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Appendix
Troubleshooting
Problem: Smell of gas is present
Solution: Check for loose connections in the gas line. Perform a leak test following the procedure described in this manual.
Problem: Burner does not ignite
Solution: Check the position of the sparker tip. It should be pointing forward towards the front of the burner.
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Make sure there is a blue spark at the electrode tip to the burner.
Make sure the igniter wire is connected firmly to the valve ignition device and the electrode.
Make sure the valve orifice is free of any debris, dust or grease.
If there is no spark at all, replace the electrode or igniter wire.
Note: Turn off the gas at the source while troubleshooting.
Problem: Obstruction in the gas line
Solution: Remove the fuel line from side burner. (Do not smoke or perform any maintenance in the vicinity of an open flame.) Open the gas valve for one second to blow out any debris. Close off the gas valve and reconnect the fuel line securely.
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Problem: Yellow Flame
Solution: Once the entire burner is operating, check the flame color to be sure that it is mostly blue. Some yellow at the tips may be present due to impurities in the fuel. If the flame is golden or yellow in color, the reason could be oil film, residue from boil over, or other foreign matter on the burner.
Cal Flame Side Burners
LTR20091082, Rev. A www.calspas.com
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Problem: Plugged orifice
Solution: Unplug the orifice as follows:
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Remove burner rack and brass burner.
Using a 7mm socket or socket wrench, remove the brass orifice.
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Gently clear any obstruction with a fine wire.
Reinstall the orifice and replace the burner racks.
If an obstruction is suspected in the control valve, contact your local Cal Flame dealer for assistance.
Problem: Misalignment of Igniter on Burner
Solution: • Check for proper position of the electrode tip, which is next to, but does not touch, the brass burner. It should be pointing straight up and free of grease to allow proper sparking.
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The ignition wire should be connected firmly to the valve ignition device and electrode. Reattach it if it has become disconnected. Replace the ignition wire if it is frayed or cracked.
With the gas supply closed and control knobs set to the off position, check each position igniter individually for the presence of a spark at the electrode.
Push each knob in fully and rotate it about 1/4 turn to the left (counter-clockwise) until you hear a loud click. The trigger hitting the strike block should produce a blue spark at the electrode tip. Return control knob to the off position before checking the next igniter.
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Cal Flame Side Burners
LTR20091082, Rev. A
Converting Side Burner from LP to NG
When converting an LP side burner that is connected to an LP grill, you MUST convert both appliances .
It is dangerous to have an LP appliance and an NG appliance supplied by the same fuel .
WARNING! You must have an authorized service technician perform this procedure . If these instructions are not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life . Lloyd’s Material Supply
(LMS) will not be held responsible for an improperly converted gas side burner .
All Cal Heat side burners are manufactured to use standard liquid propane (LP) and can be converted to burn natural gas (NG).
You will need one or two orifices (depending on the size of the side burner), contained in the conversion kit provided with the side burner.
The conversion kit contains orifices to convert five main burners, two small rear infrared burners, one large infrared burner, and two side burners. You will not need all of the parts in the kit.
Before you begin, make certain the LP gas source has been disconnected.
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Replacing the side burner orifices
1. Remove the grate, burner cap and burner diffuser from the side burner.
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Using a 7mm wrench, remove the orifice for the burner.
Apply a small amount of pipe compound to the orifice threads.
Screw in the orifice until it is finger tight.
Tighten the orifice with the 7mm wrench.
If you have dual side burners, repeat the previous steps for the second burner.
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Cal Flame Side Burners
LTR20091082, Rev. A www.calspas.com
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Side Burner Warranty
LMS offers the following limited warrants against defects in material and workmanship on Cal Flame barbecue products and components:
One Year Warranty
LMS warrants against deterioration and corrosion all parts, equipment and construction for a period of one year.
