig. 12 Fig. 13 E11 evitar ADVERTENCIA: Para lesiones PROGRAMA DE MANTENIMIENTO FRECUENCIA MANTENIMIENTO REQUERIDO CONSULTE Página E9 Página E13 Cada 10 horas Página E14 Página E13 Página E13 Página E15 Cada 25 horas Página E15 Diente “A” Diente “B” Bujes Fig. 14 E12 PRECAUCION: Fig. 17 Lleno Agregue 41-44 ml (1,4-1,5 Onzas) Fig. 18 INSTRUCCIONES DE MANTENIMIENTO Y REPARACION MANTENIMIENTO DEL FILTRO DE AIRE Limpieza del filtro de aire Screen Fig. 21 Limpieza del Filtro de Aire Ranura Filtro de aire Fig. 19 Orejeta limpie PRECAUCION: No con chorro 0,635 mm (0,025 pulg.) Fig. 23 MANTENIMIENTO DEL AMORTIGUADOR DE CHISPAS 1 2 3 Orejeta Fig. 22 Ranura Tornillo Tornillo Fig. 26 Fig. 25 Fig. 27 E16 Brazos oscilantes Galga 0,076–0,152 mm (,003–,006 pulg.) Fig. 28 E17 TRANSPORTE E18 E20 E21 E22 PARTS LIST REPLACEMENT PARTS - MODEL 316.292711 4-CYCLE GAS CULTIVATOR Part Numbers On Following Page 2 1 58 3 4 5 18 19 20 6 23 21 22 7 24 25 27 26 8 10 13 48 30 20 31 9 12 44 29 28 11 43 42 14 34 32 33 35 37 41 36 15 39 45 46 39 47 50 17 49 51 40 38 16 55 54 56 57 52 59 91 53 58 88 60 64 90 88 63 89 61 80 79 87 62 81 68 78 66 77 67 65 76 85 86 75 73 82 70 74 83 84 69 72 71 E23 PARTS LIST REPLACEMENT PARTS - MODEL 316.292711 4-CYCLE GAS CULTIVATOR Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 753-04028 791-181930 791-182651 791-182652 791-181025 791-182098 791-182099 791-182340 791-182101 791-182100 791-182341 791-182103 791-181038 791-182102 791-181033 753-04816 17 18 19 20 21 22 23 24 25 26 27 791-181003 753-1226 791-182749 753-04993 753-04029 791-182348 791-182732 753-1225 753-04030 753-04031 753-04492 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 791-182097 791-181000 791-182409 791-182657 791-182658 791-182659 753-04033 791-182352 791-182353 753-04034 791-181080 791-182236 753-04035 791-182356 753-1232 791-181048 753-04036 791-180890 791-181045 791-181046 791-182361 E24 Description Engine Cover Assembly (includes 3 & 4) Engine Cover Screw Starter Rope Eyelet Eyelet Nut Valve Cover Screw Valve Cover Valve Cover Gasket Rocker Adjustment Nut Rocker Arm Pivot Rocker Arm Rocker Arm Stud Valve Spring Retainer Valve Spring Push Rod Guide Push Rod Cylinder Assembly (includes 11-14, 17, 80 & 81) Cylinder Screw Intake Baffle Carburetor Mount Gasket Nut Carburetor Mount (includes 20) Carburetor Mount Screw Carburetor Gasket Carburetor with Primer Air Filter O-Gasket Air Filter Mounting Screw Air Filter Cover Assembly (includes 28, 29, 31-33) Breather Tube Assembly Grommet Washer Washer Air Filter Plate Air Filter Air Filter Cover Fuel Cap Fuel Return Line Fuel Pick-Up Line with Filter Fuel Tank Assembly (includes 34-36) Screw Washer Bushing Fuel Tank Shield Muffler Baffle Muffler Gasket Muffler (includes 43, 45-47) Spark Arrestor Screen Screen Cover Screw Muffler Mounting Screw Item Part No. 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 * * * 753-04288 753-1202 753-05074 753-05072 753-04286 791-182366 753-05011 791-611061 791-182661 791-181020 753-05075 791-182537 791-182396 753-1238 791-153592 753-05076 791-181345 791-182519 753-05077 791-180217 753-04039 753-04040 753-05078 791-182736 791-181861 791-182743 753-05079 791-182375 791-182379 753-04919 791-181012 791-181040 791-182374 791-181018 791-182377 791-181020 753-04041 791-182290 791-181009 791-181008 753-04878 791-181006 753-04801 791-180852B 