Murphy Centurion Configurable Controller CE-05171N Operations Manual
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CE-05171N page 1 of 44
CE-05171N
Effective 05-13-05
Section 50
(00-02-0590)
CENTURION
Configurable Controller
Installation and
Operations Manual
TTMM
TM
CE-05171N
Effective 05-13-05
Section 50
(00-02-0590)
CENTURION
Configurable Controller
Installation and
Operations Manual
TTMM
TM
CE-05171N page 2 of 44
WARNING!
FW MURPHY has made efforts to ensure the reliability of the
Centurion Controller and to recommend safe usage practices in
system applications. Please note that in any application, operation
and controller failures can occur. These failures may result in full
control outputs or other outputs which may cause damage to or
unsafe conditions in the equipment or process connected to the
Centurion Controller. Good engineering practices, electrical codes,
and insurance regulations require that you use independent external
protective devices to prevent potentially dangerous or unsafe condi-
tions. Assume that the Centurion Controller can fail with outputs full
on, outputs full off, or that other unexpected conditions can occur.
Please read the following information before installing the Centurion
Controller. This installation information is intended for Centurion
Controller. A visual inspection of this product before installation for
any damage during shipping is recommended.
Disconnect all power and be sure machine is inoperative before
beginning installation.
Installation is to be done only by qualified technician.
Observe all Warnings and Cautions at each section in these instruc-
tions.
Device shall be wired in accordance with Class I, Division 2 wiring
methods.
This equipment is suitable for use in Class I, Division 2, Groups B,
C, and D hazardous Areas.
WARNING–Explosion Hazard–Substitution of components may
impair suitability for Class I, Division 2.
Please contact FW MURPHY immediately if you have any questions.
Warranty
A limited warranty on materials and workmanship
is given with this FW Murphy product.
A copy of the warranty may be viewed or printed by going to
www.fwmurphy.com/support/warranty.htm
1.0 Warning and Limited Warranty
MURPHY, the Murphy logo, Centurion and C3 are registered and/or common law trademarks of Murphy Industries, Inc.
This document, including textual matter and illustrations, is copyright protected by Murphy Industries, Inc., with all rights
reserved. (c) 2004 Murphy Industries, Inc.
Windows®. Modbus® and other third party product or trade names referenced herein are the property of their respective
owners and are used for identification purposes only.
WARNING!
FW MURPHY has made efforts to ensure the reliability of the
Centurion Controller and to recommend safe usage practices in
system applications. Please note that in any application, operation
and controller failures can occur. These failures may result in full
control outputs or other outputs which may cause damage to or
unsafe conditions in the equipment or process connected to the
Centurion Controller. Good engineering practices, electrical codes,
and insurance regulations require that you use independent external
protective devices to prevent potentially dangerous or unsafe condi-
tions. Assume that the Centurion Controller can fail with outputs full
on, outputs full off, or that other unexpected conditions can occur.
Please read the following information before installing the Centurion
Controller. This installation information is intended for Centurion
Controller. A visual inspection of this product before installation for
any damage during shipping is recommended.
Disconnect all power and be sure machine is inoperative before
beginning installation.
Installation is to be done only by qualified technician.
Observe all Warnings and Cautions at each section in these instruc-
tions.
Device shall be wired in accordance with Class I, Division 2 wiring
methods.
This equipment is suitable for use in Class I, Division 2, Groups B,
C, and D hazardous Areas.
WARNING–Explosion Hazard–Substitution of components may
impair suitability for Class I, Division 2.
Please contact FW MURPHY immediately if you have any questions.
Warranty
A limited warranty on materials and workmanship
is given with this FW Murphy product.
A copy of the warranty may be viewed or printed by going to
www.fwmurphy.com/support/warranty.htm
1.0 Warning and Limited Warranty
MURPHY, the Murphy logo, Centurion and C3 are registered and/or common law trademarks of Murphy Industries, Inc.
This document, including textual matter and illustrations, is copyright protected by Murphy Industries, Inc., with all rights
reserved. (c) 2004 Murphy Industries, Inc.
Windows®. Modbus® and other third party product or trade names referenced herein are the property of their respective
owners and are used for identification purposes only.
