Appendix. Omron SYSDRIVE MX2 3G3MX2-A2001, SYSDRIVE MX2 3G3MX2-A2002, SYSDRIVE MX2 3G3MX2-A2004, SYSDRIVE MX2 3G3MX2-A2007, SYSDRIVE MX2 3G3MX2-AB007, SYSDRIVE MX2 3G3MX2-AB015, SYSDRIVE MX2 3G3MX2-AB022, SYSDRIVE MX2 3G3MX2-A4150, SYSDRIVE MX2 3G3MX2-AB001, SYSDRIVE MX2 3G3MX2-AB002
Oglas
Oglas
Appendix
Describes the derating chart, capacitor life curve, and compliance with EC directives and UL/cUL standards.
Appendix-1 Derating Table..............................................Appendix-1
Appendix-2 Smoothing Capacitor Life Curve................Appendix-7
Appendix-3 Life Alarm Output ........................................Appendix-8
Appendix-4 Notes on Compliance with EC Directives and UL/cUL
Standards.....................................................Appendix-9
A
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
A
Appendix-1 Derating Table
Appendix-1 Derating Table
In the following table, derate the output current according to the graph shown below if any model denoted by "Derating required" is used in an environment of 40 °C or above in ambient temperature or if multiple Inverters are installed side by side (side-by-side installation). (The ambient temperature for side-by-side installation is specified as −10 to 40°C.)
Set a derating output current value as electronic thermal (b012/b212). For electronic thermal
level, refer to "Electronic Thermal Function" on page 5-110.
Derating Need Correspondence Table
Rated voltage Model
3-phase 200 VAC
1-phase 200 V AC
3-phase 400 VAC
3G3MX2-A2001
3G3MX2-A2002
3G3MX2-A2004
3G3MX2-A2007
3G3MX2-A2015
3G3MX2-A2022
3G3MX2-A2037
3G3MX2-A2055
3G3MX2-A2075
3G3MX2-A2110
3G3MX2-A2150
3G3MX2-AB001
3G3MX2-AB002
3G3MX2-AB004
3G3MX2-AB007
3G3MX2-AB015
3G3MX2-AB022
3G3MX2-A4004
3G3MX2-A4007
3G3MX2-A4015
3G3MX2-A4022
3G3MX2-A4030
3G3MX2-A4040
3G3MX2-A4055
3G3MX2-A4075
3G3MX2-A4110
3G3MX2-A4150
√: Derating required −: Derating not required
Required/
Not required
√
−
−
−
√
−
−
−
√
√
√
−
−
−
√
√
−
√
√
√
−
−
−
√
−
−
√
The output current need not be derated for models denoted as "Not required" in the above table. Use each model within the specified/rated ranges.
Appendix-1
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-1 Derating Table
100 %
Models Not Requiring Derating
Heavy load rating
40
°C Side-by-side
50
°C Normal installation
100 %
80 %
60 %
80 %
60 %
40 %
40 %
20 % 20 %
Light load rating
40
°C Side-by-side
50
°C Normal installation
0 2 4 6 8 10 12
Carrier frequency
14 16 kHz 0 2 4 6 8 10 12
Carrier frequency
14 kHz
2.0
Models Requiring Derating
3G3MX2-A2002
Heavy load rating (1.6 A)
40
°C Normal installation
40
°C Side-by-side
2.0
1.5
1.5
40
°C Normal installation (Individual installation)
40
°C Side-by-side installation
50
°C Normal installation (Individual installation)
Light load rating (1.9 A)
40
°C Normal installation
40
°C Side-by-side
1.0
1.0
3.6
0 2 4 6 8 10 12
Carrier frequency
14 16 kHz
3G3MX2-AB004
Heavy load rating (3.0 A)
3.6
0 2 4 6 8 10
Carrier frequency
12 14 kHz
Light load rating (3.5 A)
3.0
3.0
A
2.0
2.0
1.0
0 2 4 6 8 10 12
Carrier frequency
14 16 kHz
1.0
0 2 4 6 8 10
Carrier frequency
12 14 kHz
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-2
Appendix-1 Derating Table
3.6
3G3MX2-A2004
Heavy load rating (3.0 A)
3.0
40
°C Normal installation
40
°C Side-by-side
50
°C Normal installation
2.0
2.0
3.6
3.0
Light load rating (3.5 A)
40
°C Normal installation
40
°C Side-by-side
1.0
0
4.4
4.0
2 4 6 8 10 12
Carrier frequency
14 16 kHz
1.0
0
3G3MX2-A4007
Heavy load rating (3.4 A)
4.4
4.0