753-05081 Description Palnut Plate Screw Pressure Plate Assembly (includes 50) Recoil Pulley Assembly (includes 49 & 57) Recoil Spring Nut Clip Pull Handle Rope Guide Rope Housing Screw Starter Housing Assembly (includes 49-58) Wire Grommet Clutch Washer Clutch with Washer Clutch Drum Clutch Cover Assembly (includes 65-68) Clutch Cover Screw Anti-Rotation Screw Screw Nut Lead Wire Ignition Module with Screws Spacer Flywheel Screw Shroud Assembly (includes 73) Crankcase Assembly (includes 76 & 77) 90° Elbow Breather Hose Cam Bracket Assembly Cam Bracket Screw Valves, Intake and Exhaust Cylinder Gasket Oil Pan Gasket Oil Pan (includes 82 & 84) Oil Pan Screw Dipstick Assembly (includes 86) O-Ring Connecting Rod Wrist Pin Button Piston (includes 91) Wrist Pin Piston Ring Set Spark Plug Short Block Assembly (includes 5-17, 75-91) Parts not shown PARTS LIST REPLACEMENT PARTS - MODEL 316.292711 4-CYCLE GAS CULTIVATOR 1 3 4 2 5 6 13 7 8 11 4 14 11 17 16 10 18 12 15 33 9 20 19 25 22 24 23 21 34 31 20 28 30 32 36 27 26 29 31 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 753-04042 753-05940 791-182673 753-04044 753-04147 753-04498 791-182899 753-04049 753-04499 791-182677 753-04052 753-04053 753-04054 753-04055 753-04056 753-04057 753-04058 753-04059 Description Trottle Control Torsion Spring On/Off Switch Foam Grip Throttle Cable Upper Handle Bolt Cable Tie Flex Shaft Knob Saddle Washer Lower Handle Screw Front Handle Lock Nut Cotter Pin Tailpiece Bracket Assembly Clevis Pin Item Part No. 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 753-04060 753-04061 753-04062 753-04063 753-04064 753-05001 753-05080 753-04075 753-04074 753-04073 753-04072 753-04071 753-04070 753-04069 753-04068 753-04500 753-04077 Description Cap Screw Lock Nut Cap Push Wheel Support Bracket Assembly Wheel Cap Screw Tine Shield Gear Box Assembly Inner Tine (right side) Outer Tine (right side) Inner Tine (left side) Outer Tine (left side) Click Pin Edger Tine Edger Wheel Drive Shaft Housing Anti Rotation Screw E25 Your Home For expert troubleshooting and home solutions advice: www.managemyhome.com For repair – in your home – of all major brand appliances, lawn and garden equipment, or heating and cooling systems, no matter who made it, no matter who sold it! For the replacement parts, accesspries and owner’s manuals that you need to do-it-yourself. For Sears professional installation of home appliances and items like garage door openers and water heaters. 1-800-4-MY-HOME® (1-800-469-4663) Call anytime, day or night (U.S.A. and Canada) www.sears.com www.sears.ca Our Home For repair of carry-in items like vacuums, lawn equipment, and electronics, call anytime for the location of your nearest Sears Parts & Repair Service Center 1-800-488-1222 (U.S.A.) www.sears.com 1-800-469-4663 (Canada) www.sears.ca To purchase a protection agreement on a product serviced by Sears: 1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada) Au Canada pour service en français: 1-800-SU-HOGAR® (1-800-533-6937) www.sears.ca 1-800-LE-FOYERMC (1-888-784-6427) ® Registered Trademark / ™ Trademark / SM Service Mark of Sears Brands, LLC ® Marca Registrada / ™ Marca de Fábrica / SM Marca de Servicio de Sears Brands, LLC MC Marque de commerce / MD Marque déposée de Sears Brands, LLC © Sears Brands, LLC
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