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Identification
TECHNICAL DATA
The 460 is a power thyristor unit designed to control an industral single-phase load with a high current requirement at start-up using thyristors.
!
Attention !
It is the user's responsibility to ensure that the nominal values of the thyristor unit are compatible with the conditions of installation and operation before commissioning the thyristor unit.
Power
Nominal current
Nominal line to line voltage
Supply frequency
Dissipated power
Cooling
Fan
Load
Residual current
15 A to 150 A
120 Vac to 500 Vac (+10%,-15%)
Inhibition below 70% of the nominal voltage; response time <10 ms; automatic reset 2 s after return to 85 % of the value
50 or 60 Hz (
±
2 Hz)
1.3 W (approximately) per ampere
Permanent fan cooling above 100 A nominal
Consumption 23 VA
Powered by the electronics supply voltage
Resistive with high temperature coefficient or inductive
(transformer primary circuit or inductor)
In the OFF state, typically below 30 mA
Environment
Operating temperature
Altitude
Storage temperature
Protection
Thyristor protection
External cabling
Atmosphere
Humidity
Pollution
0
°
C to +50
°
C in vertical position
2000 m maximum
-10
°
C to +70
°
C
IP00 (can be opened without tools according to IEC 592)
Internal high speed fuse fuse blown indicator light.
(external fuse for 150 A model 464)
Varistor and RC snubber
To be performed according to the standards IEC 364
Non-explosive, non-corrosive and non-conducting
RH of 5% to 95% without condensation
Degree 2 admissible, defined by IEC 664
1-6
Identification
TECHNICAL DATA
The 460 is a power thyristor unit designed to control an industral single-phase load with a high current requirement at start-up using thyristors.
!
Attention !
It is the user's responsibility to ensure that the nominal values of the thyristor unit are compatible with the conditions of installation and operation before commissioning the thyristor unit.
Power
Nominal current
Nominal line to line voltage
Supply frequency
Dissipated power
Cooling
Fan
Load
Residual current
15 A to 150 A
120 Vac to 500 Vac (+10%,-15%)
Inhibition below 70% of the nominal voltage; response time <10 ms; automatic reset 2 s after return to 85 % of the value
50 or 60 Hz (
±
2 Hz)
1.3 W (approximately) per ampere
Permanent fan cooling above 100 A nominal
Consumption 23 VA
Powered by the electronics supply voltage
Resistive with high temperature coefficient or inductive
(transformer primary circuit or inductor)
In the OFF state, typically below 30 mA
Environment
Operating temperature
Altitude
Storage temperature
Protection
Thyristor protection
External cabling
Atmosphere
Humidity
Pollution
0
°
C to +50
°
C in vertical position
2000 m maximum
-10
°
C to +70
°
C
IP00 (can be opened without tools according to IEC 592)
Internal high speed fuse fuse blown indicator light.
(external fuse for 150 A model 464)
Varistor and RC snubber
To be performed according to the standards IEC 364
Non-explosive, non-corrosive and non-conducting
RH of 5% to 95% without condensation
Degree 2 admissible, defined by IEC 664
460 User Manual 1-6 460 User Manual
Identification
Control
Power supply
Signal type
Setpoint
Input impedance
Manual control
Thyristor firing modes
Delayed thyristor firing
Enable / Inhibition
Diagnostics
Feedback type
Configuration
Connection
Connection of the electronics power supply to the user terminal block
Consumption: 7 VA (non-fan-cooled unit) 30 VA (fan-cooled unit)
Analogue
Voltage: 0-5 V; 1-5 V or 0-10 V
Current: 0-5 mA ; 0-10 mA ; 0-20 mA or 4-20 mA
Voltage:
≥
100 k
Ω
Current:
250
Ω
or 1000
Ω
External potentiometer 10 k
Ω
The following can be reconfigured by the user:
• Phase angle
• Single firing (burst firing with a firing or non-firing cycle)
• Fast cycle
(typical modulation time at 50 % power : 0.8 s)
• Slow cycle
(typical modulation time at 50 % power : 8 s)
• Fast cycle with adjustable soft start between
0 and 250 ms (with or without soft end)
• Slow cycle with adjustable soft start between
0 and 250 ms (with or without soft end)
For inductive loads the delayed firing of the first alternation of the burst mode firing (without soft operation)
eliminates transient currents
Using external switch or external voltage on the control terminal block.
Response time: enable 2 s; inhibition < 25 ms
Connector for diagnostic unit used to adjust and control the thyristor unit using 20 test signals
Squared load current or squared voltage control.
Supply variation compensation.
Shielded cable connected to ground at both extremities.
0.5 mm
2 to 2.5 mm 2 wires
Tightening 0.7 N.m
The control terminals are insulated from the power and the load circuit.