TTD-98055N page 3 of 44
Table of Contents
1.0 WARNING AND LIMITED WARRANTY..................................................................................2
2.0 OVERVIEW .........................................................................................................................................5
Basic Components and Key Features of the C3 Series.....................................................................................5
Optional Components....................................................................................................................................5
3.0 INPUT/OUTPUT TYPES................................................................................................................6
3.1 Input/Output Types and Specifications for the Centurion C3-1...................................................................6
3.1.1 Digital Inputs (DI)..........................................................................................................................6
3.1.2 Analog Inputs (AI) ........................................................................................................................7
3.1.3 Thermocouple Inputs (TC)........................................................................................................... 7
3.1.4 Magnetic Pickup (MPU)...............................................................................................................8
3.1.5 Digital Outputs (DO).....................................................................................................................8
3.1.6 Types and Specifications for the Optional Analog Output on the Centurion C3-1 -A.................... 9
Analog Outputs (AO).............................................................................................................................9
3.2 Input/Output Types and Specifications for the Optional C3-2 Expansion Module to the Centurion C3-1.........9
3.2.1 Analog Inputs (AI)........................................................................................................................ 9
3.2.2 Thermocouple Inputs (TC)......................................................................................................... 10
3.2.3 Analog Outputs (AO)..................................................................................................................10
4.0 HAZARDOUS AREA OPERATION......................................................................................... 10
5.0 HARDWARE INSTALLATION AND WIRING..................................................................... 11
5.1 Mounting the Centurion Controller.........................................................................................................11
5.2 Mounting the Centurion C3-3 Display..................................................................................................... 11
5.3 Power Supply Wiring............................................................................................................................. 11
Power........................................................................................................................................................11
Centurion C3-1 I/O Module................................................................................................................... 11
Centurion C3-2 Optional Expansion Module...........................................................................................11
5.4 Wiring the Centurion C3-3 Display......................................................................................................... 12
5.5 Wiring the Centurion C3-1/C3-2.........................................................................................................13/14
6.0 USING C3-3 DISPLAY TO VIEW AND CONFIGURE
THE CENTURION CONTROLLER SETTINGS.............................................................................15
6.1 Features.............................................................................................................................................. 15
6.1.1 Keypad Description and Navigation.......................................................................... 15/16/17/18
6.1.2 Display Context........................................................................................................................19
6.1.3 Numeric Entry.......................................................................................................................... 19
6.2 Operational Screens............................................................................................................................. 20
6.2.1 Default Operating Screen......................................................................................................... 20
6.2.2 F W Murphy Logo Screen........................................................................................................ 20
6.2.3 Corporate and Version Information Screen.............................................................................. 20
6.2.4 Shutdown History Screen........................................................................................................ 21
6.2.5 Event History Screen................................................................................................................ 21
6.2.4 Active Alarms Screen............................................................................................................... 21
6.2.5 Gage Display........................................................................................................................... 22
6.2.6 Line By Line ............................................................................................................................ 22
6.2.7 Custom PID Screen............................................................................................................ 22/23
6.3 Setup Screens and Menus..................................................................................................................... 23
6.3.1 Password Screen.....................................................................................................................23
6.3.2 Digital Input.............................................................................................................................. 24
6.3.3 Digital Output........................................................................................................................... 24
6.3.4 Analog Input........................................................................................................................24/25
6.3.5 Analog Output.....................................................................................................................25/26
Table of Contents
1.0 WARNING AND LIMITED WARRANTY..................................................................................2
2.0 OVERVIEW .........................................................................................................................................5
Basic Components and Key Features of the C3 Series.....................................................................................5
Optional Components....................................................................................................................................5
3.0 INPUT/OUTPUT TYPES................................................................................................................6
3.1 Input/Output Types and Specifications for the Centurion C3-1...................................................................6
3.1.1 Digital Inputs (DI)..........................................................................................................................6
3.1.2 Analog Inputs (AI) ........................................................................................................................7
3.1.3 Thermocouple Inputs (TC)........................................................................................................... 7
3.1.4 Magnetic Pickup (MPU)...............................................................................................................8
3.1.5 Digital Outputs (DO).....................................................................................................................8
3.1.6 Types and Specifications for the Optional Analog Output on the Centurion C3-1 -A.................... 9
Analog Outputs (AO).............................................................................................................................9
3.2 Input/Output Types and Specifications for the Optional C3-2 Expansion Module to the Centurion C3-1.........9
3.2.1 Analog Inputs (AI)........................................................................................................................ 9
3.2.2 Thermocouple Inputs (TC)......................................................................................................... 10
3.2.3 Analog Outputs (AO)..................................................................................................................10
