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SETUP & OPERATION MANUAL 15 inch Drill Press Features ●● Floor mount model ●● 16 speeds ●● Patented cross-pattern precision laser alignment and centering guide ●● Unique built-in LED work light illuminates the work table ●● Easy-access safety switch with removable security key ●● Transparent flip-up chuck safety guard ●● Large soft-grip ergonomic feed handles ●● Depth stop with scale ●● Heavy cast-iron and steel construction Specifications ●● Motor: 120 V ~ 60 Hz ●● Power: 550 W, ●● Swing: 15 in. (390 mm) ●● Work table dim: 12.4” x 12.4” (31.5 x 31.5 cm) ●● Base dim: 16-7/8” x 10-5/8” (430 mm x 265 mm) ●● Chuck capacity: 5/8 in. (16 mm) ●● Taper: MT2 ●● Overall height: 63" (1610 mm) ●● Speed range: 240-3200 rpm ●● Table tilt: 0 – 45 degrees ●● CSA certification ●● Net weight: 207013 137 lb. (62 kg) Model # DP2006 General International Power Products, LLC 6243 Industrial Parkway Whitehouse, OH 43571 USA General International Power Products Ltd. 117-6741 Cariboo Rd. Burnaby, BC V3N 4A3 Canada website: www.gipowerproducts.com DP2006 man v.150325 English THANK YOU for choosing this General International machine. This tool has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit. The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this tool as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so. Once you’ve read through these instructions, keep this manual handy for future reference. ® GENERAL INTERNATIONAL WARRANTY All component parts of General® International products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly. 2-Year Limited Warranty All products are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below. Repairs made without the written consent of General International will void the warranty. Disclaimer The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this tool model and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification. To file a Claim To file a claim under our Standard 2-year Limited Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details contact our service department: USA toll-free (844) 877-5234 or (419) 877-5234 / Canada toll-free (888) 949-1161 or (604) 420-2299 or through our website: www.gipowerproducts.com. Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship. CONDITIONS AND EXCEPTIONS This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase, i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim. 2 English Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components. Repairs made without the written consent of General® International will void all warranty. READ ALL INSTRUCTIONS BEFORE OPERATING SAVE THESE INSTRUCTIONS Before attempting to operate your new tool, please read these instructions thoroughly. You will need these instructions for the safety warnings, precautions, assembly, operation, maintenance procedures, parts list and diagrams. Keep your invoice with these instructions. Write the invoice number on the inside of front cover. Keep the instructions and invoice in a safe, dry place for future reference. The warnings, cautions and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. IMPORTANT SAFETY INSTRUCTIONS The purpose of safety symbols is to attract your attention to possible hazards. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not, by themselves, eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures. DANGER! Indicates an imminently hazardous situation which, if not avoided, will result in serious injury or death. WARNING! Indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death. CAUTION: Indicates an imminently risky situation which, if not avoided, could result in minor injuries or slight injury. It may also be used to notify the user to remain alert regarding unsafe practises which may cause property damage. 150325 3 English WARNINGs and cautions Be sure to read, understand and follow all safety warnings and instructions in the supplied operator’s manual. Work Area 1.KEEP CHILDREN AND BYSTANDERS AWAY. All children should be kept away from the work area. Don’t let them handle machines, tools or extension cords. Visitors can be a distraction and are difficult to protect from injury. 2.Keep working area clean and be sure adequate lighting is available. Cluttered areas invite injuries. 3.MAKE WORKSHOP KID-PROOF with padlocks, master switches, or by removing starter keys. 4.AVOID DANGEROUS ENVIRONMENTS Don’t use power tools in damp or wet locations. Keep work area well lit. Do not expose power tools to rain. Do not use the tool in the presence of flammable liquids or gases. 5.STORE IDLE EQUIPMENT. Store equipment in a dry area to inhibit rust. Equipment also should be in a high location or locked up to keep out of reach of children. Personal Safety 1.Learn the machine’s applications and limitations, as well as the specific potential hazards particular to this machine. Follow available safety instructions and safety rules carefully. 2.DON’T OVERREACH. Keep proper footing and balance at all times. Do not reach over or across machines that are running. 3.STAY ALERT Watch what you are doing. Use common sense. Do not operate tool when you are tired. Do not operate while under medication or while using alcohol or other drugs. 4.Avoid distractions while operating this tool. 5.Wear appropriate apparel Do not wear loose clothing, gloves, bracelets, necklaces,or jewellery while operating the tool. Wear face, eye, ear, respiratory and body protection devices, as indicated for the operation or environment. 6.Always wear safety glasses Also use face or dust mask if cutting operation is dusty, and ear plugs during extended periods of operation. Everyday eyeglasses have only impact resistant lenses, they are NOT safety glasses. 7.WEAR BREATHING PROTECTION. Use of this tool can generate and/or disperse dust, which may cause serious and permanent respiratory or other injury. Many types of wood are naturally toxic, especially in dust form. Wear a clean dust mask if the work involves creating a lot of fine or coarse dust. Always use NIOSH/OSHA-approved respiratory protection appropriate for the dust exposure. Direct particles away from face and body. 8.WEAR HEARING PROTECTION, especially from repeated exposure. 9.GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces. For example: pipes, radiators, ranges, refrigerator enclosures. When your body is grounded the risk of electric shock increases. When working wherever “live” electrical wires may be encountered, try to ascertain whether there is a danger of shock. Even so, DO NOT TOUCH ANY METAL PARTS OF THE TOOL while using it. Hold the tool only by the plastic grip to prevent electric shock if you contact a live wire. 10.Always disconnect tool before servicing and when changing accessories such as belts, bits, blades, cutters. 