Supplemental Drive Information. Allen-Bradley powerflex 700


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Supplemental Drive Information. Allen-Bradley powerflex 700 | Manualzz

Appendix

A

Supplemental Drive Information

For information on . .

Specifications

Communication Configurations

Output Devices

Drive, Fuse & Circuit Breaker Ratings

Dimensions

Frame Cross Reference

See page . .

A-1

A-4

A-7

A-7

A-15

A-22

Specifications

Category

Agency

Certification

Specification c

U

L

US

Listed to UL508C and CAN/CSA-C2.2 No. 14-M91.

Marked for all applicable European Directives

(1)

EMC Directive (89/336/EEC)

EN 61800-3 Adjustable Speed electrical power drive systems

Low Voltage Directive (73/23/EEC)

EN 50178 Electronic Equipment for use in Power Installations

Certified to AS/NZS, 1997 Group 1, Class A.

N223

The drive is also designed to meet the following specifications:

NFPA 70 - US National Electrical Code

NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and

Operation of Adjustable Speed Drive Systems.

IEC 146 - International Electrical Code.

(1)

Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high [Pulse Freq] readings.

Category Specification

Protection Drive

AC Input Overvoltage Trip:

AC Input Undervoltage Trip:

Nominal Bus Voltage:

All Drives

247VAC 285VAC 475VAC 570VAC 690VAC

120VAC 138VAC 233VAC 280VAC 345VAC

Bus Overvoltage Trip: 405VDC 405VDC 810VDC 810VDC 1013VDC

Bus Undervoltage Shutoff/Fault: 153VDC 153VDC 305VDC 305VDC 381VDC

281VDC 324VDC 540VDC 648VDC 810VDC

Heat Sink Thermistor:

Drive Overcurrent Trip

Software Overcurrent Trip:

Hardware Overcurrent Trip:

Line transients:

Monitored by microprocessor overtemp trip

200% of rated current (typical)

220-300% of rated current (dependent on drive rating) up to 6000 volts peak per IEEE C62.41-1991

A-2

Supplemental Drive Information

Category

Protection

(continued)

Specification

Control Logic Noise Immunity: Showering arc transients up to 1500V peak

Power Ride-Thru: 15 milliseconds at full load

Logic Control Ride-Thru:

Ground Fault Trip:

Short Circuit Trip:

Environment

Altitude:

Maximum Surrounding Air

Temperature without Derating:

IP20, NEMA Type 1:

0.5 seconds minimum, 2 seconds typical

Phase-to-ground on drive output

Phase-to-phase on drive output

1000 m (3300 ft) max. without derating

0 to 50 degrees C (32 to 122 degrees F), typical. See pages A-8

through

A-13 for exceptions.

Storage Temperature (all const.): –40 to 70 degrees C (–40 to 158 degrees F)

Atmosphere:

Important:

Drive

must not

be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.

Relative Humidity:

Shock:

Vibration:

Sound:

5 to 95% non-condensing

15G peak for 11ms duration (

±

1.0 ms)

0.152 mm (0.006 in.) displacement, 1G peak

Electrical

Voltage Tolerance:

Frequency Tolerance:

Input Phases:

Frame

0

1

2

Fan

Speed

30 CFM

Sound

Level

30 CFM 58 dB

59 dB

Note: Sound pressure level is measured at 2 meters.

3

4

50 CFM 57 dB

120 CFM 61 dB

5

6

190 CFM 59 dB

200 CFM 71 dB

300 CFM 72 dB

See page

C-24 for full power and operating range.

47-63 Hz.

Three-phase input provides full rating for all drives. Single-phase operation provides 50% of rated current.

Control

Displacement Power Factor:

Efficiency:

Maximum Short Circuit Rating: 200,000 Amps symmetrical.

Actual Short Circuit Rating: Determined by AIC rating of installed fuse/circuit breaker.

Method:

0.98 across entire speed range.

97.5% at rated amps, nominal line volts.

Carrier Frequency:

Sine coded PWM with programmable carrier frequency. Ratings apply to all drives (refer to the

Derating Guidelines

in the

PowerFlex Reference Manual). The drive can be supplied as 6 pulse or 12 pulse in a configured package.

2, 4, 8 & 10 kHz. Drive rating based on 4 kHz (see pages

A-8

through

A-13 for exceptions).

Output Voltage Range:

Output Frequency Range:

Frequency Accuracy

Digital Input:

Analog Input:

0 to rated motor voltage

Standard Control – 0 to 400 Hz., Vector Control – 0 to 420 Hz

Within

Within

±

±

0.01% of set output frequency.

0.4% of maximum output frequency.

Supplemental Drive Information

A-3

Category

Control

(continued)

Specification

Frequency Control:

Speed Control:

Torque Regulation:

Selectable Motor Control:

Stop Modes:

Accel/Decel:

Intermittent Overload:

Current Limit Capability:

Encoder

Electronic Motor Overload

Protection:

Type:

Supply:

Quadrature:

Duty Cycle:

Requirements:

Speed Regulation - w/Slip Compensation

(Volts per Hertz Mode)

0.5% of base speed across 40:1 speed range

40:1 operating range

10 rad/sec bandwidth

Speed Regulation - w/Slip Compensation

(Sensorless Vector Mode)

0.5% of base speed across 80:1 speed range

80:1 operating range

20 rad/sec bandwidth

Speed Regulation - w/Feedback

(Sensorless Vector Mode)

0.1% of base speed across 80:1 speed range

80:1 operating range

20 rad/sec bandwidth

Speed Regulation - w/o Feedback

(Vector Control Mode)

0.1% of base speed across 120:1 speed range

120:1 operating range

50 rad/sec bandwidth

Standard

Vector

Standard

Vector

Vector

Vector

Speed Regulation - w/Feedback

(Vector Control Mode)

0.001% of base speed across 120:1 speed range

1000:1 operating range

250 rad/sec bandwidth

Torque Regulation - w/o Feedback

±

10%, 600 rad/sec bandwidth

Torque Regulation - w/Feedback

±

5%, 2500 rad/sec bandwidth

Vector

Vector

Vector

Sensorless Vector with full tuning. Standard V/Hz with full custom capability. PF700 adds Vector Control.

