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GLASS FRAME ASSEMBLY REPAIR AND REPLACEMENT
DO NOT substitute other manufacturer's materials or components.
DO NOT operate unit with cracked, broken or missing glass.
DO NOT abuse the glass door by striking the glass, slamming the door shut, etc
WARNING
Use only authorized parts and materials obtained from Johnson
Gas Appliance Company when replacing defective or damaged glass.
WARNING
Do not operate this appliance with the glass removed, cracked or broken. Glass should be replaced by a licensed or qualified person.
TO REPLACE DAMAGED GLASS
Using an 1/8” drill bit, drill through 3 rivets on each side of glass frame.
Remove glass retainer brackets and the damaged glass and gasket material. Clean the inner surface of the glass frame.
Assemble new gasket on glass edge starting with the bottom left corner. The adhesive on the gasket should make contact with the glass surface. Use tracer lines in gasket to determine where the glass should sit on the gasket surface.
Place glass and gasket assembly in glass frame. Carefully attach glass retainer brackets to sides of glass frame using new 1/8” Aluminum rivets.
The glass frame assembly and its individual components are available through Johnson Gas Appliance Company. Contact
GASKET your dealer for more detailed ordering information.
GLASS
GLASS FRAME ASSEMBLY REPLACEMENT PARTS LIST
ITEM PART NUMBER DESCRIPTION
ROTATE GASKET UP
SO ADHESIVE MAKES
CONTACT WITH GLASS
SURFACE
1
2
3
HA-41-00313
65-02-00103
65-06-00658
GLASS FRAME, DXV45
GASKET, TADPOLE,
3/8”BULB, 3/4” TAIL
GLASS, CERAMIC, DXV45
TRACER LINES
IN GASKET
ADHESIVE
GLASS SHALL SIT BETWEEN
TRACER LINES IN GASKET
25
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Table of contents
- 3 DXV45 DT3 FEATURES - QUICK REFERENCE INFORMATION
- 3 INITIAL STARTUP ADVICE
- 4 Contents
- 5 SPECIFICATIONS
- 5 Building Permit and Installation Inspection Approval Requirements
- 5 INSTALLER: THESE INSTRUCTIONS ARE TO REMAIN WITH HOMEOWNERCONGRATULATIONS!
- 6 Building Permit and Installation Inspection Approval Requirements
- 7 LOCATING THE FIREPLACE AND GENERAL INFORMATION
- 8 HEATING PERFORMANCE
- 8 ELECTRICAL REQUIREMENTS:
- 9 DXV-45 GAS DIRECT VENT FIREPLACE
- 10 INSTALLATION INSTRUCTIONS
- 12 GAS SUPPLY REQUIREMENTS
- 12 GAS SUPPLY LINE SIZING
- 12 GAS PRESSURE CHECKING REQUIREMENTS
- 13 GAS PRESSURE REQUIREMENTS
- 13 GAS PRESSURE REQUIREMENTS
- 14 EXTERIOR VENT LOCATIONS AND RESTRICTIONS
- 15 FLUE VENTING INSTRUCTIONS
- 16 FLUE VENTING REQUIREMENTS FOR NG AND LPG
- 17 5"/ 8"FLUE VENTING COMPONENTS FOR NG AND LPG
- 19 A-1 MINIMUM RISE THROUGH-THE-WALL VENTING FOR NG AND LPG
- 20 A-2 ELEVATED RISE THROUGH-THE-WALL VENTING FOR NG AND LPG
- 21 B - 1 VERTICAL THROUGH-THE-ROOF VENTING FOR NG AND LPG
- 23 MENDOTA DESIGNER FRONTS INSTALLATION INFORMATION
- 23 Information specific to the installation of the Andover and Prairie Fronts
- 24 Hearth Protection Pad Installation Information when planning to Install the Andover or Prairie Fronts
- 24 Information specific to the installation of Millennia Flat Grills, Victoria Filigrees and Tuscany Filigrees
- 24 WARNING: COMBUSTIBLE MATERIALS MUST NOT COVER THE FRONT SURFACE OF THE FIREPLACE’S FACEPLATE. DOOR REMOVAL AND REPLACEMENT
- 26 GLASS FRAME ASSEMBLY REPAIR AND REPLACEMENT
- 26 TO REPLACE DAMAGED GLASS
- 27 DXV45 COAL BED AND LOGS INSTALLATION
- 33 COMPLETED LOGS AND COAL BED ASSEMBLY EVALUATION
- 34 INSTALLATION CHECK OFF LIST
- 34 LIGHTING CHECK OFF LIST
- 35 BEFORE YOU BEGIN
- 35 Remote Control Transmitter Functions
- 36 REMOTE TRANSMITTER OPERATING INSTRUCTIONS
- 36 TO TURN ON THE APPLIANCE:
- 36 TO TURN OFF THE APPLIANCE, press the ON/OFF button.