11.Keep guards in place and in working order. If a guard must be removed for maintenance or cleaning, make sure it is properly attached before using the tool again. 4 WEAR YOUR FORESIGHT IS BETTER THAN NO SIGHT English 12.ensure keys and adjusting wrenches are removed before turning power on. Left attached, these parts can fly off a rotating part and result in personal injury. 13.Make sure that switch is in “OFF” position before plugging in cord to reduce the risk of unintentional starts. 14.Make sure tool is properly grounded. If tool is equipped with three-prong plug, it should be plugged into a three-pole electrical receptacle. Never remove the third prong. 15.Never stand on tool Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. 16.Keep hands well away from abrasive surfaces and all moving parts. Do not clear chips and sawdust away with hands. Use a brush. 17.Whenever possible use a dust collector with shaving hood to minimize health hazards. 18.SECURE WORK. Use clamps or a vise to hold the work. It’s safer than using your hands and it frees both hands to operate the tool. 19.DISCONNNECT THE PLUG FROM POWER before making any adjustments. Changing attachments or accessories can be dangerous if the tool could accidentally start. Tool Safety 1.Make sure all cutting tools are moving at operation speed before feeding. 2.Do not feed the material too quickly. The tool will perform better and be safer working at the rate for which it was designed. 3.Never leave the machine with the power on. 4.Do not force the machine. It will do the job better and be safer at a rate for which it was designed. Don’t force a small tool or attachment to do the work of a larger industrial tool. Don’t use a tool for a purpose for which it was not intended. 5.MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and safe performance. Follow instructions for lubricating and changing accessories. Keep handles dry, clean and free from oil and grease. 6.DISCONNNECT THE PLUG FROM POWER BEFORE MAKING ANY ADJUSTMENTS. Changing attachments or accessories can be dangerous if the tool could accidentally start. 7.AVOID UNINTENTIONAL STARTING. Be sure the switch is in the OFF position before plugging in. Do not carry the tool with the power connected and your finger on the trigger. 8.Keep guards in pla ce, in working order, in good adjustment and alignment. 9.DO NOT USE THE TOOL if it cannot be switched on or off. Have your tool repaired before using it. 10.CHECK FOR DAMAGED PARTS. Before using this tool, any part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mountings, and other conditions that may affect its operation. Inspect screws and tighten any ones that are loose. Any part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in the instruction manual. Have defective switches replaced by an authorized service center. Don’t use the tool if switch does not turn it on and off properly. 150325 5 English 11.OBTAIN ADVICE from your supervisor, instructor or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety. 12.Use ONLY recommended accessories. Use of accessories NOT recommended by General International may result in a risk of injury. Service 1.INSPECT AND MAINTAIN THE TOOL REGULARLY. Have it repaired only by an authorized repair technician. 2.MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and safe performance. Follow instructions for lubricating and changing accessories. Keep handles dry, clean and free from oil and grease. 3.ENSURE THAT THE VENTILATION openings are kept clear of debris. 4.IF THE CORDSET IS DAMAGED have it repaired only by an authorized service center. 5.SERVICE AND REPAIRS should be made by qualified repair technicians at an authorized repair center. Improperly repaired tools could cause serious shock or injury. 6.REPLACEMENT PARTS. When servicing, use only the manufacturer’s recommended replacement dentical replacement parts and accessories. 7.THE MANUFACTURER SHALL NOT BE LIABLE for any changes made to the tool, nor for any damage resulting from such changes. Safety rules specific to this equipment Because each shop situation is unique, no list of safety guidelines can ever be complete. The most important safety feature in any shop is the knowledge and good judgement of the user. Use common sense and always keep safety considerations, as they apply to your individual shop situation first and foremost in mind. If you have any doubts about the safety of an operation you are about to perform: STOP! Do not perform the operation until you have validated from qualified individuals if the operation is safe to perform and what is the safest method to perform it. warning! To avoid mistakes that could cause serious, permanent injury, do not plug the drill press in until the following steps have been completed: Assembly and alignment Learn the use and function of the on/off switch, feed handles, depth stop, belt tension adjustment, work table and work table tilt knob. Review and understanding of all safety instructions and operating procedures in this manual. Review of the maintenance methods for this tool. 1.Read the warning labels on the tool. 2.AVOID UNINTENTIONAL STARTING. Be sure the switch is in the OFF position before plugging in. 3.ALWAYS CHECK AND MAKE SURE TO REMOVE ANY ADJUSTING KEYS OR WRENCHES before turning the tool on. Left attached, these parts can fly off a rotating part and result in personal injury. 4.DO NOT OPERATE THIS MACHINE until it is completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury. NOTE: If any parts are damaged or missing, do not attempt to plug in the power cord and turn the switch on until the damaged or missing parts are obtained and are installed correctly. 6 English 5.SECURE THE MACHINE to a supporting surface. Vibration can cause the machine to slide, walk, or tip over. To avoid injury from unexpected movement, make sure the tool is on a firm, level surface, properly secured to prevent rocking. Make sure there is adequate space for operations. 6.STABILITY OF THE DRILL PRESS The drill press may show a tendency to tilt or move during use. If so, bolt it to the floor or a piece of 3/4" plywood large enough to stabilize it. 7.Securely lock the head and table support bracket to the column, and the table to the table support bracket before operating the drill press. Never move either the head or table support bracket while the tool is running. 8.Before starting the operation, check for misalignment in the chuck. Jog (turn on, then immediately off) the motor switch to make sure the drill bit or other cutting tool does not wobble or cause vibration. 9.NEVER TURN THE MACHINE ON before clearing the table/work area of all objects (tools, scraps of wood, etc.). Flying debris is dangerous. 10.Use extra supports (tables, saw horses, blocks, etc.) for any workpiece large enough to tip when not held down to the work table. 11.DO NOT LEAVE THE WORK AREA UNTIL ALL MOVING PARTS HAVE STOPPED. Shut off the power to master switches. Childproof the workshop! 