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VHS MECHANICAL ADJUSTMENT MANUAL VII
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The TS-10 is a VHS mechanism deck. This manual provides instructions for disassembly and reassembly, alignment and adjustment of the mechanism deck. It is intended for use with the service manual. The TS-10 is a high-performance VHS mechanism deck, designed for use in a variety of VHS VCRs.
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2. Alignment and Adjustment
2-1 Tape Transport System and Adjustment Locations
The tape transport system has been adjusted precisely in the factory. Alignment is not necessary except for the following :
1) Noise observed on the screen.
2) Tape damage.
3) Parts replacement in the tape transport system.
Lower flange height of tape guide is used as the reference for the transport adjustment.
To maintain the height of the tape guide and prevent damage, do not apply excessive force onto the main base.
GUIDE ROLLER "S"
CYLINDER ASS'Y
GUIDE ROLLER "T"
FULL ERASE HEAD
#3 GUIDE POST
TENSION POST
HEIGHT SCREW
PINCH ROLLER
#9 GUIDE POST
TILT SCREW
X - POSITION
ADJUST SILT
AZIMUTH SCREW
#8 GUIDE POST
CAPSTAN
SUPPLY REEL DISK
TAKE UP REEL DISK
Fig. 2-1 Location of Tape Transport Adjustment
FE HEAD
GUIDE ROLLER "S"
CYLINDER ASS'Y
POST TENSION
PINCH ROLLER
GUIDE ROLLER "T"
#8 GUIDE POST #9 GUIDE POST
#3 GUIDE POST
Fig. 2-2 Tape Travel Diagram
ACE HEAD
CAPSTAN SHAFT
MAIN BASE
– 21 –
2-2 Tape Transport System Adjustment
When parts are replaced, perform the required adjustments by referring to procedures for the tape transport system. If there are any changes to the tape path, first run a T-120 tape and make sure excessive tape wrinkle does not occur at the tape guides.
1) If tape wrinkle is observed at the guide roller S, T, turn the guide roller S, T until wrinkle disappears.
2) If the tape wrinkle is still observed at the tape guide, perform the tilt adjustment of the ACE head.
(See page 5-3 of the Service Manual for Test Point
Locations.)
2-2-1 ACE Head Assembly Adjustment
2-2-1(a) ACE HEAD HEIGHT ADJUSTMENT
1) Run the alignment tape (KRV-52NE (NTSC)/52PL
(PAL)) in the playback mode.
2) Observe surface of the audio head using a dental mirror.
3) Turn screw (C) clockwise or counterclockwise until the gap of lower tape edge and the lower edge of the control head is about 0.25mm.
(Refer to Fig. 2-3 and 2-4)
SCREW (A)
TLIT ADJUST
SCREW (C)
HEIGHT ADJUST
X-POSITION
ADJUSTING SLIT
SCREW (B)
AZIMUTH ADJUST
SCREW (D)
X-POSITION LOCKING
Fig. 2-3 Location of ACE Head Adjustment Screw
AUDIO HEAD
2-2-1(b) ACE HEAD TILT ADJUSTMENT
1) Playback a blank tape and observe the position of the tape at the lower flange of tape guide.
2) Confirm that there is no curl or wrinkle at the lower flange of tape guide as shown in Fig. 2-5 (B).
3) If a curl or wrinkle of the tape occurs, slightly turn the screw (A) tilt adjust on the ACE head ass’y.
4) Reconfirm the ACE head height.
WRINKLE
(BAD)
Fig. 2-5 Tape Guide Check
(GOOD)
2-2-1(c) AUDIO AZIMUTH ADJUSTMENT
1) Load alignment tape (KRV-52NE (NTSC)/52PL
(PAL)) and playback the NTSC : 5KHz (PAL :
4KHz) signal.
2) Connect channel-1 scope probe to audio output test point.
3) Adjust screw (B) to achieve maximum audio level.
(See Fig. 2-3)
2-2-1(d) ACE HEAD POSITION (X-POINT)
ADJUSTMENT
1) See “2. Alignment and Adjustment” for ACE Head position (X-Point) adjustment.
VIDEO HEAD
0 ~ 0 .25 mm
CONTROL HEAD
Fig. 2-4 ACE Head Height Adjustment
– 22 –
2-2-2 Linearity Adjustment
(Guide roller S, T adjustment)
1) Playback the alignment tape (KRV-51N2
(NTSC)/51P (PAL)) (SP mode, Mono Scope).
2) Observe the video envelope signal on an oscilloscope (triggered by the video switching pulse).
3) Make sure the video envelope waveform (at its minimum) meets the specification shown in
Fig. 2-6.
