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![Brake Pads. Kawasaki KVF 750 4X4, BRUTE FORCE 750 4X4I - | Manualzz Brake Pads. Kawasaki KVF 750 4X4, BRUTE FORCE 750 4X4I - | Manualzz](http://s3.manualzz.com/store/data/056512565_1-46034f6698e1e8074a2e6d64458bcad6-360x466.png)
13-16 BRAKES
Brake Pads
Front Brake Pad Removal
•
Detach the caliper from the disc (see Front Brake Caliper
Removal).
•
Remove:
Pad Mounting Bolts [A]
•
Remove:
Brake Pads [A]
•
Front Brake Pad Installation
Push the caliper piston in by hand as far as it will go.
•
Be sure that the anti-rattle spring is in place.
•
Install:
Brake Pads
Pad Mounting Bolts
•
Tighten:
Torque - Front Brake Pad Mounting Bolts: 17 N·m (1.7
kgf·m, 13 ft·lb)
WARNING
Do not attempt to drive the vehicle until a firm brake lever can be obtained by pumping the brake lever until the pads are against each disc. The brake will not function on the first application if this is not done.
Front Brake Pad Wear Inspection
•
Refer to the Front Brake Pad Wear Inspection in the Periodic Maintenance chapter.
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Table of contents
- 11 General Information
- 12 Before Servicing
- 17 Model Identification
- 18 General Specifications
- 21 Unit Conversion Table
- 23 Periodic Maintenance
- 25 Periodic Maintenance Chart
- 27 Torque and Locking Agent
- 33 Specifications
- 35 Special Tools
- 36 Periodic Maintenance Procedures
- 36 Fuel System
- 36 Throttle Lever Free Play Inspection
- 36 Throttle Lever Free Play Adjustment
- 36 Choke Lever Free Play Inspection
- 37 Choke Lever Free Play Adjustment
- 37 Idle Speed Inspection
- 38 Idle Speed Adjustment
- 38 Fuel System Cleanliness Inspection
- 38 Air Cleaner Element Cleaning and Inspection
- 39 Air Cleaner Draining
- 39 Fuel Hoses and Connections Inspection
- 40 Fuel Hose Replacement
- 41 Cooling System
- 41 Radiator Cleaning
- 41 Water Hoses and Connections Inspection
- 42 Coolant Change
- 44 Engine Top End
- 44 Valve Clearance Inspection
- 46 Valve Clearance Adjustment
- 46 Spark Arrester Cleaning
- 46 Converter System
- 46 Converter Drive Belt Wear Inspection
- 47 Converter Drive Belt Deflection Inspection
- 48 Converter Drive Belt Deflection Adjustment
- 49 Actuator Lever (Engine Brake Control Lever) Assembly Inspection
- 49 Engine Lubrication System
- 49 Engine Oil Change
- 50 Oil Filter Replacement
- 50 Wheels/Tires
- 50 Tire Inspection
- 51 Final Drive
- 51 Variable Differential Control Lever Play Inspection
- 51 Variable Differential Control Lever Play Adjustment
- 52 Front Final Gear Case Oil Change
- 53 Rear Final Gear Case Oil Change
- 54 Universal Joint Lubrication
- 54 Brakes
- 54 Front Brake Pad Wear Inspection
- 54 Front Brake Hoses and Connections Inspection
- 55 Front Brake Hose Replacement
- 55 Front Brake Fluid Level Inspection
- 56 Front Brake Fluid Change
- 56 Front Brake Master Cylinder Piston Assembly and Dust Cover Replacement
- 57 Front Brake Caliper Fluid Seal Replacement
- 57 Front Brake Caliper Dust Seal and Friction Boot Replacement
- 57 Rear Brake Plates Replacement
- 57 Rear Brake Lever Free Play Inspection
- 57 Rear Brake Pedal Free Play Inspection
- 58 Rear Brake Lever and Pedal Free Play Adjustment
- 58 Steering
- 58 Steering Inspection
- 59 Electrical System
