ASSEMBLY. HealthRider HRCCEL16912.0, H82e Elliptical, 14.0 CE

ASSEMBLY

Assembly requires two persons. Place all parts of the elliptical in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.

In addition to the included tool(s) and grease packet(s), assembly requires a Phillips screwdriver and a rubber mallet .

See the drawings below to identify the small parts needed for assembly. The number in parentheses below each drawing is the key number of the part, from the PART LIST near the end of this manual. The number following the key number is the quantity needed for assembly. Note: If a part is not in the hardware kit, check to see if it has been preassembled. To avoid damaging parts, do not use power tools for assembly.

M8 Split Washer

(103)–14

5

1.

To make assembly easier, read the information on page 5 before you begin.

Orient the Rear Stabilizer (4) as shown.

Attach the Rear Stabilizer (4) to the Folding

Frame (2) with two M10 x 95mm Patch Screws

(100).

Next, hold the handle on the Rear Stabilizer (4), press the Latch Button (67), and lower the Rear

Stabilizer and the Folding Frame (2) to the floor.

1

4

100

Handle

2

67

2. Orient the Front Stabilizer (3) so that the indicated hole is facing the pin on the Main Frame

(1).

While a second person lifts the front of the Main

Frame (1), attach the Front Stabilizer (3) with two M10 x 95mm Patch Screws (100).

2

3

1

Pin

Hole

100

6

3. See drawing 3a. Identify and orient the Upright

(5) and the Top Cover (27) as shown.

Slide the Top Cover (27) upward onto the

Upright (5).

Have a second person hold the Upright (5) and the Top Cover (27) near the Main Frame (1).

Locate the wire tie in the Upright (5). Tie the lower end of the wire tie to the Wire Harness

(60). Next, pull the upper end of the wire tie until the Wire Harness is routed through the

Upright.

Tip: To prevent the Wire Harness (60) from falling into the Upright (5), secure the Wire

Harness with the wire tie.

See drawing 3b. Tip: Avoid pinching the

Wire Harness (60). Insert the Upright (5) into the Main Frame (1).

Attach the Upright (5) with four M8 x 16mm

Patch Screws (102) and four M8 Split Washers

(103); do not tighten the Patch Screws yet.

You will tighten the Patch Screws at the end of step 10.

3a

Wire Tie

Wire Tie

60

3b

5

1

27

Avoid pinching the

Wire Harness (60)

102

103

5

1

102

103

102

103

102

7

4. Using a small plastic bag to keep your fingers clean, apply a coat of the included grease to the

Upright Axle (48) and to two Wave Washers

(118).

Tip: Avoid damaging the Wire Harness (60).

Insert the Upright Axle (48) through the Upright

(5) and center it. Slide a Wave Washer (118) onto each side of the Upright Axle.

Next, identify the Right and Left Upper Body

Legs (6, 7), which are marked with “Right” and

“Left” stickers, and orient them as shown.

Slide the Right and Left Upper Body Legs (6, 7) onto the right and left sides of the Upright Axle

(48).

Tighten an M8 x 16mm Patch Screw (102) and an M8 Washer (95) into each end of the Upright

Axle (48) at the same time.

4

102

95

7

60

118

Grease

5

Avoid damaging the

Wire Harness (60)

48 Grease

118

102

95

6

5. Identify the Right Pedal (14), the Right Gel Pad

(151), and the Right Pedal Arm (12) assembly, which are marked with “Right” stickers, and orient them as shown.

Set the Right Gel Pad (151) on the Right Pedal

Arm (12). Then, set the Right Pedal (14) on the

Right Gel Pad.

Attach the Right Pedal (14) to the Right Pedal

Arm (12) with two M6 x 12mm Patch Screws

(111) and two M6 Washers (112); do not tighten the Patch Screws yet.

Next, tighten two M6 x 50mm Patch Screws

(62) with two M6 Washers (112) into the Right

Pedal Arm (12) and the Right Pedal (14). Then, tighten the two M6 x 12mm Patch Screws

(111).

Attach the Left Pedal (not shown) to the Left

Pedal Arm (not shown) assembly in the same way.

5

14

151

12

112

111

112

62

8

6. Apply grease to the axle on the right Crank Arm

(39).

