OPTIONAL EQUIPMENT. Travis Industries DVS FIREPLACE

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Propane Conversion Kit

(Part # 98900744)

The propane conversion kit should be installed prior to installing the heater and gas inlet (if not, shut off gas and disconnect the gas inlet).

Items Needed For Assembly

¥ 1/4" Nutdriver

¥ Phillips Screwdriver

¥ Thread sealant

¥ 7/16" and 1/2" Open End Wrench

¥ Micro (1/16") Standard Screwdriver

¥ Leak Testing Equipment

¥ Standard Screwdriver

Packing List

¥ LP Orifice (.0625" diameter)

¥ Two Replacement Screws

¥ LP Pilot Orifice (.016" dia. - stamped "16LP")

¥ Regulator Gasket

Installation Instructions

1

Remove the glass (see page 24).

2

Reach into the firebox and remove the rear log shelf (see the illustration below).

¥ Replacement Regulator

¥ LP Label

The rear log shelf slides on and off the burner pan assembly

Make sure the two tabs slide over the side of the burner pan on both sides.

Burner Pan

Assembly

Position the shelf so the back edges of the shelf and burner pan are flush.

NOTE: When installed, the log shelf must maintain a parallel

3/8Ó gap to the burner pan.

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3

Remove the burner pan from the burner pan box following the instructions below.

a

Remove the two screws holding the burner box front in place.

1/4" Nutdriver

Remove the burner box front. b

Rotate the burner pan upwards.

c

Slide the burner pan to the left until the fixed shutter disengages from the orifice. Place the burner pan aside.

Burner Pan

Fixed shutter

Orifice

Burner Pan Box

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Follow the directions below to remove the natural gas orifice. Apply thread sealant to the LP orifice

(.0625 dia. - it has ".0625" stamped on it) and tighten in place with a 1/2" open end wrench. Replace the spring. Slide the adjustable shutter back in place.

a

Push the adjustable shutter to the left, off the orifice (be careful not to bend the shutter linkage).

Adjustable

Shutter

Orifice b

Slide the adjustable shutter down, away from the orifice.

c

Remove the spring

NOTE:

Screw the LP orifice in so 7/8Ó

(23 mm) or the orifice protrudes

(indicating full insertion).

Shutter

Linkage d

Use a 1/2Ó open end wrench to unscrew the orifice.

e

.0625

f

The LP orifice has

Ò.0625Ó stamped on it.

Apply thread sealant to the new orifice prior to installation.

The NG orifice has Ò37Ó stamped on it.

37

5

Re-attach the burner pan and burner box front to the burner pan box following the instructions in step 3 in reverse order.

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6

Remove the pilot orifice following the instructions below. Replace with the propane pilot orifice. The propane conversion kit includes a .016Ó (labeled LP 16) or .011Ó (labeled LP 11) pilot orifice. The .016Ó orifice is preferred because it allows for greater pilot adjustment.

Remove the pilot hood assembly by unscrewing the two attachment screws.

Phillips

Screwdriver

Pilot Hood

Assembly

Pull the pilot orifice retainer and pilot orifice upwards to remove.

Pilot Orifice

Retainer

Pilot Orifice

Orifice Identification:

LP (Propane) Orifices

1

L

1

P

1

L

P

6

(preferred)

NG (Natural Gas) Orifices

1

N

8 2

N

1

(preferred)

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7

Replace the pilot assembly (follow the instructions in step 6 in reverse order). Make sure the pilot assembly gasket is placed correctly.

8

Replace the rear log shelf (see step 2). Install the logs and embers. Replace the glass.

9

Remove the regulator from the front of the gas control valve. Replace with the propane regulator, using the new gasket and screws included with the regulator. NOTE: Leak test this area after the

heater is installed, gas is connected, and the main burner is lit.

Align the regulator gasket so it is flat and the two tabs fit through the two holes on the gasket.

NOTE: These holes strip easily. Use a hand screwdriver and tighten each screw evenly.

LO

HI

These screws hold the regulator in place.