If it does not, adjust as follows : b a c a b c d c,b,d/a 63%
Fig. 2-6 Envelope Waveform Adjustment d
Note :
a=Maximum output of the video RF envelope.
b=Minimum output of the video RF envelope at the entrance side.
c=Minimum output of the video RF envelope at the center point.
d=Maximum output of the video RF envelope at the exit side.
H'D SWITCHING
PULSE
A
ENVELOPE
A
B
B
4) If the section A in Fig. 2-7 does not meet the specification, adjust the guide roller S up or down.
5) If the section B in Fig. 2-7 does not meet the specification, adjust the guide roller T up or down.
Fig. 2-7 Adjustment Points
6) Play back the alignment tape (SP mode, Mono Scope).
7) Connect an oscilloscope CH-1 to the Envelope and CH-2 to the H’D SW Pulse for triggering.
8) Turn the guide roller heads with a flat head ( ) driver to obtain a flat video RF envelope as shown in Fig. 2-8.
IDEAL ENVELOPE
S HEIGHT TOO HIGH
S HEIGHT TOO LOW
T HEIGHT TOO HIGH
T HEIGHT TOO LOW
GUIDE ROLLER S
Fig. 2-8 Guide Roller S, T Height Adjustment
– 23 –
GUIDE ROLLER T
2-2-3 Check Transitional Operation from
RPS to Play
Check transition from RPS mode to play mode :
Using a pre-recorded SP tape, make sure the entry side of envelope comes to an appropriate steady state within 3 seconds (as shown in Fig. 2-9).
If the envelope waveform does not reach specified peak-to peak amplitude within 3 seconds, adjust as follows :
1) Make sure there is no gap between the supply roller lower flange and the tape.
If there is a gap, adjust the supply guide roller again.
2) Change operation mode from the RPS to the play mode (again) and make sure the entry side of envelope rises within 3 second.
ENTRANCE SIDE ENVELOPE
2-2-4 Envelope Check
1) Make recordings on T-120 (E-120) and T-160
(E-180) tape.
Make sure the playback output envelope meets the specification as shown in Fig. 2-10.
2) Play back a self recorded tape (recording made on the unit using with T-120 (E-120).
The video envelope should meet the specification as shown in Fig. 2-10.
In SP mode, (A) should equal (B).
If the head gap is wide, upper cylinder should be checked.
A
B
Fig. 2-9 Video Envelope Rising when Operation mode Changes from RPS to Play Mode
Fig. 2-10 Envelope Output and Output Level
2-2-5 Tape Wrinkle Check
1) Run the T-160 (E-180) tape in the playback, FPS,
RPS and Pause modes and observe tape wrinkle at each guide.
2) If excessive tape wrinkle is observed, perform the following adjustments in Playback mode :
◆ Tape wrinkle at the guide roller S, T section :
Linearity adjustment.
◆ Tape wrinkle at tape guide flange :
ACE head assembly coarse adjustment.
2-3 Reel Torque
1) The rotation of the capstan motor causes the
Holder Clutch Ass’y to rotate through the Belt
Pulley.
2) The spring wrap PLAY/REV of holder clutch ass’y drives the disk reel S, T through gear idle by rotation of gear center ass’y.
3) Brake is operated by slider cam at FF/REW mode.
4) Transportation of accurate driving force is done by gears. (Gear Center Ass’y)
Note : If the spec. does not meet the followings specifications, replace the holder clutch ass’y and then recheck.
MODE
PB
RPS
<Table 2-1>
TORQUE g/cm
42 ± 11
145 ± 30
GAUGE
Cassette Torquemeter
Cassette Torquemeter
– 24 –
MEMO
– 25 –
VHS MECHANICAL ADJUSTMENT MANUAL VII
9-921-790-11
Sony Corporation
Network Entertainment Group
– 26 –
2001A1600-1
© 2001.1
Published by Quality Assurance Dept.
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Key Features
- VHS mechanism
- Disassembly and reassembly
- Alignment and adjustment
- Service manual supported
- High-performance
- VHS VCRs
Related manuals
Frequently Answers and Questions
What is the TS-10 mechanism deck?
What does this manual contain?
What other document is needed to use this manual?
What is the purpose of the TS-10 mechanism deck?
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Table of contents
- 1 Cover
- 2 TABLE OF CONTENTS
- 3 1. Disassembly and Reassembly
- 3 1-1 Deck Parts Locations
- 6 1-2 Main Deck
- 19 1-3 The table of clearing, Lubrication and replacement time about principal parts
- 20 1-4 Tools and fixtures reguired for service
- 21 2. Alignment and Adjustment
- 21 2-1 Tape Transport System and Adjustment Locations
- 22 2-2 Tape Transport System Adjustment