4.0 HAZARDOUS AREA OPERATION......................................................................................... 10
5.0 HARDWARE INSTALLATION AND WIRING..................................................................... 11
5.1 Mounting the Centurion Controller.........................................................................................................11
5.2 Mounting the Centurion C3-3 Display..................................................................................................... 11
5.3 Power Supply Wiring............................................................................................................................. 11
Power........................................................................................................................................................11
Centurion C3-1 I/O Module................................................................................................................... 11
Centurion C3-2 Optional Expansion Module...........................................................................................11
5.4 Wiring the Centurion C3-3 Display......................................................................................................... 12
5.5 Wiring the Centurion C3-1/C3-2.........................................................................................................13/14
6.0 USING C3-3 DISPLAY TO VIEW AND CONFIGURE
THE CENTURION CONTROLLER SETTINGS.............................................................................15
6.1 Features.............................................................................................................................................. 15
6.1.1 Keypad Description and Navigation.......................................................................... 15/16/17/18
6.1.2 Display Context........................................................................................................................19
6.1.3 Numeric Entry.......................................................................................................................... 19
6.2 Operational Screens............................................................................................................................. 20
6.2.1 Default Operating Screen......................................................................................................... 20
6.2.2 F W Murphy Logo Screen........................................................................................................ 20
6.2.3 Corporate and Version Information Screen.............................................................................. 20
6.2.4 Shutdown History Screen........................................................................................................ 21
6.2.5 Event History Screen................................................................................................................ 21
6.2.4 Active Alarms Screen............................................................................................................... 21
6.2.5 Gage Display........................................................................................................................... 22
6.2.6 Line By Line ............................................................................................................................ 22
6.2.7 Custom PID Screen............................................................................................................ 22/23
6.3 Setup Screens and Menus..................................................................................................................... 23
6.3.1 Password Screen.....................................................................................................................23
6.3.2 Digital Input.............................................................................................................................. 24
6.3.3 Digital Output........................................................................................................................... 24
6.3.4 Analog Input........................................................................................................................24/25
6.3.5 Analog Output.....................................................................................................................25/26
TTD-98055N page 4 of 44
6.3.6 Thermocouple Input................................................................................................................26
6.3.7 General Timer Setup............................................................................................................... 27
6.3.8 Maintenance Timer Setup....................................................................................................... 28
6.3.9 Set points Setup..................................................................................................................... 29
6.3.10 Control Output Setup.......................................................................................................29/30
6.3.11 PID Setup............................................................................................................................. 30
6.3.12 Initial RPM Setup.................................................................................................................. 31
6.3.13 Miscellaneous Setup............................................................................................................. 31
6.3.14 Lube No Flow Set Up........................................................................................................... 32
6.3.15 Lube No Flow Status............................................................................................................ 32
6.3.16 Super User Menu............................................................................................................ 32/33
6.3.17 Configuration Download (Download Only Screen)................................................................. 33
6.3.18 Display Board Status............................................................................................................. 33
6.3.19 Digital Input Status................................................................................................................ 34
6.3.20 Digital Output Status............................................................................................................. 34
6.3.21 Analog Input Status............................................................................................................... 34
6.3.22 Analog Output Status.......................................................................................................34/35
6.3.23 Thermocouple Status............................................................................................................ 35
6.3.24 Communication Status.....................................................................................................35/36
6.3.25 PID Diagnostics..................................................................................................................... 36
6.4 Additional Navigational Aids................................................................................................................ 37
6.4.1 Function Key........................................................................................................................... 37
6.4.2 Help Key................................................................................................................................. 37
7.0 COMMUNICATIONS...................................................................................................................37
7.1 Communication Ports.......................................................................................................................... 37
Port 1 (SERIAL)................................................................................................................................37
Port 2 (SERIAL)................................................................................................................................37
Port 2 (USB).....................................................................................................................................38
Port 3 (CAN).....................................................................................................................................38
7.2 Downloading Configurations and Firmware Updates............................................................................. 38
7.2.1 Boot Loader ...........................................................................................................................38
7.2.2 Downloading Configurations Via C3-3 Display........................................................................ 38
Special 35 Jump Code................................................................................................................... 38