- 59 Spark Plug Cleaning/Inspection
- 59 Spark Plug Gap Inspection
- 59 Rear Brake Light Switch Inspection
- 60 Rear Brake Light Timing Adjustment
- 60 Converter Drive Belt Failure Detection System Inspection
- 62 Joint Boots Inspection
- 62 Front Axle/Steering Knuckle Joint Boots Inspection
- 62 Front Propeller Shaft Joint Boots Inspection
- 62 Tie-rod End Boots Inspection
- 62 Rear Propeller Shaft Joint Boots Inspection
- 62 Rear Axle/Stabilizer Joint Boots Inspection
- 63 General Lubrication
- 63 Lubrication
- 64 Bolts and Nuts Tightening
- 64 Tightness Inspection
- 65 Fuel System
- 66 Exploded View
- 70 Specifications
- 71 Special Tools
- 72 Throttle Lever and Cable
- 72 Throttle Lever Free Play Inspection
- 72 Throttle Lever Free Play Adjustment
- 72 Throttle Case Removal/Disassembly
- 72 Throttle Case Assembly/Installation
- 73 Throttle Cable Installation
- 73 Throttle Case Inspection
- 73 Throttle Cable Lubrication and Inspection
- 74 Choke Lever and Cable
- 74 Choke Lever Free Play Inspection
- 74 Choke Lever Free Play Adjustment
- 74 Choke Lever and Cable Removal
- 75 Choke Lever and Cable Installation
- 75 Choke Cable Lubrication and Inspection
- 76 Carburetor
- 76 Idle Speed Inspection
- 76 Idle Speed Adjustment
- 76 Pilot Screw Adjustment
- 76 Service Fuel Level Inspection
- 78 Service Fuel Level Adjustment
- 78 Carburetor Synchronization Inspection
- 79 Carburetor Synchronization Adjustment
- 79 Fuel System Cleanliness Inspection
- 79 Carburetor Removal
- 81 Carburetor Installation
- 81 Carburetor Disassembly
- 83 Carburetor Assembly
- 84 Carburetor Separation
- 85 Carburetor Joining
- 85 Carburetor Cleaning
- 86 Carburetor Inspection
- 88 Air Cleaner
- 88 Air Cleaner Element Removal
- 88 Air Cleaner Element Installation
- 88 Air Cleaner Element Cleaning and Inspection
- 88 Air Cleaner Housing Removal
- 90 Air Cleaner Housing Installation
- 92 Fuel Tank
- 92 Fuel Tank Removal
- 93 Fuel Tank Installation
- 94 Fuel Tank Cleaning
- 94 Fuel Tap Removal
- 94 Fuel Tap Installation
- 95 Fuel Tap Inspection
- 96 Fuel Tap Cleaning
- 97 Fuel Pump
- 97 Fuel Pump Removal
- 98 Fuel Pump Installation
- 98 Fuel Pump Inspection
- 101 Cooling System
- 102 Exploded View
- 104 Coolant Flow Chart
- 106 Specifications
- 107 Special Tools & Sealant
- 108 Coolant
- 108 Coolant Deterioration Inspection
- 108 Coolant Level Inspection
- 108 Coolant Draining
- 108 Coolant Filling
- 109 Pressure Testing
- 110 Water Pump
- 110 Water Pump Cover Removal
- 110 Water Pump Cover Installation
- 110 Water Pump Impeller Removal
- 110 Water Pump Impeller Installation
- 111 Water Pump Impeller Inspection
- 111 Water Pump Leakage Inspection
- 111 Mechanical Seal Replacement
- 113 Radiator
- 113 Radiator Removal
- 114 Radiator Installation
- 114 Radiator Fan Removal
- 114 Radiator Fan Installation
- 115 Radiator Inspection
- 115 Radiator Cleaning
- 115 Radiator Cap Inspection
- 116 Thermostat
- 116 Thermostat Removal
- 116 Thermostat Installation
- 116 Thermostat Inspection
- 118 Radiator Fan Switch
- 118 Radiator Fan Switch Removal
- 118 Radiator Fan Switch Installation
- 118 Radiator Fan Switch Inspection
- 119 Water Temperature Switch
- 119 Water Temperature Switch Removal
- 119 Water Temperature Switch Installation
- 119 Water Temperature Switch Inspection
