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- SBL81 120NE, SBL81 154NE, SBL81 180NE, SBL81 199NE, SBL100 199NE, SBL100 250NE, SBL100 275NE, SBL86 310NE, SBL86 366NE, SBL86 390NE
- Instruction manual
Precautions. State Water Heaters SBL100-199-NE, SBL100-250-NE, SBL100-250-NE-A, SBL86-310-NE, SBL100-275-NE, SBL86-310-NE-A, SBL100-275-NE-A, SBL86-366-NE, SBL86-366-NE-A, SBL86-390-NE
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GENERAL SAFETY INFORMATION
Read and understand this instruction manual and the safety messages herein before installing, operating or servicing this water heater.
Failure to follow these instructions and safety messages could result in death or serious injury.
This manual must remain with the water heater.
Explosion Hazard
Overheated water can cause water tank explosion.
Properly sized temperature and pressure relief valve must be installed in the opening provided.
Water temperature over 125°F (52°C) can cause severe burns instantly resulting in severe injury or death.
Children, the elderly and the physically or mentally disabled are at highest risk for scald injury.
Feel water before bathing or showering.
Temperature limiting devices such as mixing valves must be installed when required by codes and to ensure safe temperatures at fixtures.
CAUTION
Improper installation, use and service may result in property damage.
• Do not operate water heater if exposed to flooding or
water damage.
• Inspect anode rods regularly, replace if damaged.
• Install in location with drainage.
• Fill tank with water before operation.
• Properly sized thermal expansion tanks are required on all
closed water systems.
Refer to this manual for installation and service.
Verify the power to the water heater is turned off before performing any service procedures.
GENERAL SAFETY INFORMATION
PRECAUTIONS
DO NOT USE THIS WATER HEATER IF ANY PART HAS BEEN
EXPOSED TO FLOODING OR WATER DAMAGE. Immediately call a qualified service technician to inspect the water heater and to make a determination on what steps should be taken next.
If the unit is exposed to the following, do not operate heater until all corrective steps have been made by a qualified service technician.
1. External fire.
2. Damage.
3. Firing without water.
HYDROGEN GAS FLAMMABLE
Explosion Hazard
Flammable hydrogen gases may be present.
Keep all ignition sources away from faucet when turning on hot water.
GROUNDING INSTRUCTIONS
This water heater must be grounded in accordance with the
National Electrical Code and/or local codes. These must be followed in all cases.
This water heater must be connected to a grounded permanent wiring system; or an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the water heater, see Figure 20.
5
Hydrogen gas can be produced in a hot water system served by this water heater that has not been used for a long period of time (generally two weeks or more). Hydrogen gas is extremely flammable. To reduce the risk of injury under these conditions, it is recommended that a hot water faucet served by this water heater be opened for several minutes before using any electrical appliance connected to the hot water system. If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow. THERE
SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE
FAUCET AT THE TIME IT IS OPEN.
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Table of contents
- 3 SAFE INSTALLATION, USE AND SERVICE
- 3 APPROVALS
- 4 GENERAL SAFETY INFORMATION
- 5 Precautions
- 5 Grounding Instructions
- 5 Hydrogen Gas Flammable
- 6 INTRODUCTION
- 6 Abbreviations Used
- 6 Qualifications
- 6 Preparing for the Installation
- 6 FEATURES AND COMPONENTS
- 6 Controls
- 6 The Hydrocannon (self-cleaning system)
- 7 High Limit Switch
- 7 Electronic Ignition Control
- 7 Blower/Burner Assembly
- 8 INSTALLATION CONSIDERATIONS
- 8 Rough In Dimensions
- 9 Locating the Water Heater
- 9 Clearances
- 10 NSF Leg Kit
- 10 Insulation Blanket
- 10 Hard Water
- 10 Circulation Pumps
- 11 High Altitude Installations
- 12 INSTALLATION REQUIREMENTS
- 12 Gas Supply Systems
- 12 Gas Pressure Requirements
- 12 Supply Gas Regulator
- 12 Power Supply
- 12 Water Temperature Control and Mixing Valves
- 13 Dishwashing Machines
- 13 Closed Water Systems
- 13 Thermal Expansion
- 13 Temperature-Pressure Relief Valve
- 14 Combustible Material Storage
- 14 Contaminated Air
- 15 Air Requirements
- 15 Unconfined Space
- 15 Confined Space
- 16 Fresh Air Openings for Confined Spaces
- 16 Outdoor Air Through Two Openings
- 16 Outdoor Air Through One Opening
- 16 Outdoor Air Through Two Horizontal Ducts
- 17 Outdoor Air Through Two Vertical Ducts
- 17 Air From Other Indoor Spaces
- 18 VENTING INSTALLATION
- 18 Venting
- 18 Multiple Heater Manifold
- 21 WATER HEATER INSTALLATION
- 21 Water Line Connections
- 21 T&P Valve Discharge Pipe
- 22 Installation Diagrams - Top Inlet/Outlet Usage
- 23 Heater Wiring
- 24 Gas Piping
- 24 Gas Line Leak Testing
- 24 Purging
- 25 Prior to Start Up
- 25 Initial Start Up
- 25 START UP
- 26 Checking Venting
- 26 Checking the Input
- 26 Water Temperature Adjustment
- 27 SEQUENCE OF OPERATION
- 27 Lighting & Operating Label
- 28 Sequence of Operation Flow Chart
- 29 MAINTENANCE
- 29 Venting System
- 29 Intake Air Screen
- 29 Temperature-Pressure Relief Valve Test
- 29 Anode Rod Inspection
- 30 Draining and Flushing
- 30 Water Heaters
- 30 Deliming Solvents
- 31 Tank Cleanout Procedure
- 31 Deliming Using Flo-Jug Method
- 32 SERVICE
- 32 Ignition Control System
- 32 System Diagnostics
- 32 Electrical Servicing
- 33 FOR YOUR INFORMATION
- 33 Start Up Conditions
- 33 Operational Conditions
- 34 TROUBLESHOOTING
- 35 WATER PIPING DIAGRAMS