Multiple programmable stop modes including - Ramp, Coast,

DC-Brake, Ramp-to-Hold and S-curve.

Two independently programmable accel and decel times. Each time may be programmed from 0 - 3600 seconds in 0.1 second increments.

110% Overload capability for up to 1 minute

150% Overload capability for up to 3 seconds

Proactive Current Limit programmable from 20 to 160% of rated output current. Independently programmable proportional and integral gain.

Class 10 protection with speed sensitive response. Investigated by U.L. to comply with N.E.C. Article 430. U.L. File E59272, volume 12.

Incremental, dual channel

12V, 250 mA. 12V, 10 mA minimum inputs isolated with differential transmitter, 250 kHz maximum.

90

°, ±

27 degrees at 25 degrees C.

50%, +10%

Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), 8-15V DC output, single-ended or differential and capable of supplying a minimum of 10 mA per channel. Maximum input frequency is 250 kHz. The Encoder

Interface Board accepts 12V DC square-wave with a minimum high state voltage of 7.0V DC (12 volt encoder). Maximum low state voltage is 0.4V DC.

A-4

Supplemental Drive Information

Communication Configurations

Typical Programmable Controller Configurations

Important:

If block transfers are programmed to continuously write information to the drive, care must be taken to properly format the block transfer. If attribute 10 is selected for the block transfer, values will be written only to RAM and will not be saved by the drive. This is the preferred attribute for continuous transfers. If attribute 9 is selected, each program scan will complete a write to the drives non-volatile memory (EEprom). Since the EEprom has a fixed number of allowed writes, continuous block transfers will quickly damage the EEprom. Do Not assign attribute 9 to continuous block transfers. Refer to the individual communications adapter User Manual for additional details.

Supplemental Drive Information

A-5

Logic Command/Status Words

Figure A.1 Logic Command Word

Logic Bits

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

Command Description

x Stop

(1)

0 = Not Stop

1 = Stop x Start

(1)(2)

0 = Not Start

1 = Start x x x x x

Jog

Clear

Faults

0 = Not Jog

1 = Jog

0 = Not Clear Faults

1 = Clear Faults

Direction 00 = No Command

01 = Forward Command

10 = Reverse Command

11 = Hold Present Direction

Local

Control

0 = No Local Control

1 = Local Control x x x x x x x x x

MOP

Increment

0 = Not Increment

1 = Increment

Accel Rate 00 = No Command

01 = Use Accel Time 1

10 = Use Accel Time 2

11 = Use Present Time

Decel Rate 00 = No Command

01 = Use Decel Time 1

10 = Use Decel Time 2

11 = Use Present Time

Reference

Select

(3)

000 = No Command

001 = Ref. 1 (Ref A Select)

010 = Ref. 2 (Ref B Select)

011 = Ref. 3 (Preset 3)

100 = Ref. 4 (Preset 4)

101 = Ref. 5 (Preset 5)

110 = Ref. 6 (Preset 6)

111 = Ref. 7 (Preset 7)

MOP

Decrement

0 = Not Decrement

1 = Decrement

(1)

(2)

(3)

A “0 = Not Stop” condition (logic 0) must first be present before a “1 = Start” condition will start the drive. The Start command acts as a momentary Start command. A “1” will start the drive, but returning to “0” will not stop the drive.

This Start will not function if a digital input (parameters 361-366) is programmed for 2-Wire

Control (option 7, 8 or 9).

This Reference Select will not function if a digital input (parameters 361-366) is programmed for “Speed Sel 1, 2 or 3” (option 15, 16 or 17). Note that Reference Selection is “Exclusive

Ownership” see

[Reference Owner] on page 3-52

.

A-6

Supplemental Drive Information

Figure A.2 Logic Status Word

Logic Bits

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 x x

Status

x Ready

Active

Command

Direction

Description

0 = Not Ready

1 = Ready

0 = Not Active

1 = Active

0 = Reverse

1 = Forward x Actual

Direction x x x Accel

Decel

Alarm

0 = Reverse

1 = Forward

0 = Not Accelerating

1 = Accelerating

0 = Not Decelerating

1 = Decelerating

0 = No Alarm

1 = Alarm x x x x x x x x x Fault 0 = No Fault

1 = Fault

At Speed 0 = Not At Reference

1 = At Reference

Local

Control

(1)

Reference

Source

000 = Port 0 (TB)

001 = Port 1

010 = Port 2

011 = Port 3

100 = Port 4

101 = Port 5

110 = Reserved

111 = No Local

0000 = Ref A Auto

0001 = Ref B Auto

0010 = Preset 2 Auto

0011 = Preset 3 Auto

0100 = Preset 4 Auto

0101 = Preset 5 Auto

0110 = Preset 6 Auto

0111 = Preset 7 Auto

1000 = Term Blk Manual

1001 = DPI 1 Manual

1010 = DPI 2 Manual

1011 = DPI 3 Manual

1100 = DPI 4 Manual

1101 = DPI 5 Manual

1110 = Reserved

1111 = Jog Ref

(1)

See “Owners” on page 3-50 for further information.

Supplemental Drive Information

A-7

Output Devices

Common mode cores are internal to the drive. For information on output devices such as output contactors, cable terminators and output reactors refer to the

PowerFlex Reference Manual

.

Drive, Fuse & Circuit Breaker Ratings

The tables on the following pages provide drive ratings (including continuous, 1 minute and 3 second) and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 degree C and the U.S. N.E.C. Other country, state or local codes may require different ratings.