- 121 Engine Top End
- 122 Exploded View
- 128 Specifications
- 131 Special Tools and Sealant
- 133 Camshaft Chain Tensioner
- 133 Camshaft Chain Tensioner Removal
- 133 Camshaft Chain Tensioner Installation
- 135 Rocker Case
- 135 Rocker Case Removal
- 136 Rocker Case Installation
- 137 Rocker Arm Removal
- 138 Rocker Arm Installation
- 138 Rocker Arm Inspection
- 139 Rocker Shaft Diameter Measurement
- 140 Camshaft
- 140 Camshaft Removal
- 140 Camshaft Installation
- 141 Camshaft Assembly
- 141 Cam Wear Inspection
- 142 Camshaft Bearing Wear Inspection
- 143 KACR Inspection
- 143 KACR Removal
- 144 KACR Installation
- 144 Camshaft Chain Removal
- 145 Camshaft Chain Installation
- 148 Camshaft Chain Guide Wear Inspection
- 149 Cylinder Head
- 149 Cylinder Compression Measurement
- 150 Cylinder Head Removal
- 150 Cylinder Head Installation
- 151 Cylinder Head Cleaning
- 151 Cylinder Head Warp Inspection
- 152 Valves
- 152 Valve Clearance Inspection
- 152 Valve Clearance Adjustment
- 152 Valve Removal
- 152 Valve Installation
- 152 Valve Guide Removal
- 153 Valve Guide Installation
- 153 Valve-to-Guide Clearance Measurement
- 154 Valve Seat Inspection
- 154 Valve Seat Repair (Valve Lapping)
- 159 Cylinder and Piston
- 159 Cylinder Removal
- 159 Piston Removal
- 159 Cylinder, Piston Installation
- 161 Cylinder Wear Inspection
- 161 Piston Wear Inspection
- 161 Piston/Cylinder Clearance Inspection
- 162 Piston Ring, Piston Ring Groove Wear Inspection
- 162 Piston Ring Groove Width Inspection
- 162 Piston Ring Thickness Inspection
- 163 Piston Ring End Gap Inspection
- 164 Exhaust System
- 164 Spark Arrester Cleaning
- 164 Muffler and Exhaust Pipe Removal
- 165 Muffler and Exhaust Pipe Installation (KVF750-A1/B1)
- 166 Muffler and Exhaust Pipe Installation (KVF750A6F ∼/B6F ∼/ C7F ∼)
- 166 Exhaust System Inspection
- 167 Converter System
- 168 Exploded View
- 172 Specifications
- 173 Special Tools
- 175 Torque Converter
- 175 Torque Converter Cover Removal
- 176 Torque Converter Cover Installation
- 176 Torque Converter Cover Disassembly
- 177 Actuator Lever (Engine Brake Control Lever) Assembly Inspection
- 177 Torque Converter Cover Assembly
- 179 Drive Belt
- 179 Drive Belt Removal
- 179 Drive Belt Installation
- 179 Drive Belt Deflection Inspection
- 179 Drive Belt Deflection Adjustment
- 179 Drive Belt Inspection
- 180 Drive Pulley
- 180 Drive Pulley Removal
- 180 Drive Pulley Disassembly
- 181 Drive Pulley Inspection
- 183 Spider Shoe Side Clearance Inspection/Adjustment
- 184 Drive Pulley Assembly
- 185 Drive Pulley Installation
- 187 Driven Pulley
- 187 Driven Pulley Removal
- 187 Driven Pulley Disassembly
- 188 Driven Pulley Inspection
- 189 Driven Pulley Assembly
- 191 Driven Pulley Installation
- 193 High Altitude Setting Information
- 193 Specifications
- 195 Recoil Starter
- 196 Exploded View
- 198 Recoil Starter
- 198 Recoil Starter Removal
- 198 Recoil Starter Installation
- 198 Recoil Starter Inspection
- 199 Engine Lubrication System
- 200 Exploded View
- 202 Specifications
- 203 Special Tools & Sealant
- 204 Engine Oil Flow Chart
- 205 Engine Oil and Oil Filter
- 205 Oil Level Inspection
- 205 Engine Oil Change
- 205 Oil Filter Change
- 205 Oil Screen Removal
- 206 Oil Screen Cleaning
