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Marksman Pro
Appendix G: Standard Operating Procedures
FJSOP2 - Daily Maintenance for AMS/APS Printheads
SCOPE:
All AMS/APS (Automatic Priming System) Printheads.
PURPOSE:
Detail the procedure for performing the required maintenance routine for Foxjet AMS/APS High-Resolution inkjet printheads.
RESPONSIBILITY:
Customer.
SAFETY
: All personnel performing this procedure must wear proper eye protection and latex gloves.
FREQUENCY:
This procedure is to be performed daily, or as often as required, depending on print quality.
PROCEDURE:
1. Using a lint-free Texwipe, carefully clean any corrugated dust, hot melt glue strings and/ or other debris from the CP/OP area. Be sure to wipe across the CP/OP in one direction, NOT UP AND DOWN OR BACK AND FORTH, to lessen the likelihood of debris being pushed into the orifices. Failure to wipe in the appropriate direction will damage the CP/OP.
2. Press and release the purge button to initiate an automatic prime/purge cycle (observe that the ink is vacuumed off the CP/OP).
3. Wipe across the CP/OP with a lint-free Texwipe in one direction to remove excess ink, if necessary.
4. Verify that all screws are in place and that covers are clean and properly installed.
5. Insure that the front of the printhead is parallel to, and within 6mm (0.25") or less, of the side of the carton as it passes in front of the printhead.
6. Insure that the conveyor guides are adjusted to prevent cartons from contacting the printhead.
7. Run a print sample to ensure all the channels are printing and producing good print quality.
IF PRINT QUALITY IS ACCEPTABLE, PROCEED NO FURTHER.
8. If there are several channels not printing, take several lint-free Texwipes and press them against the front of the CP/OP to catch the ink during the next step in the maintenance process.
9. Press and hold the purge button for three to four seconds to prime the system or purge air from the printhead.
2465-143 User Manual Rev G Page 127
Marksman Pro
Appendix G: Standard Operating Procedures
10. Spray the proper maintenance fluid, as identified below, on a dry wipe card or folded
Texwipe.
10.1 For Printheads using VersaPrint ink, use FoxJet P/N X31003-001 spray.
10.2 For Printheads using ScanTrue II ink, use FoxJet P/N X31027-001 spray.
11. Wipe across the CP/OP with the wipe card or lint-free Texwipe to remove any excess ink and/or maintenance spray.
12. Run a print sample to ensure all the channels are printing and producing good print quality.
IF PRINT QUALITY IS ACCEPTABLE, PROCEED NO FURTHER
.
13. If there are any channels that still do not print, repeat steps 8 through 12 as required.
Replacing APS waste ink bottles
FoxJet APS systems have waste ink catch bottles installed to the rear of the printhead/ink system and employ a waste ink detection circuit to disengage the APS feature when the bottle becomes full. Failure to replace a full waste ink bottle will disengage the APS system.
To maximize equipment longevity and increase performance, preventive maintenance routines must be performed on pre-defined daily, weekly, and/or monthly schedules.
If performing these measures is not already a regular practice, it should be immediately established as a top priority to prolong the life of the system.
FoxJet may deny warranty coverage if the printer or part has failed as a result of abuse, neglect, improper maintenance, or unapproved modification(s). Please refer to the Master
Warranty Statement.
