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Wiring. Sierra Monitor Corporation 5100-04-IT, 5100-05-IT, 5100-03-IT, 5100-26-IT, 5100-10-IT, 5100-88-IT
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Model 5100-XX-IT Toxic Gas Sensor Module
4.2 Wiring
4.2.1 Analog 4-20 m A Operation
For a 3-wire non-isolated connection, set jumpers, located on the bottom of the transmitter board, to the lower
3-wire connection, a minimum of an 18 AWG, 3-conductor shielded cable must be used. A cable shield must never be used as a conductor. Larger gauge wire is recommended with distances over 1000’. Connect wires as
For a 4-wire isolated connection, set jumpers, located on the bottom of the transmitter board, to the upper position
connection, a minimum of 2 each of an 18 AWG, 2 conductor twisted/shielded pair cable must be used. A cable shield must never be used as a conductor. Larger gauge wire is recommended with distances over 1000’.
Connect wires as shown in Figure 10 .
4.2.2 Modbus Operation Using R S-485 Connection
Use a minimum of 18 AWG, 2-conductor for DC power connection. No shield required. In addition, use a minimum of 24 AWG, low capacitance, shielded data cable for RS485 half-duplex communication. The installation may be planned in a manner which provides up to 32 sensor modules on a single home run.
Standard default RS485 Settings are: 38,400 baud, 8 bits, 1 stop bit, no parity
4.2.2.1 Termination Resistor Jumpers
Termination resistors are used in RS-485 wire runs to provide impedance matching. The IT series modules use a
120 Ohm resistor for this function. The cable being used for this RS-485 connection must have a minimum of 100
Ohm impedance with a maximum of 120 Ohms.
Installations whe re the cable length is under 100’, termination resistors may not be required. In installations where the cable length is greater than 100’, it is recommended to place the termination jumpers on the first device and last device on the RS-485 wire run. Termination jumpers must be removed from all other modules connected between the first and last device. The first device in the RS-485 multiplexed bus is usually a gas controller or
PLC. Factory term resistor setting is “not enabled.”
4.2.2.2 Bias Jumpers (BIAS A, BIAS B)
Bias resistors are used to force RS-485 receiver outputs to a known (fail-safe) state, when the bus is idle. Bias jumpers are always installed in pairs as the bias must be placed on both the TX A and TX B lines. Sierra Monitor’s
IT series of toxic gas sensors automatically apply the bias jumpers, and are factory installed so that the bias is always enabled.
4.2.3 Sentr y Operation Using Sentr y Connection
See Figure 13 . Use a minimum of 18 AWG, 3-
conductor cable up to 2000’. The cable may or may not be shielded. We recommend shielded cable in circumstances that there could be RF or EM interference present.
Shield to be terminated and grounded only at the Sentry controller. Shield must be cut and dressed at the module end so that no part of it comes in contact with the conduit or ground.
NOTE: Be sure to follow all local electric code and safety requirements when installing the 5100-XX-IT
Gas Sensor Module .
Page 16 of 62
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Table of contents
- 7 Product Description
- 7 General
- 8 Product Configuration
- 8 Theory of Operation
- 8 Modes of Operation
- 8 Sentry Interface
- 8 Modbus Operation
- 8 Analog Operation
- 8 Remote Sensor
- 9 HART Connection
- 9 Remote Alarm Reset
- 9 Optional Integral Relays
- 9 Mechanical
- 9 Enclosure
- 11 Transmitter Electronics
- 11 Sensor Assembly
- 11 Interconnect Wiring
- 11 Power Requirements
- 12 Cautions & Warnings
- 12 Introduction
- 12 – General
- 12 Wiring Warnings
- 12 Calibration Frequency
- 13 Quick Start
- 13 Overview
- 13 Wiring
- 13 Module Installation
- 13 Transmitter Installation
- 14 Startup and Operation
- 14 Zero Stabilization
- 15 Installation
- 15 Sensor Module Locations
- 16 Wiring
- 16 Analog 4-20 mA Operation
- 16 Modbus Operation Using RS-485 Connection
- 16 Termination Resistor Jumpers
- 16 Bias Jumpers (BIAS A, BIAS B)
- 16 Sentry Operation Using Sentry Connection
- 17 General
- 17 Enclosure Installation
- 18 Transmitter and Sensor Installation
- 19 Module Address Switch
- 25 Operation
- 25 Introduction
- 25 Data Entry Keypad
- 26 Main Menu
- 27 Set-Up
- 29 Maintenance Sub-Menu
- 30 Calibration
- 30 Calibration Frequency
- 30 Calibration Preparation
- 30 Calibration Gas Delivery Methods
- 31 Sensor Exposure to Gas
- 32 Calibration Sub-Menu
- 33 5100-03-IT Oxygen Deficiency
- 33 5100-88-IT Carbon Dioxide
- 34 Appendix A. Service
- 34 Appendix A.1. Sensor Module Configuration
- 34 Appendix A.2. Enclosure Replacement
- 35 Appendix A.3. Transmitter Replacement
- 35 Appendix A.4. Sensor Replacement
- 36 Appendix A.5. Installation Inspection
- 36 Appendix A.5.1. Controller Installation
- 36 Appendix A.5.2. Cabling Installation
- 36 Appendix A.5.3. Sensor Module Installation
- 36 Appendix A.5.4. Moisture Traps and Rainshields
- 36 Appendix A.5.5. Standard Voltages
- 36 Appendix A.6. Inspection and Troubleshooting Guide
- 36 Appendix A.6.1. Ir Module Does Not Respond to Gas
- 36 Module Displays “Starting” for more than 1 Hour
- 37 Appendix A.6.3. Module Does Not Display the Correct %PPM
- 37 Display Shows ‘F’ – Sensor Missing or Bad Sensor
- 37 Module Shows “***Calibration Required
- 37 Display Shows “H” or “L
- 37 Display Shows “M” – Not Calibrated
- 37 Display Shows “C” – Calibration Mode
- 37 Display Shows “S” – Sentry Connection
- 37 Appendix A.6.10. Diagnostic LEDs
- 38 Appendix B. Specifications
- 41 Appendix C. Model Numbers and Parts List
- 42 Appendix D. Limited 2 Year Warranty
- 43 Appendix E. Remote Sensor Drawing
- 44 Appendix F. Modbus Memory Map
- 45 Appendix G. HART
- 52 Appendix H. Gas Sensor Module Calibration
- 52 Appendix H.1. Calibration for 5100-25-IT
- 56 Appendix H.2. Calibration for 5100-26-IT
- 57 Appendix I. 5100-88-IT Dimensions
- 58 Appendix J. 5100-05-IT FM Performance Approval
- 60 Appendix K. 5100-XX-IT SIL-2 Certificates
- 60 Appendix L. 5100-05-IT ATEX Certificate