460 User Manual 1-7 460 User Manual
Identification
Control
Power supply
Signal type
Setpoint
Input impedance
Manual control
Thyristor firing modes
Delayed thyristor firing
Enable / Inhibition
Diagnostics
Feedback type
Configuration
Connection
Connection of the electronics power supply to the user terminal block
Consumption: 7 VA (non-fan-cooled unit) 30 VA (fan-cooled unit)
Analogue
Voltage: 0-5 V; 1-5 V or 0-10 V
Current: 0-5 mA ; 0-10 mA ; 0-20 mA or 4-20 mA
Voltage:
≥
100 k
Ω
Current:
250
Ω
or 1000
Ω
External potentiometer 10 k
Ω
The following can be reconfigured by the user:
• Phase angle
• Single firing (burst firing with a firing or non-firing cycle)
• Fast cycle
(typical modulation time at 50 % power : 0.8 s)
• Slow cycle
(typical modulation time at 50 % power : 8 s)
• Fast cycle with adjustable soft start between
0 and 250 ms (with or without soft end)
• Slow cycle with adjustable soft start between
0 and 250 ms (with or without soft end)
For inductive loads the delayed firing of the first alternation of the burst mode firing (without soft operation)
eliminates transient currents
Using external switch or external voltage on the control terminal block.
Response time: enable 2 s; inhibition < 25 ms
Connector for diagnostic unit used to adjust and control the thyristor unit using 20 test signals
Squared load current or squared voltage control.
Supply variation compensation.
Shielded cable connected to ground at both extremities.
0.5 mm
2 to 2.5 mm 2 wires
Tightening 0.7 N.m
The control terminals are insulated from the power and the load circuit.
1-7
Identification
Retransmissions
Signal outputs Retransmission output on the control terminal block.
• Instantaneous load current.
The full wave rectified signal (0 to 5 V) proportional to the real load current image.
• Instantaneous load voltage.
The full wave rectified signal (4.3 V in full firing).
Current limit
Linear limit
Threshold limit
Proportional load current limit
(0 % to 110 % of the nominal current).
Adjustment using potentiometer on front fascia.
Maximum load current limit.
(0 % to 110 % of the nominal current).
Adjustment possible using an external potentiometer or an external voltage.
Partial load failure detection
Alarm
Test
Signalling
"Slave firing" output
20% current decrease detection.
Adjustment on front fascia using "Adjust/Seuil" potentiometer.
Using front fascia "Test" push button.
"Load Fail" indicator light on the front fascia.
Alarm relay switch open in alarm status (in standard version)
Switch closed in alarm status (option 83)
• Logic signal (10 Vdc; 10 mA max)
available on the control terminal block.
!
Attention !
Due to the continual improvement of products, Eurotherm may be required to modify specifications without prior notice. For any further information and in the event of doubt, contact your Eurotherm Office.
Identification
Retransmissions
Signal outputs Retransmission output on the control terminal block.
• Instantaneous load current.
The full wave rectified signal (0 to 5 V) proportional to the real load current image.
• Instantaneous load voltage.
Current limit
Linear limit
Threshold limit
Proportional load current limit
(0 % to 110 % of the nominal current).
Adjustment using potentiometer on front fascia.
Maximum load current limit.
(0 % to 110 % of the nominal current).
Adjustment possible using an external potentiometer or an external voltage.
Partial load failure detection
Alarm
Test
Signalling
"Slave firing" output
20% current decrease detection.
Adjustment on front fascia using "Adjust/Seuil" potentiometer.
Using front fascia "Test" push button.
"Load Fail" indicator light on the front fascia.
Alarm relay switch open in alarm status (in standard version)
Switch closed in alarm status (option 83)
• Logic signal (10 Vdc; 10 mA max)
available on the control terminal block.
!
Attention !
Due to the continual improvement of products, Eurotherm may be required to modify specifications without prior notice. For any further information and in the event of doubt, contact your Eurotherm Office.
1-8 460 User Manual 1-8 460 User Manual
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Table of contents
- 6 GENERAL INTRODUCTION TO THE 460 SERIES
- 10 TECHNICAL DATA
- 13 CODING
- 15 CODING EXAMPLE
- 16 SERIAL NUMBER LABELS
- 18 SAFETY DURING INSTALLATION
- 19 DIMENSIONS
- 20 MECHANICAL MOUNTING
- 22 SAFETY DURING CABLING
- 23 FIXING THE POWER CABLES
- 28 CONTROL CABLES
- 25 USER TERMINAL BLOCKS
- 30 CONTROL TERMINAL BLOCK Control
- 32 INPUT SIGNALS
- 41 SINGLE-PHASE LOAD WIRING DIAGRAM
- 42 THREE-PHASE LOAD WIRING DIAGRAMS
- 50 SAFETY DURING CONFIGURATION
- 51 CONFIGURATION OF THE DRIVER BOARD
- 56 THYRISTOR FIRING MODES
- 61 CONTROL
- 64 CURRENT LIMIT
- 66 PARTIAL LOAD FAILURE DETECTION
- 67 RETRANSMISSION
- 68 INHIBITION
- 68 "MASTER-SLAVE" OPERATION
- 70 COMMISSIONNING PROCEDURE SAFETY
- 71 CHECKING THE CHARACTERISTICS
- 72 DIAGNOSTIC UNIT
- 76 PRELIMINARY ADJUSTMENTS
- 80 PARTIAL LOAD FAILURE DETECTION ADJUSTMENT
- 81 CURRENT LIMIT ADJUSTMENT
- 83 CHECKS IN THE EVENT OF ABNORMAL OPERATION
- 86 THYRISTOR PROTECTION
- 87 THYRISTOR PROTECTION FUSE
- 88 REPLACEMENT OF THE HIGH SPEED INTERNAL FUSE
- 88 ELECTRONICS POWER SUPPLY PROTECTION FUSES
- 89 MAINTENANCE
- 90 TOOLS