- 36 MODE KEY: Pressing the MODE KEY toggles between the various available functions: Flame Height, Fan Speed, Accent Light Dimmer and Secondary Burner On/Off.
- 36 Flame Height: 6 flame height Levels are available. While the Flame Height Icon is displayed, pressing the Up or Down button once will increase or decrease the flame height by 1 of 6 increments. If the flame height is at Level 1 and the Down button is pressed, all burners will turn OFF. If in IPI mode, the pilot light will also extinguish. If in Standing Pilot Mode, the pilot light will remain ON. Note: If in SMART model, the flame height function is not available for manual adjustment. In SMART mode, the flame height regulates automatically.
- 36 Fan Speed Control: The fan speed can be adjusted through six (6) speeds and OFF. To activate this function, press the MODE Key to index to the fan control icon. Use the UP/Down Arrow Key to turn ON, OFF or adjust the fan speed. A single “beep” will confirm reception of the command. Once you set the desired fan control, the system will remember your selected fan speed until you manually change it.
- 36 Accent-Light Dimmer: This function controls the Mendota Accent Light functions. Pressing the UP key in this mode will TURN ON the Accent Light and allow you to control the brightness of the Accent Light in 6 steps. A single “beep” will confirm reception of the command. Once you set the desired light brightness, the system will remember your selected brightness level until you manually change it.
- 36 Secondary Burner: This function controls the Secondary Burner’s ON/OFF feature. Pressing the UP Key in this mode will TURN ON the Secondary Burner and Pressing the DOWN Key will TURN OFF the Secondary Burner. The flame level will not change when you turn the Secondary Burner On or Off. The flame level can only be changed in the Flame Level mode.
- 37 TEMPERATURE INDICATOR (oF or oC)
- 37 KEY LOCK FUNCTION
- 37 LOW BATTERY POWER DETECTION
- 37 OPERATING DURING POWER OUTAGES
- 38 INITIALIZING THE REMOTE CONTROL SYSTEM
- 38 (Synchronizing Receiver and Transmitter)
- 39 IPI/STANDING PILOT SYSTEM INFORMATION
- 40 Backup Batteries
- 40 OPERATING DURING POWER OUTAGES
- 41 BLOWER OPERATION AND WIRING
- 41 BLOWER OPERATION
- 42 TROUBLESHOOTING MENDOTA GAS DXV FIREPLACE
- 43 CUSTOMER INFORMATION AND TROUBLE-SHOOTING
- 44 MAINTENANCE
- 46 NATURAL TO LP GAS CONVERSION INSTRUCTIONS
- 49 INSTALLING THE LP PRESSURE REGULATOR
- 50 LP GAS PRESSURE REQUIREMENTS
- 50 LPG PROPER INPUT RATES
- 50 LEAK TESTING REQUIREMENTS
- 50 PILOT FLAME AND MAIN BURNER RELATIONSHIP VERIFICATION
- 50 PILOT FLAME LENGTH ADJUSTMENT
- 50 CHECKING FOR NORMAL BURNER(S) IGNITION CHARACTERISTICS
- 50 WARNING: Do not operate appliances with glass front removed, cracked, or broken. Replacement of glass should be done a licensed or qualified service person.
- 51 REPLACEMENT PARTS
- 52 LISTING LABEL, RATING PLATE REPSENTATION
- 56 MENDOTA EXTENDED PROTECTION AND LIMITED WARRANTY