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5 Operation
5-4 Performance
As specified, the CJ1W-PNT21 IO Controller can cyclically exchange I/O data with up to 126 PROFI-
NET IO Devices. The rate at which it can service IO Devices depends on the number of connected devices and the size and complexity of the data. Especially with modular IO Devices, the IO Controller needs time to pack and unpack the I/O data of each device module and convert them to the correct representation in the CPU.
Measurements with various I/O configurations have been done to determine the boundaries of the IO
Controller's performance. At different Update Rates, the greatest number of SmartSlice IO Devices were determined at which the cycle times can be maintained reliably. These measurements were done for SmartSlice stations with a minimum I/O configuration, a typical configuration and a maximum configuration.
SmartSlice I/O Configurations:
• Minimum: Each IO Device has 1 x OD4-1, 1 x ID4-1 and an END-M connected. This results in 1 data word output and 2 data words input. The number of modules is 4.
• Typical: Each IO Device has 4 x ID8-1, 3 x OD8-1, 1 x AD2, 1 x DA2V and 1 x END-M. This results in 8 data words input and 5 data words output. The number of modules is 13.
• Maximum: Each IO Device has the maximum number of units connected (64) and has the maximum amount of I/O data (64 words output and 65 words input). This is reached by connecting 19 x CP1-L, 22 x OD4-1, 22 x ID4-1 and 1 x END-M.
Number of SmartSlice stations that can be serviced at each Update Rate:
5
8ms
16ms
Update Rate
32ms
64ms
128ms
256ms
512ms
10
20
35
65
90
126
126
Minimum configuration
10
17
25
45
65
80
105
Typical Configuration
55
55
55
7
13
20
35
Maximum Configuration
CJ-series PROFINET IO Controller Unit Operation Manual for NJ-series CPU Unit (W511)
5-25
5 Operation
Additional Information
• The maximum of 55 devices in maximum configuration is caused by the reaching the limit of
7168 Words that the IO Controller can exchange with the CPU.
• The maximum number of IO Devices that the IO Controller supports is 126.
5-26
CJ-series PROFINET IO Controller Unit Operation Manual for NJ-series CPU Unit (W511)
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Table of contents
- 3 Introduction
- 4 Relevant Manuals
- 5 Manual Configuration
- 9 Manual Structure
- 11 Sections in this Manual
- 12 CONTENTS
- 16 Read and Understand this Manual
- 19 Safety Precautions
- 24 Precautions for Safe Use
- 30 Precautions for Correct Use
- 33 Regulations and Standards
- 35 Unit Versions
- 37 Related Manuals
- 38 Revision History
- 39 Features and System Configuration
- 40 1-1 Overview of PROFINET
- 40 1-1-1 PROFINET IO Controller Unit Features
- 41 1-1-2 PROFINET Communication
- 42 1-1-3 PROFINET Distributed I/O
- 44 1-1-4 Provider/Consumer Model
- 46 1-2 PROFINET IO Controller Unit
- 46 1-2-1 Unit Specifications
- 47 1-2-2 Protocol Specifications
- 48 1-3 CX-ConfiguratorFDT
- 48 1-3-1 Overview
- 49 1-3-2 Specifications
- 51 1-4 Basic Operating Procedures
- 51 1-4-1 Configuring the PROFINET IO Controller Unit
- 52 1-4-2 PROFINET IO Controller Unit Startup Procedure
- 55 Nomenclature and Installation
- 56 2-1 Unit Components
- 56 2-1-1 Nomenclature and Functions
- 58 2-1-2 Switch settings
- 61 2-2 Installing the PROFINET IO Controller Unit
- 61 2-2-1 System Configuration Precautions
- 61 2-2-2 Mounting