Fusing

If fuses are chosen as the desired protection method

, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest fuse rating that exceeds the drive rating should be chosen.

IEC – BS88 (British Standard) Parts 1 & 2

(1)

, EN60269-1, Parts 1 &

2, type gG or equivalent should be used.

UL – UL Class CC, T, RK1 or J must be used.

Circuit Breakers

The “non-fuse” listings in the following tables include both circuit breakers (inverse time or instantaneous trip) and 140M Self-Protecting

Motor Starters.

If one of these is chosen as the desired protection method

, the following requirements apply.

IEC and UL – Both types of devices are acceptable for IEC and UL installations.

(1)

Typical designations include, but may not be limited to the following; Parts 1 & 2: AC,

AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.

Table A.A 208 Volt AC Input Protection Devices

(See page A-13 for Notes)

Drive

Catalog

Number

HP

Rating

PWM

Freq. Temp.

ND HD kHz

°

C

208 Volt AC Input

20BB2P2 0 0.5

0.33 4

20BB4P2 0 1 0.75 4

20BB6P8 1 2

20BB9P6 1 3

1.5

2

4

4

20BB015 1 5 3

20BB022 1 7.5

5

20BB028 2 10 7.5

4

20BB042 3 15 10 4

4

4

20BB052 3 20 15 4

20BB070 4 25 20 4

20BB080 4 30 25 4

20BB104 5 40 – 4

– 30 4

20BB130 5 50 – 4

– 40 4

20BB154 6 60 – 4

– 50 4

20BB192 6 75 – 4

– 60 4

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

Amps kVA Cont. 1 Min. 3 Sec. Min.

(1)

Max.

(2)

1.9

3.7

6.8

9.5

0.7

2.5

1.3

4.8

2.4

7.8

3.4

11

2.8

5.6

10.4

12.1

15.7

5.7

17.5

19.3

23.0

8.3

25.3

27.8

29.6

10.7 32.2

38

44.5

16.0 48.3

53.1

51.5

17.1 56

72 25.9 78.2

64

93

84.7

30.5 92

113 40.7 120

117

132

84.7

30.5 92

122 44.1 130

138

143

98

167

35.3 104

60.1 177

156

195

141

208

167

50.9 150 225

75.0 221 243

60.1 177 266

175

175

175

266

86

124

156

175

3.8

7.0

13.8

17

26.3

38

50.6

72.5

300

308

308

125

175

125

225

80

90

110

150

20

30

40

60

3

6

10

12

200

300

225

200

275

225

350

125

175

200

250

35

50

70

100

6

10

15

20

300

450

350

125

175

125

225

80

90

110

150

20

30

40

60

3

6

10

12

200

300

225

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

Circuit

Breaker

(3)

Max.

(8)

Motor

Circuit

Protector

(4)

Max.

(8)

140M Motor Starter with Adjustable Current

Range

(5)(6)

Available Catalog Numbers - 140 . . .

(7)

350

500

400

500

200

300

350

475

70

100

125

175

10

17.5

30

40

500

600

500

150

250

150

250

100

100

150

150

30

30

50

70

3

7

15

15

250

400

250

300

375

300

500

200

300

350

350

70

100

125

175

15

15

30

40

450

600

500

M-C2E-B25 M-D8E-B25 –

M-C2E-B63 M-D8E-B63 –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C16 M-D8E-C16 M-F8E-C16 –

M-C2E-C20 M-D8E-C20 M-F8E-C20 –

M-C2E-C25 M-D8E-C25 M-F8E-C25 -CMN-2500

M-F8E-C32 -CMN-4000

M-F8E-C45 -CMN-6300

-CMN-6300

-CMN-9000

-CMN-9000

-CMN-9000

Table A.B 240 Volt AC Input Protection Devices

(See page A-13 for Notes)

Drive

Catalog

Number

HP

Rating

PWM

Freq. Temp.

ND HD kHz

°

C

240 Volt AC Input

20BB2P2 0 0.5

0.33 4

20BB4P2 0 1

20BB6P8 1 2

0.75 4

1.5

4

20BB9P6 1 3

20BB015 1 5

2

3

20BB022 1 7.5

5 4

20BB028 2 10 7.5

4

4

4

20BB042 3 15 10 4

20BB052 3 20 15 4

20BB070 4 25 20 4

20BB080 4 30 25 4

20BB104 5 40 –

– 30

4

4

20BB130 5 50 –

– 40

4

4

20BB154 6 60 –

– 50

4

4

20BB192 6 75 –

– 60

4

4

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

Amps kVA Cont. 1 Min. 3 Sec. Min.

(1)

Max.

(2)

145

122

180

145

1.7

3.3

5.9

0.7

2.2

1.4

4.2

2.4

6.8

2.4

4.8

9

8.3

3.4

9.6

10.6

13.7

5.7

15.3

16.8

19.9

8.3

22

25.7

10.7 28

24.2

33

38.5

16.0 42

47.7

19.8 52

64.2

26.7 70

73.2

30.5 80

98 40.6 104 115

73 30.5 80 120

122

98

50.7 130

40.6 104

143

156

46.2

63

78

105

60.1 154 169

50.7 130 195

74.9 192 211

60.1 154 231

175

160

175

175

63

80

105

140

231

260

288

308

3.3

6.4

12

14.4

23

33

44

125

100

175

125

50

60

90

100

200

175

225

200

12

20

25

35

3

5

10

225

175

275

225

90

100

150

180

300

275

400

300

20

30

50

60

6

8

15

125

100

175

125

50

60

90

100

200

175

225

200

12

20

25

35

3

5

10

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

Circuit

Breaker

(3)

Max.

(8)

Motor

Circuit

Protector

(4)

Max.

(8)

140M Motor Starter with Adjustable Current

Range

(5)(6)

Available Catalog Numbers - 140 . . .