12.BEFORE STARTING, be certain the motor, table, attachments and adjustment knobs are secured. 13.CHECK FOR DAMAGED PARTS. Before using this tool, any part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for misalignment of moving parts, binding of moving parts, breakage of parts, mountings and other conditions that may affect its operation. Inspect screws and tighten any that are loose. Any part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in the instruction manual. Have defective switches replaced by an authorized service center. Don’t use the tool if switch does not turn it on and off properly. 14.OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety. 15.NEVER TURN THE MACHINE ON with the workpiece contacting the bit. Workpiece may be thrown and cause injury or damage. 16.PREVENT THE WORKPIECE from contacting the bit before starting the tool. Loss of control of the workpiece is dangerous. 17.TURN THE MACHINE OFF, disconnect the machine from the power source, when not in operation and before leaving the machine. Clean the table/work area before leaving the machine. 18.DO NOT LEAVE THE WORK AREA UNTIL ALL MOVING PARTS HAVE STOPPED. Shut off the power to master switches. Childproof the workshop! 19.TO FREE ANY JAMMED MATERIAL, TURN THE SWITCH OFF. Unplug the tool. Wait for all moving parts to stop before removing the jammed material. 20.Never work free hand (hand-holding the workpiece rather than supporting it on the table), except when polishing. 21.prevent the workpiece from being pulled out of 150325 7 English your hands, spinning on the table, shattering the tool, or being thrown. Always support your work so it won’t shift or bind on the tool. 22.Always position The workpiece and Backup material (used beneath the workpiece) to contact the left side of the column. Whenever possible, position the workpiece to contact the left side of the column — if it is short or the table is tilted, clamp it solidly to the table. 23.Clamp or brace workpiece against column to prevent rotation. 24.SUPPORT THE WORKPIECE firmly with a clamp, vise, or work table when drilling. Hold the workpiece firmly. Loss of control of the workpiece can result in injury. 25.When using a drill press vise, always fasten it securely to the table. 26.PROPERLY SUPPORT LONG OR WIDE WORKPIECES. If a workpiece overhangs the table so that it could fall or tip if not held, clamp it to the table or provide auxiliary support(s). Loss of control of the workpiece is dangerous. 27.SUPPORT ROUND WORK PROPERLY Use V blocks to prevent it from rolling. 28.Use the recommended SPINDLE SPEED for the specific operation and workpiece material — check the label inside the pulley cover for drilling information 29.Keep pulley cover closed when not making belt adjustments. 30.To avoid injury from thrown work or tool contact, do not perform layout, assembly, or setup work on the table while the chuck is rotating. 31.USE ONLY ACCESSORIES DESIGNED FOR THIS DRILL PRESS to avoid serious injury from thrown, broken parts or work pieces. 32.WHEN CUTTING LARGE DIAMETER HOLES, Clamp the workpiece firmly to the table. Otherwise the cutter may grab and spin at high speed. Use only one piece, cup-type hole cutters. DO NOT use fly cutters or multi-part hole cutters as they may come apart or become unbalanced in use. 33.Accessories must be rated for at least the spindle speed setting of the drill press. This drill press has 5 spindle speeds. Check spindle speed setting of the drill press based on pulley speed chart located inside the pulley housing. Ensure accessories used have a higher speed rating than the current spindle speed setting of the drill press. Accessories running faster than rated speed can fly apart and cause injury. 34.Do not install or use drill bits that exceed 7" (18 cm) in length or extend 6" (15 cm) below the chuck jaws. They can suddenly bend outward or break. 35.Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters, or rotary planers on this drill press. 36.AVOID AWKWARD OPERATIONS AND HAND POSITIONS. A sudden slip could cause a hand to move into the bit. 37.NEVER PERFORM LAYOUT, ASSEMBLY, OR SET-UP WORK on the table /work area when the machine is running. A sudden slip could cause a hand or hair to move into the spinning bit or chuck. Severe injury can result. 38.DO NOT GET DISTRACTED AND ALWAYS CONCENTRATE ON WHAT YOU ARE DOING. Use common sense. Never operate the machine when you are tired, sick, or under the influence of alcohol, or other drugs. 39.LOCK THE SWITCH IN THE “OFF” POSITION to prevent 8 English unauthorized use. Someone else might accidentally start the machine and cause injury to themselves. 40.KEEP THESE INSTRUCTIONS. Refer to them frequently and use them to instruct other users. If you lend someone this unit, also lend them the instructions. 41.FAILURE TO FOLLOW OPERATING INSTRUCTIONS AND SAFETY PRECAUTIONS IN THIS INSTRUCTION MANUAL CAN RESULT IN SERIOUS INJURY. Read the manual before starting or operating this unit. Health Notice: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: ─Lead from lead-based paints ─Crystalline silica from bricks and cement and other masonry products ─Arsenic and chromium from chemically-treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. ElectricAL WARNINGS AND CAUTIONS 1.Before connecting the machine to the power source, verify that the voltage of your power supply corresponds with the voltage specified on the motor I.D. nameplate. A power source with greater voltage than needed can result in serious injury to the user as well as damage to the machine. If in doubt, contact a qualified electrician before connecting to the power source. 2.Make sure your fingers do not contact the terminals of the power cord plug when plugging in or unplugging the tool. 3.GROUNDED TOOLS must be plugged into an outlet that itself is properly installed and grounded. Grounding provides a low-resistance path to carry electricity to ground away from the operator, should the tool malfunction electrically. 4.DO NOT ABUSE THE CORD. Never carry your tool by the cord or pull on the cord to unplug it. Protect the cord from potential sources of damage: heat, oil & solvents, sharp edges, or moving parts. Replace damaged cords immediately. 5.WHEN WORKING OUTDOORS, USE AN OUTDOOR-RATED EXTENSION CORD. An extension cord rated for outdoor use must be marked “W-A” or “W”. 6.This tool is for indoor use only. Do not expose electrical power tools to moisture. Rain or wet conditions can cause water to enter the tool and lead to electric shock. 