- 62 2-2-3 Handling Precautions
- 63 2-2-4 External Dimensions
- 64 2-3 Network Installation
- 67 2-3-1 MRP Ring Redundancy
- 68 2-3-2 PROFINET IO Controller redundancy
- 69 2-3-3 Network and Controller Redundancy
- 71 Configuration Software
- 72 3-1 CX-ConfiguratorFDT
- 72 3-1-1 Starting CX-ConfiguratorFDT
- 73 3-1-2 Installation Procedure for a DTM
- 74 3-1-3 Establishing the PROFINET IO Network
- 75 3-2 CX-ConfiguratorFDT Main Window
- 78 3-2-1 Device Catalog
- 81 3-2-2 Adding Devices to the Network
- 82 3-2-3 Saving and Opening Projects
- 82 3-2-4 Exporting to HTML
- 83 3-2-5 Error Logging and FDT Monitoring
- 84 3-2-6 Access Control and User Management
- 88 3-3 PROFINET IO Controller DTM
- 88 3-3-1 DTM User Interface
- 90 3-3-2 PROFINET Identification
- 91 3-3-3 Configuration
- 98 3-3-4 Diagnosis
- 101 3-4 Firmware Upgrade
- 102 3-5 Generic IO Device DTM
- 102 3-5-1 GSDML File Support
- 103 3-5-2 Installing GSDML Files
- 103 3-5-3 Configuration User Interface
- 107 Data Exchange with the CPU Unit
- 108 4-1 Data Exchange with the CPU Unit
- 108 4-1-1 Data Flow
- 110 4-1-2 Accessing From the User Program
- 114 4-2 Device Variables for CJ-series Unit (Software Switches, Statuses)
- 114 4-2-1 Software Switches
- 115 4-2-2 Unit Status
- 117 4-2-3 IO Controller Status 1
- 119 4-2-4 IO Device Status
- 120 4-2-5 IO Device Input Valid Flags
- 121 4-2-6 IO Device New Alarms Flags
- 123 Operation
- 124 5-1 Configuring a Network
- 125 5-1-1 Adding Devices to the Network
- 127 5-1-2 Setting IO Device Names
- 129 5-2 Configuring the IO Devices
- 129 5-2-1 Defining the I/O Configuration
- 131 5-3 Configuring the IO Controller
- 131 5-3-1 PLC Setup
- 132 5-3-2 IO Controller Setup
- 133 5-3-3 IO Device Setup
- 134 5-3-4 IO Device Area
- 135 5-3-5 Mapping I/O Data
- 143 5-3-6 Supported Data Types and Conversion
- 147 5-4 Performance
- 149 5-5 Operating the Network
- 149 5-5-1 User Access to the Network
- 149 5-5-2 Changing the Output Data State of the IO Controller
- 151 Message Communications
- 152 6-1 Overview
- 153 6-2 Sending Acyclic Messages Using SendCmd Instructions
- 157 6-3 Acyclic Messages
- 157 6-3-1 EXPLICIT MESSAGE SEND (2801)
- 160 6-3-2 MEMORY AREA READ (0101)
- 161 6-3-3 ERROR LOG READ (2102)
- 163 6-3-4 ERROR LOG CLEAR (2103)
- 164 6-4 Command Message Routing
- 165 Troubleshooting and Maintenance
- 166 7-1 Troubleshooting with the PROFINET IO Controller Unit Indicators
- 166 7-1-1 Determining Operating Status from the Indicators
- 167 7-1-2 Troubleshooting Errors Occurring in the PROFINET IO Controller Unit
- 172 7-2 Troubleshooting the Network
- 172 7-2-1 Troubleshooting Parameter Download
- 173 7-2-2 Troubleshooting the Network using CX-ConfiguratorFDT
- 177 7-2-3 CPU Unit’s ERR/ALM Indicator Lit or Flashing
- 178 7-3 Event Logs
- 178 7-3-1 Overview of the Event Logs
- 178 7-3-2 Error Table
- 180 7-3-3 Error Descriptions
- 185 7-4 Maintenance and Replacement
- 185 7-4-1 Cleaning
- 185 7-4-2 Inspection
- 186 7-4-3 Replacing Faulty Units
- 187 7-4-4 Addition/Replacement of Units on the PROFINET Network
- 189 Appendices
- 190 A-1 Differences in Available Functions Depending on the CPU Unit (NJ/CJ- series) to be Connected
- 190 A-1-1 Differences in Available Functions
- 190 A-1-2 Differences in Accessing from the User Program
- 195 A-2 PROFINET IO Alarm Messages
- 195 A-2-1 Introduction
- 195 A-2-2 Alarm Messages
- 197 Index