(7)

400

300

500

400

150

200

275

300

600

500

600

600

10

15

25

35

60

80

100

150

100

250

150

50

100

100

100

250

250

250

250

15

30

30

50

3

7

15

300

300

375

300

150

200

275

300

450

375

575

450

15

15

25

35

60

80

100

M-C2E-B25 M-D8E-B25 – –

M-C2E-B63 M-D8E-B63 – –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C16 M-D8E-C16 M-F8E-C16 –

M-C2E-C25 M-D8E-C25 M-F8E-C25 -CMN-2500

– – M-F8E-C32 -CMN-4000

M-F8E-C45 -CMN-6300

– -CMN-6300

-CMN-9000

-CMN-9000

-CMN-9000

Table A.C 400 Volt AC Input Protection Devices

(See page A-13 for Notes)

Drive

Catalog

Number kW

Rating

PWM

Freq. Temp.

ND HD kHz

°

C

400 Volt AC Input

20BC1P3 0 0.37 0.25 4

20BC2P1 0 0.75 0.55 4

20BC3P5 0 1.5

0.75 4

20BC5P0 0 2.2

1.5

4

20BC8P7 0 4 2.2

4

20BC011 0 5.5

4 4

20BC015 1 7.5

5.5

4

20BC022 1 11 7.5

4

20BC030 2 15 11 4

20BC037 2 18.5 15 4

20BC043 3 22 18.5 4

20BC056 3 30 22 4

20BC072 3 37 30 4

20BC085 4 45 –

– 37

4

4

20BC105 5 55 –

– 45

4

4

20BC125 5 55 –

– 45

4

4

20BC140 5 75 –

– 55

4

4

20BC170 6 90 –

– 75

4

4

20BC205 6 110 –

– 90

4

4

20BC260 6 132 –

– 110

2

2

40

40

50

50

50

50

50

50

40

40

40

50

50

50

45

45

50

50

50

50

50

50

50

50

50

50

50

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

Amps kVA Cont. 1 Min. 3 Sec. Min.

(1)

Max.

(2)

1.1

1.8

3.2

0.77 1.3

1.3

2.1

2.2

3.5

1.4

2.4

4.5

1.9

3.2

6.0

4.6

7.9

3.2

5.0

5.5

8.7

5.5

9.9

7.5

13.2

10.8

7.5

11.5

13 17.4

14.4

10.0 15.4

17.2

23.1

20.6

14.3 22

28.4

19.7 30

35.0

24.3 37

40.7

28.2 43

53 36.7 56

68.9

47.8 72

81.4

56.4 85

68.9

47.8 72

24.2

33

33

45

56

64

84

94

108

45

60

74

86

112

128

144

199

164

255

199

136

101

164

136

100.5

69.6 105 116

81.4

56.4 85 128

121.1

83.9 125 138

91.9

63.7 96 144

93.9 140

69.6 105

126

103

170

140

154

157

187

210

148 205

126 170

177 260

138 205

220

255

286

308

190

190

255

280

158

170

163

168

289

313

390

410

200

150

250

200

125

110

150

125

250

250

350

250

70

90

110

90

30

35

45

60

6

15

15

20

3

3

6

300

225

375

300

225

175

275

200

450

375

550

450

125

150

200

175

45

60

80

90

3

6

7

10

17.5

25

30

200

150

250

200

125

110

150

125

250

250

350

250

70

90

110

90

30

35

45

60

6

15

15

20

3

3

6

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

Circuit

Breaker

(3)

Max.

(8)

Motor

Circuit

Protector

(4)

Max.

(8)

400

300

600

550

400

300

500

375

600

600

750

600

200

250

300

275

80

120

125

150

20

30

45

60

6

8

12

400

300

500

400

300

300

375

375

600

500

750

600

200

250

300

300

80

120

125

150

20

30

45

60

15

15

15

250

150

250

250

150

150

250

150

400

250

400

400

100

100

150

100

30

50

50

60

7

15

15

20

3

3

7

140M Motor Starter with Adjustable Current

Range

(5)(6)

Available Catalog Numbers - 140 . . .

(7)

M-C2E-B16 – –

M-C2E-B25 M-D8E-B25 –

M-C2E-B40 M-D8E-B40 –

M-C2E-B63 M-D8E-B63 – –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C16 M-D8E-C16 M-F8E-C16 –

M-C2E-C20 M-D8E-C20 M-F8E-C20 –

M-C2E-C25 M-D8E-C25 M-F8E-C25 –

– – M-F8E-C32 –

M-F8E-C45 –

– –

Table A.D 480 Volt AC Input Protection Devices

(See page A-13 for Notes)

Drive

Catalog

Number e HP

Rating

PWM

Freq. Temp.

ND HD kHz

°

C

480 Volt AC Input

20BD1P1 0 0.5

0.33 4

20BD2P1 0 1

20BD3P4 0 2

0.75 4

1.5

4

20BD5P0 0 3

20BD8P0 0 5

2

3

20BD011 0 7.5

5 4

20BD014 1 10 7.5

4

4

4

20BD022 1 15 10 4

20BD027 2 20 15 4

20BD034 2 25 20 4

20BD040 3 30 25 4

20BD052 3 40 30 4

20BD065 3 50 40 4

20BD077 4 60 –

– 50

4

4

20BD096 5 75 –

– 60

4

4

20BD125 5 100 –

– 75

4

4

20BD156 6 125 –

– 100

4

4

20BD180 6 150 –

– 125

4

4

20BD248 6 200 –

– 150

2

2

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

40

50

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

Amps kVA Cont. 1 Min. 3 Sec. Min.

(1)

Max.