7.FOLLOW ALL Locally applicable WIRING CODES and recommended electrical connections to prevent shock or electrocution. GROUNDING INSTRUCTIONS In the event of an electrical malfunction or short circuit, grounding reduces the risk of electric shock. The motor of this machine is wired for 120 V single phase operation and is equipped with a 3-conductor cord and a 3-prong grounding plug to fit a grounded type receptacle B. Do not remove the 3rd prong (grounding pin) to make it fit into an old 2-hole wall socket or extension cord. If an adaptor plug is used C, it must be attached to the metal screw of the receptacle. 150325 9 English Note: The use of an adaptor plug is illegal in some areas, including Canada. Check your local codes. If you have any doubts or if the supplied plug does not correspond to your electrical outlet, consult a qualified electrician before proceeding. EXTENSION CORDS If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately. Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D. plate amp rating. Total Extension Cord Length Amp Rating Feet Meters Feet Meters Feet Meters Feet Meters 25 8 50 15 100 30 125 40 3-10 amp 18 ga. 16 ga. 14 ga. 14 ga. 10.1 - 12 amp 16 ga. 16 ga. 14 ga. 14 ga. 12.1 - 16 amp 14 ga. 12 ga. Use only UL or CSA approved extension cords WARNING! Do not allow familiarity with your tool to make your careless. Remember that a careless fraction of a second is sufficient to inflict severe injury. IMPORTANT: The warnings, cautions and instructions detailed in this manual cannot cover all possible conditions and situations that occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product, but must be supplied by the operator. Laser safety This tool is equipped with a patented precision cross-pattern laser alignment and centering guide. 1.Do not stare directly at the laser beam. Danger! Eye damage may occur if you deliberately stare into the beam. 2.The laser light beam used in this system is Class II with maximum 1 mW and 650 nm wavelengths. AVOID DIRECT EYE EXPOSURE. 3.The laser must be used and maintained in accordance with the manufacturer’s instructions: • Never aim the beam at any person or an object other than the workpiece. • Do not project the laser beam into the eyes of others. • Always ensure the laser beam is aimed at a workpiece without reflective surfaces as the laser beam could be reflected into your eyes or the eyes of others. 10 Not Recommended English unpacking WARNING! Do not attempt to assemble the tool, plug in the power cord or turn on the switch if any parts are damaged or missing. Failure to heed this warning could result in serious personal injury. Contents Separate all parts from the packing materials and check carefully against fig 2 & 3 and the list below. Note: Make certain all parts are accounted for before discarding any packing material. Some items below may be packed already assembled to each other. j Allen hex keys (3 mm & 5 mm) k Chuck safety guard l 2 x V-belt a Table assembly m Table hand crank b Column assembly n Table support lock handle c Manual o Drift key d Loose parts box p Pulley cover knob with screw e Base q Chuck key f Head assembly r Chuck (with arbor) g s Idler pulley h 2 x AA batteries t 3 x feed handles i 4 x hex bolts u Worm shaft 150325 11 English Functional Description Getting to know your 15 inch Drill Press Warning! To avoid injury from accidental start, turn the switch off and remove the plug from the power source outlet before making any adjustments . A Base B Column support C Column D Rack E F Table bevel lock G Table lock H Table I Table hand crank J K L Rack collar M Motor N Chuck O Chuck safety guard P Depth stop Q Work light switch R Head lock set screw S Drill switch T Drill switch lockout key U Belt tension lock knob V Belt / pulley cover W Laser switch X Belt / pulley cover knob Y Belt tensioning handle Z Feed handle AA Quill feed spring assembly BB Depth gauge CC Floor mount holes Assembly Procedure Warning! For your own safety, never connect the plug to the power source outlet or insert the switch insert key until all the assembly steps are complete and you have read and understood the entire owner's manual. Tools needed ●● ●● ●● ●● 12 Adjustable wrench Combination square Medium screwdriver Hammer and block of wood English Base and column 1.Place the base (A, fig 4 & 5) on the floor. 2.Place the column assembly, (C, fig 4 & 5) on the base with the column support (B, fig 4 & 5) at the bottom, the rack collar (L, fig 4 & 5) at the top and the rack (D, fig 4) running between them. Align the column support holes with the base holes. 3.Install the four 10 mm x 40 mm long hex head bolts through each column support hole and tighten into the base with the wrench. Mounting Warning! Drill presses are by their design, very top-heavy and must be securely fastened in place. ●● Decide where the drill press will stand and fasten your drill press through the mounting holes in the base to the floor with heavy duty bolts, washers, and nuts. ●● If concrete, the bolts will need appropriate concrete anchors. This will prevent it from tipping over, sliding, or walking during operation. table 1.Remove the rack collar from the top of the column by loosening the set screw in it. 2.Remove the rack. 3.If not already installed, insert the worm shaft (u, fig 6) through the center hole of the table support (J, fig 6) and out through the crank handle hole as shown at right. The worm shaft should extend outside the housing about 1” (25 mm). 4.Insert the rack (D, fig 5) into the vertical groove of the table support. Make sure the worm gear driven by the just-installed worm shaft on the inside of the table support is engaged by the teeth of the rack. 5.Place the table support at the roughly the center of the rack. 6.Slide this table support and rack assembly down together onto the column. Insert the bottom edge of the rack so that it rests inside the lip of the column support. 7.Hold it in this position while you place the rack collar bevel-side-down over the top edge of the rack. 8.Tighten the set screw with a hex (Allen) wrench, holding the rack in position. u u J fig 6 Note: Make sure there is enough clearance to allow the table to rotate around the column, the rack collar sitting loosely over rack and square to the column. Tighten the set screw only enough to keep collar in place, to avoid column or collar damage. 9.Slide the table support crank handle (I, fig 4 & 5) onto the worm shaft protruding from the side of the table support. Fasten it with the set screw, making sure the set screw is aligned with the flat of the shaft and as close to the table support as possible. Tighten the set screw. 10.Place the table (H, fig 4 & 5) on the other end of the table support arm (E, fig 4 & 5). 11.Tighten the table lock (G, fig 4 & 5). 12.Orient the table support arm in the same direction as the base, and tighten the table support lock (K, fig 4 & 5). head assembly Caution: The head assembly is heavy (about 55 lb. / 25 kg) and you will require assistance from a second person. 