END
Page 128 2465-143 User Manual Rev G
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Table of contents
- 7 Section 1: Introduction
- 9 Section 2: Safety
- 11 Section 3: System Components
- 13 Controller
- 14 Integrated Print Head
- 14 Marksman© Hub
- 15 Bracketry
- 16 Photosensor
- 16 Encoder
- 16 Waste Bottle
- 17 Section 4: Installation
- 17 Materials Required for Installation
- 18 System Installation Overview
- 18 Installing Bracketry
- 19 Mounting the Print System
- 20 Setting Up the Print Head
- 20 Mounting the Photosensor
- 21 Ship Caps
- 22 The Encoder
- 23 Electrical Cable Connections
- 24 Views
- 25 Priming the Print Heads
- 25 Manual Prime
- 25 APS Cycle
- 25 Controller and APS
- 26 Print Head Control of APS
- 27 Auxiliary Photocell Input
- 29 Section 5: Getting Started
- 31 Section 6: BoxWriter© Pro
- 31 Configuration
- 31 Production Line Configuration
- 34 Print Head Configuration
- 36 System Barcode Parameters
- 36 System Date/Time Codes
- 36 System Shift Codes
- 36 General Settings
- 37 Security
- 37 Configure Users
- 37 Group Options
- 38 Login
- 39 Logout
- 39 Translate
- 40 Operation
- 40 Operate Start Task
- 40 Operate Stop Task
- 40 Operate Idle Task
- 40 Operate Resume Task
- 41 Operate Edit
- 41 Test Pattern
- 41 Operate Change User Elements
- 41 Operate Change Counts
- 41 Operate Exit
- 42 View Print Report
- 43 View Scan Report
- 44 View Diagnostic Dialog
- 44 Preview
- 44 Refresh
- 45 Section 7: BoxWriter© Pro Editor
- 45 Define
- 45 Boxes
- 46 Box Usage
- 46 Editor Defaults
- 47 Element Defaults
- 48 Custom Date/Time Formats
- 51 Date/Time Codes
- 52 Bitmap Settings
- 52 Shift Codes
- 53 Sub-Elements
- 55 Application Identifiers
- 56 Global Barcode Parameters
- 58 Files
- 59 Creating a Task
- 63 Import
- 64 Export
- 64 Delete
- 65 Save As
- 65 Properties
- 67 Elements
- 67 Element Bar
- 69 Bitmap
- 70 Count
- 71 Date / Time Element
- 72 Expiration
- 73 Shift
- 74 Barcode
- 76 Database
- 79 Serial
- 80 ToolBar
- 80 Save All
- 81 Paste
- 81 Zoom In
- 81 Zoom Out
- 81 Zoom Normal
- 81 Zoom Custom
- 81 Fit View to Screen
- 82 About
- 82 Font bar
- 82 Width
- 83 Rotation Bar
- 87 Alignment Bar
- 90 Perspective
- 93 Section 8: Maintenance
- 93 APS - Automatic Priming System
- 94 Shutdown Procedures
- 97 Section 9: Troubleshooting
- 97 Troubleshooting Notes
- 98 Troubleshooting Tests
- 98 Print Test
- 98 Photosensor Sensitivity Test
- 99 Print Quality Troubleshooting
- 103 Appendix A: Specifications
- 103 Controller Specifications
- 104 Print Head Specifications
- 106 Marksman© Hub
- 107 Appendix B: Theory of Operation
- 107 The Marksman© Pro
- 107 Print Heads
- 107 Photosensor
- 108 Encoder
- 108 Marksman© Hub
- 109 Wiring Diagram
- 111 Appendix C: Parts and Supplies
- 111 Consumables
- 111 Controller Assembly Service Kits
- 112 Print System Service Kits
- 113 Appendix D: Testing the Electrical Outlet
- 113 Electrical Line Transients
- 115 Appendix E: Setting the IP Address
- 115 Setting the IP Address on the Marksman© Hub
- 116 Setting the IP Address on the PC
- 116 Windows XP
- 118 Windows
- 125 Appendix F: Fonts
- 125 Font List
- 126 Font Samples
- 131 Appendix G: Standard Operating Procedures
- 131 FJSOP1 - Removal of FoxJet High Resolution Printheads
- 133 FJSOP2 - Daily Maintenance for AMS/APS Printheads
- 135 FJSOP3 - Daily Maintenance for non-AMS/APS Printheads
- 137 FJSOP4 - Installation of FoxJet High Resolution AMS/APS Printheads