(2)

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

0.9

1.6

2.6

0.7

1.1

1.4

2.1

2.2

3.4

3.9

6.9

3.2

5.0

5.7

8.0

9.5

7.9

11

12.5

10.4 14

19.9

16.6 22

24.8

20.6 27

31.2

25.9 34

36.7

30.5 40

47.7

39.7 52

59.6

49.6 65

72.3

60.1 77

59.6

49.6 65

147

131

169

147

90.1

74.9 96

72.3

60.1 77

106

116

117 97.6 125 138

90.1

74.9 96 144

233

169

122

109

141

122

194

141

156

125

180

156

248

180

273

270

172

188

198

234

1.2

2.4

4.5

1.6

3.2

6.0

5.5

8.8

7.5

12

12.1

16.5

16.5

22

60

78

85

98

24.2

33

33 44

40.5

54

51 68

80

104

116

130

234

250

270

312

144

154

163

168

372

360

60

80

100

80

25

35

40

50

3

3

4

6

10

15

17.5

200

175

225

200

125

100

150

125

300

225

110

125

170

125

50

60

70

90

10

15

20

30

3

6

8

350

250

400

350

200

170

250

200

550

400

60

80

100

80

25

35

40

50

3

3

4

6

10

15

17.5

200

175

225

200

125

100

150

125

300

225

200

250

300

250

80

100

125

150

20

30

40

50

6

8

12

600

500

600

600

350

300

500

350

700

600

200

250

300

250

80

100

125

150

20

30

40

50

15

15

15

450

375

500

450

350

300

375

350

700

500

Circuit

Breaker

(3)

Max.

(8)

Motor

Circuit

Protector

(4)

Max.

(8)

70

100

100

100

30

50

50

50

7

15

15

20

3

3

7

250

250

250

250

125

100

150

125

400

250

140M Motor Starter with Adjustable Current

Range

(5)(6)

Available Catalog Numbers - 140 . . .

(7)

M-C2E-B16 – –

M-C2E-B25 – –

M-C2E-B40 M-D8E-B40 –

M-C2E-B63 M-D8E-B63 – –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C16 M-D8E-C16 M-F8E-C16 –

M-C2E-C16 M-D8E-C16 M-F8E-C16 –

M-C2E-C25 M-D8E-C25 M-F8E-C25 -CMN-2500

– – M-F8E-C32 -CMN-4000

M-F8E-C45 -CMN-4000

M-F8E-C45 -CMN-4000

-CMN-6300

-CMN-9000

-CMN-9000

-CMN-9000

-CMN-9000

Table A.E 600 Volt AC Input Protection Devices

(See page A-13 for Notes)

Drive

Catalog

Number

HP

Rating

PWM

Freq. Temp.

ND HD kHz

°

C

600 Volt AC Input

20BE1P7 0 1

20BE2P7 0 2

20BE3P9 0 3

20BE6P1 0 5

2

3

0.5

4

1 4

4

4

20BE9P0 0 7.5

5 4

20BE011 1 10 7.5

4

20BE017 1 15 10 4

20BE022 2 20 15 4

20BE027 2 25 20 4

20BE032 3 30 25 4

20BE041 3 40 30 4

20BE052 3 50 40 4

20BE062 4 60 50 2

20BE077 5 75 – 2

– 60 2

20BE099 5 100 – 2

– 75 2

20BE125 6 125 – 2

– 100 2

20BE144 6 150 – 2

– 125 2

50

50

50

40

50

50

50

50

40

50

50

50

50

50

50

50

50

50

50

50

50

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

Amps kVA Cont. 1 Min. 3 Sec. Min.

(1)

Max.

(2)

1.3

2.1

3.0

5.3

1.4

1.7

2.1

2.7

3.1

3.9

5.5

6.1

7.8

9.9

8.1

9

10.2 11

15.4

16.0 17

20.2

21.0 22

24.8

25.7 27

29.4

30.5 32

37.6

39.1 41

47.7

49.6 52

58.2

60.5 62

72.3

75.1 77

58.2

60.5 63

92.9

96.6 99

72.3

75.1 77

117 122 125

116

138

93

135

117

96.6 99

141

122

144

125

149

158

188

2

3.6

4.3

6.7

2.6

4.8

5.9

9.2

9.9

13.5

13.5

18

18.7

25.5

25.5

34

78

85

94

109

33 44

40.5

54

48 64

61.5

82

104

116

126

126

138

188

198

216

250

80

90

90

125

35

40

50

60

100

150

125

175

150

10

15

20

30

6

9

2

3

125

150

125

200

60

70

90

110

175

250

200

300

275

20

25

40

50

4

6

9

12

80

90

90

125

35

40

50

60

100

150

125

175

150

10

15

20

30

6

9

2

3

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

Circuit

Breaker

(3)

Max.

(8)

Motor

Circuit

Protector

(4)

Max.

(8)

140M Motor Starter with Adjustable Current

Range

(5)(6)

Available Catalog Numbers - 140 . . .

(7)

225

300

250

375

100

125

150

200

300

375

375

400

375

35

40

60

80

6

10

15

20

100

100

100

150

50

50

100

100

100

250

150

250

250

15

15

20

30

3

3

7

15

225

300

250

375

100

125

150

200

300

375

375

400

375

30

40

50

80

15

15

15

20

M-C2E-B16 –

M-C2E-B25 –

M-C2E-B40 M-D8E-B40 –

M-C2E-B63 M-D8E-B63 –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C16 M-D8E-C16 M-F8E-C16 –

M-C2E-C25 M-D8E-C25 M-F8E-C25 -CMN-2500

M-F8E-C25 -CMN-2500

M-F8E-C32 -CMN-4000

M-F8E-C45 -CMN-4000

– -CMN-6300

-CMN-6300

-CMN-9000

-CMN-6300

-CMN-9000

Table A.F 690 Volt AC Input Protection Devices

Drive

Catalog

Number kW

Rating

ND HD

PWM

Freq.

Temp.

kHz

°

C

690 Volt AC Input

20BF052 5 45 –

4

37.5 4

20BF060 5 55 –

– 45

4

4

20BF082 5 75 –

– 55

2

2

20BF098 5 90 –

– 75

2

2

20BF119 6 110 –

– 90

2

2

20BF142 6 132 –

– 110

2

2

50

50

40

40

50

50

50

50

50

50

50

50

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

Amps kVA Cont. 1 Min. 3 Sec. Min.