1.Lift the drill press head assembly (f, fig 2) carefully and slide the mounting hole of the drill press head over the top of the column. Be sure the head is seated properly on the column. Warning! Be sure the base is securely fastened to the floor. 2.Align the direction of the drill press head so that it matches the direction of the base and the table. 150325 13 English 3.Using a 5 mm hex (Allen) key, fasten the head assembly in place by tightening the two head lock set screws (R, fig 4) in the right side of the head casting. 4.Screw the three feed handles (Z, fig 4 & 5) into the the threaded holes in the hub. Instead of using the knobs for leverage and possibly stripping them, use a wrench on the flats at the threaded ends of the handles to tighten, but take care to fasten them only hand tight. 5.Install an M5 x 12 pan head screw from the inside of the pulley cover through the hole and attach the knob (p, fig 3) to the outside. Note: One or two of the feed handles may have to be temporarily removed in future if a job involves an unusually-shaped workpiece that interferes with handle rotation. Idler pulley and drive belts 1.Open the pulley cover. Warning! Be sure the drill press is turned off and unplugged at any time the belt & pulley cover is open and you have your hands in that area. ! 2.Loosen the left and right side belt tension lock knobs (U, fig 4 & 5). 3.Turn the belt tensioning handle (Y, fig 5) clockwise. This will bring the motor pulley closer to the spindle pulley, allowing the drive belts to be slipped on. 4.The idler pulley (s, fig 3) will likely be supplied uninstalled. Lubricate the idler pivot shaft and idler pulley with light grease. 5.Install it in its mounting between the motor and spindle pulleys. 6.Fit the two belts on the pulleys. The longer of the two belts should be installed between the idler pulley and the spindle (front pulley. 7.Check the chart inside the pulley cover (or the drill speed chart in the Adjustments section), and fit the belts (l, fig 3) in positions corresponding to spindle/drill speed required. 8.Turn the belt tensioning handle counter-clockwise so that tension is applied to the belts. Tension is correct when the belts deflect by about 1/2” (13 mm) at their centers of run when using reasonable thumb pressure. Caution: Do not over-tension the belts. This may may make the motor have difficulty starting or may damage bearings. 9.Lock the motor position in when the tension is correct with the belt tension lock knobs on both sides. Note: The idler pulley ‘floats' so that tension is applied equally to both belts. 10.Close the belt / pulley cover. 11.If belts slip while drilling, they require an adjustment to the belt tension. Chuck 1.Clean out the tapered hole in the chuck (r, fig 3), removing any grease, anti-rust coating or dirt you find. 2.Clean grease, coating and dirt from the MT2 tapered spindle tip with a clean cloth. 3.Turn the chuck sleeve clockwise, opening the chuck's jaws as far as they will go so they are fully retracted into the chuck. 4.Push the chuck up on the spindle as far as possible. Then either : • Lightly tap the lower end of the chuck with a piece of wood to ensure the chuck fits tightly on the spindle. It is fine to use a hammer, but do not use a metal hammer directly on the chuck. Place a piece of wood between the hammer face and the chuck. or • Place a piece of scrap wood on the table. Raise the table until the wood is about 2" (50 mm) below the chuck. Lock the table there. Turn the feed handles counter-clockwise, forcing the chuck down against the wood. This will secure the chuck on the spindle. 5.To remove the chuck, see Maintenance. 14 ! English 6.Clamp the chuck safety guard (O, fig 4 & 5) around the lower exposed part of the quill tube. Do not over-tighten. Laser batteries 1.Locate the laser switch (W, fig 5) on the left side of the head assembly. 2.Press the tab located below the laser switch (fig 7) and raise the cover. 3.Insert 2 "AA" batteries, oriented in the directions indicated. 4.Close the switch cover. W fig 7 CAUTION: Remove these batteries from the compartment when the tool is to be stored without use for more than a few days. If left in, the batteries may leak and damage the laser device. Damage from leaking batteries is not covered under the warranty. Adjustments Warning! To reduce the risk of injury, keep pulley cover in place and in proper working order when operating. speed and belt adjustment Select the speed The material you are drilling into and the size of hole you are planning to make should determine the speed at which you set the drill press. As a rule of thumb, small drill bits require more speed than large drill bits and soft materials require more speed than hard ones. APPROXIMATE RECOMMENDED DRILLING SPEEDS* Non-ferrous metals Aluminum / Zinc / Brass Wood Speed range Iron & Steel Drill bit diameter 2000 to 3100 rpm 3/8” 9.5 mm 7/32” 5.6 mm 3/32” 1400 to 2000 rpm 5/8” 1000 to 1400 rpm 7/8” 800 to 1000 rpm 530 to 800 rpm 2.4 mm 16 mm 11/32” 8.75 mm 5/32” 4 mm 22 mm 15/32” 12 mm 1/4” 6.4 mm 1-1/4” 31.75 mm 11/16” 17.5 mm 3/8” 9.5 mm 1-5/8” 41.4 mm 3/4” 19 mm 5/8” 16 mm * These speeds are only general guides and vary further according to the particular material you are working with (the kind of wood, for instance), the type of drill bit or cutter you are using, any lubricants you may use and the quality of the cut desired. 1.Select the speed by moving the belt to the appropriate pulleys. Open the belt / pulley cover (V, fig 4 & 5) 2.Consult the belt position / speed diagram. 150325 15 English 3.Loosen the belt tension lock knobs; one on each side of the drill press head. 4.Turn the belt tensioning handle (Y, fig 5) clockwise. This will pull the motor forward, closer to the drill press head; bringing the motor pulley closer to the spindle pulley, allowing the drive belts to be slipped on. 5.Choose the best speed for the drilling operation planned and install the belts in the correct position on the pulleys to produce that speed. Warning! Be sure the drill press is turned off and unplugged at any time the belt & pulley cover is open and you have your hands in that area. 6.Place the belts on the three pulleys according to the needed spindle speed. 7.Re-tension the belts when they are set in position by pushing the motor away from the spindle (front) end of the drill press head and re-tightening the belt tension lock knobs. Turn the belt tension lever counter-clockwise. 8.The belt should be tight enough to prevent slippage. Belt tension is set correctly if a belt deflects about 1/2" (13 mm) when thumb pressure is applied to it halfway between each set of pulleys. Caution: Do not over-tension the belts. This may may make the motor have difficulty starting or may damage bearings. 9.Close the belt / pulley cover. Table adjustments Table height 1.Raise or lower the table by loosening the table support lock handle (K, fig 4) and turning the crank handle (I, fig 5) until the table is at the height desired. 