Generator Exploded Views. NORTHSTAR M165601P.5, M165601M.1, 165604, 165605, 165603, M165601U.3

Generator Exploded View Rev – P.6

Item #s 165601, 165603, & 165604

43

36

37

38

39

40

43

18

19

20

21

26

27

28

29

22

23

24

25

30

31

32

33

34

35

Ref #

1

2A

11

12

13

14

15

16

6

7

8

9

10

17

2B

3

4

5

Generator Exploded View Rev – P.6

Item #s 165601, 165603, & 165604

Part # Description

791171

785337

6 gallon fuel tank assembly w/cap

4.5mm fuel line

785337 4.5mm fuel line

784959

789078

784974

784975

785352

784699

784792

785269

784795

784709

784791

784710

782487

777110

786712

784971

784972

Fuel valve

Roll cage

Exhaust pipe

Muffler gasket

Muffler

Heat shield, out - muffler

Heat shield, side - muffler

Iso mount – heat shield

Muffler hanger

Heat shield, in - muffler

Mount, muffler

Strap, muffler

1/2” hose clip

Fuel cap with strainer

Generator head

777302

782435

Base bracket

306459

784706

Engine ground wire

787697

785291

Base

Positive battery cable

Northern # 349920 Battery (not included) 12VDC. 18AH

787698 Battery stop

785292

82377

82083

787619

30825

32848

783217

32844

785768

785755

782126

784819

784820

784821

783072

783075

787668

789082

777345

784707

Control Panel

Tank bolt bar

1/4” fuel line hose

NorthStar decal

782524

Negative battery cable

1/4”-20 x 7” HHSC, gr g zinc

1/4”-20 wing nut

Battery tie plate

1” iso mount

Upper iso bracket

Carbon canister strap

Lower iso bracket

3/8” x 1/4” hose mender

3/8” fuel line

Carbon canister

GX270 Honda engine, red

GX390 Honda engine, red

GX390 Honda engine, electric start

787306

Heat shield

786123

3/8” Spring action hose clamp

1

1

1

1 n/a

1

5

4

1

4

1

2

2

1

1

1.5 in

1

1

Qty

1

1

1

1

1

1

1

1

1

1

1

1

1

6 in

7 in

5 in

1

1

1

1

1

3 ft

2

1

3

1

165601

165603, 165604

All

165601

165603, 165604

165604

165604

165604

165604

165604

165604

165604

All

All

All

All

All

All

All

165601

165603

165604

165601

165603

165604

All

All

165601

Used on

All

165601

165601

165603, 165604

All

All

165601

165603, 165604

All

All

All

All

All

All

All

All

All

165601

All

165601

165603, 165604

165603, 165604

All

165601

165603, 165604

44

Generator Exploded View Rev – P.6

Item #s 165605, 165606, & 165607

45

43

44

45

46

47

48

49

40

41

42

20

32

33

34

35

36

37

38

21

22

23

28

29

30

31

24

25

26

27

39

Ref #

1

2

4

12

13

14

15

16

17

5

6

7

8

9

10

11

18

19

Part #

786711

787271

785337

Generator Exploded View Rev – P.6

Item #s 165605, 165606, & 165607

Description

11 gallon fuel tank assembly w/cap

Channel, roll cage

4.5mm fuel line

787525 Fuel valve

787326

782127

783214

777345

783250

783260

Roll cage

Carbon canister

Ring, carbon canister

1/4” fuel line

Header assembly, muffler

Upper mounting bracket, muffler

Gasket, muffler

783333

783410

781341

780061

783264

784957

787502

777110

Canister, muffler

Spark arrestor

Heat shield, muffler

Lower mounting bracket, muffler

Shim, muffler

Heat shield

1/2” hose clip

778532

778553

785268

786712

30981

306459

787370