(1)

Max.

(2)

46.9

56.1 52

40.1

48.0 46

57.7

68.9 60

46.9

56.1 52

79.0

94.4 82

57.7

68.9 60

94.7

113 98

79.0

94.4 82

115 137 119 131

94.7

113 98 147

138

115

165

137

142

119

156

179

90

90

108

123

57

69

66

78

123

120

127

140

78

92

90

104

179

196

213

238

200

125

200

200

110

90

125

110

250

200

300

250

100

80

125

100

60

50

80

60

150

125

175

150

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

375

225

375

375

175

150

225

175

400

375

450

400

100

80

125

100

60

50

80

60

150

125

175

150

Circuit

Breaker

(3)

Max.

(8)

375

225

375

375

175

150

225

175

Motor

Circuit

Protector

(4)

Max.

(8)

Notes:

(1)

Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

(2)

Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(3)

Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(4)

Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum.

(5)

Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

(6)

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or

600V Delta/Delta systems.

(7)

The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.

(8)

Maximum allowable rating by US NEC. Exact size must be chosen for each installation.

A-14

Supplemental Drive Information

Table A.G 540 Volt DC Input Protection Devices

Drive

Catalog

Number

540 Volt DC Input kW

Rating

DC Input

Ratings Output Amps

ND HD Amps kW Cont. 1 Min. 3 Sec.

20BC1P3

20BC2P1

20BC3P5

20BC5P0

20BC8P7

20BC011

20BC015

20BC022

20BC030

20BC037

20BC043

20BC056

20BC072

20BC085

20BH105

(1)

20BH125

(1)

20BH140

(1)

20BH170

(1)

20BH205

(1)

Fuse Bussmann Style Fuse

1 0.37 0.25 1.3

1 0.75 0.55 2.1

1 1.5

0.75 3.7

0.7

1.3

1.1

2.1

2.0

3.5

1.4

2.4

4.5

1.9

3.2

6.0

1 2.2

1.5

5.3

1 4 3.0

9.3

2.9

5.0

5.0

8.7

5.5

9.9

7.5

10

13.2

20

1 5.5

4 12.6

6.8

11.5

13 17.4

25

1 7.5

5.5

16.8

9.1

15.4

17.2

23.1

30

3

6

8

1 11 7.5

24 13 22

2 15 11 33.2

17.9

30

2 18.5 15 40.9

22.1

37

3 22 18.5 47.5

25.7

43

3 30 22 61.9

33.4

56

3 37 30 80.5

43.5

72

4 – 37 80.5

43.5

72

45 – 95.1

51.3

85

24.2

33

33

45

56

64

84

108

94

45

60

74

86

112

144

128

110

150

150

200

45

60

80

90

5 – 45 95.1

51.3

85

55 – 117.4

63.4

105

5 – 45 91.9

63.7

96

55 – 139.8

75.5

125

6 – 55 117.4

63.4

105

75 – 158.4

85.6

140

158

154

6 – 75 158.4

85.6

140

90 – 192.4

103.9 170

210

187

128

116

144

138

6 – 90 192.4

103.9 170 255

110 – 232 125.3 205 220

210

210

280

255

170

158

168

163

313

289

200

300

300

350

200

200

150

225

350

400

BUSSMANN_JKS-3

BUSSMANN_JKS-6

BUSSMANN_JKS-8

BUSSMANN_JKS-10

BUSSMANN_JKS-20

BUSSMANN_JKS-25

BUSSMANN_JKS-30

BUSSMANN_JKS-45

BUSSMANN_JKS-60

BUSSMANN_JKS-80

BUSSMANN_JKS-90

BUSSMANN_JKS-110

BUSSMANN_JKS-150

BUSSMANN_JKS-150

BUSSMANN_JKS-200

BUSSMANN_JKS-200

BUSSMANN_JKS-200

BUSSMANN_JKS-225

BUSSMANN_JKS-200

BUSSMANN_JKS-300

BUSSMANN_JKS-300

BUSSMANN_JKS-350

BUSSMANN_JKS-350

BUSSMANN_JKS-400

(1)

Also applies to “P” voltage class.

Table A.H 650 Volt DC Input Protection Devices

Drive

Catalog

Number

650 Volt DC Input kW

Rating

DC Input

Ratings Output Amps

ND HD Amps kW Cont. 1 Min. 3 Sec.

20BD1P1

20BD2P1

20BD3P4

20BD5P0

20BD8P0

20BD011

20BD014

20BD022

20BD027

20BD034

20BD040

20BD052

20BD065

20BR077

(1)

0 0.5

0.33 1.0

0 1 0.75 1.9

0 2

0 3

1.5

2

3.0

4.5

0.6

1.1

1.2

2.1

2.0

3.4

2.9

5.0

0 5 3

0 7.5

5

8.1

5.2

8.0

11.1

7.2

11

1 10 7.5

14.7

9.5

14

1 15 10 23.3

15.1

22

2 20 15 28.9

18.8

27

2 25 20 36.4

23.6

34

3 30 25 42.9

27.8

40

3 40 30 55.7

36.1

52

3 50 40 69.7

45.4

65

4 – 50 67.9

45.4

65

4 60 – 84.5

54.7

77

Fuse Bussmann Style Fuse

1.2

2.4

4.5

5.5

1.6

3.2

6.0

7.5

8.8

12 15

12.1

16.5

20

16.5

22

24.2

33

30

45

6

6

6

10

78

98

85

33 44

40.5

54

51

60

68

80

104

130

116

60

70

80

100

150

150

150

BUSSMANN_JKS-6

BUSSMANN_JKS-6

BUSSMANN_JKS-6

BUSSMANN_JKS-10

BUSSMANN_JKS-15

BUSSMANN_JKS-20

BUSSMANN_JKS-30

BUSSMANN_JKS-45

BUSSMANN_JKS-60

BUSSMANN_JKS-70

BUSSMANN_JKS-80

BUSSMANN_JKS-100

BUSSMANN_JKS-150

BUSSMANN_JKS-150

BUSSMANN_JKS-150

Supplemental Drive Information

A-15

Drive

Catalog

Number

20BR096

(1)

20BR125

(1)

20BR156

(1)

20BR180

(1)

kW

Rating

DC Input

Ratings Output Amps

ND HD Amps kW Cont. 1 Min. 3 Sec.