Extent of Warranty
This warranty is only valid on Cal Flame side burners delivered in the
United States or Canada and extends through the selling dealer to the original purchaser at the original site of installation. This warranty becomes valid at time of purchase and ends either by specified timeframe listed above or upon owner transfer or relocation.
Manufacturer Warranty
All Cal Flame models are manufactured with the highest quality appliances and are warranted to be free from defects in material and workmanship at time of delivery. The appliance warranty is extended through the manufacturer of the product.
Warranty Performance
In the event of a malfunction or defect covered under the terms of this warranty, a factory authorized service agent of LMS will perform the necessary repairs. To obtain service, contact the selling dealer.
In the event the consumer is unable to obtain satisfactory customer service from the selling dealer or service agent, written notification must be given to the LMS Customer Relations Department within 30 days of the reported failure. There will be no charge for parts or labor on a covered item. However, the service agent may assess a reasonable travel or mileage charge per service call. If LMS determines that repair of a covered item is not feasible, L.M.S. reserves the right to replace the defective merchandise with merchandise equal in value to the original purchase price. Warranty repair and / or replacement is the sole discretion of LMS and this warranty does not cover costs therein, including but not limited to: freight, removal, re-installation, etc. This warrant is non-transferable and may not be extended beyond the above mentioned time frames under any circumstances, by any of
LMS’s representatives.
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Cal Flame Side Burners
LTR20091082, Rev. A
Warranty Limitations
This warranty is void if the side burner has been subject to negligence, alteration, misuse, repairs, dings, dents, scratches, or incorrect and
/ or prohibited applications, as specified in the owner’s manual. Gas lines must be installed by a licensed plumber only or local gas company agent. Incorrect electrical installation by unlicensed electricians, service by non-LMS authorized representatives, acts of God and other cases beyond the control of LMS are not covered by this warranty.
Please refer to the owner’s manual for examples of exclusions and common acts invalidating this warranty. This limited warranty applies only to side burners used for personal, family, and outdoor household purposes. This warranty does not apply to labor charges on side burners, replacement parts and hardware. This limitation is retroactive and applies to all side burners manufactured from 2000 and hereafter.
Legal Remedies
This limited warranty gives you specific legal rights. You may have other rights, which may vary from state to state.
Customer Service
For customer service, contact the authorized selling dealer immediately. If you need additional information or assistance, please contact the LMS Customer Relations Department at 1462 E. Ninth St., Pomona
CA 91766 or call (800) 225-7727.
See your Cal Flame barbecue dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your barbecue.
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Warranty Limitations
The Limited Warranty is void if the side burner has been subject to negligence, alteration, misuse, abuse, repairs by non-LMS authorized representatives, incorrect electrical installation, acts of God and any other cases beyond the control of LMS Examples of common acts invalidating this warranty include but are not limited to:
Scratches caused by normal use.
Damage caused by extreme weather conditions (hot, cold, etc.)
Damage caused by dirt, sand, and/or water damage.
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Cal Flame Side Burners
LTR20091082, Rev. A www.calspas.com
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• Damage caused by continued operation of the barbecue with either known or unknown problems.
Damage caused by direct sunlight.
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• Damage caused as a result of failure to follow the operating instructions as defined in this owner’s manual.
This Limited Warranty applies only to barbecues normally used for personal, family, or household purposes.
This Limited Warranty specifically excludes commercial side burners.
Warranty Exclusions
LMS warrants the side burner from defects in material and workmanship for a period of one year from the original date of purchase.
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Cal Flame Side Burners
LTR20091082, Rev. A
Cal Flame Side Burners
LTR20091082, Rev. A www.calspas.com
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CONTACT INFORMATION
For customer service, please contact your authorized dealer immediately. If you need additional information and/or assistance, please contact:
Customer Service Department
1462 East Ninth Street
Pomona, CA 91766
Toll Free: 1-800-CAL-SPAS
Fax: 1-909-629-3890
www .calspas .com
LTR20091082, Rev. A
6/15/09
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