2.Be sure to re-tighten the table support lock handle before drilling. Table rotation Rotate the table around the column: 1.By loosening the table support lock handle and moving the table around the column to the placement desired. 2.The table height adjustment rack should also slide around the column as you do this. 3.Line up the drill bit with the table center hole when through-boring to preclude damage to the table. 4.Be sure to re-tighten the table support lock handle before drilling. The table can also spin on its own axis 1.Loosen the table lock handle (G, fig 4 & 5). 2.Turn the table to the desired position. 3.Re-tighten the table lock handle. Table tilt The table has a range of tilt available from 0 to 45° to the left and right. 1.Locate the table bevel lock bolt underneath the table. 2.To tilt the table, loosen the M16 x 35 mm table bevel lock screw (F, fig 4 & 5) under the table with a wrench. 3.Tilt the table to the desired angle (you can use the bevel scale on the support as a rough gauge). 4.Re-tighten the table bevel lock bolt. Note: It is a good idea to always check that the angle is correct with a protactor or a combination square. The table should be squared to the head for normal drilling operations. 1.Use the bevel scale on the support as a rough gauge and set the table at 0°. 2.Insert a 3" (7.6 cm) long drill bit into the chuck and tighten. Make sure it is caught straight in the jaws. 16 English 3.Raise and lock the table at about 1" (2.5 cm) below the tip of the drill bit. 4.Use a combination square placed on the table to check. The drill bit should be parallel to the straight edge of the square. 5.Make any adjustment needed by loosening the table bevel lock bolt with a wrench and tilting the table 6.Tighten the bevel lock bolt. Depth gauge and Stop ●● The depth gauge allows the operator to see depth of the travel of the quill, spindle and drill bit while operating the tool. ●● To stop the drill's downward travel at a consistent specific depth, particularly for repeat drilling, set up the depth stop. With the drill press turned off: 1.Set the bottom edge of the lower nut (#1) even with the desired depth setting marked on the scale. 2.Check the depth. Lower the drill using the feed handles alongside the workpiece until it hits the stop. Compare it to the desired hole depth. 3.If OK, tighten nut #2 against nut #1 to lock the position. 4.The depth stop is now set and will provide repetitive holes of equal depth. 5.Nut #3 can also be brought into play to limit the upward retraction of the bit. 6.After using the drill press at the set depth provided by the depth stop, remember to return the stop to the top of its range. 150325 17 English Operating Instructions Warning! Before using this machine, the operator should carefully read over this operation manual and acquaint himself with the construction, controls and drive system of the drill press. Select the speed 1.The material you are drilling into and the size of hole you are planning to make should determine the speed at which you set the drill press. As a rule of thumb, small drill bits require more speed than large drill bits and soft materials require more speed than hard ones. 2.Select the speed by moving the belt to the appropriate pulleys. Drill bit 1.Insert the drill bit into the chuck (N, fig 4 & 5) far enough to obtain maximum grip from the chuck jaws. Make sure the drill bit is centered in the chuck. 2.Insert the chuck key (q, fig 3) and turn it clockwise to tighten (and counter-clockwise to loosen) the drill bit. It is good practice to turn the chuck key in each of the three holes of the chuck when tightening it. 3.Before the final tightening with the chuck key, be sure the drill bit is centered in the chuck jaws. 4.Tighten the chuck sufficiently to prevent the bit slipping in the jaws during drilling. As a test, turn the drill press on and immediately off to check if the drill bit wobbles. Laser 1.Place a work piece on the table. 2.Turn the laser switch on (press I). Danger! Do not stare directly at the laser beam. Eye damage may occur if you deliberately stare into the beam. 3.Lower the drill bit (not turning) to touch the work piece. The two laser lines should cross where the drill meets the work piece. 4.If the laser needs to be adjusted: ●● Using a hex wrench, turn the laser adjustment hex screws counterclockwise. ●● Move the laser light housing until the two lines intersect where the drill meets the work piece. DO NOT stare directly at the laser lines. ●● Re-tighten the adjustment hex screws . Work Light You may want to light up the work table and eliminate shadows on the work piece. To turn on the work light, move the work light switch located below the drill press' main switch (fig 9) to ON (I). 18 English DriLling 1.For safety, the switch cannot be turned ON without the key. 2.To turn the drill press ON, with the safety key inserted into the switch housing, lift the switch upward to the ON (I) position (fig 10). 3.To turn the drill press off, press the switch back to the down position (O, fig 10). 4.To lock the switch in the OFF (O) position, pull the yellow safety key I fig 10 (X, fig 11) out of the switch. Store the key in a safe place. 5.Use the feed handles to push the drill bit slowly into the material. O Particularly in wood drilling, ease up on the pressure when nearing the point where the drill bit is about to emerge on the other side of the workpiece. 6.After drilling a hole, do not release the feed handle but restrain it lightly, allowing the spring to raise spindle sleeve gently to its original position. 7.Turn off the drill press. 8.Switch off the laser. 9.Switch off the work light. X fig 11 Warning! After switching off, never leave the machine unattended until it has come to a complete stop. Warning! In case of any trouble or abnormal noise arising during this operation, stop the motor at once, unplug the machine from the power source and find out the cause. Do not resume until the problem has been solved. 150325 19 English Maintenance Warning! For your own safety, turn the switch off and remove the plug from the power source outlet before adjusting, maintaining or lubricating your drill press. Warning! To avoid electrocution or fire, any repairs to electrical systems should be done by an authorized repair center. General Keep your tool in good condition by adopting a regular maintenance program. 1.Before use, examine the general condition of your tool. 2.Check for loose screws, misalignment, binding of moving parts, improper mounting, broken parts, and any other condition that may affect its’ safe operation. 3.If power cord is worn, cut or damaged in any way, have it replaced immediately. 4.If abnormal noise or vibration occurs, turn the tool off immediately and have the problem corrected before further use. 5.Do not use a damaged tool. 6.Never disassemble the tool or try to do any rewiring on the tool’s electrical system. 