- 206 Oil Pressure Measurement
- 207 Oil Pressure Relief Valve
- 207 Oil Pressure Relief Valve Removal
- 207 Oil Pressure Relief Valve Installation
- 207 Oil Pressure Relief Valve Inspection
- 208 Oil Pump
- 208 Oil Pump Removal
- 208 Oil Pump Installation
- 210 Oil Pipe
- 210 Oil Pipe Removal
- 210 Oil Pipe Installation
- 211 Engine Removal/Installation
- 212 Exploded View
- 214 Engine Removal/Installation
- 214 Engine Removal
- 215 Engine Installation
- 217 Crankshaft/Transmission
- 218 Exploded View
- 222 Specifications
- 224 Special Tools and Sealant
- 225 Crankcase
- 225 Crankcase Disassembly
- 225 Crankcase Assembly
- 229 Crankshaft/Connection Rod
- 229 Crankshaft Removal
- 229 Crankshaft Installation
- 229 Connecting Rod Removal
- 229 Connecting Rod Installation
- 230 Crankshaft/Connecting Rod Cleaning
- 230 Connecting Rod Bend Inspection
- 230 Connecting Rod Twist Inspection
- 231 Connecting Rod Big End Side Clearance Inspection
- 231 Connecting Rod Big End Bearing/Crankpin Wear Inspection
- 233 Crankshaft Runout Inspection
- 233 Crankshaft Main Bearing/Journal Wear Inspection
- 234 Transmission
- 234 Shift Lever Removal
- 235 Shift Lever Installation
- 237 Transmission Removal
- 238 Transmission Installation
- 240 Shift Fork Bending Inspection
- 240 Shift Fork/Gear and Shifter Groove Wear Inspection
- 241 Transmission and Shift Mechanism Inspection
- 243 Ball Bearing, Needle Bearing, and Oil Seal
- 243 Ball and Needle Bearing Replacement
- 243 Ball and Needle Bearing Wear Inspection
- 243 Oil Seal Inspection
- 245 Wheels/Tires
- 246 Exploded View
- 248 Specifications
- 249 Special Tool
- 250 Wheel Alignment
- 250 Steering Centering Inspection
- 250 Steering Centering Adjustment
- 251 Toe-in Inspection
- 251 Toe-in Adjustment
- 253 Wheels (Rims)
- 253 Wheel Removal
- 253 Wheel Installation
- 253 Wheel (Rim) Inspection
- 254 Wheel (Rim) Replacement
- 255 Tires
- 255 Tire Removal
- 255 Tire Installation
- 256 Tire Inspection
- 257 Front Hub
- 257 Front Hub Removal
- 257 Front Hub Installation
- 258 Front Hub Disassembly/Assembly
- 259 Rear Hub
- 259 Rear Hub Removal
- 259 Rear Hub Installation
- 260 Rear Hub Disassembly/Assembly
- 261 Final Drive
- 263 Exploded View
- 270 Specifications
- 271 Special Tools
- 274 Output Bevel Gears
- 274 Output Drive Bevel Gear Removal
- 274 Output Drive Bevel Gear Installation
- 275 Output Drive Bevel Gear Disassembly
- 277 Output Drive Bevel Gear Assembly
- 277 Output Driven Bevel Gear Removal
- 278 Output Driven Bevel Gear Installation
- 278 Output Driven Bevel Gear Disassembly
- 279 Output Driven Bevel Gear Assembly
- 280 Output Bevel Gears Adjustment
- 284 Bevel Gears Inspection
- 285 Front Propeller Shaft
- 285 Front Propeller Shaft Removal
- 285 Front Propeller Shaft Installation
- 286 Front Axle
- 286 Front Axle Removal
- 286 Front Axle Installation
- 286 Front Axle Joint Boot Inspection
- 286 Front Axle Joint Boot Replacement
- 294 Front Final Gear Case
- 294 Front Final Gear Case Oil Level Inspection
- 294 Front Final Gear Case Oil Change
- 294 Variable Differential Control Lever Play Inspection
- 294 Variable Differential Control Lever Play Adjustment
- 294 Variable Differential Control Lever Removal
- 294 Variable Differential Control Lever Installation