2 4 6 8 10
Carrier frequency
12 14 kHz
Light load rating (4.1 A)
A
3.0
3.0
40
°C Side-by-side
50
°C Normal installation
18
17
16
15
14
2.0
0 2 4 6 8 10 12
Carrier frequency
14 16 kHz
3G3MX2-A2037
Heavy load rating (17.5 A)
20
19
2.0
20
19
0
18
17
16
15
14
2 4 6 8 10 12 14 kHz
Carrier frequency
Light load rating (19.6 A)
0 2 4 6 8 10
Carrier frequency
12 14 16 kHz 0 2 4 6 8 10
Carrier frequency
12 14 kHz
Appendix-3
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-1 Derating Table
12
11
10
9
8
7
6
3G3MX2-A4040
Heavy load rating (9.2 A)
40
°C Normal installation
40
°C Side-by-side
10
9
12
11
8
7
6
Light load rating (11.1 A)
40
°C Normal installation
40
°C Side-by-side
34
32
38
36
30
42
0 2 4 6 8 10 12
Carrier frequency
3G3MX2-A2075
Heavy load rating (33.0 A)
14
40
16 kHz
42
40
0
34
32
38
36
30
2 4 6 8 10 12 14 kHz
Carrier frequency
Light load rating (40.0 A)
40
°C Normal installation
40
°C Side-by-side
22
20
18
16
14
26
24
0 2 4 6 8 10 12
Carrier frequency
14 16 kHz
3G3MX2-A4075
Heavy load rating (18.0 A)
26
24
0
22
20
18
16
14
2 4 6 8 10 12 14 kHz
Carrier frequency
Light load rating (23.0 A)
40
°C Normal installation
50
°C Normal installation
0 2 4 6 8 10 12
Carrier frequency
14 16 kHz
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
0 2 4 6 8 10 12 14 kHz
Carrier frequency
Appendix-4
A
Appendix-1 Derating Table
A
60
55
50
45
40
35
30
3G3MX2-A2110
Heavy load rating (47.0 A)
40
°C Normal installation
40
°C Side-by-side
60
55
50
45
40
35
30
Light load rating (56.0 A)
24
22
28
26
20
32
0 2 4 6 8 10 12
Carrier frequency
3G3MX2-A4110
Heavy load rating (24.0 A)
14 16kHz
32
0
30 30
40
°C Normal installation
40
°C Side-by-side
50
°C Normal installation
24
22
28
26
20
2 4 6 8 10 12 14kHz
Carrier frequency
Light load rating (31.0 A)
50
°C Normal installation
40
°C Side-by-side
65
60
55
50
45
75
0 2 4 6 8 10 12
Carrier frequency
3G3MX2-A2150
Heavy load rating (60.0 A)
14
70
16 kHz
75
70
0
50
°C Normal installation
40
°C Side-by-side
65
60
55
50
45
2 4 6 8 10 12 14 kHz
Carrier frequency
Light load rating (69.0 A)
50
°C Normal installation
40
°C Side-by-side
0 2 4 6 8 10 12
Carrier frequency
14 16 kHz
Appendix-5
0 2 4 6 8 10 12 14 kHz
Carrier frequency
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-1 Derating Table
40
35
20
15
30
25
10
3G3MX2-A4150
Heavy load rating (31.0 A)
40
50
°C Normal
installation
40
°C Side-by-side
35
30
25
20
15
10
0 2 4 6 8 10 12
Carrier frequency
14 16 kHz
Light load rating (38.0 A)
50
°C Normal installation
40
°C Side-by-side
0 2 4 6 8 10 12 14 kHz
Carrier frequency
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-6
A
A
Appendix-2 Smoothing Capacitor Life Curve
Appendix-2 Smoothing Capacitor Life
Curve
Ambient temperature (
°C)
50
40
30
20
10
Power supplied 24 hours a day, load factor 80%
Power supplied 24 hours a day, load factor 100%
0 1 2 3 4 5 6 7 8 9 10
Capacitor life (year)
Note 1: Ambient temperature refers to the temperature measured at the location approximately 5 cm from the bottom center of the Inverter.
Panel interior temperature is applied if the Inverter is stored in a control panel.
Note 2: The smoothing capacitor, which will deteriorate because of the chemical reaction caused by the temperatures of the parts, should normally be replaced once every 10 years (which is the expected design life, and not guaranteed).
However, if the ambient temperature is high, or the Inverter is used with its rated current exceeded, for example, under overload conditions, its life will be significantly shortened.