82377

Generator head

Fuel cap with strainer

Lower iso mount bracket, gen head

Engine ground wire

Base

1/4”-20 x 7” HHSC, gr g zinc

777164

785609

Battery cable, positive

Battery stop

Northern # 349900 Battery (not included) 12VDC. 35AH

777108

82083

Battery cable, negative

1/4”-20 wing nut

787620 Battery tie plate

785299

787375

30825

787376

785322

785768

785755

783226

785264

786109

786110

786111

777834

31881

Deflector 1

Lower iso bracket

1” iso mount

Upper iso bracket

Deflector 2

3/8” x 1/4” hose mender

3/8” fuel line

GX630 Honda engine

GX690 Honda engine

Control panel

1/4” hose clamp

3/4” heat reflective sleeving

783277

783278

783279

787328

787331

787374

787371

787302

787307

787259

NorthStar decal

Tank heat shield

Heat shield mount

Upper iso mount bracket, gen head

Bumper tank

Adjustable bumper tab

Grommet bumper

46

Qty

1

1

2.9ft

3.5ft

1

1

1

1

6.7ft

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1.75 ft

2

1

1

1

3

4

7

1

1

4

1

1

1

3 in

1

1 n/a

1

2

1

1

1

1

1

2

All

165605, 165606

165607

165605

165606

165607

All

All

165605

165606

165607

All

All

165605

165606, 165607

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

Used on

All

All

165605, 165607

165606

All

All

All

All

All

All

All

All

All

All

All

All

All

All

165605

165605

165606

165607

All

All

All

All

All

Item #

165603

Item #

165601

Item #

165604

Control Panel Parts List Rev – P.6

47

Item #

165606

Item #

Item #

165605

165607

Control Panel Parts List Rev – P.6

48

Control Panel Parts List Rev – P.6

8

9

6

7

10

11

12

13

14

15

16

17

18

19

20

Ref #

1

2

3

4

5

Part #

783063 Switch – 2 pole, red

783060 8 AMP Circuit Breaker

783058 300V Volt Meter

783059

783061

783050

783053

783091

Description

12VDC Outlet

20 AMP Circuit Breaker

NEMA L14-30 Receptacle

NEMA 5-20 Receptacle

30 AMP Circuit Breaker

783085 NEMA L5-30 Receptacle

783094

Engine Switch w/ key, Electric

Start

783132 GFCI 5-20R Receptacle

783964 37 AMP Circuit Breaker

31953 14-50 Receptacle

783965 45 AMP Circuit Breaker

783966 58 AMP Circuit Breaker

305619 14-60R Outlet

783133 Grounding Post

786128 Panel Bolts

781830 Back Cover, Small (not shown)

783275 Back Cover, Large (not shown)

783134

Throttle Control Module for

Idle Control (not shown, behind panel)

1

1

(4) duplexes

2

1

2

1

1

1

4

1

1

Qty

1

1

1

1

2

4

1

(4) duplexes

2

Used on

165601, 165603, 165604

165601, 165603, 165604

All

165601, 165603, 165604

165601

165603, 165604, 165605,

165606, 165607

All

165601, 165603, 165605,

165606, 165607

165603, 165604, 165605,

165606, 165607

165603, 165604, 165605,

165606, 165607

165604

165604

165605

165605, 165606

165606

165607

165607

All

All

165601, 165603, 165604

165605, 165606, 165607

165604

49

Generator Head Exploded Views Rev – P.6

Item #s 165601, 165603, 165604, 165605

50

Generator Head Exploded Views Rev – P.6

Item #s 165601, 165603, 165604, 165605

Ref #

1

2

3

4

5

6

7

8

9

10

11

12

14

15

16

17

18

Part #

MA305522

779919

MA306404

779556

Description

Mount Plate (J609B)

