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Safety Precautions
Read this manual and attached documents carefully before installation, operation, maintenance and checking in order to use the machine correctly. Understand all of the machine knowledge, safety information, and cautions before starting to use. In this instruction manual, safety precautions are ranked into "danger" and
"caution" as follows.
Danger : Wrong handling may possibly lead to death or heavy injury.
Caution : Wrong handling may possibly lead to medium or light injury.
Even in the case of Caution , a serious result may be experienced depending on the circumstances. Anyway, important points are mentioned. Be sure to observe them strictly.
The picture signs of prohibit and compel are explained below.
: It means don’ts. For example, prohibition of disassembly is indicated as (
: It means a must. For example, obligation of grounding is indicated as ( ).
).
1) Installation
Caution
• Use in the environments specified in the catalog, instruction manual, and user's manual.
Electric shock, fire or malfunction may be caused when used in the environments of high temperature, high humidity, dusty or corrosive atmosphere, vibration or impact.
• Install according to the manual.
Wrong installation may cause drop, breakdown, or malfunction.
• Never admit wire chips or foreign matters.
Or fire, breakdown or malfunction may be caused.
2) Wiring
Compel
• Be sure to ground.
Unless grounded, electric shock or malfunction may be caused.
Caution
• Connect the rated power source.
Connection of a wrong power source may cause a fire.
• Wiring should be done by a qualified electrician.
Wrong wiring may lead to fire, breakdown or electric shock.
3) Use
Danger
• Don’t touch the terminal while the power is being supplied or you may have an electric shock.
• Assemble the emergency stop circuit and interlock circuit outside of the programmable controller. Otherwise breakdown or accident damage of the machine may be caused by the trouble of the programmable controller.
Caution
• “RUN” or “STOP’” during operation should be done with particular care by confirming safety.
Misoperation may lead to damage or accident of the machine.
• Turn on the power source in the specified sequence. Turning ON with wrong sequence may lead to machine breakdown or accident.
4) Maintenance
Prohibit
• Don’t disassemble or modify the modules.
Or fire, breakdown or malfunction may be caused.
Caution
• Turn OFF the power source before detaching or attaching the module.
Or electric shock, malfunction or breakdown may be caused.
Chapter 1. Features and Functions
Chapter 2. Precautions for Use
Chapter 3. System Configuration
Chapter 4. Name and Function of Each Part
Chapter 5. Installation Method
Chapter 6. Processing of Cables
Chapter 7. Wiring Method
Chapter 8. Description for Data Link Operation
Chapter 9. Description for Computer Link Operation
Chapter 10. SEND/////RECEIVE Function
Chapter 11. Setting of Switches and Parameters
Chapter 12. Errors and Countermeasures
Chapter 13. Replacement of the JW-22CM
Chapter 14. Support Tools
Chapter 15. Specifications
Chapter 16. Appendix
Alphabetical Index
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Table of contents
- 4 Safety Precautions
- 7 Table of contents
- 11 Chapter 1. Features and Functions
- 12 Chapter 2. Precautions for Use
- 12 2-1 Installation
- 12 2-2 Wiring
- 13 2-3 Use method
- 13 2-4 Static electricity
- 13 2-5 Maintenance
- 13 2-6 Allocation of relay number
- 14 Chapter 3. System Configuration
- 15 Chapter 4. Name and Function of Each Part
- 17 Chapter 5. Installation Method
- 18 Chapter 6. Processing of Cables
- 19 6-1 Processing cable end
- 22 6-2 Connector crimping procedure
- 24 Chapter 7. Wiring Method
- 24 7-1 Cable trunk and branch lines
- 24 7-2 Relaying of trunk cables
- 25 7-3 Cable wiring procedure in control panel
- 25 [1] Fixing of the cable
- 25 [2] Extra length of cable
- 25 [3] Connection to the JW-22CM
- 25 [4] Insulation cover
- 25 [5] Grounding of power supply module (JW-22PU/31PU) Class-D
- 26 [6] Minimum bending radius
- 26 [7] ID tag
- 26 [8] Protective cap
- 27 7-4 Waterproof and insulation processing of connectors
- 27 [1] "T" branch connector
- 27 [2] Straight connector
- 28 7-5 Wiring of cables at outside control panels
- 28 7-6 Check after wiring
- 29 7-7 Wiring method for adding communication station
- 29 [1] Branching method
- 29 [2] Station number of the additional station
- 30 [3] Notes
- 31 Chapter 8. Description for Data Link Operation
- 31 8-1 Communication method
- 31 [1] Data link (Standard function)
- 32 [2] Data link (Save memory function)
- 33 8-2 Required transmission time and communication delay time
- 33 [1] Required transmission time
- 34 [2] Communication delay time
- 35 [3] Data transmission between master PLC and slave PLC
- 36 8-3 Expansion of network
- 36 [1] Multiple installation of the JW-22CM
- 37 [2] Hierarchical link
- 38 Chapter 9. Description for Computer Link Operation
- 38 9-1 Computer link function
- 39 9-2 Command
- 41 Chapter 10. SEND/RECEIVE Function
- 41 10-1 SEND/RECEIVE function
- 41 10-2 Communication between two hierarchical layer differences
- 42 10-3 Starting method
- 42 [1] Instruction method
- 42 [2] Data memory starting method
- 44 10-4 Application instruction using instruction method
- 44 [1] F-202, F-203
- 46 [2] F-204
- 47 [3] F-205
- 48 [4] F-206, F-207
- 49 10-5 Program example of instruction method
- 49 [1] Example of 1 hierarchical communication
- 51 [2] Example of 2 hierarchical communication
- 53 10-6 Program example of data memory starting system
- 54 Chapter 11. Setting of Switches and Parameter
- 54 11-1 Operation procedure
- 55 11-2 Switch setting of master station and slave station
- 58 11-3 Setting contents of master station parameters
- 58 [1] Setting contents
- 60 [2] Communication area map
- 64 [3] Setting range of relay link area, register link area, and flag area
- 68 [4] Setting procedure
- 80 11-4 Settings of slave station parameters (common for all slave stations)
- 80 [1] Setting contents
- 81 [2] Setting range of flag area
- 83 [3] Setting procedure
- 91 Chapter 12. Errors and Countermeasures
- 91 12-1 Indication lamps
- 92 12-2 Flag
- 92 [1] Flag table [In case of flag top address is 0740]
- 93 [2] In the case of a master station
- 94 [3] In the case of slave station 01 to 77(8)
- 95 [4] Monitor operation condition by each station PLC
- 96 12-3 Storage of error code
- 100 Chapter 13. Replacement of the JW-22CM
- 101 Chapter 14. Support Tools
- 101 14-1 Set parameters of JW-22CM
- 104 14-2 Remote programming and remote monitor
- 104 [1] When using a JW20H/30H
- 108 [2] When using a JW300
- 112 Chapter 15. Specifications
- 112 15-1 General specifications
- 112 15-2 Communication specifications
- 113 15-3 Data link specifications
- 114 15-4 Computer link specifications
- 115 Chapter 16. Appendix
- 115 16-1 Maintenance and check
- 116 16-2 Recovery method at communication errors
- 122 16-3 Table of parameter memory
- 122 [1] Installed in a JW20H/30H
- 131 [2] Installed in a JW300
- 140 16-4 "File address" and "fileN, address n" in the JW300
- 140 [1] File address of JW300
- 142 [2] "fileN, address n" of JW300
- 146 Alphabetical Index