7.Keep the tool handles clean, dry and free of oil or grease. 8.Use only mild soap and damp cloth to clean your tool since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these harmful solvents include: gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia, and household detergents containing ammonia. 9.After use, blow out or vacuum sawdust and metal chips that may have accumulated in and on the motor, the belt and pulley housing, and the table. 10.Ball bearings are packed with grease at the factory. They require no further lubrication. The ball bearings in the spindle and the V-belt pulley assembly are greased and permanently sealed. 11.Periodically pull down and lubricate the grooves in the spindle and the teeth of the quill, usually about every three months. 12.Occasionally apply a light coat of paste wax to the column and table to help keep these surfaces clean and rust-free. 13.Lubricate the table bracket and locking knobs if they become difficult to use. 14.Cut off the power supply when not in use. Removing the chuck and arbor 1.Turn “OFF” and disconnect the drill from the power source. 2.Using feed handles, lower the quill assembly to the lowest position. 3.Insert the drift key (o, fig 3) into, and all the way through the quill assembly. Note: It may be necessary to rotate the chuck by hand in order to be able to get the drift all the way through. 20 English 4.While holding onto the chuck to prevent damage, either tap on the end of the drift with a hammer or raise the quill assembly sharply using the feed handles. 5.The arbor and chuck should fall out. Note: To avoid possible damage, be ready to catch the chuck assembly as it falls. spindle play 1.Move the spindle to the lowest position and hold it in place with one hand on a feed handle. 2.With your other hand, try to make it revolve around its axis with a side motion. 3.If you find there is too much play: • Loosen the lock nut on the lower left side of the drill press head (k, fig 12) behind the depth gauge. • Turn the screw (c. fig 12) clockwise to eliminate play, but not so much as to restrict the upward and downward motion of the spindle. A little bit of play is normal. • Tighten the lock nut. Quill return spring The quill is equipped with a return spring that pulls the spindle and drill bit back up to its resting position after release of the feed handles. It is essentially a spring and a notched housing. The spring has been properly adjusted at the factory and should not need readjustment unless absolutely necessary. If required, it can be adjusted as follows: 1.Unplug the drill press. 2.Locate the return spring housing on the left side of the drill press head. 3.Use needle nose pliers or a screwdriver thrust into the loop (s, fig 13) to hold the spring in place. 4.Loosen the two housing nuts (n. fig 13) approximately 1/4" (6 mm). Do not remove the nuts from the threaded shaft. 5.While holding tightly to the spring housing (h, fig 13), carefully pull it out until it clears the raised notch (r, fig 13). 6.Turn it until the next notch in the housing is engaged by the raised notch. • To increase the tension, turn it counter-clockwise. • To decrease the tension, turn it clockwise. 7.Tighten the two housing nuts. s fig 13 r h n Caution: Do not overtighten the two nuts. If the nuts are tightened too much, the movement of the spindle and feed handles will be restricted. Warning! Never use flammable or combustible solvents around tools. Warning! To reduce the risk of injury, electric shock and damage to the tool, never immerse your tool in liquid or allow liquid to flow inside the tool. 150325 21 English Troubleshooting PROBLEM Operation is noisy under load POSSIBLE CAUSE SOLUTION Improper belt tension Adjust tension Dry spindle Remove and oil spindle / quill assembly Loose pulley Check and tighten pulley attachments or set screws Bent drill bit Replace drill bit Drill bit is improperly mounted in chuck Check that chuck holds bit cleanly Chuck is loose Clean chuck / spindle joint Retighten chuck- press down with chuck against wooden block on table Motor will not start Drill bit binds in material Damaged bearings or spindle Replace spindle shaft or bearing Chuck is loose Replace chuck Power supply is faulty Check power cord Problem with motor connection Check connections to motor Faulty switch Replace Motor windings burned Replace motor Too much feed pressure Less force on feed handles Belts are slipping Check belt tension Loose drill bit Tighten chuck correctly Drilling speed is wrong Refer to speed table Drill angle or bit type is wrong for material Check material information and handling instruction Drill bit burns or smokes in material Quill returns too slowly or with too much force Table raises with difficulty Excessive tearout on underside Drill bit veers off hole Workpiece moves during drilling Properly support or clamp workpiece Wrong speed for material and hole size Refer to speed table Chips are not being evacuated from hole Clean the drill bit Dull bit or incorrect clearance Replace or sharpen bit Needs coolant Use coolant Feed is too slow Increase speed at feed handles Quill return spring is improperly adjusted Adjust tension Dust on or in quill assembly Clean and lubricate Lack of lubrication Apply a light oil Table lock is tightened Loosen table lock handle Too much feed pressure Less force on feed handles No backing material Use another piece of scrap material as backing Hard grain in wood Lubricate drill bit Bent drill bit Replace Too much force Use a lower feed speed Note: SERVICE AND REPAIRS should be made by qualified repair technicians at an authorized repair center. Improperly repaired tools could cause serious shock or injury. Note: REPLACEMENT PARTS. When servicing, use only the manufacturer’s recommended replacement dentical replacement parts and accessories. 22 POS. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 55 56 57 58 PART NO. 13301001A 16101002 GB5781-86 GB80-85 16101010 16101003 16101011J GB80-85 16101012A 16101004 13201009E 16101007A 16101008 16101006 GB5781-86 16101005 16101013A 16101014A DT/SA020 16104005A 16104001 16104002 16104003C 16104010 GB879-86 16102004 GB894.1-86 16102005E 16102001M GB5781-86 16102006 16102002 16102003 GB5781-86 16102007 GB170-86 GB170-86 YLL7124F-T 16105005D GB80-85 16105010 GB276-89 16105006C 16205007 16105000D 13205010 GB818-85 GB818-85 16102014A GB818-85 13105009 LYPCB01 16102013-2A 16102013-1B DESCRIPTION Base Support, column Screw hex hd. M10 x 40 Hex socket set screw M10 x 12 Rack Tube column Collar, rack Hex socket set screw M8 x 10 Clamp, table Table support Crank Gear pin Worm Gear helical Screw hex hd. M16 x 35 Arm, table Clamp, table Table Knob Feed handle rod Seat handle Shaft, pinion Spacer bush Pin, stop Roll pin φ6 x 25 Belt tension handle Retaining ring 15 Motor adjust knob Head Screw, hex hd. M8 x 16 Lever, adjusting Motor support bracket, left Motor support bracket, right Screw hex hd. M8 x 25 Washer 8 Motor mount Lock washer 12 Nut, hex M12 Nut, hex M8 Motor Pulley, motor Hex socket set screw M8 x 12 V-belt M24 Bearing, ball 6202 Middle pulley Middle axle Guard Knob Screw, pan hd. M5 x 12 Screw, pan hd. M5 x 10 Clamp cord Screw, pan hd. M6 x 8 Washer 6 Bushing, rubber Bulb Bracket, bulb socket Socket, bulb QTY. 1 1 4 3 1 1 1 2 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 2 1 1 2 1 1 1 1 1 4 8 1 2 2 4 1 1 1 1 2 1 1 1 1 1 1 1 6 4 4 1 1 1 POS. 