5 – 60 84.5

54.7

77 116 154

75 –

5 – 75

105.3

105.3

68.3

68.3

96

96

100 –

6 – 100

137.1

137.1

88.9

88.9

125

125

125 –

6 – 125

171.2

171.2

110.9 156

110.9 156

150 – 204.1

132.2 180

106

144

138

188

172

234

198

144

168

163

250

234

312

270

Fuse Bussmann Style Fuse

150 BUSSMANN_JKS-150

200

200

250

250

300

300

400

BUSSMANN_JKS-200

BUSSMANN_JKS-200

BUSSMANN_JKS-250

BUSSMANN_JKS-250

BUSSMANN_JKS-300

BUSSMANN_JKS-300

BUSSMANN_JKS-400

(1)

Also applies to “J” voltage class.

Dimensions

Figure A.3 PowerFlex 700 Frames 0-3

(0 Frame Shown)

15.0 (0.59)

5.8 (0.23) dia.

A

D see below

C

B

E

CAUTION

HOT surfaces can cause severe burns

8.0

(0.31)

5.5 (0.22) - Frames 0-1

7.0 (0.28) - Frames 2-3

3 Places

Dimensions are in millimeters and (inches)

.

Weight

(2)

kg (lbs.)

A B C D E Drive

Drive &

Packaging

0 110.0 (4.33) 336.0 (13.23) 200.0 (7.87) 80.0 (3.15) 320.0 (12.60) 5.22 (11.5) 8.16 (18)

1 135.0 (5.31) 336.0 (13.23) 200.0 (7.87) 105.0 (4.13) 320.0 (12.60) 7.03 (15.5) 9.98 (22)

2 222.0 (8.74) 342.5 (13.48) 200.0 (7.87) 192.0 (7.56) 320.0 (12.60) 12.52 (27.6) 15.20 (33.5)

3 222.0 (8.74) 517.5 (20.37) 200.0 (7.87) 192.0 (7.56) 500.0 (19.69) 18.55 (40.9) 22.68 (50)

(1)

(2)

Refer to Table A.I

for frame information.

Weights include HIM and Standard I/O.

A-16

Supplemental Drive Information

Figure A.4 PowerFlex 700 Frame 4

15.0 (0.59)

7.0 (0.28) dia.

A

D

C

B

E

8.0

(0.31)

Lifting Holes

4 Places

7.0 (0.28)

3 Places

Dimensions are in millimeters and (inches)

Approx. Weight

(2)

kg (lbs.)

A

(Max.)

B C

(Max.)

D E Drive

Drive &

Packaging

4 220.0 (8.66) 758.8 (29.87) 201.7 (7.94) 192.0 (7.56) 738.2 (29.06) 24.49 (54.0) 29.03 (64.0)

(1)

(2)

Refer to

Table A.I

for frame information.

Weights include HIM and Standard I/O.

Supplemental Drive Information

A-17

Figure A.5 PowerFlex 700 Frame 5

37.6 (1.48)

A

259.1 (10.20)

D

6.5 (0.26)

Detail

15.0 (0.59)

C

B

E

CAUTION

HOT surfaces can cause severe burns

6.5 (0.26)

12.5

(0.49)

Dimensions are in millimeters and (inches)

.

Lifting Holes - 4 Places

12.7 (0.50) Dia.

A

(Max.)

B

5 308.9 (12.16) 644.5 (25.37)

(3)

Approx. Weight

(2)

kg (lbs.)

C

(Max.)

D E Drive

Drive &

Packaging

275.4 (10.84) 225.0 (8.86) 625.0 (24.61) 37.19 (82.0) 42.18 (93.0)

(1)

(2)

(3)

Refer to Table A.I

for frame information.

Weights include HIM and Standard I/O.

When using the supplied junction box (100 HP drives Only), add an additional 45.1 mm (1.78 in.) to this dimension.

A-18

Supplemental Drive Information

Figure A.6 PowerFlex 700 Frame 6

49.6 (1.95)

A

360.6 (14.20)

D

Detail

8.5 (0.33)

18.0 (0.71)

C

B

E

126.3

(4.97)

8.5 (0.33)

13.5 (0.53)

Lifting Holes

4 Places

12.7 (0.50) Dia.

Dimensions are in millimeters and (inches)

A

(Max.)

B C

(Max.)

D E

Approx. Weight

(2)

kg (lbs.)

Drive

6 403.9 (15.90) 850.0 (33.46) 275.5 (10.85) 300.0 (11.81) 825.0 (32.48) 71.44 (157.5)

(3)

Drive &

Packaging

91.85 (202.5)

(3)

(1)

(2)

(3)

Refer to

Table A.I

for frame information.

Weights include HIM and Standard I/O.

Add an additional 3.6 kg (8.00 lbs.) for 200 HP drives.

Supplemental Drive Information

A-19

Figure A.7 PowerFlex 700 Bottom View Dimensions

Frame Rating Dimensions

0

All

96.0 (3.78)

75.0 (2.95)

55.0 (2.17)

35.0 (1.38)

22.2 (0.87) Dia. – 4 Places

30.2

(1.19)

187.5

(7.38)

132.9

(5.23)

185.0

(7.28)

1

All

2

All

41.9 (1.65)

56.1 (2.21)

75.9 (2.99)

96.0 (3.78)

108.5 (4.27)

87.5 (3.44)

67.5 (2.66)

47.5 (1.87)

28.6 (1.13) Dia.