NOTE: use the new screws included with the regulator.

LO

HI

ON

T

O

L

PI

OFF

Phillips

Screwdriver

PILOT ADJ

Regulator Gasket

NOTE: use the new gasket included with the regulator.

LP (propane) regulators have a

11.0 2.8 stamped here.

10

Place the included propane label over the natural gas label on top of the gas control valve.

THIS CONTROL

HAS BEEN

CONVERTED TO

LP

11 Make the gas line connection, start the heater and thoroughly leak-test all gas connections and the regulator. Check the pilot. Adjust if necessary.

The pilot flame should impinge the top 3/8Ó of the thermopile. If it does not, you may need to turn the pilot up.

To adjust the pilot flame, remove the cover screw (and gasket) and turn the needle valve. Clockwise lowers the flame while counter-clockwise raises it.

Thermopile

Pilot Hood

ON

T

O

L

PI

OFF

A

Standard

Screwdriver

PILOT ADJ

Cover Screw Gasket

The cover screw and gasket must be replaced to prevent gas from leaking

Cover Screw

Standard

Screwdriver

3/8Ó

Thermocouple

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Thermostat

(Part # 99300650)

!

Do not connect 120 VAC to the gas control valve or wiring of this unit.

+

It is easiest to route the wire prior to installing the fireplace. Route the wire to a location near the gas inlet. Allow 3' of wire for hookup inside the fireplace.

1

Follow the directions below to attach the wire to the on/off switch (NOTE: this is best done at the same time the electrical line is hooked up - see page 23 for details on installing the electrical line).

Right Side of Fireplace

Back of on/off switch

Inner Wall of Z.C.

Can.

Outer Wall of Z.C. Can.

Remove the green jumper wire.

b

Insert approximately

1' (305 mm) of wire through the inner wall to allow for hookup.

Electrical

LIne a

Run the wire through the strain relief next to the electrical line.

Then thread the wire through the square opening (this leads to the area below the burner pan). c d

Attach the quick connects from the wire to the two posts on the on/off switch.

2

Determine a location for the thermostat that is within range of the 50' length of thermostat wire. It should be centralized in the room and away from the heater. The wire may be routed externally on the wall or behind the wall (preferred).

3

Install the thermostat following the directions below.

a

Pull the cover off the thermostat

50 60 70 80 90

50 60 70 80 90

b

Run the thermostat wires through the wall (cut off excess wire, leaving 6Ó of slack).

Robertshaw

d

Attach the thermostat to the wall through these two holes.

c

Expose 1/2Ó of wire and attach to these two posts.

e

Re-attach the cover removed in step ÒaÓ.

Standard

Screwdriver

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Remote Thermostat

!

Do not connect 110-120 VAC to the gas control valve or wiring system of this unit.

¥

Follow the instructions included with the remote thermostat for installation.

IMPORTANT OPERATIONAL NOTE FOR REMOTE THERMOSTAT USE:

Included with the remote thermostat is a set of instructions that should be given to the homeowner.

Please be aware that the remote thermostat has a 1 to 2 minute lag time between the time the thermostat is turned up and the heater turns on.

The decorative classic fireback attaches to the side walls of the firebox to enhance the aesthetic quality of the appliance. The directions below detail installation.

!

Turn the gas control valve to "OFF" prior to conducting any service.

1

The faceplate, glass, and log set must be removed prior to installing the firebacks.

2

Use a 5/16" socket wrench or standard screwdriver to remove the four screws on each side of the firebox wall (see the illustration below).

3

Attach the fireback clips to the side walls using 1/2" screws included with this kit.

4

Place the firebacks onto the fireback clips. The side plates are marked "Left" and "Right" on the back to differentiate the two sides. Insert the 1" screws included with this kit through the plates and into the walls of the firebox to secure the plates in place. Do not fully tighten the screws - the firebacks should have some space to expand and contract.

Fireback

Wall of

Firebox

Standard

Screwdriver

- or -

5/16Ó

Socket

The fireback rests on the fireback clip.

Burner Pan