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Air Lift Performance
Limited Warranty and Returns Policy cont’d
HOW TO GET SERVICE
If a defect in workmanship or materials causes your Air Lift Performance product to become inoperable within the warranty period, before returning any defective product, call Air Lift Company at (800) 248-0892 in the U.S. and
Canada (elsewhere, (517) 322-2144) to obtain a Returned Materials Authorization (RMA) number. The consumer shall be responsible for removing (labor charges) the defective product from the vehicle and returning it, shipping costs prepaid, to Air Lift Company for verification. Returns to Air Lift Company must be postage prepaid and sent to:
Air Lift Company • 2727 Snow Road • Lansing, MI • 48917. You must prove to the satisfaction of Air Lift Company the date of original purchase of your Air Lift Performance product. You must also enclose the RMA number and a return address. A minimum $10 shipping and handling charge will apply to all warranty claims. You must also pack the product to minimize the risk of it being damaged in transit. If we receive a product in damaged condition as the result of shipping, we will notify you and you must seek a claim with the shipper.
WHAT AIR LIFT COMPANY WILL DO
If you submit a valid claim to Air Lift Company during the warranty period, Air Lift Company will, at its option, repair your Air Lift Performance product or furnish you with a new or rebuilt product. Air Lift Company will not reimburse you for repairs or replacement parts provided by other parties. Your repaired or replacement Air Lift Performance product will be returned to you (subject to payment of the required warranty claim shipping and handling charge) and it will be covered under the warranty for the balance of the warranty period, if any. When a product or part is replaced, any replacement item becomes your property and the replaced item becomes property of Air Lift Company.
You are responsible for installation/reinstallation (labor charges) of the product.
HOW THE LAW RELATES TO THIS WARRANTY
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH
VARY FROM STATE TO STATE. BY THIS WARRANTY, AIR LIFT COMPANY DOES NOT LIMIT OR EXCLUDE
YOUR RIGHTS EXCEPT AS ALLOWED BY LAW. TO FULLY UNDERSTAND YOUR RIGHTS, YOU SHOULD
CONSULT THE LAWS OF YOUR STATE.
Replacement Information
If you need replacement parts, contact the local dealer or call Air Lift customer service at (800) 248-0892. Most parts are immediately available and can be shipped the same day.
Contact Air Lift Company customer service at (800) 248-0892 first if:
• Parts are missing from the kit.
• Need technical assistance on installation or operation.
• Broken or defective parts in the kit.
• Wrong parts in the kit.
• Have a warranty claim or question.
Contact the retailer where the kit was purchased:
• If it is necessary to return or exchange the kit for any reason.
• If there is a problem with shipping if shipped from the retailer.
• If there is a problem with the price.
Contact Information
If you have any questions, comments or need technical assistance contact our customer service department by calling (800) 248-0892, Monday through Friday. For calls from outside the USA or
Canada, our local number is (517) 322-2144. You may also contact customer service anytime by e-mail at [email protected]. For inquiries by mail, our address is PO Box 80167, Lansing, MI 48908-0167.
Our shipping address for returns is 2727 Snow Road, Lansing, MI 48917.
You may also contact our sales team anytime by e-mail at [email protected] or on the web at www.airliftperformance.com.
16
MN-975
Need Help?
Contact our customer service department by calling
(800) 248-0892, Monday through Friday. For calls from outside the USA or Canada, our local number is (517) 322-2144.
Thank you for purchasing Air Lift Performance products!
Air Lift Company • 2727 Snow Road • Lansing, MI 48917 or PO Box 80167 • Lansing, MI 48908-0167
Toll Free (800) 248-0892 • Local (517) 322-2144 • Fax (517) 322-0240 • www.airliftperformance.com
Printed in the USA
Air Lift Performance
Kit Details
27671
HARDWARE LIST
Part # Description Qty
72605
27042
4pt Fast Air Manifold - 1/4”” ................ 1
Gen 3 Display ..................................... 1
26498-002 Electrical Harness - FastAir ................ 1
24672 Fuse, spade 3amp .............................1
24547
24500
24645
24752
24748
24524
24595
24561
24542
Fuse, spade, 30amp ...........................1
ATC Fuse holder w/ cap .....................2
16GA Butt Connector ..........................1
12-10GA Butt Connector.....................3
12GA Ring Terminal 3/8” ....................2
Female Spade Terminal......................1
12GA Female Spade Terminal ..........1
Adaptor, Mini Fuse ..............................1
ATC/ATO Fuse Adaptor ......................1
23586
21043
21847
21737
Thread Sealant ...................................1
1/4” MNPT X 1/4” PTC Elbow .............1
3/8” MNPT X 1/4” PTC Elbow .............1
3/8” Pipe Plug .....................................1
Part #
21773
21999
21633
21585
20937
20946
17263
18444
17188
18435
11517
11217
17173
16380
11955
10466
10530
Description ..............................Qty
3/8” MNPT X 1/8” MNPT Adapter .......1
1/8” MNPT X 1/4” PTC Elbow .............2
Push Lock Valve .................................1
1/4” Pipe Plug .....................................1
Polyurethane Filter Drain Hose .........5ft
DOT 1/4” Air Line ............................60ft
1/4-14 x 1 Self Tapping Screw ............3
3/8” Flat Washer .................................8
3/8-16 x 1.25 Hex Cap Screw .............4
3/8-16 Nyloc Nut .................................4
Miniature Filter ....................................1
P Clamp ..............................................1
1/4”-14 X 3/4” Self Tapping Screw ......1
VIAIR 380C Compressor (200 psi) .....1
4 Gallon Aluminum Air Tank ...............1
8” Zip Tie ...........................................10
Air Line Cutter .....................................1
MN-784 • (021503) • ECR 7999
STOP!
