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Replaceable parts
Wire feed rollers
10
Replaceable parts
CAUTION
Damage due to the use of non-genuine parts!
The manufacturer's warranty becomes void if non-genuine parts are used!
• Only use system components and options (power sources, welding torches, electrode holders, remote controls, spare parts and replacement parts, etc.) from our range of products!
• Only insert and lock accessory components into the relevant connection socket when the machine is switched off.
10.1 Wire feed rollers
10.1.1 Wire feed rollers for steel wire
Type Designation
FE 2DR4R 0,6+0,8
FE 2DR4R 0,8+1,0
FE 2DR4R 0,9+1,2
FE 2DR4R 1,0+1,2
FE 2DR4R 1,2+1,6
Drive rollers, 37 mm, steel
Drive rollers, 37 mm, steel
Drive rollers, 37 mm, steel
Drive rollers, 37 mm, steel
Drive rollers, 37 mm, steel
Item no.
092-000839-00000
092-000840-00000
092-000841-00000
092-000842-00000
092-000843-00000
092-000414-00000 FE/AL 2GR4R SF Pressure rollers, smooth, 37 mm
10.1.2 Wire feed rollers for aluminium wire
Type Designation
AL 4ZR4R 0,8+1,0 Twin rollers, 37 mm, for aluminium
AL 4ZR4R 1,0+1,2
AL 4ZR4R 1,2+1,6
AL 4ZR4R 2,4+3,2
Twin rollers, 37 mm, for aluminium
Twin rollers, 37 mm, for aluminium
Twin rollers, 37 mm, for aluminium
10.1.3 Wire feed rollers for cored wire
Type Designation
ROE 2DR4R 0,8/0,9+0,8/0,9 Drive rollers, 37 mm, cored wire
ROE 2DR4R 1,0/1,2+1,4/1,6 Drive rollers, 37 mm, cored wire
ROE 2DR4R 1,4/1,6+2,0/2,4 Drive rollers, 37 mm, cored wire
ROE 2DR4R 2,8+3,2 Drive rollers, 37 mm, cored wire
ROE 2GR4R Pressure rollers, knurled, 37mm
Item no.
092-000869-00000
092-000848-00000
092-000849-00000
092-000870-00000
Item no.
092-000834-00000
092-000835-00000
092-000836-00000
092-000837-00000
092-000838-00000
099-005114-EW501
03.11.2015
69
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Table of contents
- 3 Contents
- 6 Safety instructions
- 6 Notes on the use of these operating instructions
- 7 Explanation of icons
- 8 General
- 12 Transport and installation
- 13 Ambient conditions
- 13 In operation
- 13 Transport and storage
- 14 Intended use
- 14 Applications
- 14 MIG/MAG standard welding
- 14 MIG/MAG pulse welding
- 14 MIG/MAG cored wire welding
- 14 TIG (Liftarc) welding
- 14 MMA welding
- 14 Polarity setting
- 15 Documents which also apply
- 15 Warranty
- 15 Declaration of Conformity
- 15 Welding in environments with increased electrical hazards
- 15 Service documents (spare parts and circuit diagrams)
- 15 Calibration/Validation
- 16 – quick overview
- 16 Front view
- 18 Rear view
- 19 Inside view
- 20 – Operating elements
- 22 Design and function
- 22 General
- 23 Machine cooling
- 23 Workpiece lead, general
- 23 Installation
- 24 Notes on the installation of welding current leads
- 26 Mains connection
- 26 Mains configuration
- 27 Shielding gas supply (shielding gas cylinder for welding machine)
- 27 Connection
- 28 Gas test, rinse hose package
- 28 Setting the shielding gas quantity
- 29 Welding data display
- 30 MIG/MAG welding
- 30 Welding torch and workpiece line connection
- 32 Wire feed
- 32 Open the protective flap of the wire feeder
- 32 Inserting the wire spool
- 33 Changing the wire feed rollers
- 34 Inching the wire electrode
- 36 Spool brake setting
- 37 Definition of MIG/MAG welding tasks
- 37 Welding task selection
- 37 JOB selection
- 37 Operating mode
- 38 Welding type (MIG/MAG standard/pulse arc welding)
- 38 Choke effect / dynamics
- 38 Gas post-flow time
- 39 Spot time
- 39 Pause time (interval operation)
- 40 MIG/MAG operating point
- 40 Selecting the welding parameter display mode
- 40 Operating point setting using material thickness
- 40 Arc length correction setting
- 41 MIG/MAG functional sequences / operating modes
- 41 Explanation of signs and functions
- 45 MIG/MAG automatic cut-out
- 46 Conventional MIG/MAG Welding (GMAW non synergic)
- 46 Operating mode
- 46 Setting the operating point (welding output)
- 47 Expert menu (MIG/MAG)
- 48 TIG welding
- 48 Preparing the TIG welding torch
- 48 Welding torch and workpiece line connection
- 49 Welding task selection
- 49 Welding current setting
- 49 Adjusting the gas post-flow time
- 50 TIG pulsed welding
- 51 TIG arc ignition
- 51 Liftarc ignition
- 51 Function sequences/operating modes
- 51 Legend
- 53 TIG automatic cut-out
- 54 Expert menu (TIG)
- 56 MMA welding
- 56 Connecting the electrode holder and workpiece lead
- 57 Welding task selection
- 57 Welding current setting
- 57 Arcforce
- 57 Hotstart
- 58 Antistick
- 58 MMA pulsed welding
- 59 Expert menu (MMA)
- 60 Power-saving mode (Standby)
- 60 Machine configuration menu
- 60 Selecting, changing and saving parameters
- 62 Maintenance, care and disposal
- 62 General
- 62 Maintenance work, intervals
- 62 Daily maintenance tasks
- 62 Visual inspection
- 62 Functional test
- 62 Monthly maintenance tasks
- 62 Visual inspection
- 62 Functional test
- 63 Annual test (inspection and testing during operation)
- 63 Disposing of equipment
- 63 Manufacturer's declaration to the end user
- 63 Meeting the requirements of RoHS
- 64 Rectifying faults
- 64 Checklist for rectifying faults
- 65 Error messages (power source)
- 66 Resetting welding parameters to the factory settings
- 66 Display machine control software version
- 66 Dynamic power adjustment
- 67 Technical data
- 67 Picomig
- 68 Accessories
- 68 Options
- 68 Transport systems
- 68 General accessories
- 69 Replaceable parts
- 69 Wire feed rollers
- 69 Wire feed rollers for steel wire
- 69 Wire feed rollers for aluminium wire
- 69 Wire feed rollers for cored wire
- 70 Conversion sets
- 71 Appendix A
- 71 JOB-List
- 72 Appendix B
- 72 Overview of EWM branches