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 PART NO. 16105011 16102025 16105009D 16102022 GB894.1-86 GB276-89 16102023B GB170-86 16104008 16104009 16104007A GB80-85 16102021 GB6170-86 DESCRIPTION V-belt, M26 Left-hand threaded nut Pulley, spindle Pulley insert Retaining ring 35 Bearing, ball 6204 Spacer Nut, hex M12 Cap, spring Spring, tension Retainer, spring Hex socket set screw M8 x 8 Socket set screw Nut, hex M10 Spring washer 5 Star washer 5 GB818-85 Screw, pan hd. M5 x 6 16102008C Switch box GB818-85 Screw, pan hd. M5 x 16 13302009C Switch plate GB845-85 Screw, pan hd. ST4.2 x 9.5 HY18-2P Switch 16103006 Gasket, quill 16103005 Lock nut 16103004 Ring, locking 16103003 Washer GB276-89 Bearing, ball 6203 16103002 Tube, quill GB276-89 Bearing, ball 6204 16103001 Shaft, spindle 16103008 Key, drift 16103007 Arbor 16103009G Chuck 16103009G-1 Key, chuck 16108002 Eye shield GB5356-85 Wrench hex "L” S3 GB5356-85 Wrench hex "L" S5 DLCKEE3S15 Cord & plug 13208001 Battery compartment GB818-85 Screw, pan hd. M4 x 10 131A05004 Battery 13208001-1A Lid, battery compartment KCD7 Switch, laser GB80-85 Hex. Soc. Screw M6 x 8 13302026 Laser 16104006A Support sleeve 16102012C Work lamp switch 16108005-6 Adjusting nut 16108005-4 Lock washer 16108005-5 Screw 16108005-2 Lock nut 16108005-1 Collar, stop GB6170-86 Nut, hex M10 GB170-86 Nut, hex M8 GB70-85 Screw, pan hd. M8 x 30 GB6170-86 Nut, hex M5 QTY. 1 1 1 1 1 2 1 2 1 1 1 1 1 1 2 2 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 2 2 1 1 2 1 1 1 1 1 1 1 1 150325 23 English Parts List English Schematic Drawing 24 MANUEL D’INSTRUCTIONS ET D’ASSEMBLAGE PERCEUSE À COLONNE 15 PO General International Power Products, LLC 6243 Industrial Parkway Whitehouse, OH 43571 USA General International Power Products Ltd. 117-6741 Cariboo Road Burnaby, BC V3N 4A3 Canada site Web : www.gipowerproducts.com DP2006 man v.150325 NOUS VOUS REMERCIONS GARANTIE DE GENERAL® INTERNATIONAL CONDITIONS ET EXCEPTIONS LISEZ TOUTES LES INSTRUCTIONS AVANT L’UTILISATION CONSERVEZ CES INSTRUCTIONS RegLES DE SÉCURITÉ ET DIRECTIVES 150325 27 AVERTISSEMENTS ET PRÉCAUTIONS ZONE DE TRAVAIL SÉCURITÉ PERSONNELLE 28 PORTEZ VOS PRÉVOYANCE EST MIEUX QUE DE NE PAS VOIR 150325 29 Service INSTRUCTIONS DE SÉCURITÉ SPÉCIFIQUES À CETTE OUTIL 150325 31 150325 33 INSTRUCTIONS DE MISE À LA TERRE Pieds Pieds Pieds Pieds 25 8 50 15 100 30 125 40 3 à 10 A cal 18 cal 16 cal 14 cal 14 10,1 à 12 A cal 16 cal 16 cal 14 cal 14 12,1 à 16 A cal 14 cal 12 SÉCURITÉ LASER 150325 35 CONTENU a Ens. de table b c Manuel d e Base f g h Batteries AA (2) i 4 x boulons hex. 36 j k l Courroie en V (2) m Manivelle n o Clavette chasse cône p q r Mandrin s t u Base B C D E Bras de support de la table F G Barrure de la table H Table I J K L M N Mandrin O P Q R S Interrupteur T U V W X Y Z AA BB CC ! 150325 37 OUTILS REQUIS ●● ●● ●● ●● BASE ET LA COLONNE table u u J fig 6 POULIE ET COURROIE 150325 39 MANDRIN BATTERIES POUR LE LASER W 40 VITESSES DE PERÇAGE RECOMMANDÉES APPROXIMATIVES* Bois 3/8 po 9,5 mm 7/32 po 5,6 mm 3/32 po 2,4 mm 1400 à 2000 tr/min 5/8 po 16 mm 11/32 po 8,75 mm 5/32 po 4 mm 1000 à 1400 tr/min 7/8 po 22 mm 15/32 po 12 mm 1/4 po 6,4 mm 1-1/4 po 31,75 mm 11/16 po 17,5 mm 3/8 po 9,5 mm 530 à 800 tr/min 1-5/8 po 41,4 mm 3/4 po 19 mm 5/8 po 16 mm 41 AJUSTEMENTS DE LA TABLE HAUTEUR DE LA TABLE ROTATION DE LA TABLE INCLINAISON DE LA TABLE 42 LA JAUGE DE PROFONDEUR ET ARRET SELECTIONNEZ LA VITESSE 43 MÈCHE ET FORET Laser LAMPE DE TRAVAIL 44 PERÇAGE I O X fig 11 INFORMATION GÉNÉRAL 45 ENLEVER LE MANDRIN 46 s r RESSORD DE RETOUR DE LA BOBINE h n fig 13 CAUSE POSSIBLE SOLUTIONS Ajustez la tension Lubrifiez Remplacez la mèche Damaged bearings or spindle Chuck is loose Remplacez le mandrin Vérifiez le cordon d’alimentation Remplacez l’interrupteur 150325 47 PROBLÈME CAUSE POSSIBLE SOLUTIONS Nettoyez la mèche Alimentation trop lente Augmentez la vitesse d'alimentation Ajustez la tension Lubrifiez Lubrifiez la mèche Remplacez Trop de force Liste de pieces POS. no de PIÈCE DESCRIPTION QTÉ. POS. no de PIÈCE DESCRIPTION QTÉ. 1 13301001A Base 1 12 16101007A Goupille d'engrenage 1 2 16101002 1 13 16101008 1 3 GB5781-86 Vis hex. M10 x 40 4 14 16101006 1 4 GB80-85 3 15 GB5781-86 Vis hex. M16 x 35 1 5 16101010 1 16 16101005 Bras de la table 1 6 16101003 1 17 16101013A Levier de blocage de la table 1 7 16101011J 1 18 16101014A Table 1 8 GB80-85 2 19 DT/SA020 3 9 16101012A Levier de blocage de la table 1 10 16101004 1 11 13201009E 1 48 20 16104005A Levier d'alimentation 3 21 16104001 Moyeu 1 22 16104002 1 23 16104003C 1 POS. no de PIÈCE DESCRIPTION QTÉ. 24 16104010 1 25 GB879-86 2 26 16102004 1 27 GB894.1-86 1 28 16102005E 2 29 16102001M Tête 1 30 GB5781-86 Vis hex. M8 x 16 1 31 16102006 Levier d'ajustement 1 32 16102002 1 33 16102003 1 34 GB5781-86 Vis hex. M8 x 25 4 Rondelle 8 8 16102007 1 Rondelle de blocage 12 38 GB170-86 39 GB170-86 35 36 37 POS. no de PIÈCE 1 72 GB6170-86 1 73 2 74 2 75 GB818-85 2 76 16102008C Boîtier d'interrupteur 1 77 GB818-85 2 78 13302009C 1 79 GB845-85 2 80 HY18-2P Interrupteur 1 2 81 16103006 1 2 82 16103005 1 4 83 16103004 1 16103003 Rondelle 1 GB276-89 1 40 YLL7124F-T 1 41 16105005D 1 85 42 GB80-85 1 43 16105010 1 44 GB276-89 2 45 16105006C 1 46 16205007 1 47 16105000D 1 48 13205010 1 49 GB818-85 1 1 GB818-85 51 16102014A Serre-câble 1 52 GB818-85 6 Rondelle 6 4 55 13105009 4 56 LYPCB01 Lampe 1 57 16102013-2A 1 58 16102013-1B 1 59 16105011 1 60 16102025 1 61 16105009D Poulie de broche 1 62 16102022 1 63 GB894.1-86 1 64 GB276-89 2 65 16102023B 1 66 GB170-86 2 67 16104008 1 68 16104009 1 69 16104007A 1 70 GB80-85 1 53 QTÉ. 16102021 84 50 DESCRIPTION 71 86 16103002 Fourreau 1 87 GB276-89 1 88 16103001 Pivot 1 89 16103008 Broche d'assemblage 1 90 16103007 Arbre 1 91 16103009G Mandrin 1 92 16103009G-1 1 93 16108002 1 94 GB5356-85 1 95 GB5356-85 1 96 DLCKEE3S15 Cordon d'alimentation avec fiche 1 97 13208001 Boîtier de batterie 1 98 GB818-85 2 99 131A05004 Pile 2 100 13208001-1A 1 101 KCD7 1 102 GB80-85 2 103 13302026 Laser 2 104 16104006A 1 105 16102012C 1 106 16108005-6 2 107 16108005-4 Rondelle de blocage 1 108 16108005-5 Vis 1 109 16108005-2 1 110 16108005-1 1 111 GB6170-86 1 112 GB170-86 1 113 GB70-85 1 114 GB6170-86 1 150325 49 Schéma 50 51 52
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