Quick Startup Guide
QSG-01-10-93-0014-EN Rev. 1
7.2
Section 7: Diagnostic Features of 320B Controlinc M2CP
September 2020
Full Stroke Test (FST)
Design Notes for the Full Stroke Test implementation on the 320B Controlinc Electronics for
M2CP actuators.
Table 2.
Parameter
Start Position
Travel Range
Pause Time
Initiated By
Status Data
Parameter values and registers
Value/Range
100% or 0%
Always 100%
1 - 30 seconds
1
See Status Section
Default
100%
5 Seconds
1, Network
Register
R1227.L
R1228.L
R1228.H
R1221.H
7.2.1 Test Conditions
• Actuator must be in Remote for FST to start.
• Actuator must not be in alarm for FST to start.
•
•
•
•
Actuator must not have any inhibits in effect for FST to start.
Actuator will stop and FST will fail if any alarm or inhibit occurs during the test.
Issuing a start FST command will not clear a valve stall alarm or any other alarms.
Anti-water configuration to be ignored during FST.
4)
5)
6)
7)
8)
7.2.2 Test Description
1) Actuator runs to 50% first if it is not between 49% and 51% at startup.
2)
3)
The actuator pauses for the user configured Pause Time, 5 seconds is default time.
Actuator runs to the Configured Start Position (100% or 0%).
The actuator pauses for the user configured Pause Time, 5 seconds is default time.
Actuator runs to the opposite end from the Start Position (0% or 100%).
The actuator pauses for the user configured Pause Time, 5 seconds is default time.
Actuator runs to the original Start Position (100% or 0%).
Test status is reported in register map.
NOTE:
If setpoint tracking is enabled in the actuator, the actuator will now run to the configured setpoint.
Diagnostic Features of 320B Controlinc M2CP 39
Section 7: Diagnostic Features of 320B Controlinc M2CP
September 2020
Quick Startup Guide
QSG-01-10-93-0014-EN Rev. 1
7.2.3 FST Status and Failure Codes
Table 3. FST Status Codes R (1221).H (lower nibble)
Status Code
Test Initialization
Test Passed
Test Failed
Test in Progress
User Abort
2
3
4
Value
0
1
Table 4. FST Failure Codes R (1221).H (upper nibble)
Failure Codes
Test Passed or is in progress
Actuator Alarm
ESD Occurred
Change of Mode
User Abort
Not in Remote
Not at Correct Starting Position
Invalid Stroke Test Travel Range
Invalid Pause Time
Invalid Start Position
Interlock Condition
Test in First Stroke
Test in Mid Stroke Delay
Test in Second Stroke
4
5
2
3
6
7
8
Value
0
1
9
10, N/A for M2CP
11, Test Description 5)
12, Test Description 6)
13, Test Description 7)
7.2.4 Event Log
Event #99 is the Full Stroke Test Event indication.
7.2.5 Command to Enable FST
• Host will set coil 1116 as single coil command. R1229.4
• Actuator will only do FST if this bit is enabled.
• While performing FST if this bit is disable, actuator will complete FST.
7.2.6 Command to Initiate FST
• Host will set coil 1022 as single coil command. R1005.6
• Microcontroller Firmware will clear the coil.
7.2.7 Command to Abort FST
• Host will set coil 1023 as single coil command. R1005.7
• Microcontroller Firmware will clear the coil.
40 Diagnostic Features of 320B Controlinc M2CP
Quick Startup Guide
QSG-01-10-93-0014-EN Rev. 1
Section 7: Diagnostic Features of 320B Controlinc M2CP
September 2020
7.2.8 Command to Clear FST Profile Values
• Host will set coil 1125 as single coil command. R1229.13
•
•
Microcontroller Firmware will clear the coil.
R7336 to 7438 will now all be 0x0000.
7.2.9 Command to Delete Archive FST Values
• Host will set coil 1119 as single coil command. R1229.7
• Microcontroller Firmware will clear the coil.
• R7226 to 7328 will now all be 0x0000.
7.2.10 Command to Archive FST Profile
• Host will set coil 1117 as single coil command. R1229.5
• Microcontroller Firmware will clear the coil.
•
•
Firmware will save FST Open/Close profile value to flash.
FST profile value will now be written to R7226 to 7328 as archive values.
• Look at register assignment below.
7.2.11 FST Header Profile
Table 5.
Register #
7330
7331
7332
7333
7334
7335
FST Header Profile
High Byte
Range
Initiated By
N/A
N/A
Time Byte 0
Time Byte 2
Low Byte
Start Position
Pause Time
N/A
N/A
Time Byte 1
Time Byte 3
Description
100%, 0 or 100%
Initiate = 1, Host. Pause Time: 1 - 30 seconds
Currently Time is N/A
Currently Time is N/A
7.2.12 Closing (100 - 0%) FST Profile, Registry
Torque at Actuator Position:
•
•
•
•
•
•
•
•
R7336 UB LB – Torque at 1% – Torque at 0%
R7337 UB LB – Torque at 3% – Torque at 2%
...
•
•
R7385 UB LB – Torque at 99% – Torque at 98%
R7386 UB LB – N/A – Torque at 100%
7.2.13 Opening (0 - 100%) FST Profile, Registry
Torque at Actuator Position:
R7388 UB LB – Torque at 1% – Torque at 0%
R7389 UB LB – Torque at 3% – Torque at 2%
...
R7437 UB LB – Torque at 99% – Torque at 98%
R7438 UB LB – N/A – Torque at 100%
Diagnostic Features of 320B Controlinc M2CP 41
Section 7: Diagnostic Features of 320B Controlinc M2CP
September 2020
Quick Startup Guide
QSG-01-10-93-0014-EN Rev. 1
7.2.14 FST Header Archive
Table 6.
Register #
7220
7221
7222
7223
7224
7225
FST Header Archive
High Byte
Range
Initiated By
N/A
N/A
Time Byte 0
Time Byte 2
Low Byte
Start Position
Pause Time
N/A
N/A
Time Byte 1
Time Byte 3
Description
100%, 0 or 100%
Initiate = 1, Host. Pause Time: 1 - 30 seconds
Currently Time is N/A
Currently Time is N/A
7.2.15 Closing (100 - 0%) FST Archive, Registry
Torque at Actuator Position:
•
•
•
R7226 UB LB – Torque at 1% – Torque at 0%
R7227 UB LB – Torque at 3% – Torque at 2%
...
•
•
R7275 UB LB – Torque at 99% – Torque at 98%
R7276 UB LB – N/A – Torque at 100%
7.2.16 Opening (0 - 100%) FST Profile, Registry
Torque at Actuator Position:
•
•
•
•
R7278 UB LB – Torque at 1% – Torque at 0%
R7279 UB LB – Torque at 3% – Torque at 2%
...
R7327 UB LB – Torque at 99% – Torque at 98%
• R7328 UB LB – N/A – Torque at 100%
2)
3)
4)
5)
6)
7)
7.2.17 Situations that cause FST to Abort
1) Change in control from Remote to OFF or Local.
2)
3)
ESD.
Lost Comm.
4) Abort Command from User.
7.2.18 Situations that cause FST to Fail
1) Motor Overload.
Over Torque.
Valve Stall Alarm.
Loss of Power.
Wrong Direction.
Loss Comm.
Other Alarm Condition.
42 Diagnostic Features of 320B Controlinc M2CP
