Full Overlay Panel Installation Instructions. Marvel 6OBARMSSFR, 3BARM Luxury Series, 6BARM, 3BARM, 6OBARM Luxury Series

FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS

Step 1: Verify door alignment

The door should be parallel to the sides and top of the refrigerator. If alignment is necessary the door may be adjusted by loosening the 2 screws which secure the hinge adapter brackets to the door and adjusting the door side to side. Use a 5/32” allen wrench for this procedure. (See Figure 4 below).

Hinge adapter screws loosen these to adjust door, on the top and bottom of the door

Top hinge pin remove to remove the door.

Step 4: Cut overlay panel

Depending on the refrigerator model cut the overlay panel to the dimensions shown. Use Figure 5 and Table

A for solid door models or use Figure 6 and Table B for glass door models.

NOTE

For overlay with lock option panel thickness to be

3/4” (19mm) maximum to 5/8” (16mm) minimum.

Weight of the overlay panel should not exceed 20 pounds

(9.1 kilograms).

9/32”

(7mm)

NOTE

For the door closer to work properly it is necessary to maintain a minimum space of 9/32” (7mm) between the door and cabinet flange as shown . This space can be adjusted by adjusting the top and bottom hinge adapters.

W

Front of overlay panel

H

Figure 4

Door must be parallel to top and sides of refrigerator

Step 2: Remove door

Remove the top hinge pin from the hinge with an 1/8” allen wrench. Remove the door by angling the top of the door outward and lifting the door off the bottom hinge.

(See detail in Figure 4).

Step 3: Remove gasket

Lay the door on its front being careful not to scratch it.

Remove the door gasket by peeling up and out of the channel.

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Figure 5

Solid Door Models

Model

3BARM

6BARM

W

14-5/8”

(37.13cm)

23-5/8”

(59.99cm)

Table A

Solid Door Models

H

30-5/16”

(76.99cm)

30-5/16”

(76.99cm)

W

FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS

Material Type

Hardwood

Softwood

#8 Wood Screw

3/32” (2.4mm) Diameter. Pilot Hole

5/64 (2.0mm) Diameter. Pilot Hole

Table C

H

Front of overlay panel

Figure 6

Glass Door Models

Model

3BARM

6BARM

W

14-5/16”

(36.35cm)

23-7/16”

(59.54cm)

Table B

Glass Door Models

H

30-5/16”

(76.99cm)

30-5/16”

(76.99cm)

1-23/32”

(38.77cm)

Typical 4

Sides

If your refrigerator has a door lock proceed to Step 7.

If your refrigerator does not have a door lock proceed to Step 9.

Step 7: Mark and drill lock hole.

Locate and mark with a pencil the location of the lock hole on the overlay panel, this is the hole in the top corner of the handle side of the door. Remove the clamp and remove the overlay panel from the door. On the backside of the panel where you marked the lock location drill a 13/16” (20.5mm) diameter counter bore 7/16”

(11.0mm) deep into the overlay panel. Drill a 15/32”

(12.0mm) diameter hole through the overlay panel centered on the counterbore being careful not to splinter the wood on the face side of the panel. (See Figure 7).

Step 8: Assemble the lock parts

Two (2) lock extensions are supplied with the lock. Use the longer extension for a 3/4” thick overlay panel and the shorter one for a 5/8” thick panel. Assemble the lock extension, cam stop washer, spring washer, and set screw to the lock as shown in Figure 7 and 8.

Install this assembly into the overlay panel and secure with the retaining nut using a 15mm socket. Make sure the key slot in the lock is vertical.

BRASS EXTENSION

SPRING WASHER

NUT

LOCK

CAM

Step 5: Clamp panel to door

Set the overlay panel on the door front, align the edges, and clamp together. Clamp the panel firmly but be careful not to crush the foam in the door or scratch the door.

Step 6: Drill holes in overlay panel

Remove the hinge adapter bushings from the top and bottom door hinge adapters. (See Figure 10).Using the holes in the hinge adapters drill 5/16” (8mm) diameter clearance holes into the overlay panels 3/4” (20mm) deep. These will be clearance holes for the top and bottom hinge pins.

Also at this time drill the screw pilot holes for attaching the overlay panel to the door. Select the size of the hole from Table C. Be careful not to drill the pilot holes through the overlay panel but only 1/2” (12.7)mm deep.

15/32 HOLE

13/16 COUNTER

BORE 7/16 DEEP

SECTION A-A

SCALE 1 : 1

Figure 7

PHILLIPS SCREW

INNER

DOOR

14

FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS

Figure 8

Step 9: Secure overlay panel to the door.

With the #8 wood screws provided fasten the overlay panel to the door. (See Figure 9).

Step 10: Install lock cam (Models with locks only).

Attach the lock cam to the back of the lock assembly with the phillips head machine screw provided. Orient the lock cam vertically when installing on the lock.

Top hinge pin

Top door hinge adapter

Top hinge adapter bushing

Step 11: Install door gasket

Press the door gasket into the door channel. Make certain the gasket corners are fully inserted. If applicable insert the key into the lock and make certain the lock operates properly.

Bottom door hinge adapter

Step 12: Install the door

Install the top and bottom hinge adapter bushings back into the hinge adapters that were removed in step 6.

Install the door by reversing the procedure from step 2.

Install the top hinge pin so the screw head is flush with the top surface of the hinge. If applicable insert key into lock and verify the lock cam works properly with the catch bracket on the front of the refrigerator cabinet.

Clearance hole through door gasket channel

Bottom hinge adapter bushing

Bottom hinge with cam

Bottom hinge pin

#8 Wood Screw

Back of door

Figure 9

15

Figure 10

Right hand hinges shown

Top hinge