7.2.3 Downloading Configurations Via MConfigPro Software........................................................... 39
7.2.4 Pass Through......................................................................................................................... 39
7.2.5 Downloading Firmware Updates to the C3-3 Display.............................................................. 39
Special 35 Jump Code.................................................................................................................... 39
Super User Menu......................................................................................................................... ... 39
7.2.6 Error Messages...................................................................................................................... 40
7.3 Modbus Protocol.................................................................................................................................41
7.4 Features of Transferring Data in Modbus.............................................................................................. 41
7.5 Modbus Register Address Listings........................................................................................................ 41
8.0 GLOSSARY.....................................................................................................................................42
9.0 APPENDICES.................................................................................................................................43
9.1 Back Panel LED Description................................................................................................................. 43
9.2 Controller Accuracies, and Tolerances ............................................................................................... 43
9.3 Restrictions on Numeric Values in Gage and PID Monitor Screens.......................................................... 43
9.4 Set Up Sheet....................................................................................................................................... 43
9.0 How to Order................................................................................................................................ 44
6.3.6 Thermocouple Input................................................................................................................26
6.3.7 General Timer Setup............................................................................................................... 27
6.3.8 Maintenance Timer Setup....................................................................................................... 28
6.3.9 Set points Setup..................................................................................................................... 29
6.3.10 Control Output Setup.......................................................................................................29/30
6.3.11 PID Setup............................................................................................................................. 30
6.3.12 Initial RPM Setup.................................................................................................................. 31
6.3.13 Miscellaneous Setup............................................................................................................. 31
6.3.14 Lube No Flow Set Up........................................................................................................... 32
6.3.15 Lube No Flow Status............................................................................................................ 32
6.3.16 Super User Menu............................................................................................................ 32/33
6.3.17 Configuration Download (Download Only Screen)................................................................. 33
6.3.18 Display Board Status............................................................................................................. 33
6.3.19 Digital Input Status................................................................................................................ 34
6.3.20 Digital Output Status............................................................................................................. 34
6.3.21 Analog Input Status............................................................................................................... 34
6.3.22 Analog Output Status.......................................................................................................34/35
6.3.23 Thermocouple Status............................................................................................................ 35
6.3.24 Communication Status.....................................................................................................35/36
6.3.25 PID Diagnostics..................................................................................................................... 36
6.4 Additional Navigational Aids................................................................................................................ 37
6.4.1 Function Key........................................................................................................................... 37
6.4.2 Help Key................................................................................................................................. 37
7.0 COMMUNICATIONS...................................................................................................................37
7.1 Communication Ports.......................................................................................................................... 37
Port 1 (SERIAL)................................................................................................................................37
Port 2 (SERIAL)................................................................................................................................37
Port 2 (USB).....................................................................................................................................38
Port 3 (CAN).....................................................................................................................................38
7.2 Downloading Configurations and Firmware Updates............................................................................. 38
7.2.1 Boot Loader ...........................................................................................................................38
7.2.2 Downloading Configurations Via C3-3 Display........................................................................ 38
Special 35 Jump Code................................................................................................................... 38
7.2.3 Downloading Configurations Via MConfigPro Software........................................................... 39
7.2.4 Pass Through......................................................................................................................... 39
7.2.5 Downloading Firmware Updates to the C3-3 Display.............................................................. 39
Special 35 Jump Code.................................................................................................................... 39
Super User Menu......................................................................................................................... ... 39
7.2.6 Error Messages...................................................................................................................... 40
7.3 Modbus Protocol.................................................................................................................................41
7.4 Features of Transferring Data in Modbus.............................................................................................. 41
7.5 Modbus Register Address Listings........................................................................................................ 41
8.0 GLOSSARY.....................................................................................................................................42
9.0 APPENDICES.................................................................................................................................43
9.1 Back Panel LED Description................................................................................................................. 43
9.2 Controller Accuracies, and Tolerances ............................................................................................... 43
9.3 Restrictions on Numeric Values in Gage and PID Monitor Screens.......................................................... 43
9.4 Set Up Sheet....................................................................................................................................... 43
9.0 How to Order................................................................................................................................ 44
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