ASSEMBLY. Gold's Gym TRAINER 1190, GGTL10109.0

ASSEMBLY

To hire an authorized service technician to assemble the treadmill, call 1-800-445-2480.

Assembly requires two persons. Set the treadmill in a cleared area and remove all packing materials. Do not

dispose of the packing materials until assembly is completed. Note: The underside of the treadmill walking belt is coated with high-performance lubricant. During shipping, some lubricant may be transferred to the top of the walking belt or the shipping carton. This is normal and does not affect treadmill performance. If there is lubricant on top of the walking belt, simply wipe off the lubricant with a soft cloth and a mild, non-abrasive cleaner.

Assembly requires the included hex keys and your own Phillips screwdriver adjustable wrench .

and

Use the drawings below to identify the assembly hardware. The number in parentheses below each drawing is the key number of the part, from the PART LIST near the end of this manual. The number after the parentheses is the quantity needed for assembly. Note: If a part is not in the hardware kit, check to see if it is preattached to one of the parts to be assembled. To avoid damaging plastic parts, do not use power tools for assembly. Extra hardware may be included.

3/8" Nut (12)–5

3/8" x 2" Bolt (6)–3 3/8" x 2 3/4" Bolt (7)–4

6

1. Make sure that the power cord is unplugged.

With the help of a second person, carefully tip the treadmill onto its left side. Partially fold the

Frame (51) so the treadmill is more stable. Do not fully fold the Frame until the treadmill is completely assembled.

Attach six Base Feet (86) and six Base Foot

Spacers (85) to the Base (83) and the Extension

Legs (88) in the locations shown with six #8 x 1"

Tek Screws (4); do not overtighten the

Screws.

1

88

51

85

86

4

85

86

4

86

83

85

4

85 86

4

88

85

4

86

85

4

2. Attach a Wheel (91) to an Extension Leg (88) with a 3/8" x 2 3/4" Bolt (7) and a 3/8" Nut (12).

Do not overtighten the Nut; the Wheel must turn freely.

2

7

88

12

91

7

3. With the help of a second person, hold the right

Upright (77) near the Base (83) as shown.

See the inset drawing. Tie the wire tie in the right Upright (77) securely around the end of the

Upright Wire (76). Then, pull the other end of the wire tie until the Upright Wire is routed completely through the right Upright.

3

76

Wire

Tie

77

83

4. Orient the right Upright (77) with the bend in the plate positioned as shown.

Attach the right Upright (77) to the Base (83) with a 3/8" x 2 3/4" Bolt (7), a 3/8" x 1" Patch

Bolt (8), and two 3/8" Star Washers (11); do not fully tighten the Bolts yet. Be careful not to pinch the Upright Wire (76).

4

77 76

Wire Tie

Plate

77

76

83

8

7

11

5. With the help of a second person, carefully tip the treadmill onto its right side. Partially fold the

Frame (51) so the treadmill is more stable. Do not fully fold the Frame until the treadmill is completely assembled.

Orient the left Upright (77) with the bend in the plate positioned as shown.

Attach the left Upright (77) to the Base (83) with a 3/8" x 2 3/4" Bolt (7), a 3/8" x 1" Patch Bolt (8), and two 3/8" Star Washers (11); do not fully tighten the Bolts yet.

Attach a Wheel (91) to an Extension Leg (88) with a 3/8" x 2 3/4" Bolt (7) and a 3/8" Nut (12).

Do not overtighten the Nut; the Wheel must turn freely.

With the help of a second person, tip the treadmill so that the Base (83) is flat on the floor.

5

7

8

11 83

77

8

Plate

7

88

91

12

51

6. Set the console assembly face down on a soft surface to avoid scratching the console assembly. Identify the Right Handrail (102), which is marked with a sticker. Hold the Right Handrail near the console assembly.

Next, insert the console wire into the large hole directly below the hole shown in the Right

Handrail (102) and out of the top as shown.

6

Console

Assembly

Console Wire

Hole

102

7. Locate the the speed wire in the end of the

Pulse Bar (99). Connect the speed wire in the

Right Handrail (102) to the speed wire in the

Pulse Bar. See the inset drawing. The con- nectors should slide together easily and

snap into place. If they do not, turn one connector and try again.