Appendix-7
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-3 Life Alarm Output
Appendix-3 Life Alarm Output
When the product life becomes close to the end for limited life parts including the on-board smoothing capacitor or cooling fan, but excluding the main circuit smoothing capacitor, an alarm can be output through the self-diagnostic function. Use it as a reference of the parts replacement period.
This alarm is output through the self-diagnosis based on the expected design life (not a guaranteed value). Therefore, it has a margin of error depending on your environment or operation conditions.
For details, refer to "Life Assessment Monitor [d022]" on page 5-9, "Multi-function Output
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-8
A
Appendix-4 Notes on Compliance with EC Directives and UL/cUL Standards
Appendix-4 Notes on Compliance with EC
Directives and UL/cUL Standards
A
EC Directives
Notes on EMC (Electromagnetic Compatibility)
CE-EMC Installation Guidelines
You are required to satisfy the EMC directive (2004/108/EC) when using a 3G3MX2 inverter in an EU country.
To satisfy the EMC directive and to comply with standard, you need to use a dedicated EMC filter suitable for each model, and follow the guidelines in this section. Following table shows the compliance condition for reference.
Table 1. Condition for the compliance
Model
All 3G3MX2 series
Cat.
C1
Carrier f
2kHz
Motor cable
20m (Shielded)
Table 2. Applicable EMC filter
Input class
3-phase 200V class
1-phase 200V class
Inverter model
3G3MX2-A2001
3G3MX2-A2002
3G3MX2-A2004
3G3MX2-A2007
3G3MX2-A2015
3G3MX2-A2022
3G3MX2-A2037
3G3MX2-A2055
3G3MX2-A2075
3G3MX2-A2110
3G3MX2-A2150
3G3MX2-AB001
3G3MX2-AB002
3G3MX2-AB004
3G3MX2-AB007
3G3MX2-AB015
3G3MX2-AB022
Filter model (Schaffner)
FS24829-8-07
FS24829-16-07
FS24829-25-07
FS24829-50-07
FS24829-70-07
FS24829-75-07
FS24828-8-07
FS24828-27-07
Appendix-9
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-4 Notes on Compliance with EC Directives and UL/cUL Standards
Input class
3-phase 400 V class
Inverter model
3G3MX2-A4004
3G3MX2-A4007
3G3MX2-A4015
3G3MX2-A4022
3G3MX2-A4030
3G3MX2-A4040
3G3MX2-A4055
3G3MX2-A4075
3G3MX2-A4110
3G3MX2-A4150
Filter model (Schaffner)
FS24830-6-07
FS24830-12-07
FS24830-15-07
FS24830-29-07
FS24830-48-07
* 3G3MX2-A2110 and A4150 needs to be installed in a metal cabinet and add ferrite core at the input cable to meet category C1. Unless otherwise category C2.
Important notes
1. Input choke or other equipment is required if necessary to comply with EMC directive from the harmonic distortion point of view (IEC 61000-3-2 and 4).
2. If the motor cable length exceeds 20m, use output choke to avoid unexpected problem due to the leakage current from the motor cable (such as malfunction of the thermal relay, vibration of the motor, etc.).
3. As user you must ensure that the HF (high frequency) impedance between adjustable frequency inverter, filter, and ground is as small as possible.
Ensure that the connections are metallic and have the largest possible contact areas
(zinc-plated mounting plates).
4. Avoid conductor loops that act like antennas, especially loops that encompass large areas.
Avoid unnecessary conductor loops.
Avoid parallel arrangement of low-level signal wiring and power-carrying or noise-prone conductors.
5. Use shielded wiring for the motor cable and all analog and digital control lines.
Allow the effective shield area of these lines to remain as large as possible; i.e., do not strip away the shield (screen) further away from the cable end than absolutely necessary.
With integrated systems (for example, when the adjustable frequency inverter is communicating with some type of supervisory controller or host computer in the same control cabinet and they are connected at the same ground + PE-potential), connect the shields of the control lines to ground + PE (protective earth) at both ends. With distributed systems (for example the communicating supervisory controller or host computer is not in the same control cabinet and there is a distance between the systems), we recommend connecting the shield of the control lines only at the end connecting to the adjustable frequency inverter. If possible, route the other end of the control lines directly to the cable entry section of the supervisory controller or host computer. The shield conductor of the motor cables always must connected to ground + PE at both ends.
To achieve a large area contact between shield and ground + PE-potential, use a PG screw with a metallic shell, or use a metallic mounting clip.
Use only cable with braided, tinned copper mesh shield (type "CY") with 85% coverage.
The shielding continuity should not be broken at any point in the cable. If the use of reactors, contactors, terminals, or safety switches in the motor output is necessary, the unshielded section should be kept as short as possible.