- 295 Variable Differential Control Cable Installation
- 295 Variable Differential Control Cable Lubrication
- 295 Variable Differential Control Cable Inspection
- 295 Front Final Gear Case Removal
- 297 Front Final Gear Case Installation
- 297 Front Final Gear Case Disassembly
- 299 Front Final Gear Case Coupling Inspection
- 299 Front Final Gear Case Assembly
- 303 Oil Seal Installation
- 304 Ring Gear Disassembly
- 304 Ring Gear Assembly
- 305 LSD Clutch Torque Inspection
- 305 Pinion Gear Unit Disassembly
- 306 Pinion Gear Unit Assembly
- 306 Front Final Bevel Gear Adjustment
- 310 Bevel Gear Inspection
- 310 Differential Gear Inspection
- 312 Rear Propeller Shaft
- 312 Rear Propeller Shaft Removal
- 312 Rear Propeller Shaft Installation
- 313 Rear Propeller Shaft Joint Boot Inspection
- 313 Rear Propeller Shaft Inspection
- 314 Rear Axle
- 314 Rear Axle Removal
- 314 Rear Axle Installation
- 314 Rear Axle Joint Boot Inspection
- 315 Rear Axle Joint Boot Replacement
- 321 Rear Final Gear Case
- 321 Rear Final Gear Case Oil Level Inspection
- 321 Rear Final Gear Case Oil Change
- 321 Rear Final Gear Case Removal
- 322 Rear Final Gear Case Installation
- 322 Rear Final Gear Case Disassembly
- 324 Rear Final Gear Case Right Cover Assembly
- 325 Rear Final Gear Case Front Cover Assembly
- 325 Rear Final Gear Case Assembly
- 328 Rear Final Bevel Gear Adjustment
- 332 Pinion Gear Unit Disassembly
- 332 Pinion Gear Unit Assembly
- 333 Bearing and Oil Seal
- 333 Ball or Needle Bearing Inspection
- 334 Oil Seal Inspection
- 335 Brakes
- 336 Exploded View
- 340 Specifications
- 341 Special Tool
- 342 Brake Fluid
- 342 Front Brake Fluid Recommendation
- 342 Front Brake Fluid Level Inspection
- 342 Front Brake Fluid Change
- 343 Front Brake Line Air Bleeding
- 344 Master Cylinder
- 344 Front Brake Master Cylinder Removal
- 344 Front Brake Master Cylinder Installation
- 345 Front Brake Master Cylinder Disassembly
- 345 Front Brake Master Cylinder Assembly
- 346 Front Master Cylinder Inspection (Visual Inspection)
- 347 Calipers
- 347 Front Brake Caliper Removal
- 347 Front Brake Caliper Installation
- 348 Front Brake Caliper Disassembly
- 348 Front Brake Caliper Assembly
- 349 Front Brake Caliper Piston and Cylinder Damage Inspection
- 349 Front Brake Caliper Holder Shaft Wear Inspection
- 350 Brake Pads
- 350 Front Brake Pad Removal
- 350 Front Brake Pad Installation
- 350 Front Brake Pad Wear Inspection
- 351 Brake Discs
- 351 Front Brake Disc Cleaning
- 351 Front Brake Disc Removal
- 351 Front Brake Disc Installation
- 351 Front Brake Disc Wear Inspection
- 351 Front Brake Disc Runout Inspection
- 352 Brake Hoses
- 352 Front Brake Hose Inspection
- 352 Front Brake Hose Replacement
- 353 Rear Brake Lever, Pedal and Cables
- 353 Rear Brake Pedal Position Inspection
- 353 Rear Brake Pedal Position Adjustment
- 353 Rear Brake Lever Free Play Inspection
- 353 Rear Brake Pedal Free Play Inspection
- 353 Rear Brake Lever and Brake Pedal Free Play Adjustment
- 353 Rear Brake Pedal Removal
- 354 Rear Brake Pedal Installation
- 354 Rear Brake Cable Removal
- 355 Rear Brake Cable Installation
- 355 Rear Brake Cable Lubrication
- 356 Internal Wet Brake
- 356 Internal Wet Brake Disassembly
- 356 Internal Wet Brake Assembly
- 357 Suspension