Missing or damaged parts? Call Air Lift customer service at (800) 248-0892 for a replacement part.
Air Lift
™
PERFORMANCE
AutoPilot V2
P A T E N T P E N D I N G
™
INSTALLATION GUIDE
For maximum effectiveness and safety, please read these instructions completely before proceeding with installation.
Failure to read these instructions can result in an incorrect installation.
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Notation Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Installing the AutoPilot V2 Kit . . . . . . . . . . . . . . . . . . . . 3
Install Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Install Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Install Air Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
NPT Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Helpful Tips: Air Line and Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Setup and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
System Calibration and Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Program Presets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating the System . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Leak Testing and Detection . . . . . . . . . . . . . . . . . . . . . . 13
Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
AutoPilot V2 Remote Control Unit Dimensions . . . . . . 15
Manifold Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
16380 Compressor Template . . . . . . . . . . . . . . . . . . . . . 19
Warranty and Returns Policy . . . . . . . . . . . . . . . . . . . . . 21
Replacement Information . . . . . . . . . . . . . . . . . . . . . . . . 21
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
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Table of contents
- 4 Introduction
- 4 Notation Explanation
- 4 Important Safety Notices
- 5 Installation Diagram
- 5 Hardware List
- 6 Installing the Air Suspension
- 6 Stock Suspension Removal
- 9 Air Suspension Installation
- 12 Damping Adjustment
- 12 Aligning the Vehicle
- 13 Adjusting Extended or Drop Height Using Lower Mount
- 15 Before Operating
- 15 Installation Checklist
- 15 Post-Installation Checklist
- 16 Product Use, Maintenance and Servicing
- 16 Suggested Driving and Maximum Air Pressures
- 16 Maintenance Guidelines
- 16 Troubleshooting Guide
- 16 Frequently Asked Questions
- 17 Tuning the Air Pressure
- 17 Checking for Leaks
- 17 Fixing Leaks
- 18 Limited Warranty and Returns Policy
- 19 Replacement Information
- 19 Contact Information
- 24 Introduction
- 24 Notation Explanation
- 24 Important Safety Notices
- 25 Installation Diagram
- 25 Hardware List
- 26 Installing the Air Suspension
- 26 Preparing the Vehicle
- 26 Stock Suspension Removal
- 28 Air Suspension Installation
- 31 Damping Adjustment
- 32 Adjusting Extended or Drop Height Using Lower Mount
- 34 Before Operating
- 34 Installation Checklist
- 34 Post-Installation Checklist
- 35 Product Use, Maintenance and Servicing
- 35 Suggested Driving and Maximum Air Pressures
- 35 Maintenance Guidelines
- 35 Troubleshooting Guide
- 35 Frequently Asked Questions
- 36 Tuning the Air Pressure
- 36 Checking for Leaks
- 36 Fixing Leaks
- 37 Limited Warranty and Returns Policy
- 38 Replacement Information
- 38 Contact Information
- 45 Introduction
- 45 Notation Explanation
- 46 Installing the AutoPilot V2 Kit
- 46 Install Components
- 47 Install Harness
- 48 Install Air Lines
- 49 NPT Assembly Instructions
- 49 Helpful Tips: Air Line and Fittings
- 49 Setup and Calibration
- 50 System Calibration and Settings
- 52 Program Presets
- 55 Operating the System
- 56 Troubleshooting Guide
- 56 Leak Testing and Detection
- 57 Electrical Schematic
- 58 AutoPilot V2 Remote Control Unit Dimensions
- 60 Manifold Template
- 62 16380 Compressor Template
- 64 Warranty and Returns Policy
- 64 Replacement Information
- 64 Contact Information