25.5

(1.00)

187.6

(7.39)

133.3

(5.25)

43.0 (1.69)

70.0 (2.76)

75.9 (2.99)

96.0 (3.78)

167.5 (6.59)

156.9 (6.18)

22.4 (0.88) Dia.

2 Places

22.2 (0.87) Dia.

3 Places

162.3

(6.39)

185.1

(7.29)

28.7 (1.13) Dia.

3 Places

184.8

(7.28)

157.5

(6.20)

150.9

(5.94)

112.1

(4.41)

39.3 (1.55)

57.2 (2.25)

72.7 (2.86)

106.0 (4.17)

139.4 (5.49)

177.4 (6.98)

A-20

Supplemental Drive Information

Frame Rating Dimensions

3

All

except

50 HP,

480V

(37 kW,

400V)

22.2 (0.87) Dia.

28.7 (1.13) Dia.

2 Places

165.1

(6.50)

151.1

(5.95)

127.7

(5.03)

105.3 (4.15)

94.7 (3.73)

37.3 (1.47) Dia.

2 Places

160.1

(6.30)

184.5

(7.26)

4

50 HP,

480V

(37 kW,

400V)

Normal

Duty

Drive

All

22.7 (0.89)

29.0 (1.14)

66.0 (2.60)

97.0 (3.82)

137.2 (5.40)

187.0 (7.36)

105.3 (4.15)

94.7 (3.73)

28.7 (1.13) Dia.

2 Places

34.9 (1.37) Dia.

2 Places

46.7 (1.84) Dia.

2 Places

165.1

(6.50)

160.1

(6.30)

184.5

(7.26)

127.7

(5.03)

Vent Plate

22.7 (0.89)

29.0 (1.14)

66.0 (2.60)

130.0 (5.12)

186.0 (7.32)

22.2 (0.87) Dia.

76.0 (2.99)

65.3 (2.57)

28.7 (1.13) Dia.

2 Places

47.0 (1.85) Dia.

2 Places

54.1 (2.13) Dia.

2 Places

189.7

(7.47)

177.9

(7.00)

157.9

(6.21)

141.9

(5.59)

105.1

(4.14)

26.8 (1.06)

36.8 (1.45)

50.7 (2.00)

63.8 (2.51)

112.0 (4.41)

180.0 (7.09)

Supplemental Drive Information

A-21

Frame Rating Dimensions

5

75 HP,

480V

(55kW,

400V)

Normal

Duty

Drive

241.9

(9.52)

229.5

(9.04)

220.0

(8.66)

184.0

(7.24)

159.5

(6.28)

96.0

(3.78)

104.0 (4.09)

93.2 (3.67)

100 HP,

480V

Normal

Duty

Drive

34.9 (1.37) Dia.

2 Places

22.2 (0.87) Dia.

2 Places

62.7 (2.47) Dia.

2 Places

28.0 (1.10)

45.0 (1.77)

42.6 (1.68)

31.9 (1.26)

85.0 (3.35)

150.0 (5.91)

215.0 (8.46)

255.0 (10.04)

34.9 (1.37) Dia.

22.2 (0.87) Dia.

2 Places

62.7 (2.47) Dia.

2 Places

Removable Junction Box

241.9

(9.52)

223.5

(8.80)

188.5

(7.42)

184.3

(7.26)

153.5

(6.04)

96.0

(3.78)

28.0 (1.10)

44.0 (1.73)

66.4 (2.61)

128.0 (5.04)

232.3 (9.15)

A-22

Supplemental Drive Information

Frame Rating Dimensions

6

All

56.2 (2.21)

45.6 (1.80)

34.9 (1.37) Dia.

3 Places

62.7 (2.47) Dia.

3 Places

22.2 (0.87) Dia.

4 Places

Removable Junction Box

242.0

(9.53)

222.3

(8.75)

148.5

(5.85)

116.6

(4.59)

47.1 (1.85)

52.1 (2.05)

69.1 (2.72)

130.1 (5.12)

230.1 (9.06)

280.1 (11.03)

330.1 (13.00)

151.8

(5.98)

185.4

(7.30)

219.0

(8.62)

Frame Cross Reference

Table A.I PowerFlex 700 Frames

AC Input

208/240 400V 480V 600V

DC Input

540V 650V

ND HP HD HP ND kW HD kW ND HP HD HP ND HP HD HP ND HP HD HP ND HP HD HP

5

7.5

2

10

3

15

20

4

25

0

0.5

1

1

2

3

30

5

40

50

6

60

75

10

15

20

3

5

7.5

1.5

2

0.33

0.75

25

30

40

50

60

22

30

37

45

15

18.5

4

5.5

7.5

11

0.37

0.75

1.5

2.2

55

75

90

110

11

15

18.5

22

30

37

2.2

4

5.5

7.5

0.25

0.55

0.75

1.5

45

55

75

90

30

40

50

60

20

25

5

7.5

10

15

2

3

0.5

1

75

100

125

150

25

30

40

50

15

20

3

5

7.5

10

0.33

0.75

1.5

2

60

75

100

125

30

40

50

60

20

25

10

15

75

100

25

30

40

50

15

20

7.5

10

60

75

22

30

37

45

15

18.5

4

5.5

7.5

11

0.37

0.75

1.5

2.2

55

75

90

110

11

15

18.5

22

30

37

2.2

4

5.5

7.5

0.25

0.55

0.75

1.5

45

55

75

90

30

40

50

60

20

25

5

7.5

10

15

2

3

0.5

1

75

100

125

150

25

30

40

50

15

20

3

5

7.5

10

0.33

0.75

1.5

2

60

75

100

125

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