Some motors have a rubber gasket between terminal box and motor housing. Very often, the terminal boxes, and particularly the threads for the metal PG screw connections, are painted.
Make sure there is always a good metallic connection between the shielding of the motor cable, the metal PG screw connection, the terminal box, and the motor housing. If necessary, carefully remove paint between conducting surfaces.
A
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-10
Appendix-4 Notes on Compliance with EC Directives and UL/cUL Standards
6. Take measures to minimize interference that is frequently coupled in through installation cables.
Separate interfering cables with 0.25m minimum from cables susceptible to interference. A particularly critical point is laying parallel cables over longer distances. If two cables intersect
(one crosses over the other), the interference is smallest if they intersect at an angle of 90
° .
Cables susceptible to interference should therefore only intersect motor cables, intermediate circuit cables, or the wiring of a rheostat at right angles and never be laid parallel to them over longer distances.
7. Minimize the distance between an interference source and an interference sink
(interference- threatened device), thereby decreasing the effect of the emitted interference on the interference sink.
You should use only interference-free devices and maintain a minimum distance of 0.25 m from the adjustable frequency inverter.
8. Follow safety measures in the filter installation.
If using external EMC filter, ensure that the ground terminal (PE) of the filter is properly connected to the ground terminal of the adjustable frequency inverter. An HF ground connection via metal contact between the housings of the filter and the adjustable frequency inverter, or solely via cable shield, is not permitted as a protective conductor connection. The filter must be solidly and permanently connected with the ground potential so as to preclude the danger of electric shock upon touching the filter if a fault occurs.
To achieve a protective ground connection for the filter:
Ground the filter with a conductor of at least 10 mm2 cross-sectional area.
Connect a second grounding conductor, using a separate grounding terminal parallel to the protective conductor. (The cross section of each single protective conductor terminal must be sized for the required nominal load).
A
Appendix-11
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-4 Notes on Compliance with EC Directives and UL/cUL Standards
Installation for 3G3MX2 series (example of ABxxx models)
Model A2xxx (3-phase 200 V class) and A4xxx (3-phase 400 V class) are the same concept for the installation.
Power supply
1-ph. 200 V
Metal plate (earth)
The filter is a footprint type, so it is located between the inverter and the metal plate.
Remove the insulation material coating of the earth contact portions so to obtain good grounding condition.
PE
EMC filter
(Foot-print)
8.8.8.8.
L1,N
Earth line is connected to the heatsink of the inverter
(or PE terminal for bigger models)
U,V,W
Cable clamp *
Shielded cable
Metal plate (earth)
Cable clamp *
Motor
3~
*) Both earth portions of the shielded cable must be connected to the earth point by cable clamps.
Input choke or equipment to reduce harmonic current is necessary for CE marking (IEC 61000-3-2 and
IEC61000-3-4) from the harmonic current point of view, even conducted emission and radiated emission passed without the input choke.
A
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-12
A
Appendix-4 Notes on Compliance with EC Directives and UL/cUL Standards
EMC Recommendations
Use the following checklist to ensure the inverter is within proper operating ranges and conditions.
1. The power supply to 3G3MX2 inverters must meet these specifications:
Voltage fluctuation 10% or less
Voltage imbalance
±3% or less
Frequency variation
±4% or less
Voltage distortion THD = 10% or less
2. Installation measure:
Use a filter designed for
3G3MX2 inverter. Refer to the instruction of the applicable external
EMC filter.
3. Wiring:
Shielded wire (screened cable) is required for motor wiring, and the length must be 20 meter or less.
If the motor cable length exceeds the value shown above, use output choke to avoid unexpected problem due to the leakage current from the motor cable.
The carrier frequency setting must be 2 kHz to satisfy EMC requirements.
Separate the power input and motor wiring from the signal/process circuit wiring.
4. Environmental conditions-when using a filter, follow these guidelines:
Ambient temperature:
−10 to 50°C (Derating is required when the ambient temperature exceeds 40
°C)
Humidity: 20 to 90% RH (non-condensing)
Vibration: 5.9 m/sec2 (0.6 G) 10-55Hz
Location: 1000 meters or less altitude, indoors (no corrosive gas or dust)
Note on Low-voltage Directive
Ensure correct installation and wiring by following the instructions provided in Chapter 2
"Design" of this User's Manual.
Appendix-13
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-4 Notes on Compliance with EC Directives and UL/cUL Standards
Notes on UL/cUL Standards
UL Cautions
The warnings and instructions in this section summarizes the procedures necessary to ensure an inverter installation complies with Underwriters Laboratories guidelines.
