2011-2012 RANGER 800 XP / HD / CREW / 6x6 Chapter 9

Caliper Installation

1.

Install caliper and torque bolts to specification.

BRAKES

4.

Perform brake bleeding procedure as outlined earlier in this chapter.

5.

Install wheel and torque wheel nuts to specification.

30 ft. lbs.

(41 Nm)

= T

Wheel Nuts:

Steel Wheels: 35 ft. lbs. (47 Nm)

Aluminum Wheels: 30 ft. lbs. + 90° (1/4 turn)

= T

Rear Caliper Mount Bolt Torque:

30 ft. lbs. (41 Nm)

2.

Install brake line and torque the banjo bolt to the proper torque specification.

6.

Field test unit for proper braking action before putting into service. Inspect for fluid leaks and firm brakes.

Make sure the brake is not dragging when pedal is released. If the brake drags, re-check assembly and installation.

NOTE: If new brake pads are installed, brake burnishing is recommended (see “REAR BRAKE

PADS - Brake Burnishing Procedure”).

15 ft. lbs.

(20 Nm)

3.

Install the pad adjustment screw and turn until stationary pad contacts disc, then back off 1/2 turn.

1/2 Turn

Pad

Adjuster

9923499 - 2011 / 2012 RANGER 800 Service Manual

© Copyright 2011 Polaris Sales Inc.

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