- 358 Exploded View
- 362 Specifications
- 363 Special Tools
- 364 Shock Absorbers
- 364 Front Shock Absorber Preload Adjustment
- 364 Front Shock Absorber Removal
- 364 Front Shock Absorber Installation
- 365 Front Shock Absorber Inspection
- 365 Front Shock Absorber Scrapping
- 365 Rear Shock Absorber Preload Adjustment
- 365 Rear Shock Absorber Removal
- 366 Rear Shock Absorber Installation
- 366 Rear Shock Absorber Inspection
- 366 Rear Shock Absorber Scrapping
- 367 Suspension Arms
- 367 Front Suspension Arm Removal
- 367 Front Suspension Arm Installation
- 368 Front Suspension Arm Disassembly
- 368 Front Suspension Arm Assembly
- 370 Rear Suspension Arm Removal
- 370 Rear Suspension Arm Installation
- 371 Rear Suspension Arm Disassembly
- 371 Rear Suspension Arm Assembly
- 372 Stabilizer Removal
- 373 Stabilizer Installation
- 375 Steering
- 376 Exploded View
- 378 Specifications
- 379 Special Tools
- 380 Steering
- 380 Steering Stem Removal
- 381 Steering Stem Installation
- 382 Steering Knuckle Removal
- 383 Steering Knuckle Installation
- 384 Steering Knuckle Bearing Removal
- 384 Steering Knuckle Bearing Installation
- 384 Tie-rod Removal
- 384 Tie-rod Installation
- 385 Tie-rod End Removal
- 385 Tie-rod End Installation
- 386 Steering Maintenance
- 386 Steering Inspection
- 386 Steering Stem Straightness Inspection
- 386 Steering Bearing Sleeve Lubrication
- 386 Steering Stem Clamp Inspection
- 386 Steering Stem Bearing Inspection
- 387 Steering Knuckle Bearing Inspection
- 387 Tie-rod End Inspection
- 387 Steering Knuckle Joint Inspection
- 388 Handlebar
- 388 Handlebar Removal
- 388 Handlebar Installation
- 391 Frame
- 392 Exploded View
- 398 Seat
- 398 Seat Removal
- 398 Seat Installation
- 399 Carriers
- 399 Front Carrier Removal
- 399 Front Carrier Installation
- 399 Front Carrier Bracket Installation
- 399 Rear Carrier Removal
- 399 Rear Carrier Installation
- 400 Rear Carrier Bracket Installation
- 401 Fenders
- 401 Front Fender Removal
- 401 Front Fender Installation
- 401 Rear Fender Removal
- 402 Rear Fender Installation
- 403 Covers
- 403 Middle Cover Removal
- 403 Middle Cover Installation
- 404 Left Side Cover Removal
- 404 Left Side Cover Installation
- 404 Right Side Cover Removal
- 405 Right Side Cover Installation
- 405 Electrical Parts Case Removal
- 406 Electrical Parts Case Installation
- 406 Radiator Cover Removal
- 406 Radiator Cover Installation
- 407 Guards
- 407 Front Guard Removal
- 407 Front Guard Installation
- 407 Front Bottom Guard Removal
- 408 Front Bottom Guard Installation
- 408 Engine Bottom Guard Removal
- 408 Engine Bottom Guard Installation
- 408 Rear Bottom Guard Removal
- 408 Rear Bottom Guard Installation
- 409 Flaps and Footboards
- 409 Left Footboard Removal
- 409 Left Footboard Installation
- 409 Right Footboard Removal
- 410 Right Footboard Installation
- 410 Footboard Bracket installation
- 411 Trailer Hitch Bracket
- 411 Trailer Hitch Bracket Removal
- 411 Trailer Hitch Bracket Installation
- 413 Electrical System
- 415 Parts Location
- 418 Exploded View
- 424 Specifications
- 426 KVF750A/B/C Wiring Diagram (United States, Canada Models)
- 428 KVF750A Wiring Diagram (Australia Model)
- 430 KVF750A Wiring Diagram (Europe Model)
- 432 Special Tools and Sealant