Locate the the incline wire in the end of the

Pulse Bar (99). Hold the Left Handrail (94) near the console assembly. Connect the incline wire in the Left Handrail to the incline wire in the

Pulse Bar as described above.

7

Incline

Wires

94

Speed Wires

99

102

Console

Assembly

8. Insert the speed wires and incline wires into the area at the end of the Pulse Bar (99). Attach the

Left Handrail (94) to the console assembly with two #8 x 1/2" Screws (2), a 3/8" x 3/4" Bolt (10), and a 3/8" Star Washer (11). Make sure no wires are pinched.

Attach the Right Handrail (102) to the console assembly in the same way.

8

94 11 10

2

99

102

10

11

2

Console

Assembly

9

9. Press the Left Handrail Cover (95) up against the console assembly. See the inset drawing.

Align the lip on the Left Handrail Cover with the lip on the console assembly. Leave a small gap between the Left Handrail Cover and the console assembly. Make sure no wires are

pinched. Then tighten the four #8 x 1/2" Screws

(2) in the Left Handrail (94). Note: The Screws are preattached.

Attach the Right Handrail Cover (103) to the console assembly in the same way.

Tighten two 1/4" x 1/2" Bolts (3) into the

Handrails (94, 102) and the console assembly.

9

2

95

2

3

94

103

2

Lips

10. Identify the Left Accessory Tray (113) and the

Right Accessory Tray (114). Attach the Left

Accessory Tray and the Right Accessory Tray to the console assembly with eight #8 x 1/2"

Screws (2).

10

2

113

114

Console

Assembly

2

3

102

Console

Assembly

2

10

11. With the help of a second person, hold the console assembly near the Uprights (77).

Connect the Upright Wire (76) to the console wire extending from the console assembly. See the inset drawing. The connectors should

slide together easily and snap into place. If they do not, turn one connector and try again. IF

THE CONNECTORS ARE NOT CONNECTED

PROPERLY, THE CONSOLE MAY BE DAM-

AGED WHEN THE POWER IS TURNED ON.

Remove the wire tie from the Upright Wire (76).

Insert the excess wire into the right Upright (77) as you set the console assembly on the

Uprights. Be careful not to pinch any wires.

11

77

Console

Wire

76

Wire

Tie

Console

Assembly

Console

Wire

76

77

12. Attach the console assembly to the Uprights

(77) with four 3/8" x 1 1/4" Patch Bolts (9) and four 3/8" Star Washers (11). Start all four

Patch Bolts before tightening any of them.

12

Console

Assembly

9

11

77

11

9

11

9

11

9

77

11

13. Attach the Right Bottom Handrail Cover (104) and the Left Bottom Handrail Cover (96) to the console assembly with four #8 x 3/4" Screws

(1).

13

96

1

14. Raise the Frame (51) to the position shown.

Have a second person hold the Frame until this step is completed.

Orient the Storage Latch (80) so that the large barrel and the Latch Knob (81) are oriented as shown.

Attach the Latch Bracket (90) and Storage Latch

(80) to the Base (83) with two 3/8" x 2" Bolts (6) and two 3/8" Nuts (12).

Attach the upper end of the Storage Latch (80) to the bracket on the Frame (51) with a 3/8" x 2"

Bolt (6) and a 3/8" Nut (12). Note: It may be necessary to move the Frame back and forth to align the Storage Latch with the bracket.

Lower the Frame (51) (see HOW TO LOWER

THE TREADMILL FOR USE on page 24).

14

51

81

12

80

6

Large

Barrel

90

83

12

6

Console

Assembly

1

104

12

15. With the help of a second person, carefully lower the Uprights (77). Firmly tighten the two

3/8" x 2 3/4" Bolts (7) and the two 3/8" x 1"

Patch Bolts (8). Raise the Uprights to the vertical position.

15

77

77

8

7

8

7

16. Make sure that all parts are properly tightened before you use the treadmill. Keep the included hex keys in a secure place; one of the hex keys is used to adjust the walking belt (see pages 26 and 27). To protect the floor or carpet from damage, place a mat under the treadmill.

13