Fan Bolts

778953

779557

MA306406

779920

778954

779786

779558

305554

777304

MA306408

Fan

Drive End Bracket

Enclosing Band

End Cover

38271

786124

786125

779787

End Cover Plug

Stator

778956

779788 Rotor w/ Diode and Varistor

779560

MA307479 Diode

778957

779790

779561

MA307485

MA38276

Securing Stud

Bearing

MA306417

MA38278

Non Drive End Bracket

MA34684 Capacitor, 20 uF

MA38279 Capacitor, 40 uF

778960

779792

779563

Bracket Securing Stud

MA307481 Varistor

783101 Rectifier

1

1

1

1

2

1

Qty

1

2

1

1

1

4

2

1

1

1

1

Used On

165601

165603, 165604, 165605

165601

165603, 165604, 165605

165601

165603, 165604, 165605

165601

165603, 165604, 165605

165601

165603, 165604

165605

165601

165603, 165604, 165605

165601

165603, 165604, 165605

165601

165603, 165604

165605

165601

165603, 165604

165605

All

165601

165603, 165604

165605

165601

165603, 165604, 165605

165601

165603, 165604, 165605

165601

165603, 165604, 165605

165601

165603, 165604

165605

All

165601, 165603, 165604

51

Generator Head Exploded Views Rev – P.6

Item #s 165606, 165607

52

Generator Head Exploded Views Rev – P.6

Item #s 165606, 165607

Item #

1

2

3

4

5

6

7

8

9

10

15

16

17

18

11

12

13

14

19

20

21

22

23

24

25

Part # Description

MA30991 Drive End Bracket

MA30994 Protection Screen

MA31013 Phillips Screw

MA30995 Fan

307489 Grommet

305605

N/A

Terminal Box Cover w/grommet

M5 X .8, 16mm Long

N/A M5 X .8, 10mm Long, Green

MA31015 M5 X .8, 10mm Long

N/A Rubber Cup

MA306403 Rear Bearing

MA306416 Nyloc Nut and Star Washer

MA30997 Grill

MA31065 Securing Stud Cap

MA30999 Fixing Ring

791958 Rotor Assembly

MA307479 Diode

MA307481 Varistor

MA31021 Capacitor, 31.5 uF

MA9910303129 Capacitor, 35 uF

N/A

MA307478

31022

777129

Frame and Stator Assembly

M5 X .8 Nut

Brass Jumper

Terminal Board

Securing Stud (333mm)

Lead Wire

1

1

1

2

2

4

2

Qty

1

2

10

1

1

2

2

1

1

1

1

2

1

6

2

1

1

2

Used On

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

All

165606

165607

All

All

All

All

53

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54

Limited Warranty

Dear Valued Customer:

The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durabilit y.

Like all mechanical equipment this unit requires a due amount of care. Treat this unit like the high quality piece of machinery it is. Neglect and improper handling may impair its performance. Please thoroughly read the instructions and understand the operation before using your product. Always contact NorthStar Product Support at 1-800-270-0810 prior to having any service or warranty work performed, as some services performed by parties other than NorthStar approved service centers may void this warranty. This warranty is in lieu of any other warranty expressed or implied and NorthStar assumes no other responsibility or liability outside that expressed within this warranty.

Limited Warranty

NorthStar shall warranty any piece of equipment manufactured, or parts of equipment manufactured, to be free from defects in material or workmanship for a period of:

NorthStar Warranty

Item #

165601, 165603, 165604,165605,

165606, 165607

Consumer Warranty Period

4 years from date of purchase by user

Commercial Warranty Period

2 years from date of purchase by user

Engine Warranty

Item #

165601, 165603, 165604,165605,

165606, 165607

Consumer Warranty Period

3 years from date of purchase by user

Commercial Warranty Period

3 years from date of purchase by user

“Consumer use” means personal residential household use by a consumer. “Commercial use” means all other uses, including use for commercial, income producing or rental purposes or when purchased by a business.

This warranty applies to the original purchaser of the equipment (verification of purchase, in the form of a receipt, is the responsibility of the buyer), is non-transferable, and covers parts and labor. Parts will be replaced or repaired at no charge, except when the equipment has failed due to lack of proper maintenance. If a part is no longer available, the part may be replaced with a similar part of equal function. Any misuse, abuse, alteration or improper installation or operations will void warranty. Determining whether a part is to be replaced or repaired is the sole decision of NorthStar. NorthStar will not provide for replacement of complete products due to defective parts. Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty. Transportation costs to and from service center is the responsibility of the customer.

In addition to the normal warranty, NorthStar shall warrant any normal wear item from defects in material or workmanship for a period of 90 days from the date of purchase by user. Normal wear items include, but are not limited to, filter elements.

This warranty specifically excludes the following; failure of parts due to damage caused by accident, fire, flood, windstorm, acts of God, applications not approved by NorthStar in writing, corrosion caused by chemicals, use of replacement parts which do not conform to manufacturer’s specifications, damage to accessory parts such as starting batteries

, damage related to rodent and/or insect infestation and damage caused by vandalism. Additional exclusions: loss of running time, inconvenience, loss of income, or loss of use, including any implied warranty of merchantability of fitness for a specific use. Also, Outdoor Power

Equipment needs periodic parts and service to perform well, and this warranty does not cover instances when normal use has exhausted the life of a component or the engine.

This warranty does not cover any personal injury or damage to surrounding property caused by failure of any part. Rep air or replacement of parts does not extend the warranty period.

The engine warranty is covered under the terms and conditions as outlined by the engine manufactures warranty contained herein and is the sole responsibility of the engine manufacture. Normal engine maintenance such as spark plugs, air filters, adjustments, fuel system cleaning and obstruction due to build up is not covered by this NorthStar warranty.

Please fill in the following information and have it on hand when you call in on a warranty claim.

Customer Number: ______________________________________________________________

Date of Purchase: _______________________________________________________________

NorthStar Serial Number: _________________________________________________________

Item Number: __________________________________________________________________

55

Assembled by

Northern Tool & Equipment Company, Inc.

Burnsville, MN 55306

NorthernTool.com

56