Use 60/75
°C Cu wire only.
(For models: 3G3MX2-A2001, -A2002, -A2004, -A2007, -AB015, -AB022, -A4004, -A4007,
-A4015, -A4022 and -A4030)
Use 75
°C Cu wire only.
(For models: 3G3MX2-AB001, -AB002, -AB004, -AB007, -A2015, -A2022, -A2037, -A2055,
-A2075, -A2110, -A2150, -A4040, -A4055, -A4075, -A4110 and -A4150)
Suitable for use on a circuit capable of delivering not more than 100,000 rms Symmetrical
Amperes, 240 or 480 Volts Maximum.
When Protected by CC, G, J, or R Class Fuses, or when Protected By A Circuit Breaker Having
An Interrupting Rating Not Less Than 100,000 rms Symmetrical Amperes, 240 or 480 Volts
Maximum.
Install device in pollution degree 2 environment.
Maximum surrounding air temperature rating of 50
°C.
Solid State motor overload protection reacts with max. 150% of FLA.
Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the National Electric Code and any additional local codes.
Fuse Size
The Inverter shall be connected with a UL Listed Cartridge Nonrenewable fuse, rated 600Vac with the current ratings as shown in the table below.
Model No.
3G3MX2-AB001, 3G3MX2-AB002, 3G3MX2-AB004
3G3MX2-AB007
3G3MX2-AB015
3G3MX2-AB022
3G3MX2-A2001, 3G3MX2-A2002, 3G3MX2-A2004
3G3MX2-A2007, 3G3MX2-A2015
3G3MX2-A2022
3G3MX2-A2037, 3G3MX2-A2055
3G3MX2-A2075
3G3MX2-A2110
3G3MX2-A2150
3G3MX2-A4004, 3G3MX2-A4007, 3G3MX2-A4015, 3G3MX2-A4022
3G3MX2-A4030, 3G3MX2-A4040, 3G3MX2-A4055
3G3MX2-A4075
3G3MX2-A4110
3G3MX2-A4150
Type
Class J
Rating
10 A, AIC 200 kA
15A, AIC 200 kA
20A, AIC 200 kA
30A, AIC 200 kA
10 A, AIC 200 kA
15A, AIC 200 kA
20A, AIC 200 kA
30A, AIC 200 kA
40A, AIC 200 kA
60A, AIC 200 kA
80A, AIC 200 kA
10 A, AIC 200 kA
15A, AIC 200 kA
20A, AIC 200 kA
30A, AIC 200 kA
40A, AIC 200 kA
A
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
Appendix-14
A
Appendix-4 Notes on Compliance with EC Directives and UL/cUL Standards
Terminal Symbols and Screw Size
Model No.
3G3MX2-AB001, 3G3MX2-AB002, 3G3MX2-AB004
3G3MX2-AB007
3G3MX2-AB015, 3G3MX2-AB022
3G3MX2-A2001, 3G3MX2-A2002, 3G3MX2-A2004,
3G3MX2-A2007
3G3MX2-A2015
3G3MX2-A2022
3G3MX2-A2037
3G3MX2-A2055, 3G3MX2-A2075
3G3MX2-A2110
3G3MX2-A2150
3G3MX2-A4004, 3G3MX2-A4007, 3G3MX2-A4015
3G3MX2-A4022, 3G3MX2-A4030,
3G3MX2-A4040
3G3MX2-A4055, 3G3MX2-A4075
3G3MX2-A4110, 3G3MX2-A4150
M3.5
M6
M8
M4
M4
M4
M4
M4
M5
M4
M5
M6
Screw
Size
M3.5
M4
M4
Required
Torque(N
•m)
1.0
1.4
1.4
Wire Range
AWG16 (1.3mm
2
)
AWG12 (3.3mm
2
)
AWG10 (5.3mm
2
)
1.0
1.4
1.4
1.4
3.0
3.9 to 5.1
5.9 to 8.8
1.4
1.4
1.4
3.0
3.9 to 5.1
AWG16 (1.3mm
2
)
AWG14 (2.1mm
2
)
AWG12 (3.3mm
2
)
AWG10 (5.3mm
2
)
AWG6 (13mm
2
)
AWG4 (21mm
2
)
AWG2 (34mm
2
)
AWG16 (1.3mm
2
)
AWG14 (2.1mm
2
)
AWG12 (3.3mm
2
)
AWG10 (5.3mm
2
)
AWG6 (13mm
2
)
Appendix-15
SYSDRIVE MX2 Series USER'S MANUAL (3G3MX2-A@@@@)
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