Orient a Pedal Arm Sleeve (46) so that the flat side is facing the elliptical. Slide the Pedal Arm

Sleeve onto the axle on the right Crank Arm

(39).

Attach the Pedal Arm Sleeve (46) with an M8 x

25mm Patch Screw (121), a Large Axle Cover

(113), and an M8 Washer (95). Tip: Avoid damaging the Large Axle Cover when tightening the Patch Screw.

Repeat this step on the other side of the elliptical.

6

Grease

39

Flat

Side

46

95

113

121

7. See drawing 7a. Locate the Pedal Arm Roller

(32) on the Right Pedal Arm (12).

Set the Pedal Arm Roller (32) on the right side of the Ramp (130).

See drawing 7b. Pull upward on the Latch (50) on the Right Pedal Arm (12).

Press the Right Pedal Arm (12) onto the right

Pedal Arm Sleeve (46). Make sure that the

Right Pedal Arm latches into place.

Repeat this step on the other side of the elliptical.

7a

7b

12

32

130

46

12

50

9

8. Orient the Ramp Cover (131) around the

Upright (5) as shown.

Press the tabs on the Ramp Cover (131) into the Ramp (130).

8

131

5

130

9. Apply grease to a Link Arm Axle (114).

Insert the Link Arm Axle (114) into the Right

Upper Body Leg (6) and the Right Link Arm (43) from the side shown.

Insert a hex key into the M8 x 35mm Patch

Screw (149) in the Link Arm Axle (114).

Using a second hex key, tighten another M8 x

35mm Patch Screw (149), a Small Axle Cover

(56), and an M8 Washer (95) into the other end of the Link Arm Axle (114). Tip: Avoid damag- ing the Small Axle Cover when tightening the Patch Screw.

Repeat this step on the other side of the elliptical.

9

149 Grease

114

6

95

56

149

43

10

10. Identify the Right Upper Body Arm (8), which is marked with a “Right” sticker, and orient it as shown.

Have a second person hold the Right Upper

Body Arm (8) near the Right Upper Body Leg

(6).

Attach the Right Upper Body Arm (8) to the

Right Upper Body Leg (6) with three M8 x

16mm Patch Screws (102) and three M8 Split

Washers (103).

Attach the Left Upper Body Arm (9) to the

Left Upper Body Leg (7) in the same way.

See step 3 on page 7. Tighten the M8 x 16mm

Patch Screws (102).

Slide the Top Cover (27) downward and press it into the Right and Left Frame Covers (21, 22).

10

9

7

8

27

103

6

102

102

21, 22

11. Identify the Right Handlebar (10), which is marked with a “Right” sticker, and orient it as shown.

Have a second person hold the Right

Handlebar (10) near the right side of the

Upright (5).

Insert the Pulse Wire (105) from the Right

Handlebar (10) into the right side of the Upright

(5) and pull it upward out of the top of the

Upright.

Tip: Avoid pinching the Pulse Wire (105).

Attach the Right Handlebar (10) to the Upright

(5) with two M8 x 16mm Patch Screws (102) and two M8 Split Washers (103).

Attach the Left Handlebar (11) in the same

way.

11

11

105

5

Avoid pinching the

Pulse Wires (105)

105

10

103

102

11

12. Orient the Rear Upright Cover (25) as shown.

Attach the Rear Upright Cover (25) to the

Upright (5) with four M4 x 19mm Screws (156).

12

25

5

156

13. Untie and discard the wire tie attached to the

Wire Harness (60).

While a second person holds the Console (33) near the Upright (5), connect the wires on the

Console to the Wire Harness (60) and to the

Pulse Wires (105).

Insert the excess wire downward into the

Upright (5) or upward into the Console (33).

Tip: Avoid pinching the wires. Attach the

Console (33) to the Upright (5) with four M4 x

19mm Screws (156).

13

33

60

105 5

Avoid pinching the wires

156

156

12

14. Orient the Front Upright Cover (24) as shown.

Attach the Front Upright Cover (24) around the

Upright (5) by pressing the tabs on the Front

Upright Cover into the Rear Upright Cover (25).

14

24

25

5

15. Make sure that all parts of the elliptical are properly tightened. Note: An extra grease packet and some hardware may be left over after assembly is completed. To protect the floor or carpet from damage, place a mat under the elliptical.

13