- 433 Precautions
- 435 Electrical Wiring
- 435 Wiring Inspection
- 436 Battery
- 436 Battery Removal
- 436 Battery Installation
- 436 Battery Activation
- 438 Precautions
- 439 Interchange
- 439 Charging Condition Inspection
- 440 Refreshing Charge
- 442 Charging System
- 442 Alternator Cover Removal
- 443 Alternator Cover Installation
- 444 Alternator Rotor Removal
- 444 Alternator Rotor Installation
- 445 Alternator Stator Removal
- 445 Alternator Stator Installation
- 445 Regulator/Rectifier Output Voltage Inspection
- 446 Alternator Inspection
- 447 Regulator/Rectifier Inspection
- 448 Regulator Installation
- 450 Ignition System
- 450 Spark Plug Removal
- 450 Spark Plug Installation
- 451 Spark Plug Cleaning/Inspection
- 451 Spark Plug Gap Inspection
- 451 Ignition Coil Removal
- 451 Ignition Coil Installation
- 452 Ignition Coil Inspection
- 453 Ignition Coil Primary Peak Voltage Inspection
- 453 Crankshaft Sensor Removal
- 454 Crankshaft Sensor Installation
- 454 Crankshaft Sensor Inspection
- 455 Crankshaft Sensor Peak Voltage Inspection
- 455 Alternator Rotor Inspection
- 455 Ignition Timing Test
- 456 Vehicle-down Sensor Outline
- 457 Vehicle-down Sensor Removal
- 457 Vehicle-down Sensor Installation
- 457 Vehicle-down Sensor Inspection
- 461 Electric Starter System
- 461 Starter Motor Removal
- 461 Starter Motor Installation
- 462 Starter Motor Disassembly
- 463 Starter Motor Assembly
- 464 Commutator Cleaning/Inspection
- 464 Armature Inspection
- 465 Starter Motor Brush Length Mesurement
- 465 Brush Assembly Inspection
- 465 Brush Plate and Terminal Bolt Inspection
- 465 Starter Relay Inspection
- 466 Starter Circuit Relay Inspection
- 468 Starter Motor Clutch Removal
- 468 Starter Motor Clutch Installation
- 468 Starter Motor Clutch Inspection
- 469 Torque Limiter Inspection
- 470 Lighting System
- 470 Headlight Beam Vertical Adjustment
- 470 Headlight Bulb Replacement
- 472 Taillight Bulb Replacement
- 474 Radiator Fan System
- 474 Radiator Fan Circuit Inspection
- 474 Radiator Fan Motor Inspection
- 474 Radiator Fan Breaker Inspection
- 475 Radiator Fan Breaker Installation
- 476 Meter
- 476 Multifunction Meter Unit Removal
- 477 Multifunction Meter Unit Inspection
- 482 Drive Belt Failure Mode Memory Clearing Procedure
- 486 Actuator Control System
- 486 2WD/4WD Actuator Removal
- 486 2WD/4WD Actuator Installation
- 486 Engine Brake Actuator Removal
- 487 Engine Brake Actuator Installation
- 487 Actuator Control System Outline
- 488 Actuator Control System Troubleshooting
- 496 Drive Belt Failure Detection System
- 496 Drive Belt Failure Detection System Inspection
- 497 Carburetor Heater System
- 497 Air Temperature Sensor Inspection
- 498 Carburetor Heater Inspection
- 499 Switches and Sensor
- 499 Fuel Level Sensor Removal
- 499 Fuel Level Sensor Installation
- 499 Fuel Level Sensor Inspection
- 500 Brake Light Switch Adjustment
- 500 Radiator Fan Switch Inspection
- 501 Water Temperature Switch Inspection
- 502 Speed Sensor Removal/Installation
- 502 Speed Sensor Inspection
- 502 Switch Inspection
- 503 Drive Belt Failure Detection Switch Inspection
- 504 Fuses
- 504 Fuse Removal
- 504 Fuse Installation
- 504 Fuse Inspection
- 505 Appendix
- 506 Troubleshooting Guide
- 511 Cable, Wire, and Hose Routing